JP2001248398A - Automatic sprinkler system for tunnel lining concrete - Google Patents

Automatic sprinkler system for tunnel lining concrete

Info

Publication number
JP2001248398A
JP2001248398A JP2000058529A JP2000058529A JP2001248398A JP 2001248398 A JP2001248398 A JP 2001248398A JP 2000058529 A JP2000058529 A JP 2000058529A JP 2000058529 A JP2000058529 A JP 2000058529A JP 2001248398 A JP2001248398 A JP 2001248398A
Authority
JP
Japan
Prior art keywords
tunnel
water
pipe
drive mechanism
guide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000058529A
Other languages
Japanese (ja)
Other versions
JP3750470B2 (en
Inventor
Yoshio Ishibashi
良夫 石橋
Takeshi Nonoguchi
剛 野々口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Obayashi Corp
Original Assignee
Obayashi Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Obayashi Corp filed Critical Obayashi Corp
Priority to JP2000058529A priority Critical patent/JP3750470B2/en
Publication of JP2001248398A publication Critical patent/JP2001248398A/en
Application granted granted Critical
Publication of JP3750470B2 publication Critical patent/JP3750470B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Lining And Supports For Tunnels (AREA)
  • Special Spraying Apparatus (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide an automatic sprinkler system for tunnel lining concrete capable of automating water sprinkling work for curing concrete, uniformly sprinkling water, and preventing a roadbed from becoming muddy by dropped curing water. SOLUTION: This system id provided with a work carriage 1 movable in a tunnel, a water sprinkling pipe 14 guided to be movable along a guide 11 disposed on the carriage 1 toward the tunnel, and formed along an arch form of the tunnel, water sprinkling nozzles 17 provided at a proper interval on the water sprinkling pipe 14, a drive mechanism 15 to move the water sprinkling pipe 14 to reciprocate along the guide 11, a supply water hose 16 connected to the water sprinkling pipe 14, a solenoid valve 33 provided in pipings of the supply water hose 16 and interlocked with the drive mechanism 15 to open/close a flow passage, and a drive control part 32 for the drive mechanism 15 and the valve 33.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、トンネル覆工コン
クリートの養生を促進するために設けられた自動散水設
備に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an automatic watering equipment provided to promote curing of concrete lining a tunnel.

【0002】[0002]

【従来の技術】打設後のコンクリートの養生のため、打
設表面に散水を施し、水和反応を促進することがよく行
われている。トンネル覆工コンクリートの場合には、覆
工作業後のコンクリートの散水養生は行わないか、人力
によりホースを通じて散水していた。散水養生を行わな
い場合は、特に初期強度発現を早期にしなくても良い場
合であり、散水する場合は早期に初期強度を発現させる
必要がある場合であるが、散水によりコンクリート強度
が高まることは言うまでもないため、最近では打設後の
散水作業は必要であるとされている。
2. Description of the Related Art In order to cure concrete after casting, it is common practice to sprinkle water on the casting surface to promote the hydration reaction. In the case of the tunnel lining concrete, after the lining work, the concrete was not watered or watered through a hose manually. When watering curing is not performed, especially when it is not necessary to make the initial strength early, and when watering, it is necessary to develop the initial strength early.However, watering can increase concrete strength. Needless to say, it has recently been deemed necessary to sprinkle water after casting.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、散水作
業は前記のごとく人力で行っているため、作業員に多大
な労力がかかり、負担が大きいほか、周知のようにトン
ネルの場合には、側壁から天井面にかけてのアーチ状の
散水作業となるため、散水が不完全となりやすく、しか
も落下する養生水により路盤の泥濘化を引き起し、これ
の維持補修に多大な労力を必要としていた。
However, since the watering work is performed manually as described above, a great deal of labor is required for the worker, and the burden is large. Because of the arched watering work on the ceiling surface, the watering was likely to be incomplete, and the falling curing water caused the roadbed to become muddy, requiring much labor to maintain and repair it.

【0004】本発明は、以上の課題を解決するものであ
って、その目的は、コンクリート養生のための散水作業
を自動化し、均一に散布出来、落下養生水による路盤の
泥濘化も防止できるようにしたトンネル覆工コンクリー
トの自動散水設備を提供するものである。
SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and an object of the present invention is to automate a watering operation for concrete curing, to spread the water uniformly, and to prevent the roadbed from becoming muddy due to falling curing water. It is intended to provide an automatic watering facility for tunnel lining concrete.

【0005】[0005]

【課題を解決するための手段】前記目的を達成するた
め、本発明の散水設備は、トンネル内を移動可能な作業
台車と、この作業台車上に配置されたガイドに沿ってト
ンネル方向に移動可能にガイドされ、かつ該トンネルの
アーチ形状に沿って形成された散水管と、この散水管に
適宜間隔をおいて設けられた散水ノズルと、前記ガイド
に沿って散水管を往復移動させる駆動機構と、前記散水
管に接続した給水管とを備えたことを特徴とするもので
ある。
In order to achieve the above object, a watering apparatus according to the present invention is provided with a work carriage movable in a tunnel, and a work carriage movable in a tunnel direction along a guide disposed on the work carriage. And a sprinkler pipe formed along the arch shape of the tunnel, a sprinkler nozzle provided at an appropriate interval in the sprinkler pipe, and a drive mechanism for reciprocating the sprinkler pipe along the guide. And a water supply pipe connected to the water sprinkling pipe.

【0006】この発明においては、給水管の配管内にあ
って前記駆動機構に連動して流路を開閉する電磁バルブ
と、前記駆動機構及び電磁バルブの駆動制御部とを備え
ることができる。
According to the present invention, it is possible to provide an electromagnetic valve in the pipe of the water supply pipe for opening and closing the flow path in conjunction with the drive mechanism, and a drive control unit for the drive mechanism and the electromagnetic valve.

【0007】[0007]

【発明の実施の形態】以下、本発明の好ましい実施の形
態につき、添付図面を参照して詳細に説明する。図1〜
図3は本発明に係る散水設備を搭載した作業台車を示
す。図において、作業台車1は、トンネル断面に沿って
形成されたもので、それぞれの側面及び上面をブレース
2を介して互いに連結補強され、枠組みされた四本の柱
3の上部に根太枠組4aを介して作業床4を固定し、こ
の作業床4上に後述の散水設備本体5を搭載したもの
で、一側部に設けた梯子6により地上部と作業床4間を
昇降可能としている。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Preferred embodiments of the present invention will be described below in detail with reference to the accompanying drawings. Figure 1
FIG. 3 shows a work cart equipped with the watering equipment according to the present invention. In the drawing, a work cart 1 is formed along a tunnel cross section, and its side and upper surfaces are connected and reinforced with each other via a brace 2, and a joist frame 4 a is provided on an upper portion of four framed columns 3. The work floor 4 is fixed via the work floor 4, and a watering equipment main body 5 described later is mounted on the work floor 4. A ladder 6 provided on one side of the work floor 4 can move up and down between the ground part and the work floor 4.

【0008】各柱3の下部にはそれぞれギヤードモータ
方式の自走装置7が配置され、これにより台車1をトン
ネルの長手方向に沿って移動可能としている。
A self-propelled device 7 of a geared motor system is disposed below each of the columns 3 so that the carriage 1 can be moved along the longitudinal direction of the tunnel.

【0009】作業床4は3%程度の勾配で一方に傾斜さ
せることで、作業床4上に落下する養生水を流下させ、
傾斜側の側面に配置された縦樋8により集水して台車下
部に流下させ、さらには、両側に防水シート9を垂下さ
せて両側面を覆うことで、落下する養生水が路盤に直接
落下することを防止し、これら排水設備を通じて側溝な
どの水路に排水出来るようにしている。
The working floor 4 is inclined to one side at a gradient of about 3% so that curing water falling on the working floor 4 flows down,
Water is collected by the downspout 8 arranged on the side of the inclined side to flow down to the lower part of the bogie, and furthermore, the waterproof sheet 9 is hung on both sides to cover both sides, so that the falling curing water falls directly to the roadbed. And drainage to waterways such as gutters through these drainage facilities.

【0010】図4は、前記作業床4上に配置された散水
設備本体5を示す。設備本体5は、作業床4の上部両側
に沿って複数のアウトリガー10を介してトンネル方向
に沿って固定配置された一対のガイドレール11と、両
側を両ガイドレール11にローラ12を介して跨設さ
れ、トンネル方向に移動可能にガイドされる散水管14
と、散水管14に結合してこれを前後に移動させるワイ
ヤ移動方式の往復駆動機構15と、散水管14に接続し
た給水ホース16とから概略構成されている。
FIG. 4 shows a main body 5 of the watering equipment arranged on the work floor 4. The equipment main body 5 includes a pair of guide rails 11 fixedly arranged along a tunnel direction along a plurality of outriggers 10 along both upper sides of the work floor 4, and both sides of the pair of guide rails 11 via rollers 12. Sprinkler pipe 14 installed and guided movably in the direction of the tunnel
And a reciprocating drive mechanism 15 of a wire moving type which is connected to the sprinkler pipe 14 to move the sprinkler pipe back and forth, and a water supply hose 16 connected to the sprinkler pipe 14.

【0011】散水管14は、トンネルの天井部に沿った
アーチ形状に形成されており、そのアーチ面上部には適
宜間隔をおいて多数の散水ノズル17が設けられ、各ノ
ズル17を通じてトンネル天井部に養生水を噴出散布す
るものである。
The water sprinkling pipe 14 is formed in an arch shape along the ceiling of the tunnel, and a large number of water sprinkling nozzles 17 are provided at appropriate intervals above the arch surface. It sprays and cures water.

【0012】駆動機構15は、前記ガイドレール10と
平行して作業床4上に固定配置されたコ字型鋼からなる
固定ガイド18と、ガイド18の両側に軸受されたプー
リ19と、プーリ19間に巻回されたガイドワイヤ20
と、ワイヤ20の移動用モータ21と、ワイヤ20の両
端に両側を連結されてガイド18内を前後移動し、かつ
連結部22aを介して前記散水管14の略中央に連結さ
れた走行台車22と、ガイド18の下部側にあって、ワ
イヤ20に複数の錘23を介して連結し、ワイヤ20に
常時所定のテンションを与える滑車24、及びガイド1
8の両端に固定配置されたモータ逆転駆動用のリミット
スイッチL1,L2を備えている。
The drive mechanism 15 includes a fixed guide 18 made of U-shaped steel fixedly disposed on the work floor 4 in parallel with the guide rail 10, a pulley 19 bearing on both sides of the guide 18, and a pulley 19. Guide wire 20 wound around
And a traveling motor 22 which is connected to both ends of the wire 20 to move back and forth in the guide 18 and is connected to a substantially center of the water sprinkling pipe 14 via a connecting portion 22a. And a pulley 24 at the lower side of the guide 18 and connected to the wire 20 via a plurality of weights 23 to constantly apply a predetermined tension to the wire 20;
8 are provided with limit switches L1 and L2 for motor reverse rotation fixedly arranged at both ends.

【0013】走行台車22は、図5に拡大して示すよう
に、プレート25の下部前後に一対の走行車輪26を配
し、ナットで固定したもので、プレート25の中央には
図示しないが前記連結部22aを立設し、前後部にワイ
ヤ20の引っかけ孔を形成しこれにワイヤ20の両端を
係止している。なお、図示のごとく一方の引っかけ端に
はワイヤ20を直接でなく、ターンバックル27を介し
て長さ調整可能に連結することで、テンション調整をお
こなうことが出来る。
As shown in an enlarged view in FIG. 5, the traveling carriage 22 has a pair of traveling wheels 26 disposed in front and rear of a lower portion of a plate 25 and fixed with nuts. The connecting portion 22a is erected, and hook holes for the wire 20 are formed in the front and rear portions, and both ends of the wire 20 are locked in the holes. As shown in the figure, the tension can be adjusted by connecting the wire 20 to one hook end not directly but via a turnbuckle 27 so as to be adjustable in length.

【0014】前記散水管14と、給水ホース16との接
合部は図6に拡大して示すように、散水管14に連結し
たチーズ28,エルボ管29に、いわゆるタケノコと称
するホースジョイント30を介して給水ホース16の給
水端に接続している。
As shown in the enlarged view of FIG. 6, the joint between the water sprinkling pipe 14 and the water supply hose 16 is connected to a cheese 28 and an elbow pipe 29 connected to the water sprinkling pipe 14 via a hose joint 30 called a bamboo shoot. To the water supply end of the water supply hose 16.

【0015】前記ノズル17は図7に拡大して示すよう
に、散水管14に取付けられたニップル31にブッシン
グ32を介してノズル本体33を装着したものである。
As shown in an enlarged view in FIG. 7, the nozzle 17 has a nozzle body 33 mounted on a nipple 31 attached to a water sprinkling pipe 14 via a bushing 32.

【0016】なお、散水現場では、散水速度を考慮して
ノズル径、ノズルと覆工面との間隔、及びノズルピッチ
がを定めることが重要であり、例えば間隔が狭すぎると
水が路盤に流れ落ち、路盤を汚し、広すぎると散布界の
間隔があくので、実際の散水現場でトライアルエラーに
よりノズルの大きさ、水圧、散水速度などの関係から、
最適な値を求めるようにすればよい。
At the watering site, it is important to determine the nozzle diameter, the distance between the nozzle and the lining surface, and the nozzle pitch in consideration of the watering speed. For example, if the distance is too small, water flows down to the roadbed, If the roadbed is soiled, and if it is too wide, there will be a gap between the spraying areas, so due to the trial error at the actual watering site, the nozzle size, water pressure, watering speed, etc.
What is necessary is just to seek the optimal value.

【0017】図8に以上の設備本体5の電気的構成を示
す。各部制御のための制御盤32は作業台車1の適宜位
置に配置されたもので、各種スイッチを備えた電源段及
びモータ制御盤を備えている。
FIG. 8 shows the electrical configuration of the equipment main body 5 described above. A control panel 32 for controlling each part is disposed at an appropriate position on the work cart 1, and includes a power stage provided with various switches and a motor control panel.

【0018】ワイヤ20の駆動用モータ21は前記リミ
ットスイッチLS1,LS2に前記台車22が度当りす
ることで、この状態が検知され、モータ制御盤に正相及
び逆相の電流を交互に流す。これにより、台車22はガ
イド18の端部に移動するごとに逆方向に走行し、往復
動作を繰返す。また、散水動作は、前記給水ホース16
に接続した給水管に配置された電磁バルブ33の開閉に
よって行われる。
When the bogie 22 hits the limit switches LS1 and LS2, the drive motor 21 of the wire 20 detects this state, and alternately supplies a positive phase current and a negative phase current to the motor control panel. Thus, the carriage 22 travels in the opposite direction each time it moves to the end of the guide 18, and repeats the reciprocating operation. The watering operation is performed by the water supply hose 16.
This is performed by opening and closing an electromagnetic valve 33 arranged in a water supply pipe connected to the water supply pipe.

【0019】そして、制御盤32の電源段に配置される
スイッチSW1は全ての電源の元となるタイマスイッ
チ、SW2は散水間隔を設定するタイマスイッチ、SW
3は散水時間設定用のタイマスイッチであり、スイッチ
SW1の入力操作により移動機構15が起動可能とな
り、その後スイッチSW2,SW3の設定操作により、
バルブ32の開閉間隔、作動時間が設定され、移動機構
15を駆動しつつバルブ32が開いて設定時間及び設定
時間間隔で散水動作が繰返され、タイムアップにより、
全ての作業が休止する。
A switch SW1 arranged at the power supply stage of the control panel 32 is a timer switch for all power supplies, a switch SW2 is a timer switch for setting a watering interval, and SW
Reference numeral 3 denotes a timer switch for setting a watering time. The moving mechanism 15 can be activated by an input operation of the switch SW1, and thereafter, by a setting operation of the switches SW2 and SW3.
The opening and closing interval and operation time of the valve 32 are set, the valve 32 is opened while driving the moving mechanism 15, and the watering operation is repeated at the set time and the set time interval.
All work is paused.

【0020】以上のごとく、全ての散水作業は制御盤3
2のスイッチ操作により、全自動的におこなうことが出
来、最適かつ均一な散水動作による覆工コンクリートの
散水養生をおこなうことが出来る。
As described above, all watering work is performed on the control panel 3
By the operation of the switch 2, it is possible to perform the automatic operation, and to perform the watering curing of the lining concrete by the optimum and uniform watering operation.

【0021】[0021]

【発明の効果】以上の説明により明らかなように、本発
明によれば、自動的に散水動作がなされるため、省力化
が可能であり、また作業が均一化するため、確実な養生
を行うことが出来る。
As is apparent from the above description, according to the present invention, the watering operation is automatically performed, so that labor can be saved, and since the work is made uniform, reliable curing is performed. I can do it.

【図面の簡単な説明】[Brief description of the drawings]

【図1】散水設備本体を搭載した作業台車の断面図であ
る。
FIG. 1 is a cross-sectional view of a work vehicle equipped with a watering equipment main body.

【図2】同平面図である。FIG. 2 is a plan view of the same.

【図3】同作業床部分の平面図である。FIG. 3 is a plan view of the work floor portion.

【図4】設備本体の全体構成を示す斜視図である。FIG. 4 is a perspective view showing the entire configuration of the equipment main body.

【図5】図4のA部拡大図である。FIG. 5 is an enlarged view of a portion A in FIG. 4;

【図6】同B部拡大図である。FIG. 6 is an enlarged view of part B of FIG.

【図7】同C部拡大図である。FIG. 7 is an enlarged view of part C of FIG.

【図8】設備本体の電気的構成を示す説明図である。FIG. 8 is an explanatory diagram illustrating an electrical configuration of a facility main body.

【符号の説明】[Explanation of symbols]

1 作業台車 5 散水設備本体 11 ガイドレール 14 散水管 15 往復駆動機構 16 給水ホース 17 ノズル 32 制御盤(制御部) 33 電磁バルブ DESCRIPTION OF SYMBOLS 1 Working cart 5 Sprinkling equipment main body 11 Guide rail 14 Sprinkling pipe 15 Reciprocating drive mechanism 16 Water supply hose 17 Nozzle 32 Control panel (control unit) 33 Electromagnetic valve

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 トンネル内を移動可能な作業台車と、こ
の作業台車上に配置されたガイドに沿ってトンネル方向
に移動可能にガイドされ、かつ該トンネルのアーチ形状
に沿って形成された散水管と、この散水管に適宜間隔を
おいて設けられた散水ノズルと、前記ガイドに沿って散
水管を往復移動させる駆動機構と、前記散水管に接続し
た給水管とを備えたことを特徴とするトンネル履工コン
クリートの自動散水設備。
1. A work vehicle movable in a tunnel, and a sprinkler pipe guided movably in a tunnel direction along a guide arranged on the work vehicle and formed along an arch shape of the tunnel. And a sprinkling nozzle provided at appropriate intervals in the sprinkling pipe, a drive mechanism for reciprocating the sprinkling pipe along the guide, and a water supply pipe connected to the sprinkling pipe. Automatic watering equipment for tunnel concrete.
【請求項2】 前記給水管の配管内にあって前記駆動機
構に連動して流路を開閉する電磁バルブと、前記駆動機
構及び電磁バルブの駆動制御部とを備えたことを特徴と
する請求項1に記載のトンネル覆工コンクリートの自動
散水設備。
2. An electromagnetic valve in a pipe of the water supply pipe, which opens and closes a flow path in conjunction with the drive mechanism, and a drive control unit for the drive mechanism and the electromagnetic valve. Item 6. An automatic watering equipment for tunnel lining concrete according to Item 1.
JP2000058529A 2000-03-03 2000-03-03 Automatic watering equipment for tunnel lining concrete Expired - Fee Related JP3750470B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000058529A JP3750470B2 (en) 2000-03-03 2000-03-03 Automatic watering equipment for tunnel lining concrete

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000058529A JP3750470B2 (en) 2000-03-03 2000-03-03 Automatic watering equipment for tunnel lining concrete

Publications (2)

Publication Number Publication Date
JP2001248398A true JP2001248398A (en) 2001-09-14
JP3750470B2 JP3750470B2 (en) 2006-03-01

Family

ID=18579111

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2000058529A Expired - Fee Related JP3750470B2 (en) 2000-03-03 2000-03-03 Automatic watering equipment for tunnel lining concrete

Country Status (1)

Country Link
JP (1) JP3750470B2 (en)

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* Cited by examiner, † Cited by third party
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JP2006046062A (en) * 2004-06-30 2006-02-16 Taiheiyo Material Kk Spray device and spraying method
JP2006161401A (en) * 2004-12-07 2006-06-22 Iwata Construction Co Ltd Lining concrete placing device in tunnel
JP2008202274A (en) * 2007-02-19 2008-09-04 Maeda Corp Wet curing equipment for lining concrete
JP2009052269A (en) * 2007-08-27 2009-03-12 Ohbayashi Corp Arch concrete curing method and curing agent spraying apparatus
JP2009108612A (en) * 2007-10-31 2009-05-21 Maeda Corp Moist curing apparatus for lining concrete
JP2009144321A (en) * 2007-12-11 2009-07-02 Tobishima Corp Wet curing management system and wet curing management method
JP2009155820A (en) * 2007-12-25 2009-07-16 Kajima Corp Equipment for curing lining concrete in tunnel
JP2009203693A (en) * 2008-02-27 2009-09-10 Gifu Kogyo Co Ltd Lining concrete curing device
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