CN108276024A - A kind of climbing form system adhesion type intelligence spray maintenance device and its maintenance process - Google Patents
A kind of climbing form system adhesion type intelligence spray maintenance device and its maintenance process Download PDFInfo
- Publication number
- CN108276024A CN108276024A CN201810282492.6A CN201810282492A CN108276024A CN 108276024 A CN108276024 A CN 108276024A CN 201810282492 A CN201810282492 A CN 201810282492A CN 108276024 A CN108276024 A CN 108276024A
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- Prior art keywords
- spray
- climbing form
- form system
- maintenance device
- adhesion type
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000007921 spray Substances 0.000 title claims abstract description 96
- 230000009194 climbing Effects 0.000 title claims abstract description 60
- 238000012423 maintenance Methods 0.000 title claims abstract description 54
- 238000000034 method Methods 0.000 title claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 49
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 36
- 239000010959 steel Substances 0.000 claims abstract description 36
- 230000000712 assembly Effects 0.000 claims abstract description 16
- 238000000429 assembly Methods 0.000 claims abstract description 16
- 238000009415 formwork Methods 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 7
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 238000010276 construction Methods 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 description 11
- 238000000576 coating method Methods 0.000 description 11
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 5
- 239000000835 fiber Substances 0.000 description 5
- 229910052725 zinc Inorganic materials 0.000 description 5
- 239000011701 zinc Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 2
- 230000001112 coagulating effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000008234 soft water Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/02—Selection of the hardening environment
- C04B40/0277—Hardening promoted by using additional water, e.g. by spraying water on the green concrete element
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/24—Safety or protective measures preventing damage to building parts or finishing work during construction
- E04G21/246—Safety or protective measures preventing damage to building parts or finishing work during construction specially adapted for curing concrete in situ, e.g. by covering it with protective sheets
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Architecture (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Abstract
It includes water supply line and spray assemblies that the present invention, which discloses a kind of climbing form system adhesion type intelligence spray maintenance device and its maintenance process, the spray maintenance device,；The spray assemblies include several aqueducts and spray head, and the aqueduct engages successively around structure outer, and the spray head is installed on aqueduct, and the spray assemblies are fixedly arranged on the climbing form frame girder steel of climbing form system；One end of the water supply line is connect with water supply point, and the other end is connected with aqueduct perforation；When climbing form system rises to station, the spray assemblies spray structure outer to be conserved.The present invention has the advantages that save water resource, saves cost, improves concrete quality.
Description
Technical field
The invention belongs to concrete to spray care field, and in particular to a kind of climbing form system adhesion type intelligence spray maintenance
Device and its maintenance process.
Background technology
High-rise building Core Walls Structure vertical structure is generally separately constructed with horizontal structure in outline border horizontal structure and Core Walls Structure,
Core Walls Structure vertical structure uses climbing form system top standard's structure construction.In the past, after the completion of Core Walls Structure vertical structure is constructed,
Concrete curing is carried out by the way of manually sprinkling water using longer soft water pipe, it is time-consuming and laborious, and easily conserve
Not in time, maintenance is not in place, wastes phenomena such as water source, and when especially Super High or more has been arrived in construction, the mode of artificial watering is just
Great inconvenience can be manifested, and effect of sprinkling water is excessively poor, it is slow-growing or design is not achieved in turn result in concrete strength
The serious consequence of desired strength.
Invention content
Goal of the invention：In order to solve the spray of young concrete when high-rise building Core Walls Structure vertical structure steps up
Maintenance problem is drenched, the present invention proposes that one kind is mounted below climbing form system template operation layer on climbing form frame girder steel, depends on creeping formwork system
System realizes climbing form system adhesion type intelligence spray maintenance device and its maintenance process of automatic climbing.
Technical solution：The present invention a kind of climbing form system adhesion type intelligence spray maintenance device, including water supply line and
Spray assemblies；The spray assemblies include several aqueducts and spray head, and the aqueduct engages successively around structure outer,
The spray head is installed on aqueduct, and the spray assemblies are fixedly arranged on the climbing form frame girder steel of climbing form system；
One end of the water supply line is connect with water supply point, and the other end is connected with aqueduct perforation；
When climbing form system rises to station, the spray assemblies spray structure outer to be conserved.
Preferably, the water supply line includes connected hose and hard tube, and the other end of the hose is connect with water supply point,
The other end of the hard tube is connected with aqueduct perforation.
Preferably, further include intelligent control water valve, the intelligent control water valve is installed on the water supply line.
Preferably, further include the metal hose that position is stitched positioned at the corner of the structure outer or creeping formwork section construction,
Pass through connection by metal hose between adjacent aqueduct.
Preferably, further include three-way pipe, the abutting end of adjacent aqueduct is connect with two tube heads of the three-way pipe, described
Spray head is installed on another tube head of three-way pipe.
Preferably, further include several angle steel and U-shaped card ring, the angle steel is fixedly arranged on successively on climbing form frame girder steel, described defeated
Waterpipe is fastened in by U-shaped card ring on the angle steel.
Preferably, the spray head and structure outer spacing are 0.2-0.4m, and 0.8-1.2m is divided between adjacent atomizer.
Preferably, the spray head is atomizer.
A kind of climbing form system adhesion type intelligence spray maintenance process, includes the following steps：
1）Spray maintenance device is installed and is fixed on the climbing form frame girder steel of climbing form system, setting single sprays curing time
Break time is conserved with spray；
2）Climbing form system swashes to station, and water supply point supplies water；
3）Intelligent control water valve is opened, and the atomizer spray waits for curing concrete；
4）After single spray maintenance, intelligent control water valve is closed；
5）Repeat step 3）With 4）, until spray maintenance is completed；
6）Climbing form system climbs again, and spray maintenance device is driven to swash, and repeats step 2）、3）、4）With 5）, until spray is supported
Shield is completed.
Preferably, it is described spray maintenance duration since start spray play young concrete surface wettability and drop down water
Until, it is 3min≤t≤5min, the interval time of the spray maintenance is to spray maintenance from the last time to terminate to play concrete table
It is 15min≤T≤30min until face has been dried.
Advantageous effect：The spray maintenance device of the present invention is mounted on climbing form frame girder steel below climbing form system template operation layer
On, it depends on climbing form system and realizes automatic climbing, need not remove and install repeatedly, and it is mixed to solve newly pouring of constantly being promoted
The spray for coagulating soil conserves problem, while avoiding the risk that worker's working at height is brought；By installing intelligent control water valve, realize
According to prior design automatic spray maintenance, eliminate nourishment, maintenance when avoiding nourishment not in time, maintenance less than
Phenomena such as position, waste water source, while ensuring the normal growth of concrete strength, improve the quality of concrete；By in structure
Hose connection is arranged in exterior wall corner or creeping formwork section construction seam position between two sections of water-supply-pipes, and avoids climbing because of structure on two sides exterior wall
Mould climb it is asynchronous caused by spray equipment damage；The present invention improves the utilization rate of water resource by atomizer, economizes on
Water；The spray maintenance device accessory of the present invention is repeatable to be used in turn, and economy, technical benefits are apparent.
Description of the drawings
Fig. 1 is the floor map of the spray equipment of the present invention；
Fig. 2 is node S detail drawings；
Fig. 3 is the A-A sectional views of Fig. 1；
Fig. 4 is the B-B sectional views of Fig. 1；
In figure, 1, water supply point；2, fiber PVC hose；3, the first coating steel pipe；4, intelligent control water valve；5, the 1st three-way pipe；6、
Second coating steel pipe；7, the 2nd three-way pipe；8, atomizer；9, metal hose；10, Zinc-coated angle steel；11, climbing form frame girder steel；12、U
Type snap ring；13, structure outer.
Specific implementation mode
Technical solution of the present invention is described in detail below by attached drawing, but protection scope of the present invention is not limited to
The embodiment.
Embodiment 1：As shown in figures 1-4, the present invention provides a kind of climbing form system adhesion type intelligence spray maintenance device,
Including water supply line and spray assemblies；The spray assemblies are fixedly arranged on the climbing form frame girder steel 11 of climbing form system, in climbing form system
When rising to station, the spray assemblies spray structure outer 13 to be conserved.The spray assemblies include several φ 25 second zinc-plated
10 atomizer 8 of steel pipe 6 and φ, the length of second coating steel pipe 6 is usually 1m, is engaged successively around structure outer 13, phase
The 2nd three-way pipes 7 of setting φ 25 × φ 15 between the second adjacent coating steel pipe 6, are connected by two tube heads of the 2nd three-way pipe 7.
The atomizer 8 is installed on 15 tube heads of another φ of the 2nd three-way pipe 7, towards structure outer 13, the atomizer 8
It is 0.3m with 13 spacing of structure outer, 1m is divided between adjacent atomizer 8.
The water supply line includes connected 25 first coating steel pipe 3 of 25 fiber PVC hoses 2 of φ and φ, the fiber PVC
The length of hose 2 is configured according to site requirement, and the length of first coating steel pipe 3 is configured as needed.It is described
The other end of fiber PVC hose 2 is connect with water supply point 1, and the other end of first coating steel pipe 3 and the second coating steel pipe 6 are logical
Cross the perforation connection of the 1st three-way pipes 5 of φ 25 × φ 25.
Intelligent control water valve 4, the intelligence control are also equipped between 2 and first coating steel pipe 3 of the fiber PVC hose
Gate valve 4 is commercially available product, inside sets magnet valve time switch, controls spray time and interval time.
It is welded with the Zinc-coated angle steels of several L40 × 3 10, second plating successively every about 2m on the climbing form frame girder steel 11
Zinc steel pipe 6 is fastened in by the U-shaped card ring 12 of φ 5 on the Zinc-coated angle steel 10.The length of the Zinc-coated angle steel 10 is simultaneously not limited,
It is configured as needed.In this way, as climbing form system climbs, connected second coating steel pipe 6 also climbs.
In the position that the corner of the structure outer 13 or creeping formwork section construction are stitched, it is 0.5m's or more to also set up length
25 metal hoses 9 of φ, to connect the second adjacent coating steel pipe 6.In this way, when climbing form system climbs, will not cause because of both sides
The pipeline of spray maintenance device caused by creeping formwork climbing speed difference damages.Certainly, in order not to making pipeline be damaged because creeping formwork climbs
Wound, can also first remove the metal hose 9, the re-attached after creeping formwork all climbs in place before creeping formwork climbs.
A kind of climbing form system adhesion type intelligence spray maintenance process, includes the following steps：
1）Spray maintenance device is installed and is fixed on the climbing form frame girder steel 11 of climbing form system, when setting single spray conserves
Between and spray maintenance break time, that is, be arranged to stop after continuous water supply 3min supplying water, supply water again after 20min；
2）Climbing form system swashes to station, and water supply point 1 supplies water；
3）Intelligent control water valve 4 is opened, and the atomizer 8 treats curing concrete continuous uniform spray 3min；
4）After spray maintenance, intelligent control water valve 4 closes 20min；
5）Repeat step 3）With 4）, until spray maintenance is completed；
6）Climbing form system climbs again, and spray maintenance device is driven to swash, and repeats step 2）、3）、4）With 5）, until spray is supported
Shield is completed.
After spray maintenance work is fully completed, it can also remove the spray maintenance device and carry out next climbing form system
Operation.
As described above, although the present invention has been indicated and described with reference to specific preferred embodiment, must not explain
For the limitation to invention itself.It without prejudice to the spirit and scope of the invention as defined in the appended claims, can be right
Various changes can be made in the form and details for it.
Claims (10)
1. a kind of climbing form system adhesion type intelligence spray maintenance device, which is characterized in that including water supply line and spray assemblies；
The spray assemblies include several aqueducts and spray head, and the aqueduct engages successively around structure outer, the spray
Head is installed on aqueduct, and the spray assemblies are fixedly arranged on the climbing form frame girder steel of climbing form system；
One end of the water supply line is connect with water supply point, and the other end is connected with aqueduct perforation；
When climbing form system rises to station, the spray assemblies spray structure outer to be conserved.
2. climbing form system adhesion type intelligence spray maintenance device according to claim 1, which is characterized in that the water supply
Pipeline includes connected hose and hard tube, and the other end of the hose is connect with water supply point, the other end of the hard tube and water delivery
Pipeline perforation connection.
3. climbing form system adhesion type intelligence spray maintenance device according to claim 1, which is characterized in that further include intelligence
Water valve can be controlled, the intelligent control water valve is installed on the water supply line.
4. climbing form system adhesion type intelligence spray maintenance device according to claim 1, which is characterized in that further include position
The metal hose of position is stitched in the corner of the structure outer or creeping formwork section construction, passes through metal between adjacent aqueduct
Hose connects.
5. climbing form system adhesion type intelligence spray maintenance device according to claim 1, which is characterized in that further include three
Siphunculus, the abutting end of adjacent aqueduct are connect with two tube heads of the three-way pipe, and the spray head is installed on the another of three-way pipe
One tube head.
6. climbing form system adhesion type intelligence spray maintenance device according to claim 1, which is characterized in that if further including
Dry angle steel and U-shaped card ring, the angle steel are fixedly arranged on successively on climbing form frame girder steel, and the aqueduct is fastened in by U-shaped card ring
On the angle steel.
7. climbing form system adhesion type intelligence spray maintenance device according to claim 1, which is characterized in that the spray
Head is 0.2-0.4m with structure outer spacing.
8. climbing form system adhesion type intelligence spray maintenance device according to claim 1, which is characterized in that the spray
Head is atomizer.
9. a kind of climbing form system adhesion type intelligence sprays maintenance process, which is characterized in that include the following steps：
1）Spray maintenance device is installed and is fixed on the climbing form frame girder steel of climbing form system, setting single sprays curing time
Break time is conserved with spray；
2）Climbing form system swashes to station, and water supply point supplies water；
3）Intelligent control water valve is opened, and the atomizer spray waits for curing concrete；
4）After single spray maintenance, intelligent control water valve is closed；
5）Repeat step 3）With 4）, until spray maintenance is completed；
6）Climbing form system climbs again, and spray maintenance device is driven to swash, and repeats step 2）、3）、4）With 5）, until spray is supported
Shield is completed.
10. climbing form system adhesion type intelligence according to claim 9 sprays maintenance process, which is characterized in that the spray
Drench maintenance duration since start spray play young concrete surface wettability and drop down water until, be 3min≤t≤5min,
The interval time of the spray maintenance is to spray maintenance from the last time to terminate to play until concrete surface dry, for 15min
≤T≤30min。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810282492.6A CN108276024A (en) | 2018-04-02 | 2018-04-02 | A kind of climbing form system adhesion type intelligence spray maintenance device and its maintenance process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810282492.6A CN108276024A (en) | 2018-04-02 | 2018-04-02 | A kind of climbing form system adhesion type intelligence spray maintenance device and its maintenance process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108276024A true CN108276024A (en) | 2018-07-13 |
Family
ID=62810840
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810282492.6A Pending CN108276024A (en) | 2018-04-02 | 2018-04-02 | A kind of climbing form system adhesion type intelligence spray maintenance device and its maintenance process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108276024A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109869002A (en) * | 2019-04-15 | 2019-06-11 | 中建城市建设发展有限公司 | A kind of concrete curing device |
| CN111910940A (en) * | 2020-09-02 | 2020-11-10 | 中国建筑第六工程局有限公司 | Semi-automatic concrete curing means |
| CN112081398A (en) * | 2020-09-11 | 2020-12-15 | 中建六局土木工程有限公司 | Ultra-high-rise frame column maintenance method based on integrated attached lifting scaffold |
| CN112962992A (en) * | 2021-02-09 | 2021-06-15 | 中铁建工集团有限公司 | Outer wall automatic spraying maintenance system and process based on attached lifting scaffold |
| CN113530273A (en) * | 2021-07-29 | 2021-10-22 | 中铁一局集团(广州)建设工程有限公司 | Automatic spraying maintenance method for aluminum mold integrated wall |
| CN114673371A (en) * | 2022-03-04 | 2022-06-28 | 中交二航局第四工程有限公司 | Self-interacting spraying system suitable for in high altitude creeping formwork |
| CN115653334A (en) * | 2022-10-25 | 2023-01-31 | 中国建筑第二工程局有限公司 | Concrete spraying system |
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| CN203701604U (en) * | 2013-12-04 | 2014-07-09 | 北京六建集团有限责任公司 | Automatic spray curing system for construction of creeping formwork system of super-high-rise core tube wall body |
| CN203947789U (en) * | 2014-05-16 | 2014-11-19 | 中建六局建设发展有限公司 | Automatic spraying system based on creeping formwork system for walls concrete maintenance |
| CN206233612U (en) * | 2016-09-23 | 2017-06-09 | 中国建筑第八工程局有限公司 | Core Walls Structure cast-in-place concrete wet curing system |
| CN206955912U (en) * | 2017-05-09 | 2018-02-02 | 中铁电气化局集团北京建筑工程有限公司 | Adhesion type automatic climbing fog curing dust prevention system |
| CN206971776U (en) * | 2017-03-16 | 2018-02-06 | 中国建筑第八工程局有限公司 | A kind of Core Walls Structure sprinkling curing system |
-
2018
- 2018-04-02 CN CN201810282492.6A patent/CN108276024A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203701604U (en) * | 2013-12-04 | 2014-07-09 | 北京六建集团有限责任公司 | Automatic spray curing system for construction of creeping formwork system of super-high-rise core tube wall body |
| CN203947789U (en) * | 2014-05-16 | 2014-11-19 | 中建六局建设发展有限公司 | Automatic spraying system based on creeping formwork system for walls concrete maintenance |
| CN206233612U (en) * | 2016-09-23 | 2017-06-09 | 中国建筑第八工程局有限公司 | Core Walls Structure cast-in-place concrete wet curing system |
| CN206971776U (en) * | 2017-03-16 | 2018-02-06 | 中国建筑第八工程局有限公司 | A kind of Core Walls Structure sprinkling curing system |
| CN206955912U (en) * | 2017-05-09 | 2018-02-02 | 中铁电气化局集团北京建筑工程有限公司 | Adhesion type automatic climbing fog curing dust prevention system |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109869002A (en) * | 2019-04-15 | 2019-06-11 | 中建城市建设发展有限公司 | A kind of concrete curing device |
| CN111910940A (en) * | 2020-09-02 | 2020-11-10 | 中国建筑第六工程局有限公司 | Semi-automatic concrete curing means |
| CN112081398A (en) * | 2020-09-11 | 2020-12-15 | 中建六局土木工程有限公司 | Ultra-high-rise frame column maintenance method based on integrated attached lifting scaffold |
| CN112962992A (en) * | 2021-02-09 | 2021-06-15 | 中铁建工集团有限公司 | Outer wall automatic spraying maintenance system and process based on attached lifting scaffold |
| CN113530273A (en) * | 2021-07-29 | 2021-10-22 | 中铁一局集团(广州)建设工程有限公司 | Automatic spraying maintenance method for aluminum mold integrated wall |
| CN114673371A (en) * | 2022-03-04 | 2022-06-28 | 中交二航局第四工程有限公司 | Self-interacting spraying system suitable for in high altitude creeping formwork |
| CN115653334A (en) * | 2022-10-25 | 2023-01-31 | 中国建筑第二工程局有限公司 | Concrete spraying system |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180713 |
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