JP2001188354A - Method for manufacturing photosensitive resin letterpress and apparatus for manufacturing the same - Google Patents

Method for manufacturing photosensitive resin letterpress and apparatus for manufacturing the same

Info

Publication number
JP2001188354A
JP2001188354A JP37288099A JP37288099A JP2001188354A JP 2001188354 A JP2001188354 A JP 2001188354A JP 37288099 A JP37288099 A JP 37288099A JP 37288099 A JP37288099 A JP 37288099A JP 2001188354 A JP2001188354 A JP 2001188354A
Authority
JP
Japan
Prior art keywords
photosensitive resin
active light
resin liquid
support
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP37288099A
Other languages
Japanese (ja)
Inventor
Mikichi Watanabe
巳吉 渡辺
Masami Mochizuki
政美 望月
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Kasei Corp
Original Assignee
Asahi Kasei Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Kasei Corp filed Critical Asahi Kasei Corp
Priority to JP37288099A priority Critical patent/JP2001188354A/en
Publication of JP2001188354A publication Critical patent/JP2001188354A/en
Pending legal-status Critical Current

Links

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  • Photosensitive Polymer And Photoresist Processing (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a plate making system which is capable of manufacturing a photosensitive resin letterpress directly from digital image data. SOLUTION: This method for manufacturing the photosensitive resin letterpress consists in forming a first stage of digital image constitution layers by (a) applying a photosensitive resin liquid at a specified thickness on a base on a surface plate, dividing the image forming region on the photosensitive resin liquid applied on the base to square blocks of a two-dimensional matrix and dividing the first block further finely to the pixels of the of the squared, (b) forming digital image constitution block layers by executing block exposure scanning for selectively irradiating the pixels with UV light from above independently by each of these pixels in accordance with the previously prepared digital image recording signals with a digital exposure means horizontally moved on the surface plate to the prescribed block position and (c) repeating the block exposure scanning at the total number of times of the blocks, then repeating the plural cycles with the stages (a) to (c) as one cycle on the digital image constitution layers.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、液状感光性樹脂か
らの感光性樹脂凸版の製造方法、及びその製造方法を実
施するための製造装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a photosensitive resin relief plate from a liquid photosensitive resin, and a production apparatus for performing the method.

【0002】[0002]

【従来の技術】段ボール印刷等のフレキソ印刷に代表さ
れる凸版印刷用の版材としては、従来から感光性樹脂版
凸が使用されている。この感光性樹脂としては感光性樹
脂液が使用され、これには例えばAPR(商標名、旭化
成工業製)が最も代表的な商品であり、製版装置として
もALF/AJF/AWF/ASF(いずれも商標名、
全て旭化成工業製)等が市販されている。製版プロセス
としては、予め露光装置のガラス上にイメージセッター
等のフィルム作製システムで画像形成されたネガフィル
ムをセットしておき、その上を透明なカバーフィルムで
覆い、カバーフィルム上に感光性樹脂液を一定の厚みで
塗布し、更にその上にベースフィルムを積層した後に、
ガラス下方より紫外光を照射してネガフィルムの画像が
感光性樹脂層にレリーフ画像として形成される。次に未
硬化樹脂をゴムヘラで除去したり、或いはエアーナイフ
等で吹き飛ばし、最後に残った未硬化樹脂を洗浄液で完
全に洗い落として必要な後処理を施した後に印刷に供さ
れる感光性樹脂凸版となる。
2. Description of the Related Art As a plate material for relief printing represented by flexographic printing such as cardboard printing, a photosensitive resin plate relief has conventionally been used. As the photosensitive resin, a photosensitive resin liquid is used. For example, APR (trade name, manufactured by Asahi Kasei Kogyo) is the most representative product, and ALF / AJF / AWF / ASF (all of which are used as a plate making device). Trademark name,
All manufactured by Asahi Kasei Corporation) and the like. In the plate making process, a negative film on which an image has been formed by a film production system such as an image setter is set on the glass of an exposure apparatus in advance, and the negative film is covered with a transparent cover film. After applying a certain thickness, and further laminating a base film on it,
By irradiating ultraviolet light from below the glass, an image of the negative film is formed as a relief image on the photosensitive resin layer. Next, the uncured resin is removed with a rubber spatula, or blown off with an air knife or the like, and the remaining uncured resin is completely washed off with a cleaning liquid and subjected to necessary post-processing. Becomes

【0003】ところで、近年コンピュータの急速な普及
と性能の向上、或いはインターネットに代表されるネッ
トワーク化の進展に伴い、オフセット印刷分野等では従
来のポジ/ネガフィルムを用いた製版システムに代わ
り、コンピュータで編集されたディジタル画像データか
ら直接にオフセット印刷用の版を製版するCTP(Comp
uter To Plate )システムが急速に導入されている。
[0003] In recent years, with the rapid spread of computers and the improvement of performance, or the progress of networking represented by the Internet, in the field of offset printing and the like, a conventional plate making system using a positive / negative film has been replaced by a computer. CTP (Comp.) For making a plate for offset printing directly from edited digital image data
uter To Plate) system is being rapidly introduced.

【0004】同様に凸版印刷分野でも、感光性樹脂シー
トから製版する場合には、画像記録信号に基づき感材へ
レーザー光線を選択的に照射して画像形成を行う装置及
び方法として、例えば特開平8−300600号公報に
は感光性樹脂シート上に紫外線を遮蔽する赤外感光層を
設けて、外面ドラム型レーザー描画装置にて前記赤外感
光層を赤外線レーザーで焼き飛ばして画像を形成させ、
この後に、従来通りの露光装置にて赤外感光層を介して
紫外光で露光させるフレキソCTPが急速に普及してお
り、感光性樹脂液を用いる場合でも、このような途中で
ネガフィルムを介さず、ディジタル画像データから直接
に感光性樹脂凸版を製版できるシステムが待望されてい
る。
Similarly, in the field of letterpress printing, when making a plate from a photosensitive resin sheet, an apparatus and a method for selectively irradiating a photosensitive material with a laser beam based on an image recording signal to form an image are disclosed in, for example, JP-300600-A discloses providing an infrared photosensitive layer on a photosensitive resin sheet to block ultraviolet rays, and burning the infrared photosensitive layer with an infrared laser with an external drum type laser drawing apparatus to form an image.
After that, flexo-CTP, which is exposed to ultraviolet light through an infrared photosensitive layer by a conventional exposure apparatus, is rapidly spreading, and even when a photosensitive resin liquid is used, a negative film is interposed on the way. In addition, a system capable of making a photosensitive resin relief plate directly from digital image data is expected.

【0005】[0005]

【発明が解決しようとする課題】本発明は、このような
従来技術の問題点に着目してなされたものであり、ディ
ジタル画像データから直接に製版可能とすることによ
り、従来のイメージセッター等から出力されるネガフィ
ルム作製工程が不要となり、合理化や省資源化が図れる
と共に、ネガフィルムを待って製版する必要が無くなる
ため短納期に対応できる製版システムを提供することを
課題とする。
SUMMARY OF THE INVENTION The present invention has been made in view of such problems of the prior art. By making it possible to directly make a plate from digital image data, it is possible to reduce the cost of a conventional image setter or the like. An object of the present invention is to provide a plate making system capable of responding to a short delivery time because a process for producing a negative film to be output is not required, rationalization and resource saving can be achieved, and plate making is not required after waiting for a negative film.

【0006】[0006]

【課題を解決するための手段】上記課題を解決するため
に、本発明は、(1)(a)上面に感光性樹脂との接着
層を有する支持体をシワのない平滑な状態にて定盤平面
上に固定する固着行程、(b)支持体上へ一定厚みに感
光性樹脂液を塗布する塗布工程、(c)塗布された感光
性樹脂液の画像形成領域を2次元行列の碁盤目に相当す
る基本区画(一回の露光領域であり、以後ブロックと呼
ぶ。)に分割し全ブロックの平面座標を算出する計算行
程、(d)(d−1)前記算出された所定ブロック位置
にディジタル露光手段を平面移動させる平面走査行程、
(d−2)予め用意されたディジタル画像記録信号に基
づき、当該1ブロックを構成する2次元行列の碁盤目の
微小区画(露光単位であり、以後画素と呼ぶ。)毎に独
立して活性光線を変調して選択的に露光するブロック画
像形成工程を、全ブロック数分繰り返して塗布された感
光性樹脂液全面にディジタル画像記録信号に応じた画像
を形成するディジタル画像形成工程より、支持体付き感
光性樹脂版を成形し、この後当該感光性樹脂版より未硬
化樹脂を除去することを特徴とする感光性樹脂凸版の製
造方法を提供する。
In order to solve the above-mentioned problems, the present invention provides (1) (a) a method of forming a support having an adhesive layer with a photosensitive resin on its upper surface in a smooth state without wrinkles. (B) a coating step of applying a photosensitive resin liquid to a predetermined thickness on a support, and (c) an image forming area of the applied photosensitive resin liquid in a two-dimensional matrix. (D) and (d-1) calculating the plane coordinates of all the blocks by dividing it into basic sections (one exposure area, hereinafter referred to as blocks) corresponding to (d) and (d-1). A plane scanning process for moving the digital exposure means in a plane,
(D-2) Based on a digital image recording signal prepared in advance, an actinic ray is independently generated for each small section (a unit of exposure, hereinafter referred to as a pixel) of a two-dimensional matrix constituting the one block. The block image forming step of modulating and selectively exposing the light is repeated by the number of all blocks, and a digital image forming step of forming an image according to the digital image recording signal over the entire surface of the applied photosensitive resin liquid is provided with a support. The present invention provides a method for producing a photosensitive resin relief plate, which comprises forming a photosensitive resin plate, and thereafter removing uncured resin from the photosensitive resin plate.

【0007】本発明は、また、(2)(d)ディジタル
画像形成工程の後に、引き続いて(e)ディジタル画像
形成された感光性樹脂層上に前記(b)〜(d)行程の
1サイクルを複数サイクル繰り返してディジタル画像層
を複数段積層して所望厚みに光造形する積層行程を行う
ことを特徴とする前記(1)記載の感光性樹脂凸版の製
造方法、(3)(b)塗布工程と共に或いは後で、塗布
された感光性樹脂液が光硬化しない光量の活性光で全面
に渡って均等に露光される励起露光工程が追加された後
に、次の(c)計算行程へと引き継がれることを特徴と
する前記(1)又は(2)記載の感光性樹脂凸版の製造
方法、(4)(a)固着行程の後の(b)塗布行程の前
に、支持体上へ一定厚みに感光性樹脂液を塗布する塗布
行程と塗布された感光性樹脂液を活性光で全面に渡って
一括露光して全面硬化させる全面硬化型露光工程を1サ
イクルとする行程を1サイクル以上繰り返して全面硬化
層を形成することにより、製造される感光性樹脂版が支
持体/全面硬化層/ディジタル画像層の3層で構成され
ていることを特徴とする前記(1)〜(3)のいずれか
に記載の感光性樹脂凸版の製造方法、(5)(a)固着
行程を、活性光が透過可能な透明な定盤上に、上面に感
光性樹脂との接着層を有し活性光が透過可能な透明なフ
ィルムの支持体をシワのない平滑な状態にて、活性光を
選択的に透過させる画像が形成されたマスクフィルムを
介して固定するマスクフィルム介在固着行程に代えると
ともに、それに引き続いて前記透明なフィルムの支持体
上へ一定厚みに感光性樹脂液を塗布する塗布行程と塗布
された感光性樹脂液に前記定盤の下方から照射される活
性光で前記マスクフィルムを介して一括露光してマスク
画像を形成するマスク画像形成行程を1サイクルとする
行程を1サイクル以上繰り返し、マスク画像層を形成す
ることにより、製造される感光性樹脂版が支持体/マス
ク画像層/ディジタル画像層の3層で構成されているこ
とを特徴とする前記(1)〜(3)のいずれかに記載の
感光性樹脂凸版の製造方法、(6)前記(4)記載の全
面硬化層を形成したのち、引き続き前記(5)記載のマ
スク画像層を形成することにより、製造される感光性樹
脂版が支持体/全面硬化層/マスク画像層/ディジタル
画像層の4層で構成されていることを特徴とする前記
(1)〜(3)のいずれかに記載の感光性樹脂凸版の製
造方法、(7)最後の(b)塗布行程を、支持体上へ一
定厚みに感光性樹脂液を塗布すると共に、更に当該感光
性樹脂液上に活性光が透過可能な透明な薄い保護フィル
ムを積層する塗布とフィルム積層行程に代え、当該保護
フィルムを介してディジタル画像形成されることを特徴
とする前記(1)〜(6)のいずれかに記載の感光性樹
脂凸版の製造方法を提供する。
The present invention also provides (2) one cycle of the steps (b) to (d) on the photosensitive resin layer after the (d) digital image forming step and subsequently (e) the digital image formed on the photosensitive resin layer. Is repeated a plurality of times to perform a laminating step of laminating a plurality of digital image layers and stereolithography to a desired thickness, wherein the method for producing a photosensitive resin relief printing plate according to the above (1), (3) (b) coating Along with or after the step, after an excitation exposure step in which the applied photosensitive resin liquid is uniformly exposed over the entire surface with an amount of active light that does not light cure is added, the step (c) is taken over to the next calculation step. (4) The method for producing a photosensitive resin relief plate according to the above (1) or (2), (4) a fixed thickness on a support before (b) a coating step after (a) a fixing step. Process of applying the photosensitive resin liquid to the coating Photosensitivity manufactured by forming a full-surface cured layer by repeating one or more cycles of a full-curing exposure step of exposing the photo-resin liquid to the entire surface with active light and simultaneously curing the entire surface and curing the entire surface. (5) The method for producing a photosensitive resin relief printing plate according to any one of (1) to (3) above, wherein the resin plate is composed of three layers: a support, an entire cured layer, and a digital image layer. (A) In the fixing step, a transparent film support having an adhesive layer with a photosensitive resin on the upper surface and having an active light transmitting layer on a transparent surface plate through which the active light can transmit is smoothed without wrinkles. In this condition, the fixing step is performed by interposing a mask film interposed and fixed through a mask film on which an image for selectively transmitting the active light is formed, and subsequently, the photosensitive film is exposed to a predetermined thickness on the transparent film support. Apply liquid resin A mask image forming step of forming a mask image by collectively exposing the applied photosensitive resin liquid to the applied photosensitive resin liquid through the mask film with active light irradiated from below the surface plate to form a mask image as one cycle. The above-mentioned (1) to (1) to (1) to (1) to (1), wherein the photosensitive resin plate to be produced is constituted by three layers of a support, a mask image layer and a digital image layer by forming a mask image layer by repeating at least one cycle. (3) The method for producing a photosensitive resin relief plate according to any of (3), (6) after forming the entire surface cured layer according to (4), and subsequently forming the mask image layer according to (5), The photosensitive resin according to any one of (1) to (3), wherein the photosensitive resin plate to be produced is composed of four layers: a support, an entire cured layer, a mask image layer, and a digital image layer. Of letterpress resin letterpress (7) In the last (b) coating step, a photosensitive resin liquid is applied to a predetermined thickness on a support, and a transparent thin protective film through which active light can pass is further coated on the photosensitive resin liquid. The method for producing a photosensitive resin relief printing plate according to any one of (1) to (6), wherein a digital image is formed through the protective film instead of the coating and film laminating steps. .

【0008】本発明は、また、(8)(A)上下に昇降
する手段を備えた支持体を水平に支持する定盤と、
(B)定盤上に支持体を吸着固定させる真空吸引手段と
剥離させる圧気導入手段と、(C)定盤上に水平に支持
された支持体上へ感光性樹脂液を一定厚みに塗布しなが
ら移動する手段を備えた感光性樹脂液供給キャリッジ機
構と、(D)支持体上に塗布された感光性樹脂液の画像
形成領域を2次元行列の碁盤目に相当するブロックに分
割し、分割された全ブロックの平面座標を算出し、この
平面座標に基づいて所定ブロック位置へとディジタル露
光機構を平面移動させる制御信号を発信するコントロー
ラと、(E)定盤上を前記コントローラの制御信号を受
信してディジタル露光機構を平面移動させる手段を備え
た平面走査機構と、(F)ディジタル画像記録信号を受
信して記憶し、これを活性光変調電子制御信号へと変換
する手段と、活性光源を有し活性光が入射する2次元行
列を構成する全素子が、前記活性光変調電子制御信号に
基づいて独立して前記素子毎に当該活性光を変調して感
光性樹脂液の1ブロックの画素を選択的に照射する手段
と、活性光の伝送経路に備えたレンズからなるディジタ
ル露光機構と、(G)支持体付き感光性樹脂版から未硬
化樹脂を除去する装置とから構成されていることを特徴
とする感光性樹脂凸版の製造装置を提供する。
The present invention also provides (8) (A) a platen for horizontally supporting a support having means for vertically moving up and down;
(B) Vacuum suction means for adsorbing and fixing the support on the surface plate, pressure air introduction means for peeling off, and (C) coating the photosensitive resin liquid to a constant thickness on the support horizontally supported on the surface plate. And (D) dividing the image forming area of the photosensitive resin liquid applied on the support into blocks corresponding to a grid in a two-dimensional matrix, A controller for calculating the plane coordinates of all the blocks thus obtained, and transmitting a control signal for plane-moving the digital exposure mechanism to a predetermined block position based on the plane coordinates; and (E) transmitting the control signal of the controller on the surface plate. (F) means for receiving and storing a digital image recording signal and converting the digital image recording signal into an active light modulation electronic control signal; All the elements forming a two-dimensional matrix having a light source and receiving the active light, independently modulate the active light for each of the elements based on the active light modulation electronic control signal, thereby forming one block of the photosensitive resin liquid. , A digital exposure mechanism comprising a lens provided on the transmission path of the active light, and (G) a device for removing the uncured resin from the photosensitive resin plate with the support. The present invention provides an apparatus for producing a photosensitive resin relief printing plate.

【0009】本発明は、また、(9)(C)支持体上へ
感光性樹脂液を一定厚みに塗布しながら移動する手段を
備えた感光性樹脂液供給キャリッジ機構が、活性光を照
射する手段を備えているか、或いは定盤の上方に及び/
又は下方に別個に設けられた活性光を照射する手段が追
加されており、且つそれが下方に設けられる場合には定
盤は活性光が透過可能な透明なものであることを特徴と
する前記(8)記載の感光性樹脂凸版の製造装置、(1
0)(H)塗布された感光性樹脂液上に保護フィルムを
積層する機構が追加されたことを特徴とする前記(8)
又は(9)記載の感光性樹脂凸版の製造装置、(11)
(F)ディジタル露光機構の前記活性光変調電子制御信
号に基づいて独立して前記素子毎に当該活性光を変調し
て感光性樹脂液の1ブロックの画素を選択的に照射する
手段が、DMD(ディジタル・マイクロミラー・デバイ
ス)、或いは透過型液晶、或いは反射型液晶であること
を特徴とする前記(8)〜(10)のいずれかに記載の
感光性樹脂凸版の製造装置、(12)(G)支持体付き
感光性樹脂版から未硬化樹脂を除去する装置が、未硬化
樹脂を除去回収する機構と洗浄機構とを有する現像装置
からなることを特徴とする前記(8)〜(11)のいず
れかに記載の感光性樹脂凸版の製造装置を提供する。
According to the present invention, (9) (C) a photosensitive resin liquid supply carriage mechanism having a means for moving the photosensitive resin liquid while applying the photosensitive resin liquid to the support at a constant thickness, irradiates the active light. Means, or above the platen and / or
Alternatively, a means for irradiating active light separately provided below is added, and when it is provided below, the platen is transparent so that the active light can pass therethrough. (8) The photosensitive resin relief printing apparatus described in (8), (1)
0) (H) wherein a mechanism for laminating a protective film on the applied photosensitive resin liquid is added.
Or the apparatus for producing a photosensitive resin relief printing plate according to (9), (11)
(F) means for independently modulating the active light for each of the elements based on the active light modulation electronic control signal of the digital exposure mechanism and selectively irradiating pixels of one block of the photosensitive resin liquid with a DMD (12) The apparatus for producing a photosensitive resin relief printing plate according to any one of the above (8) to (10), which is a (digital micromirror device), or a transmission type liquid crystal, or a reflection type liquid crystal. (G) The apparatus (8) to (11), wherein the device for removing the uncured resin from the photosensitive resin plate with a support comprises a developing device having a mechanism for removing and recovering the uncured resin and a washing mechanism. ) Is provided.

【0010】また、ディジタル露光用画像形成信号とし
ては、DTP(Desk Top Publishing )或いは電子組版
機によって編集された画像データを、RIP(Raster I
mageProcessor)ソフトを搭載したコンピュータへ一旦
転送してディジタル画像記録信号(ビットマップデー
タ)を生成して、適宜ディジタル露光機構のブロックメ
モリーへ転送することが好ましい。
As an image forming signal for digital exposure, image data edited by a DTP (Desk Top Publishing) or an electronic typesetting machine is converted into a RIP (Raster I / O).
It is preferable to temporarily transfer the digital image recording signal (bitmap data) to a computer equipped with a mage processor (software) software and transfer the digital image recording signal (bitmap data) to a block memory of a digital exposure mechanism as appropriate.

【0011】[0011]

【発明の実施の形態】以下、本発明の実施形態について
説明する。先ず、本発明の感光性樹脂凸版の製造装置の
一実施形態について説明する。この製版装置は図1、2
に示すように、100はポリエステル等の薄く柔軟性が
あるフィルムを基材とし、その上面に感光性樹脂との接
着層を有する支持体であり、このロール巻き原反を収納
して供給する機構1と、支持体100を水平に支持する
平滑な表面(感光性樹脂液200の塗布厚みを規制する
基準平面となるため高精度な平面研磨加工がしてある)
を有した剛性の高い金属製の定盤2と、定盤2を平行に
上下へと昇降させる機構3を備え、定盤2上には画像領
域外に矩形状の真空吸着と圧気導入を兼ねた細い溝が刻
まれており、支持体100を真空で吸着固定、或いは圧
気を導入して容易に剥離できる構造となっている。
Embodiments of the present invention will be described below. First, an embodiment of the photosensitive resin relief printing apparatus of the present invention will be described. This plate making device is shown in FIGS.
As shown in FIG. 1, reference numeral 100 denotes a support having a thin and flexible film such as polyester as a base material and having an adhesive layer with a photosensitive resin on the upper surface thereof. 1 and a smooth surface that horizontally supports the support body 100 (high-precision planar polishing is performed because it is a reference plane that regulates the thickness of the photosensitive resin liquid 200 applied).
A platen 2 made of a metal having high rigidity and a mechanism 3 for vertically moving the platen 2 up and down. The platen 2 has both rectangular vacuum suction and pressure introduction outside the image area. A thin groove is formed, and the support 100 can be easily fixed by suction in a vacuum or can be easily peeled off by introducing pressure.

【0012】4は定盤2上を水平に横断する移動手段を
備えたキャリッジ機構であり、感光性樹脂液200を収
容するバケット5を保持すると共に、当該バケット5を
構成する固定板6の先端はドクターブレードとして高精
度に直線加工されており、更に固定板6と対面する開閉
板7は回転する機構を備え、図3、4に示してあるよう
に開閉板7が時計方向に回転することによりバケット5
の底部が開き、反対方向に回転することにより閉まる構
造となっており、更に感光性樹脂液200の塗布厚みは
バケット固定板6先端のドクターブレードと定盤2との
隙間にて制御される構造となっている。60は支持体1
00上に塗布された感光性樹脂液200の画像形成領域
を2次元行列の碁盤目に相当するブロックに分割し、分
割された全ブロックの平面座標を算出し、この平面座標
に基づいて所定ブロック位置へとディジタル露光ヘッド
20を平面移動させる制御信号を発信するコントローラ
である。
Reference numeral 4 denotes a carriage mechanism provided with a moving means for horizontally traversing the surface plate 2. The carriage mechanism holds a bucket 5 containing the photosensitive resin liquid 200, and a tip of a fixed plate 6 constituting the bucket 5. Is a linearly machined doctor blade with high precision, and the opening / closing plate 7 facing the fixed plate 6 is provided with a rotating mechanism, and the opening / closing plate 7 rotates clockwise as shown in FIGS. By bucket 5
Is opened and closed by rotating in the opposite direction, and the coating thickness of the photosensitive resin liquid 200 is controlled by the gap between the doctor blade at the tip of the bucket fixing plate 6 and the platen 2. It has become. 60 is the support 1
The image forming area of the photosensitive resin liquid 200 applied on the upper surface is divided into blocks corresponding to a grid of a two-dimensional matrix, the plane coordinates of all divided blocks are calculated, and a predetermined block is calculated based on the plane coordinates. The controller is a controller that transmits a control signal for moving the digital exposure head 20 to a position on a plane.

【0013】20は前記コントローラ60の制御信号を
受信して定盤2上を所定ブロック位置へと平面移動させ
る2軸(X、Y)の駆動手段を構成するX軸リニアモー
タ機構30と、支持テーブル31を備えたX軸駆動機構
の支持テーブル31上で保持され、X軸リニアモータ駆
動にてX軸移動すると共に、当該X軸駆動機構はY軸リ
ニアモータ機構32と、Y軸ガイド機構33を備えたY
軸駆動機構に連結されてY軸リニアモータ駆動にてY軸
移動するディジタル露光ヘッドであり、ディジタル画像
記録信号を受信して記憶し、これを活性光変調電子制御
信号へと変換する手段を備え、前記活性光変調電子制御
信号に基づいて独立して前記画素毎に当該活性光を変調
して塗布された感光性樹脂液200を選択的に照射する
手段としては、特に型式にはこだわらず、例えばTI
(テキサス・インスツルメンツ)社から販売されている
DMD(ディジタル・マイクロミラー・デバイス)、ま
たは他の透過型液晶、或いは反射型液晶等を用いること
ができる。
Reference numeral 20 denotes an X-axis linear motor mechanism 30 which constitutes a two-axis (X, Y) driving means for receiving a control signal from the controller 60 and moving in a plane on the surface plate 2 to a predetermined block position; The X-axis drive mechanism is supported on a support table 31 of an X-axis drive mechanism provided with a table 31 and moves along the X-axis by driving the X-axis linear motor. The X-axis drive mechanism includes a Y-axis linear motor mechanism 32 and a Y-axis guide mechanism 33. Y with
A digital exposure head connected to a shaft drive mechanism and moved in the Y-axis by driving a Y-axis linear motor, comprising means for receiving and storing a digital image recording signal and converting the signal into an active light modulation electronic control signal. The means for selectively irradiating the applied photosensitive resin liquid 200 by modulating the active light for each pixel independently based on the active light modulation electronic control signal is not particularly limited to the type, For example, TI
(Digital Micromirror Device) sold by (Texas Instruments), or other transmissive liquid crystal or reflective liquid crystal can be used.

【0014】ここではDMD方式ディジタル露光ヘッド
について説明すると、図5に示すように、後方に反射ミ
ラーを設けた活性光源21と、コンデンサーレンズ22
と、2次元マイクロミラーアレー23と、投射レンズ2
4から構成されている。活性光源21としては波長域3
00〜450ナノメータの紫外光を発生する光源が使用
されるが、感光性樹脂液200に添加されている光増感
剤の吸収スペクトルに応じて、効率的な波長域を有する
ものを選択することが好ましい。
Here, the DMD type digital exposure head will be described. As shown in FIG. 5, an active light source 21 provided with a reflecting mirror at the rear and a condenser lens 22 are provided.
, A two-dimensional micromirror array 23 and a projection lens 2
4. As the active light source 21, the wavelength range 3
A light source that emits ultraviolet light having a wavelength of 00 to 450 nanometers is used. According to the absorption spectrum of the photosensitizer added to the photosensitive resin liquid 200, a light source having an efficient wavelength range is selected. Is preferred.

【0015】また、支持体100上に塗布された感光性
樹脂液200の全面を活性光で均等に励起露光させる場
合には、図6に示すように、キャリッジ機構4が活性光
源10を保持してキャリッジ機構4の移動と共に感光性
樹脂液200上を露光していくケース、或いは定盤2の
上部に活性光源11が設置され上方から露光するケー
ス、或いは定盤2の下部に活性光源12が設置され下方
から露光するケースがあるが、最後のケースでは活性光
の照射経路にあたる定盤2の材質は金属製に代わって透
明のガラス及び支持体100も透明に限定されることに
なる。
When the entire surface of the photosensitive resin liquid 200 applied on the support 100 is to be uniformly excited and exposed to the active light, the carriage mechanism 4 holds the active light source 10 as shown in FIG. Case where the photosensitive resin liquid 200 is exposed along with the movement of the carriage mechanism 4, or the case where the active light source 11 is installed on the upper surface of the surface plate 2 and is exposed from above, or the case where the active light source 12 is There is a case where the base plate 2 is installed and exposed from below, but in the last case, the material of the surface plate 2 corresponding to the irradiation path of the active light is not limited to metal, but the transparent glass and the support 100 are also limited to transparent.

【0016】前記上部及び/又は下部に設置される活性
光源11、12は後述する全面硬化層やマスク画像層の
露光用としても兼用することができる。また、支持体1
00上に塗布された感光性樹脂液200上に保護フィル
ム300を積層する場合には、図8に示すようにキャリ
ッジ機構4がラミネートロール13と、保護フィルムガ
イド14とを備えている。次に、この製造装置は図7に
示すように、公知となっている支持体100と一体とな
った光硬化された感光性樹脂(以後は感光性樹脂版と呼
ぶ)に付着している未硬化樹脂をホットエアーナイフ4
2の移動で除去回収する装置40と、感光性樹脂版に残
っている未硬化樹脂を洗浄ノズル52から噴出される洗
浄液53で溶出させる機構を有する洗浄装置50を備え
ている。
The active light sources 11 and 12 provided on the upper and / or lower portions can also be used for exposing a whole surface cured layer and a mask image layer described later. Support 1
When laminating the protective film 300 on the photosensitive resin liquid 200 applied on the surface 00, the carriage mechanism 4 includes a laminating roll 13 and a protective film guide 14, as shown in FIG. Next, as shown in FIG. 7, the manufacturing apparatus includes a photo-cured photosensitive resin (hereinafter referred to as a “photosensitive resin plate”) integrated with a known support 100. Hot air knife 4 with cured resin
The cleaning device 50 includes a device 40 that removes and collects the resin by the movement of 2 and a cleaning device 50 that elutes the uncured resin remaining on the photosensitive resin plate with a cleaning liquid 53 ejected from a cleaning nozzle 52.

【0017】また、この製造装置は図1に示すように、
他のコンピュータで面付け編集された画像データをイー
サーネットなどのネットワークを介して受け取り、これ
をディジタル画像記録信号に変換してディジタル露光ヘ
ッド20に送信するRIPサーバ70と、真空ポンプと
エアーコンプレッサー等に連結した真空吸引と圧気導入
配管80を備えている。かかる構成要素より成る製造装
置を用いて本発明の感光性樹脂凸版を製造する方法を以
下に説明する。
Further, this manufacturing apparatus is, as shown in FIG.
An RIP server 70 that receives image data imposed and edited by another computer via a network such as Ethernet, converts the image data into a digital image recording signal, and transmits the digital image recording signal to the digital exposure head 20, a vacuum pump, an air compressor, and the like. Is provided with a vacuum suction and pressure air introduction pipe 80 connected to the air conditioner. A method for producing the photosensitive resin relief printing plate of the present invention using a production apparatus comprising such components will be described below.

【0018】ロール巻き支持体原反供給機構1より供給
されている支持体100を定盤2上へ定置して所望サイ
ズに断裁しておき、しごき板等で支持体100上をしご
いて支持体100と定盤2との間に介在する空気を押し
出し、押し出された空気は定盤2上の溝より真空吸引さ
れて真空排気配管60を経て真空ポンプから外気に排出
され、支持体100は空気溜まりとシワのない平滑な状
態で定盤2上に固定される。前記操作にて支持体100
が定盤2上に固定されたら、予め他のコンピュータで面
付け編集された画像データがネットワーク等を介してR
IPサーバ70に転送され、RIP処理にて生成された
ビットマップ画像データがディジタル露光ヘッド20の
ブロックメモリーへ転送されることにより製版開始のス
タート信号となる。
The support 100 supplied from the roll-wound support source supply mechanism 1 is placed on the surface plate 2 and cut into a desired size, and the support 100 is squeezed on the support 100 with an ironing plate or the like. The air interposed between the body 100 and the surface plate 2 is extruded, and the extruded air is vacuum-suctioned from the groove on the surface plate 2 and discharged from the vacuum pump to the outside air through the vacuum exhaust pipe 60, and the support 100 is It is fixed on the surface plate 2 in a smooth state without air pools and wrinkles. In the above operation, the support 100
Is fixed on the surface plate 2, the image data edited and imposed by another computer in advance is transferred to the R via a network or the like.
The bitmap image data generated by the RIP processing is transferred to the IP server 70 and transferred to the block memory of the digital exposure head 20 to serve as a start signal for starting plate making.

【0019】前記スタート信号が入ると、バケット5の
底部が開かれ内部に収容されている感光性樹脂液200
が支持体100上に供給されると共に、図示方向にキャ
リッジ機構4を所定速度で移動させて支持体100上の
所望領域が感光性樹脂液200で塗布されたらバケット
5の底部が閉じるように制御される。このようにして支
持体100上に塗布される感光性樹脂液200は定盤2
とバケット固定板6先端のドクターブレードとの隙間が
一定に維持されることにより一定の厚みとなる。
When the start signal is input, the bottom of the bucket 5 is opened and the photosensitive resin liquid 200 contained therein is opened.
Is supplied onto the support 100, and the carriage mechanism 4 is moved at a predetermined speed in the illustrated direction so that the bottom of the bucket 5 is closed when a desired area on the support 100 is coated with the photosensitive resin liquid 200. Is done. The photosensitive resin liquid 200 applied on the support 100 in this manner is
The gap between the blade and the doctor blade at the tip of the bucket fixing plate 6 is kept constant, so that the thickness becomes constant.

【0020】また、図8に示すように必要に応じて最後
の感光性樹脂液200の塗布と共に更に当該感光性樹脂
液200上に薄い保護フィルムを積層する場合には、感
光性樹脂液200の塗布の前に予め保護フィルムガイド
14に保護フィルム300を供給しておき、バケット5
からの感光性樹脂液200の供給と共に、保護フィルム
300をラミネートロール13にてキャリッジ機構4の
移動と等速度にて塗布された感光性樹脂液200上に更
に積層させる。かくして1層目の感光性樹脂液200が
塗布されると、当製造装置を制御するコントローラ60
にて感光性樹脂液200の塗布領域が2次元行列の碁盤
目のブロック集合体に分割されて全ブロックの平面座標
が算出され、この平面座標に基づいてディジタル露光ヘ
ッド20を所定ブロック位置へと平面移動させる制御信
号が発信される。
As shown in FIG. 8, if a thin protective film is further laminated on the photosensitive resin liquid 200 together with the application of the last photosensitive resin liquid 200 as necessary, Before the coating, the protective film 300 is supplied to the protective film guide 14 in advance, and the bucket 5
With the supply of the photosensitive resin liquid 200 from above, the protective film 300 is further laminated on the photosensitive resin liquid 200 applied by the laminating roll 13 at the same speed as the movement of the carriage mechanism 4. Thus, when the first layer of the photosensitive resin liquid 200 is applied, the controller 60 that controls the manufacturing apparatus
Then, the application area of the photosensitive resin liquid 200 is divided into a two-dimensional matrix of grid blocks, and the plane coordinates of all blocks are calculated. Based on the plane coordinates, the digital exposure head 20 is moved to a predetermined block position. A control signal for moving the plane is transmitted.

【0021】ディジタル露光ヘッド20は、前記制御信
号を受信して2軸(X、Y)移動するリニアモータ30
と、32にて塗布された感光性樹脂液200上の第1番
目のブロック位置に移動する。この後、活性光源21か
ら照射された活性光400は集光されてコンデンサーレ
ンズ22を通過しながら整形されて2次元マイクロミラ
ーアレー23へと導かれ、マイクロミラーは記憶してい
るビットマップ画像データから活性光変調電子制御信号
へと変換された制御信号と連動して個別に回転し、露光
する側へと傾けられたマイクロミラーに入射した活性光
400だけが当該ミラーにて光路が変更されて投射レン
ズ24を経て塗布された感光性樹脂液200上に到達す
る。前記操作にて感光性樹脂液200の第1番目ブロッ
クを構成する碁盤目の画素が選択的に活性光400で所
要時間露光されることにより第1番目のブロック画像層
が形成され、この露光操作が完了したらディジタル露光
ヘッド20は露光終了制御信号をコントローラ60へ発
信し、コントローラ60は当該制御信号により第2番目
のブロックへの平面移動制御信号をディジタル露光機構
20の2軸(X、Y)駆動機構に発信し、当該駆動機構
はこの制御信号を受けてディジタル露光ヘッド20を第
2番目のブロック位置に移動させ、前記ブロック露光を
繰り返して第2番目のブロック画像層が形成される。当
該操作を全ブロック数分繰り返すことによりディジタル
画像層が形成されることとなる。
The digital exposure head 20 receives the control signal and moves a two-axis (X, Y) linear motor 30.
Moves to the first block position on the photosensitive resin liquid 200 applied at 32. Thereafter, the active light 400 emitted from the active light source 21 is collected, shaped while passing through the condenser lens 22, and guided to the two-dimensional micromirror array 23. The micromirror stores the stored bitmap image data. Only the active light 400 that has been individually rotated in conjunction with the control signal converted to the active light modulated electronic control signal and incident on the micromirror tilted toward the exposure side has its optical path changed by the mirror. The light reaches the applied photosensitive resin liquid 200 via the projection lens 24. The first block image layer is formed by selectively exposing the grid pixels constituting the first block of the photosensitive resin liquid 200 with the active light 400 for a required time by the above operation. Is completed, the digital exposure head 20 transmits an exposure end control signal to the controller 60, and the controller 60 uses the control signal to send a plane movement control signal to the second block to the two axes (X, Y) of the digital exposure mechanism 20. The driving mechanism receives the control signal, moves the digital exposure head 20 to the second block position, and repeats the block exposure to form a second block image layer. By repeating this operation for all blocks, a digital image layer is formed.

【0022】かくして1層目のディジタル画像層が形成
されると、更に必要がある場合には、定盤2が2層目の
厚みに相当する距離だけ降下して、前記の感光性樹脂液
200の塗布とディジタル露光サイクルが繰り返されて
2層目のディジタル画像層が更に積層され、3層目以降
も2層目と同様な操作が繰り返され、次々とディジタル
画像層が積層されて所望厚みのディジタル画像層として
造形される。
When the first digital image layer is thus formed, if necessary, the surface plate 2 is lowered by a distance corresponding to the thickness of the second layer, and the photosensitive resin liquid 200 is removed. Is repeated and the digital exposure cycle is repeated to further laminate the second digital image layer. The same operation as the second layer is repeated for the third and subsequent layers, and the digital image layers are successively laminated to the desired thickness. Formed as a digital image layer.

【0023】塗布された感光性樹脂液200を活性光で
励起露光させる一例としては、感光性樹脂液200が塗
布されたら、上部の活性光源11より当該感光性樹脂液
200全面が励起露光される。当該励起露光とは、まだ
感光性樹脂液200が光硬化しない程度の弱い活性光エ
ネルギーを予め与えて感光性樹脂液200を光活性化さ
せエネルギー準位を上げておくことで、次のディジタル
露光工程では少ない活性光エネルギーで光硬化させる役
目を担う補助露光のことである。また、全面硬化層を形
成させる一例としては、感光性樹脂液200が塗布され
たら、上部の活性光源11より当該感光性樹脂液200
全面が露光される。
As an example of exposing the applied photosensitive resin liquid 200 with active light, when the photosensitive resin liquid 200 is applied, the entire surface of the photosensitive resin liquid 200 is excited and exposed by the active light source 11 on the upper side. . The excitation exposure is performed by applying a weak active light energy to the photosensitive resin liquid 200 in advance so that the photosensitive resin liquid 200 is not photo-cured to photo-activate the photosensitive resin liquid 200 and raise the energy level, so that the next digital exposure can be performed. In the process, it is an auxiliary exposure that plays a role of photo-curing with a small amount of active light energy. Further, as an example of forming the entire surface cured layer, when the photosensitive resin liquid 200 is applied, the photosensitive resin liquid 200 is applied from the upper active light source 11.
The entire surface is exposed.

【0024】マスク画像層を形成させる一例としては、
図9に示すように、定盤2の材質は透明なガラス等に限
定され、定盤2上にマスクフィルム15を定置した後
に、マスクフィルム15を介して前記と同様に透明なフ
ィルム支持体100をガラス2上に固着させ、感光性樹
脂液200が塗布されたら、下部の活性光源12より当
該感光性樹脂液200がマスクフィルム15を介して露
光される。また、必要に応じて前記全面硬化層とマスク
画像層の形成手段を併せて行うことにより、両層を備え
た感光性樹脂版が製造される。
One example of forming a mask image layer is as follows.
As shown in FIG. 9, the material of the surface plate 2 is limited to transparent glass or the like. After the mask film 15 is set on the surface plate 2, the transparent film support 100 Is fixed on the glass 2 and the photosensitive resin liquid 200 is applied, and the photosensitive resin liquid 200 is exposed through the mask film 15 from the lower active light source 12. In addition, if necessary, the photosensitive resin plate having both layers is manufactured by combining the above-described means for forming the entire surface cured layer and the mask image layer.

【0025】全ての露光操作が完了すると、定盤2上の
溝の真空吸引を切り圧気を導入して支持体100と一体
になった感光性樹脂版を定盤2から剥がし、その後公知
の未硬化樹脂回収機構40の回収板41に前記感光性樹
脂版を固定してホットエアーナイフ42にて未硬化樹脂
を除去し、除去された未硬化樹脂は回収されて再利用さ
れる。次に感光性樹脂版は洗浄装置50の洗浄板51に
固定され、洗浄ノズル52より噴出される洗浄液53で
残っている未硬化樹脂が溶出し、この後に水洗/乾燥/
後露光工程を経て感光性樹脂凸版が得られるのである。
When all the exposure operations are completed, the vacuum suction of the groove on the surface plate 2 is turned off, air is introduced, and the photosensitive resin plate integrated with the support 100 is peeled off from the surface plate 2. The photosensitive resin plate is fixed to the collecting plate 41 of the cured resin collecting mechanism 40, and the uncured resin is removed by the hot air knife 42. The removed uncured resin is collected and reused. Next, the photosensitive resin plate is fixed to the cleaning plate 51 of the cleaning device 50, and the remaining uncured resin is eluted by the cleaning liquid 53 ejected from the cleaning nozzle 52, followed by washing / drying / washing.
Through the post-exposure step, a photosensitive resin relief printing plate is obtained.

【0026】[0026]

【発明の効果】以上説明したように、本発明によれば、
感光性樹脂凸版を製造する際に、画像データから直接に
ディジタル露光機構にて塗布された感光性樹脂液を露光
するため、従来のイメージセッター等から出力されるネ
ガフィルム作製工程が不要となり、合理化や省資源化が
図れると共に、ネガフィルムを待って製版する必要が無
くなるため短納期に対応できるという格別優れた効果が
奏される。
As described above, according to the present invention,
When manufacturing a photosensitive resin relief plate, the photosensitive resin liquid applied by the digital exposure mechanism is directly exposed from the image data, eliminating the need for a conventional negative film production process output from an image setter, etc., streamlining the process. In addition to saving resources, there is no need to wait for a negative film to make a plate.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施に好適な露光装置の概略構成を示
す正面図である。
FIG. 1 is a front view showing a schematic configuration of an exposure apparatus suitable for carrying out the present invention.

【図2】本発明の実施に好適な露光装置の概略構成を示
す斜視図である。
FIG. 2 is a perspective view showing a schematic configuration of an exposure apparatus suitable for carrying out the present invention.

【図3】バケット底部が開いている状態を説明する図で
ある。
FIG. 3 is a diagram illustrating a state in which a bucket bottom is open.

【図4】バケット底部が閉じている状態を説明する図で
ある。
FIG. 4 is a diagram illustrating a state in which a bucket bottom is closed.

【図5】本発明の一実施の形態にかかるDMD方式によ
る感光性樹脂液への活性光の照射状態を説明する図であ
る。
FIG. 5 is a diagram illustrating a state in which a photosensitive resin liquid is irradiated with active light by a DMD method according to one embodiment of the present invention.

【図6】本発明の感光性樹脂液への励起露光及びマスク
画像層、全面硬化層の形成露光を行うために用いられる
活性光源の設置例を示す図である。
FIG. 6 is a diagram showing an example of installation of an active light source used for performing excitation exposure to the photosensitive resin liquid of the present invention and exposure for forming a mask image layer and an entire cured layer.

【図7】従来公知の未硬化感光性樹脂の回収、洗浄装置
の概略構成を示す図である。
FIG. 7 is a diagram showing a schematic configuration of a conventionally known apparatus for collecting and cleaning an uncured photosensitive resin.

【図8】本発明の感光性樹脂液上に保護フィルムを積層
する一例を説明する図である。
FIG. 8 is a diagram illustrating an example of laminating a protective film on the photosensitive resin liquid of the present invention.

【図9】本発明のマスクフィルムを用いたマスク画像層
形成のための露光状態を説明する図である。
FIG. 9 is a diagram illustrating an exposure state for forming a mask image layer using the mask film of the present invention.

【符号の説明】[Explanation of symbols]

1:ロール巻き支持体原反供給機構 2:定盤 3:定盤昇降機構 4:キャリッジ機構 5:バケット 6:固定板 7:開閉板 10:キャリッジ活性光照射器 11:上部活性光照射器 12:下部活性光照射器 13:ラミネートロール 14:保護フィルムガイド 15:マスクフィルム 20:ディジタル露光ヘッド 21:活性光源 22:コンデンサーレンズ 23:マイクロミラーアレー 24:投射レンズ 30:X軸リニアモータ機構 31:支持テーブル 32:Y軸リニアモータ機構 33:Y軸ガイド機構 40:回収装置 41:回収板 42:ホットエアーナイフ機構 50:洗浄装置 51:洗浄板 52:洗浄ノズル 53:洗浄液 60:コントローラ 70:RIPサーバ 80:真空吸引/圧気導入配管 100:支持体 200:感光性樹脂液 300:保護フィルム 400:活性光 1: Roll roll support material supply mechanism 2: Platen 3: Platen lifting mechanism 4: Carriage mechanism 5: Bucket 6: Fixed plate 7: Opening / closing plate 10: Carriage active light irradiator 11: Upper active light irradiator 12 : Lower active light irradiator 13: Laminating roll 14: Protective film guide 15: Mask film 20: Digital exposure head 21: Active light source 22: Condenser lens 23: Micro mirror array 24: Projection lens 30: X-axis linear motor mechanism 31: Support table 32: Y-axis linear motor mechanism 33: Y-axis guide mechanism 40: Recovery device 41: Recovery plate 42: Hot air knife mechanism 50: Cleaning device 51: Cleaning plate 52: Cleaning nozzle 53: Cleaning liquid 60: Controller 70: RIP Server 80: Vacuum suction / pressure air introduction pipe 100: Support 200: Photosensitive resin 300: protective film 400: activating light

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 2H096 AA02 DA02 EA04 EA23 FA05 GA02 KA10 KA13 KA14 2H097 AA03 BA06 CA12 CA17 FA02 JA03 JA05 LA02 LA15  ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 2H096 AA02 DA02 EA04 EA23 FA05 GA02 KA10 KA13 KA14 2H097 AA03 BA06 CA12 CA17 FA02 JA03 JA05 LA02 LA15

Claims (12)

【特許請求の範囲】[Claims] 【請求項1】 (a)上面に感光性樹脂との接着層を有
する支持体をシワのない平滑な状態にて定盤平面上に固
定する固着行程、(b)支持体上へ一定厚みに感光性樹
脂液を塗布する塗布工程、(c)塗布された感光性樹脂
液の画像形成領域を2次元行列の碁盤目に相当する基本
区画(一回の露光領域であり、以後ブロックと呼ぶ。)
に分割し全ブロックの平面座標を算出する計算行程、
(d)(d−1)前記算出された所定ブロック位置にデ
ィジタル露光手段を平面移動させる平面走査行程、(d
−2)予め用意されたディジタル画像記録信号に基づ
き、当該1ブロックを構成する2次元行列の碁盤目の微
小区画(露光単位であり、以後画素と呼ぶ。)毎に独立
して活性光線を変調して選択的に露光するブロック画像
形成工程を、全ブロック数分繰り返して塗布された感光
性樹脂液全面にディジタル画像記録信号に応じた画像を
形成するディジタル画像形成工程より、支持体付き感光
性樹脂版を成形し、この後当該感光性樹脂版より未硬化
樹脂を除去することを特徴とする感光性樹脂凸版の製造
方法。
(A) a fixing step of fixing a support having an adhesive layer with a photosensitive resin on the upper surface on a surface of a platen in a smooth state without wrinkles, and (b) a fixed thickness on the support. A coating step of applying a photosensitive resin liquid; and (c) an image forming area of the applied photosensitive resin liquid is a basic section corresponding to a grid of a two-dimensional matrix (a single exposure area, hereinafter referred to as a block). )
Calculation process to calculate the plane coordinates of all blocks
(D) (d-1) a plane scanning step of moving the digital exposure means to the calculated predetermined block position in a plane, (d)
-2) Independently modulating the active light beam for each of the micro-sections (exposure units, hereinafter referred to as pixels) of a two-dimensional matrix constituting one block based on a digital image recording signal prepared in advance. The block image forming step of selectively exposing the photosensitive resin liquid is repeated for the number of all blocks to form a photosensitive image with a support from the digital image forming step of forming an image corresponding to the digital image recording signal over the entire surface of the applied photosensitive resin liquid. A method for producing a photosensitive resin relief plate, comprising: forming a resin plate; and thereafter, removing uncured resin from the photosensitive resin plate.
【請求項2】 (d)ディジタル画像形成工程の後に、
引き続いて(e)ディジタル画像形成された感光性樹脂
層上に前記(b)〜(d)行程の1サイクルを複数サイ
クル繰り返してディジタル画像層を複数段積層して所望
厚みに光造形する積層行程を行うことを特徴とする請求
項1記載の感光性樹脂凸版の製造方法。
(D) after the digital image forming step,
Subsequently, (e) a plurality of cycles of the steps (b) to (d) are repeated on the photosensitive resin layer on which the digital image is formed, and a plurality of digital image layers are laminated to form a desired thickness by optical molding. 2. The method for producing a photosensitive resin relief printing plate according to claim 1, wherein:
【請求項3】 (b)塗布工程と共に或いは後で、塗布
された感光性樹脂液が光硬化しない光量の活性光で全面
に渡って均等に露光される励起露光工程が追加された後
に、次の(c)計算行程へと引き継がれることを特徴と
する請求項1又は請求項2記載の感光性樹脂凸版の製造
方法。
And (b) after or after an excitation exposure step in which the applied photosensitive resin liquid is uniformly exposed over the entire surface with an amount of active light that does not cause photocuring, together with or after the application step. 3. The method for producing a photosensitive resin relief printing plate according to claim 1, wherein the process is continued to (c) a calculation step.
【請求項4】 (a)固着行程の後の(b)塗布行程の
前に、支持体上へ一定厚みに感光性樹脂液を塗布する塗
布行程と塗布された感光性樹脂液を活性光で全面に渡っ
て一括露光して全面硬化させる全面硬化型露光工程を1
サイクルとする行程を1サイクル以上繰り返して全面硬
化層を形成することにより、製造される感光性樹脂版が
支持体/全面硬化層/ディジタル画像層の3層で構成さ
れていることを特徴とする請求項1〜3のいずれかに記
載の感光性樹脂凸版の製造方法。
4. A coating step of coating a photosensitive resin liquid to a predetermined thickness on a support before (b) a coating step after (a) a fixing step and (b) a coating step, and activating the coated photosensitive resin liquid with active light. The whole-surface curing type exposure process in which the entire surface is exposed all at once and the entire surface is cured
The photosensitive resin plate to be manufactured is constituted by three layers of a support, a full-surface cured layer, and a digital image layer by forming a full-surface cured layer by repeating one cycle or more of the cycle process. A method for producing the photosensitive resin relief printing plate according to claim 1.
【請求項5】 (a)固着行程を、活性光が透過可能な
透明な定盤上に、上面に感光性樹脂との接着層を有し活
性光が透過可能な透明なフィルムの支持体をシワのない
平滑な状態にて、活性光を選択的に透過させる画像が形
成されたマスクフィルムを介して固定するマスクフィル
ム介在固着行程に代えるとともに、それに引き続いて前
記透明なフィルムの支持体上へ一定厚みに感光性樹脂液
を塗布する塗布行程と塗布された感光性樹脂液に前記定
盤の下方から照射される活性光で前記マスクフィルムを
介して一括露光してマスク画像を形成するマスク画像形
成行程を1サイクルとする行程を1サイクル以上繰り返
し、マスク画像層を形成することにより、製造される感
光性樹脂版が支持体/マスク画像層/ディジタル画像層
の3層で構成されていることを特徴とする請求項1〜3
のいずれかに記載の感光性樹脂凸版の製造方法。
5. (a) The fixing step is performed by forming a transparent film support having an adhesive layer with a photosensitive resin on the upper surface thereof on an upper surface of a transparent plate through which active light can pass, and through which active light can pass. In a smooth state without wrinkles, instead of a mask film interposed fixing step of fixing through a mask film on which an image that selectively transmits active light is formed, and subsequently, onto the transparent film support, A coating step of applying a photosensitive resin liquid to a constant thickness, and a mask image for forming a mask image by collectively exposing the applied photosensitive resin liquid to the applied photosensitive resin liquid through the mask film with active light irradiated from below the surface plate. A photosensitive resin plate to be manufactured is composed of three layers of a support, a mask image layer, and a digital image layer by forming a mask image layer by repeating a process in which the formation process is one cycle, one or more cycles. Claims 1-3 characterized by the following:
The method for producing a photosensitive resin letterpress according to any one of the above.
【請求項6】 請求項4記載の全面硬化層を形成したの
ち、引き続き請求項5記載のマスク画像層を形成するこ
とにより、製造される感光性樹脂版が支持体/全面硬化
層/マスク画像層/ディジタル画像層の4層で構成され
ていることを特徴とする請求項1〜3のいずれかに記載
の感光性樹脂凸版の製造方法。
6. A photosensitive resin plate produced by forming a full-surface cured layer according to claim 4 and subsequently forming a mask image layer according to claim 5, whereby a photosensitive resin plate to be produced is formed of a support / full-surface cured layer / mask image. The method for producing a photosensitive resin relief printing plate according to any one of claims 1 to 3, wherein the photosensitive resin relief printing plate comprises four layers: a layer and a digital image layer.
【請求項7】 最後の(b)塗布行程を、支持体上へ一
定厚みに感光性樹脂液を塗布すると共に、更に当該感光
性樹脂液上に活性光が透過可能な透明な薄い保護フィル
ムを積層する塗布とフィルム積層行程に代え、当該保護
フィルムを介してディジタル画像形成されることを特徴
とする請求項1〜6のいずれかに記載の感光性樹脂凸版
の製造方法。
7. In the last (b) coating step, a photosensitive resin liquid is applied on the support to a predetermined thickness, and a transparent thin protective film capable of transmitting active light is further applied on the photosensitive resin liquid. The method for producing a photosensitive resin relief printing plate according to any one of claims 1 to 6, wherein a digital image is formed through the protective film in place of the coating and film laminating steps.
【請求項8】 (A)上下に昇降する手段を備えた支持
体を水平に支持する定盤と、(B)定盤上に支持体を吸
着固定させる真空吸引手段と剥離させる圧気導入手段
と、(C)定盤上に水平に支持された支持体上へ感光性
樹脂液を一定厚みに塗布しながら移動する手段を備えた
感光性樹脂液供給キャリッジ機構と、(D)支持体上に
塗布された感光性樹脂液の画像形成領域を2次元行列の
碁盤目に相当するブロックに分割し、分割された全ブロ
ックの平面座標を算出し、この平面座標に基づいて所定
ブロック位置へとディジタル露光機構を平面移動させる
制御信号を発信するコントローラと、(E)定盤上を前
記コントローラの制御信号を受信してディジタル露光機
構を平面移動させる手段を備えた平面走査機構と、
(F)ディジタル画像記録信号を受信して記憶し、これ
を活性光変調電子制御信号へと変換する手段と、活性光
源を有し活性光が入射する2次元行列を構成する全素子
が、前記活性光変調電子制御信号に基づいて独立して前
記素子毎に当該活性光を変調して感光性樹脂液の1ブロ
ックの画素を選択的に照射する手段と、活性光の伝送経
路に備えたレンズからなるディジタル露光機構と、
(G)支持体付き感光性樹脂版から未硬化樹脂を除去す
る装置とから構成されていることを特徴とする感光性樹
脂凸版の製造装置。
8. A platen for horizontally supporting a support provided with means for vertically moving up and down, (B) a vacuum suction means for adsorbing and fixing the support on the platen, and a pressure introducing means for peeling off. (C) a photosensitive resin liquid supply carriage mechanism having means for moving the photosensitive resin liquid while applying the photosensitive resin liquid to a constant thickness on a support horizontally supported on a surface plate; and (D) a photosensitive resin liquid supply carriage mechanism. The image forming area of the applied photosensitive resin liquid is divided into blocks corresponding to a grid in a two-dimensional matrix, the plane coordinates of all the divided blocks are calculated, and the digital coordinates are shifted to a predetermined block position based on the plane coordinates. A controller for transmitting a control signal for moving the exposure mechanism in a plane, and (E) a plane scanning mechanism having means for receiving a control signal of the controller on the surface plate and moving the digital exposure mechanism in a plane,
(F) means for receiving and storing the digital image recording signal, converting it into an active light modulated electronic control signal, and all the elements having an active light source and forming a two-dimensional matrix into which the active light is incident, Means for independently modulating the active light for each element based on the active light modulation electronic control signal to selectively irradiate one block of pixels of the photosensitive resin liquid, and a lens provided on a transmission path of the active light A digital exposure mechanism consisting of
(G) a device for removing uncured resin from a photosensitive resin plate with a support.
【請求項9】 (C)支持体上へ感光性樹脂液を一定厚
みに塗布しながら移動する手段を備えた感光性樹脂液供
給キャリッジ機構が、活性光を照射する手段を備えてい
るか、或いは定盤の上方に及び/又は下方に別個に設け
られた活性光を照射する手段が追加されており、且つそ
れが下方に設けられる場合には定盤は活性光が透過可能
な透明なものであることを特徴とする請求項8記載の感
光性樹脂凸版の製造装置。
And (C) a photosensitive resin liquid supply carriage mechanism provided with means for moving the photosensitive resin liquid on the support while applying the photosensitive resin liquid to a constant thickness, or a means for irradiating the active light, or Means for irradiating active light separately provided above and / or below the surface plate are added, and when provided below, the surface plate is made of a transparent material through which the active light can pass. 9. The apparatus for producing a photosensitive resin relief printing plate according to claim 8, wherein:
【請求項10】 (H)塗布された感光性樹脂液上に保
護フィルムを積層する機構が追加されたことを特徴とす
る請求項8又は請求項9記載の感光性樹脂凸版の製造装
置。
10. The photosensitive resin relief printing apparatus according to claim 8, wherein (H) a mechanism for laminating a protective film on the applied photosensitive resin liquid is added.
【請求項11】 (F)ディジタル露光機構の前記活性
光変調電子制御信号に基づいて独立して前記素子毎に当
該活性光を変調して感光性樹脂液の1ブロックの画素を
選択的に照射する手段が、DMD(ディジタル・マイク
ロミラー・デバイス)、或いは透過型液晶、或いは反射
型液晶であることを特徴とする請求項8〜10のいずれ
かに記載の感光性樹脂凸版の製造装置。
11. (F) The active light is independently modulated for each of the elements based on the active light modulation electronic control signal of the digital exposure mechanism to selectively irradiate one block of pixels of the photosensitive resin liquid. The apparatus for producing a photosensitive resin relief printing plate according to any one of claims 8 to 10, wherein the means for performing is a digital micromirror device (DMD), a transmission liquid crystal, or a reflection liquid crystal.
【請求項12】 (G)支持体付き感光性樹脂版から未
硬化樹脂を除去する装置が、未硬化樹脂を除去回収する
機構と洗浄機構とを有する現像装置からなることを特徴
とする請求項8〜11のいずれかに記載の感光性樹脂凸
版の製造装置。
12. The apparatus for removing (G) an uncured resin from a photosensitive resin plate with a support comprises a developing device having a mechanism for removing and recovering the uncured resin and a washing mechanism. 12. The apparatus for producing a photosensitive resin relief printing plate according to any one of 8 to 11.
JP37288099A 1999-12-28 1999-12-28 Method for manufacturing photosensitive resin letterpress and apparatus for manufacturing the same Pending JP2001188354A (en)

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Publication Number Publication Date
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CN103838078A (en) * 2012-11-23 2014-06-04 彩虹科技系统有限公司 Improved optical imaging
CN108582617A (en) * 2018-05-04 2018-09-28 张马林 A kind of resin word solidification platform
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