JP2001114599A - Method of and device for producing single crystal - Google Patents

Method of and device for producing single crystal

Info

Publication number
JP2001114599A
JP2001114599A JP29447199A JP29447199A JP2001114599A JP 2001114599 A JP2001114599 A JP 2001114599A JP 29447199 A JP29447199 A JP 29447199A JP 29447199 A JP29447199 A JP 29447199A JP 2001114599 A JP2001114599 A JP 2001114599A
Authority
JP
Japan
Prior art keywords
seed crystal
crystal
single crystal
container
seed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP29447199A
Other languages
Japanese (ja)
Other versions
JP4288792B2 (en
Inventor
Fusao Hirose
富佐雄 廣瀬
Kazuto Hara
一都 原
Atsuhito Okamoto
篤人 岡本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denso Corp
Toyota Central R&D Labs Inc
Original Assignee
Denso Corp
Toyota Central R&D Labs Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Denso Corp, Toyota Central R&D Labs Inc filed Critical Denso Corp
Priority to JP29447199A priority Critical patent/JP4288792B2/en
Priority to US09/686,232 priority patent/US6451112B1/en
Priority to DE10050767A priority patent/DE10050767B4/en
Publication of JP2001114599A publication Critical patent/JP2001114599A/en
Application granted granted Critical
Publication of JP4288792B2 publication Critical patent/JP4288792B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Crystals, And After-Treatments Of Crystals (AREA)

Abstract

PROBLEM TO BE SOLVED: To prevent the adhesion of a single crystal grown on the surface of a seed crystal to a polycrystal formed on the periphery of the single crystal. SOLUTION: A seed crystal-adhering member 12b is attached to the opening of a lid 12a so that the seed crystal-adhering member 12b is surrounded with the lid 12a, and the seed crystal-adhering member 12b is separated from the terminal surface of the lid 12a at a prescribed distance d. The seed crystal 5-attaching surface of the seed crystal-adhering member 12b is dented from the surface of the lid 12a so that the growth surface of the seed crystal 5 is the same as or slightly projected from the surface of the lid 12a, when the seed crystal 5 is disposed. Thus, the single crystal grows from the growth surface of the seed crystal 5, while the polycrystal grows from the surface of the lid 12a. The single crystal can grow in a state embedded in the polycrystal without adhering to the polycrystal.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、種結晶貼付部材に
装着した種結晶上に単結晶を製造するにおいて、欠陥の
少ない高品質な単結晶を製造する単結晶製造方法及びこ
れに適した単結晶製造装置に関し、特に高品質な炭化珪
素単結晶を製造する炭化珪素単結晶製造方法及び炭化珪
素半結晶製造装置に用いて好適である。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a single crystal on a seed crystal attached to a seed crystal attaching member, a method for producing a high-quality single crystal with few defects, and a single crystal suitable for the method The present invention relates to a crystal manufacturing apparatus, and is particularly suitable for use in a silicon carbide single crystal manufacturing method for manufacturing a high-quality silicon carbide single crystal and a silicon carbide semi-crystal manufacturing apparatus.

【0002】[0002]

【従来の技術】炭化珪素単結晶は、高耐圧、高電子移動
度という特徴を有するため、パワーデバイス用半導体基
板として期待されている。炭化珪素単結晶成長には、一
般に、昇華法(改良レーリー法)と呼ばれる単結晶成長
方法が用いられる。
2. Description of the Related Art Silicon carbide single crystals are expected to be used as semiconductor substrates for power devices because of their characteristics of high breakdown voltage and high electron mobility. In general, a single crystal growth method called a sublimation method (improved Rayleigh method) is used for silicon carbide single crystal growth.

【0003】改良レーリー法は、黒鉛製るつぼ内に炭化
珪素原料を挿入すると共にこの原料部と対向するように
種結晶を黒鉛製るつぼの内壁に装着し、原料部を220
0〜2400℃に加熱して昇華ガスを発生させ、原料部
より数十〜数百℃低温にした種結晶に再結晶化させるこ
とで炭化珪素単結晶を成長させるものである。
In the improved Rayleigh method, a silicon carbide raw material is inserted into a graphite crucible, and a seed crystal is mounted on the inner wall of the graphite crucible so as to face the raw material portion.
The substrate is heated to 0 to 2400 ° C. to generate a sublimation gas, and is recrystallized into a seed crystal whose temperature is lower by several tens to several hundreds degrees Celsius than a raw material part, thereby growing a silicon carbide single crystal.

【0004】ここで、従来では、黒鉛製るつぼの内壁に
直接、または、図5(a)に示すような黒鉛製るつぼ1
の蓋材12の内壁に設けた突起部に、種結晶5を貼り付
けた状態で結晶成長を行っていた。このため、図5
(b)に示すように、種結晶5上においての炭化珪素単
結晶7の成長に伴って、結晶成長空間に露出した黒鉛製
るつぼ1の内壁表面に多結晶8が成長し、その多結晶8
が所望の炭化珪素単結晶7の周囲に付着・融合して炭化
珪素単結晶7の周囲7aが多結晶化するなどの悪影響を
及ぼして炭化珪素単結晶7に欠陥が生じるという問題が
あった。
Heretofore, conventionally, a graphite crucible 1 as shown in FIG.
The crystal growth was performed in a state where the seed crystal 5 was attached to the projection provided on the inner wall of the lid member 12. For this reason, FIG.
As shown in (b), with the growth of silicon carbide single crystal 7 on seed crystal 5, polycrystal 8 grows on the inner wall surface of graphite crucible 1 exposed in the crystal growth space, and polycrystal 8 grows.
However, there is a problem in that the silicon carbide single crystal 7 has a bad effect such that it adheres and fuses around the desired silicon carbide single crystal 7 and the periphery 7a of silicon carbide single crystal 7 is polycrystallized.

【0005】このため、上記問題を解決するべく、特開
平6−48898公報において、周囲の多結晶が所望の
単結晶より大きくなる前に単結晶成長を一旦停止し、黒
鉛製るつぼから単結晶の周囲の多結晶を除去した後、単
結晶成長を再開するという工程を何度も繰り返すことが
提案されている。
In order to solve the above-mentioned problem, Japanese Patent Laid-Open Publication No. Hei 6-48898 discloses a method in which single crystal growth is temporarily stopped before the surrounding polycrystal becomes larger than a desired single crystal, and a single crystal is removed from a graphite crucible. It has been proposed to repeat the process of restarting single crystal growth after removing the surrounding polycrystals many times.

【0006】[0006]

【発明が解決しようとする課題】しかしながら、この方
法においては、一個の単結晶インゴットを作製するにあ
たって上記工程を複数回繰り返さなければならず煩雑で
ある。しかも、炭化珪素単結晶の製造のように、200
0℃以上という高温下で単結晶を成長させなければなら
ない場合には、昇温・降温に時間がかかるため、単結晶
製造工程時間が多大となる。さらに、周囲の多結晶が所
望の単結晶を超えないタイミング、つまり多結晶が単結
晶に付着する直前のタイミングを見いだし、かつ、安定
して再現することは非常に難しい。
However, in this method, the above steps must be repeated a plurality of times in producing one single crystal ingot, which is complicated. Moreover, as in the production of silicon carbide single crystal, 200
When a single crystal must be grown at a high temperature of 0 ° C. or higher, it takes a long time to raise and lower the temperature. Furthermore, it is very difficult to find a timing at which the surrounding polycrystal does not exceed a desired single crystal, that is, a timing immediately before the polycrystal is attached to the single crystal, and to stably reproduce the timing.

【0007】本発明は上記問題に鑑みて成され、種結晶
表面に成長させる単結晶と、この単結晶の周囲に形成さ
れる多結晶とが付着することを防止し、高品質な単結晶
を製造できるようにすることを目的とする。
The present invention has been made in view of the above problems, and prevents a single crystal grown on a seed crystal surface and a polycrystal formed around the single crystal from adhering to each other. It is intended to be able to be manufactured.

【0008】[0008]

【課題を解決するための手段】上記目的を達成するた
め、請求項1又は2に記載の発明では、種結晶貼付部材
(12b)と容器(11、12a)によってるつぼ
(1)が構成され、種結晶貼付部材が容器に囲まれてい
ると共に、種結晶貼付部材(12b)を囲む容器(1
1、12a)の端面と種結晶貼付部材との間に所定間隔
の隙間(d)が形成されるように配置されており、種結
晶貼付部材のうち種結晶が取付けられる表面は、該種結
晶貼付部材が配設された容器の一面よりも凹むように位
置しており、種結晶貼付部材のうち容器に囲まれる面
が、種結晶を取付けたときに、種結晶と容器とによって
覆われるようになっていることを特徴としている。
According to the first or second aspect of the present invention, a crucible (1) is constituted by a seed crystal sticking member (12b) and containers (11, 12a). The container (1) that surrounds the seed crystal attaching member (12b) while the seed crystal attaching member is surrounded by the container.
1, 12a) are arranged such that a predetermined gap (d) is formed between the end face and the seed crystal attaching member, and the surface of the seed crystal attaching member on which the seed crystal is attached is the seed crystal. The sticking member is located so as to be recessed from one surface of the container in which the seed crystal is attached, and the surface of the seed crystal sticking member surrounded by the container is covered with the seed crystal and the container when the seed crystal is attached. It is characterized by being.

【0009】このような構成によると、種結晶貼付部材
のうち容器に囲まれる面が、種結晶と容器によって覆わ
れるため、つまり種結晶貼付部材の表面が成長空間にお
いて露出しないようになるため、種結晶貼付部材の表面
から多結晶が成長しないようにできる。このため、種結
晶貼付部材から成長した多結晶が種結晶上に成長した単
結晶に付着することを防止でき、高品質な単結晶を成長
させることができる。
According to such a configuration, the surface of the seed crystal attaching member surrounded by the container is covered with the seed crystal and the container, that is, the surface of the seed crystal attaching member is not exposed in the growth space. Polycrystals can be prevented from growing from the surface of the seed crystal attachment member. Therefore, it is possible to prevent the polycrystal grown from the seed crystal attaching member from attaching to the single crystal grown on the seed crystal, and to grow a high-quality single crystal.

【0010】請求項2に記載の発明においては、種結晶
貼付部材(12b)を囲む容器(11、12a)の端面
と種結晶貼付部材との間に所定間隔の隙間(d)が形成
されるように配置し、該隙間を通じて成長空間内の原料
ガスの引き抜きが行えるように構成することを特徴とし
ている。
In the invention according to claim 2, a gap (d) having a predetermined interval is formed between the end face of the container (11, 12a) surrounding the seed crystal sticking member (12b) and the seed crystal sticking member. And the source gas in the growth space can be extracted through the gap.

【0011】このように種結晶貼付部材と容器の端面と
の間に所定間隔の隙間を設け、この隙間から原料ガスの
引き抜きが行えるようにすれば、原料ガスの流動によっ
て種結晶貼付部材のうち容器に囲まれる面上に多結晶が
形成されないため、単結晶と容器の一面に形成される多
結晶が付着しないようにすることができる。これによ
り、高品質な単結晶を成長させることができる。
If a predetermined gap is provided between the seed crystal sticking member and the end face of the container as described above, and the raw material gas can be extracted from this gap, the flow of the raw material gas causes Since no polycrystal is formed on the surface surrounded by the container, the single crystal and the polycrystal formed on one surface of the container can be prevented from adhering. Thereby, a high-quality single crystal can be grown.

【0012】例えば、請求項3に示すように、種結晶貼
付部材と、該種結晶貼付部材を囲む容器の端面との間の
間隔は、種結晶貼付部材の形状に沿って、0.1mmよ
り大きく、1mmよりも小さくなっていることが好まし
い。すなわち、この間隔が短すぎると種結晶貼付部材と
容器の端面とを離間させた効果がなくなり、長すぎると
離間させてできる間隙が実質的に成長空間と同等になる
ため、上記範囲とするのが好ましい。例えば、請求項2
のように原料ガスの引き抜きを行う場合、間隔が長すぎ
ると原料ガスの流動が緩やかになるため、ガスの流動に
よって単結晶に多結晶が付着することを防止するという
効果が薄れる。
For example, as set forth in claim 3, the distance between the seed crystal sticking member and the end face of the container surrounding the seed crystal sticking member is 0.1 mm or less along the shape of the seed crystal sticking member. Preferably, it is large and smaller than 1 mm. That is, if the interval is too short, the effect of separating the seed crystal affixing member and the end face of the container is lost, and if the interval is too long, the gap formed by the separation becomes substantially equal to the growth space. Is preferred. For example, claim 2
In the case of extracting the source gas as described above, if the interval is too long, the flow of the source gas becomes slow, and the effect of preventing the polycrystal from attaching to the single crystal due to the flow of the gas is weakened.

【0013】また、請求項4に示すように、種結晶貼付
部材と容器との間に、容器から種結晶貼付部材への熱伝
達を抑制する断熱部材が備えられるようにしてもよい。
Further, as set forth in claim 4, a heat insulating member for suppressing heat transfer from the container to the seed crystal attaching member may be provided between the seed crystal attaching member and the container.

【0014】このように構成すれば、容器から種結晶貼
付部材への熱伝達が抑制されるため、種結晶貼付部材が
配設された容器の一面と種結晶貼付部材とに温度差を設
けることができる。
With this configuration, since heat transfer from the container to the seed crystal attaching member is suppressed, a temperature difference is provided between one surface of the container in which the seed crystal attaching member is disposed and the seed crystal attaching member. Can be.

【0015】この場合、請求項5に示すように、断熱部
材として、原料ガスが通過できる材料を用いれば、請求
項2に示す効果が得られる。このような断熱部材とし
て、例えば、請求項6に示す多孔質黒鉛が挙げられる。
In this case, as described in claim 5, if a material through which the raw material gas can pass is used as the heat insulating member, the effect described in claim 2 can be obtained. As such a heat insulating member, for example, the porous graphite described in claim 6 can be mentioned.

【0016】請求項7に記載の発明においては、種結晶
表面は、種結晶貼付部材が配設された容器の一面に対し
て面一となっているか、若しくは若干量突出しているこ
とを特徴としている。
According to a seventh aspect of the present invention, the seed crystal surface is flush with, or slightly protrudes from, one surface of the container in which the seed crystal attaching member is disposed. I have.

【0017】種結晶表面が容器の一面に対して窪んだ状
態になっていると、種結晶の周縁に位置する容器の影響
(例えば、容器の昇華ガスの影響)を大きく受けて、成
長した単結晶の周縁に欠陥が形成される場合がある。こ
のため、上記構成とすることにより、単結晶の周縁に欠
陥が形成されることを防止でき、高品質な単結晶とする
ことができる。特に、容器の一面を炭化珪素材料や高融
点金属炭化物で予め被覆しておくと、その効果が大きく
なる。
When the surface of the seed crystal is depressed with respect to one surface of the container, the grown single unit is greatly affected by the container located at the periphery of the seed crystal (for example, the effect of the sublimation gas in the container). Defects may be formed at the periphery of the crystal. Therefore, with the above structure, a defect can be prevented from being formed on the periphery of the single crystal, and a high-quality single crystal can be obtained. In particular, when one surface of the container is coated in advance with a silicon carbide material or a high melting point metal carbide, the effect is enhanced.

【0018】請求項8に記載の発明においては、種結晶
貼付部材及び容器の形状は、種結晶の成長表面温度が、
種結晶貼付部材が配設された容器の一面の表面温度より
も低くなるように構成されていることを特徴としてい
る。
In the invention according to claim 8, the shapes of the seed crystal sticking member and the container are such that the growth surface temperature of the seed crystal is:
It is characterized in that it is configured to be lower than the surface temperature of one surface of the container in which the seed crystal attaching member is disposed.

【0019】これにより、種結晶の成長表面に優先的に
結晶成長が行われるようにできる。具体的には、請求項
9に示すように、種結晶貼付部材のうち、種結晶が取付
けられる面の反対側にザグリを設けることによって、種
結晶貼付部材及び容器の形状を、種結晶の成長表面温度
と容器の一面の表面温度とに温度差を付けられる形状と
することができる。
Thus, the crystal can be preferentially grown on the growth surface of the seed crystal. Specifically, by forming a counterbore on the side opposite to the surface on which the seed crystal is attached, of the seed crystal attaching member, the shapes of the seed crystal attaching member and the container are adjusted so that the seed crystal grows. The shape may be such that a temperature difference can be made between the surface temperature and the surface temperature of one surface of the container.

【0020】なお、請求項10に示すように、請求項1
乃至9に記載の単結晶製造装置において、るつぼをカー
ボン材料で構成し、炭化珪素で構成された種結晶上に炭
化珪素単結晶を結晶成長させる炭化珪素単結晶製造装置
として適用する場合には、高温度下で結晶成長を行うこ
とになるため、特に好適である。
In addition, as shown in claim 10, claim 1
In the single crystal manufacturing apparatus according to any one of to 9, the crucible is formed of a carbon material, and when applied as a silicon carbide single crystal manufacturing apparatus for growing a silicon carbide single crystal on a seed crystal formed of silicon carbide, This is particularly preferable because crystal growth is performed at a high temperature.

【0021】この場合、請求項11に示すように、種結
晶貼付部材が配設された容器の一面を高融点金属炭化物
で被覆するようにすると、さらに成長させる単結晶に不
純物や欠陥が入りにくいようにできる。なお、高融点金
属として、請求項12に示すように、炭化ハフニウム
(HfC)、炭化タンタル(TaC)、炭化ジルコニウ
ム(ZrC)、炭化チタン(TiC)のうちの少なくと
も1つを用いることができる。
In this case, when one surface of the container in which the seed crystal attaching member is disposed is coated with a high melting point metal carbide, impurities and defects are less likely to enter the single crystal to be further grown. I can do it. As the refractory metal, at least one of hafnium carbide (HfC), tantalum carbide (TaC), zirconium carbide (ZrC), and titanium carbide (TiC) can be used.

【0022】請求項13に記載の発明においては、種結
晶が配置されるるつぼの一面には、種結晶が配置される
部分に凹みが形成されており、種結晶が凹みの底面に配
置された時に、凹みの底面が種結晶に覆われるようにな
っていることを特徴としている。
According to the thirteenth aspect of the present invention, on one surface of the crucible on which the seed crystal is disposed, a depression is formed in a portion where the seed crystal is disposed, and the seed crystal is disposed on the bottom surface of the depression. Sometimes, the bottom surface of the dent is covered with a seed crystal.

【0023】請求項14に記載の発明においては、種結
晶貼付部材(12a)を容器(11、12a)で囲み、
種結晶貼付部材のうち種結晶が取付けられる表面が、該
種結晶貼付部材が配設された容器の一面よりも凹むよう
に位置させると共に、種結晶(5)を種結晶貼付部材に
取付けたときに、種結晶貼付部材のうち容器に囲まれる
面が、該種結晶と容器とによって覆われるようにさせ
て、種結晶上に単結晶を成長させることを特徴としてい
る。
In the invention according to claim 14, the seed crystal sticking member (12a) is surrounded by containers (11, 12a),
When the surface on which the seed crystal is attached of the seed crystal attaching member is positioned so as to be recessed from one surface of the container in which the seed crystal attaching member is disposed, and the seed crystal (5) is attached to the seed crystal attaching member. Furthermore, a surface of the seed crystal attaching member surrounded by the container is covered with the seed crystal and the container, and a single crystal is grown on the seed crystal.

【0024】これにより、種結晶の周囲において、種結
晶貼付部材から多結晶が形成されることがないため、種
結晶の成長表面上に成長した単結晶にその周囲から成長
した多結晶が付着することを防止することができる。こ
れにより、高品質な単結晶を成長させることができる。
[0024] Thereby, since no polycrystal is formed from the seed crystal attaching member around the seed crystal, the polycrystal grown from the periphery adheres to the single crystal grown on the growth surface of the seed crystal. Can be prevented. Thereby, a high-quality single crystal can be grown.

【0025】請求項15に記載の発明においては、種結
晶貼付部材(12b)と、該種結晶貼付部材を囲む容器
(11、12a)の端面との間に所定間隔の隙間(d)
をもって配置させ、該隙間を通じて成長空間内の原料ガ
スの引き抜きを行いつつ、種結晶の成長表面に単結晶を
成長させることを特徴としている。
In the invention according to claim 15, a predetermined gap (d) is provided between the seed crystal sticking member (12b) and the end faces of the containers (11, 12a) surrounding the seed crystal sticking member.
And growing a single crystal on the growth surface of the seed crystal while extracting the source gas in the growth space through the gap.

【0026】このように、種結晶貼付部材と容器の端面
との間に所定間隔の隙間が設けられるようにすることに
より、この隙間から原料ガスの引き抜きを行うことがで
きる。このようにガスの流動が行われる部位において
は、結晶成長を抑制することができるため、種結晶の成
長表面上に形成される単結晶に容器の一面の表面に形成
される多結晶が付着することを防止することができる。
これにより、高品質な単結晶を成長させることができ
る。
As described above, by providing a gap at a predetermined interval between the seed crystal sticking member and the end face of the container, the raw material gas can be extracted from this gap. Since the crystal growth can be suppressed in the region where the gas flows, the polycrystal formed on one surface of the container adheres to the single crystal formed on the seed crystal growth surface. Can be prevented.
Thereby, a high-quality single crystal can be grown.

【0027】請求項16に示すように、種結晶の成長表
面温度を、種結晶貼付部材が配設された容器の一面の表
面温度より低くすれば、種結晶の成長表面上において優
先的に結晶成長が行われるようにできる。
According to a sixteenth aspect of the present invention, when the growth surface temperature of the seed crystal is lower than the surface temperature of one surface of the container in which the seed crystal attaching member is provided, the crystal is preferentially formed on the growth surface of the seed crystal. Growth can take place.

【0028】例えば、請求項17に示すように、種結晶
貼付部材のうち、種結晶が取るつけられた面の反対側に
低温ガスを吹き付けることによって、種結晶の成長表面
温度が容器の一面の表面温度よりも低くなるようにでき
る。
For example, by spraying a low-temperature gas on a side of the seed crystal attaching member opposite to the surface on which the seed crystal is attached, the growth surface temperature of the seed crystal can be reduced to one side of the container. It can be lower than the surface temperature.

【0029】この場合、請求項18に示すように、低温
ガスとして、るつぼの成長空間内に導入させる不活性ガ
スと同じ不活性ガスを用いることができる。また、請求
項19に示すように、低温ガスとして、るつぼの成長空
間内に導入させる不活性ガスと同じ不活性ガスに単結晶
の不純物となる元素を混入させれば、単結晶に所望の不
純物をドーピングすることも可能である。例えば、不純
物となる元素して、請求項20に示すように、N(窒
素)、B(ボロン)、Al(アルミニウム)、P(リ
ン)、As(砒素)のうち少なくとも1つを用いること
ができる。
In this case, as the low-temperature gas, the same inert gas as the inert gas introduced into the growth space of the crucible can be used as the low-temperature gas. Further, as described in claim 19, by mixing an element serving as a single crystal impurity into the same inert gas as the inert gas introduced into the growth space of the crucible as a low-temperature gas, the desired impurity can be added to the single crystal. Can also be doped. For example, as an element serving as an impurity, at least one of N (nitrogen), B (boron), Al (aluminum), P (phosphorus), and As (arsenic) may be used. it can.

【0030】なお、上記各手段の括弧内の符号は、後述
する実施形態に記載の具体的手段との対応関係を示すも
のである。
The reference numerals in the parentheses of the above-mentioned means indicate the correspondence with the concrete means described in the embodiments described later.

【0031】[0031]

【発明の実施の形態】以下、図に示す実施形態について
説明する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The embodiment shown in the drawings will be described below.

【0032】図1に本実施形態において用いられる結晶
成長装置としての黒鉛製るつぼ1を示す。この図は、黒
鉛製るつぼ1内に備えられた炭化珪素原料2を熱処理に
よって昇華させ、炭化珪素単結晶層で構成された種結晶
5上に炭化珪素単結晶7を結晶成長させたときにおける
黒鉛製るつぼ1の断面図である。
FIG. 1 shows a graphite crucible 1 as a crystal growth apparatus used in the present embodiment. This figure shows graphite when silicon carbide raw material 2 provided in graphite crucible 1 is sublimated by heat treatment, and silicon carbide single crystal 7 is grown on seed crystal 5 formed of a silicon carbide single crystal layer. It is sectional drawing of the crucible 1 made.

【0033】この黒鉛製るつぼ1は、上面が開口してい
るるつぼ本体11と、るつぼ本体11の開口部を塞ぐ蓋
部材12とから構成されている。この黒鉛製るつぼ1の
うち、蓋材12は種結晶5を支持する台座となる。
The graphite crucible 1 comprises a crucible body 11 having an open upper surface, and a lid member 12 for closing the opening of the crucible body 11. In the crucible 1 made of graphite, the lid 12 serves as a pedestal for supporting the seed crystal 5.

【0034】この蓋材12は、蓋部12aと種結晶貼付
部材12bとによって構成されている。蓋部12aは、
蓋材12の外形を構成していると共に、中央部が円形状
に開口した形状を成している。種結晶貼付部材12b
は、蓋部12aの開口部において取り外し可能に構成さ
れ、種結晶5を取り付けるため表面を有して構成されて
いる。この種結晶貼付部材12bは、略円筒形状で構成
されていると共に、種結晶5が貼り付けられる側とは反
対側の端部がフランジ形状で構成されている。そして、
蓋材12aの中央の開口部分に種結晶貼付部材12bを
配置した時に、フランジ部分が引っ掛かりとなって種結
晶貼付部材12bが蓋材12aの所定位置に固定される
ようになっている。
The lid member 12 includes a lid portion 12a and a seed crystal sticking member 12b. The lid 12a
It forms the outer shape of the lid member 12 and has a shape in which the center portion is opened in a circular shape. Seed crystal sticking member 12b
Is detachably formed at the opening of the lid 12a, and has a surface for attaching the seed crystal 5. The seed crystal sticking member 12b has a substantially cylindrical shape, and has a flange shape at the end opposite to the side where the seed crystal 5 is stuck. And
When the seed crystal attaching member 12b is arranged at the center opening of the lid member 12a, the flange portion is caught and the seed crystal attaching member 12b is fixed at a predetermined position of the lid member 12a.

【0035】また、蓋部12aの中央の開口部分の内径
は、ほぼ種結晶貼付部12bの外径と同等になってお
り、蓋部12aに種結晶貼付部12bを取り付けた時に
蓋部12aの開口部分の内周壁(端面)と種結晶貼付部
材12bの外周壁との間が間隔dとなるようにしてい
る。このとき、間隔dが0.1mmよりも大きく、1.
0mmよりも小さくなるようにしている。これは、間隔
dが小さくなり過ぎると実質的に間隔が空けられていな
いのと同様になってしまうためと、大きくなり過ぎると
成長空間と同様に作用するためである。
The inner diameter of the opening at the center of the lid 12a is substantially equal to the outer diameter of the seed crystal sticking part 12b. When the seed crystal sticking part 12b is attached to the lid 12a, the inner diameter of the lid 12a is reduced. The distance d is set between the inner peripheral wall (end surface) of the opening and the outer peripheral wall of the seed crystal attaching member 12b. At this time, the interval d is larger than 0.1 mm.
It is set to be smaller than 0 mm. This is because if the distance d is too small, it becomes substantially the same as when no space is left, and if it is too large, it acts like a growth space.

【0036】さらに、種結晶貼付部材12bの厚み(軸
方向の長さ)は、蓋部12aの厚みよりもほぼ種結晶5
の厚み分と同等乃至若干少な目な程度薄くなっている。
つまり、蓋材12を全体的に見た時に、単結晶5が取り
付けていない時には、その種結晶5が取り付けられる部
分が凹みとなるように構成され、種結晶5を取り付けた
時に、種結晶5の成長表面が蓋部12aの表面に対して
面一となっているか、若しくは若干量突出するように構
成されている。
Further, the thickness (length in the axial direction) of the seed crystal attaching member 12b is substantially equal to the thickness of the seed crystal 5
Is thinner to the extent of or slightly smaller than the thickness of.
In other words, when the single crystal 5 is not attached when the cover material 12 is viewed as a whole, the portion where the seed crystal 5 is attached is configured to be concave, and when the seed crystal 5 is attached, the seed crystal 5 is attached. Is formed to be flush with or slightly project from the surface of the lid 12a.

【0037】このように、蓋部12aの中央の開口部分
の内径は、ほぼ種結晶貼付部12bの外径と同等にして
いるため、種結晶貼付部材12bのうち種結晶5が配置
される面(蓋材12の凹みの底面)は、種結晶5を配置
した時に、種結晶5によってほぼ完全に覆われ、外部に
露出しないようになっている。
As described above, since the inner diameter of the central opening portion of the lid portion 12a is substantially equal to the outer diameter of the seed crystal attaching portion 12b, the surface of the seed crystal attaching member 12b on which the seed crystal 5 is disposed. When the seed crystal 5 is disposed, the bottom surface of the dent of the cover member 12 is almost completely covered by the seed crystal 5 and is not exposed to the outside.

【0038】また、種結晶5の成長表面が、隣接する蓋
部12aより窪んだ位置にならないようになっているた
め、種結晶5に隣接する蓋部12aの端部から昇華した
炭素ガスが種結晶5の成長表面に影響しないようにでき
る。
Further, since the growth surface of the seed crystal 5 is not located at a position depressed from the adjacent lid portion 12a, the carbon gas sublimated from the end portion of the lid portion 12a adjacent to the seed crystal 5 is seeded. The growth surface of the crystal 5 can be prevented from being affected.

【0039】また、炭化珪素貼付部材12bを蓋部12
aから切り離すと共に、蓋部12aよりも薄く構成して
いるため、熱伝導の関係により、種結晶5の成長表面温
度を蓋部12aの表面温度よりも若干低温にすることが
できる。このため、種結晶5の成長表面に優先的に結晶
成長が生じるようにできる。
The silicon carbide sticking member 12b is
a and the thickness of the seed crystal 5 can be made slightly lower than the surface temperature of the lid 12a due to heat conduction due to the thermal conductivity. Therefore, crystal growth can be preferentially generated on the growth surface of seed crystal 5.

【0040】なお、黒鉛製るつぼ1は、アルゴンガスが
導入できる真空容器(加熱炉)の中でヒータにより加熱
できるようになっており、このヒータのパワーを調節す
ることによって種結晶5の温度が炭化珪素原料粉末2の
温度よりも10〜100℃程度低温に保つことができ
る。
The graphite crucible 1 can be heated by a heater in a vacuum vessel (heating furnace) into which an argon gas can be introduced. By adjusting the power of the heater, the temperature of the seed crystal 5 can be reduced. It can be maintained at a temperature lower by about 10 to 100 ° C. than the temperature of silicon carbide raw material powder 2.

【0041】このように構成された黒鉛製るつぼ1を用
いて炭化珪素単結晶7を種結晶5の成長表面に成長させ
ると、図1に示すように、炭化珪素単結晶7は、成長に
伴い径方向に拡張されながら成長が進み、ある程度まで
径が拡大したのちその後はほぼ同一径で成長が進む。こ
のとき、蓋部12aの表面から多結晶8が炭化珪素単結
晶7の成長に沿って同様に成長するが、この多結晶8
は、炭化珪素単結晶7から所定間隔隔てた状態で炭化珪
素単結晶7を囲むように成長することが判った。つまり
炭化珪素単結晶7が多結晶8に埋め込まれたような状態
で成長するという埋め込み成長をするのである。
When the silicon carbide single crystal 7 is grown on the growth surface of the seed crystal 5 using the graphite crucible 1 thus configured, as shown in FIG. The growth proceeds while being expanded in the radial direction, and after the diameter has expanded to some extent, the growth proceeds with substantially the same diameter thereafter. At this time, polycrystal 8 similarly grows from the surface of lid portion 12a along with the growth of silicon carbide single crystal 7,
Was found to grow so as to surround silicon carbide single crystal 7 at a predetermined distance from silicon carbide single crystal 7. In other words, buried growth is performed in which silicon carbide single crystal 7 grows in a state of being buried in polycrystal 8.

【0042】このように、単結晶及び多結晶を、略同等
の高さの隣接する異なる成長面(本実施形態の場合に
は、種結晶5の表面と蓋部12aの表面)に成長させる
と、単結晶と多結晶が所定間隔隔てた状態で融合しない
ように成長させることができる。
As described above, when the single crystal and the polycrystal are grown on adjacent different growth surfaces having substantially the same height (in the case of the present embodiment, the surface of the seed crystal 5 and the surface of the lid 12a). The single crystal and the polycrystal can be grown so as not to be fused at a predetermined interval.

【0043】これにより、単結晶に多結晶が付着するこ
とに起因する結晶欠陥の発生を防止でき、高品質で大口
径な炭化珪素単結晶7を製造することができる。
As a result, it is possible to prevent the occurrence of crystal defects caused by the attachment of the polycrystal to the single crystal, and to manufacture a high-quality, large-diameter silicon carbide single crystal 7.

【0044】次に、上記構成の黒鉛製るつぼ1を用い
て、実際に種結晶5の表面に炭化珪素単結晶7をさせた
実験結果について説明する。
Next, a description will be given of the results of an experiment in which a silicon carbide single crystal 7 was actually formed on the surface of a seed crystal 5 using the graphite crucible 1 having the above configuration.

【0045】炭化珪素単結晶7の成長は、以下に示すよ
うに行った。
The growth of silicon carbide single crystal 7 was performed as follows.

【0046】まず、種結晶5として、アチソン法にて作
製された炭化珪素単結晶から直径10mm、厚さ1mm
に切り出し、表面を鏡面仕上げしたものを用いた。ま
た、このとき、種結晶5の成長面が(000−1)ジャ
スト面となるように結晶方位を決めた。
First, as a seed crystal 5, a silicon carbide single crystal produced by the Acheson method was used to obtain a diameter of 10 mm and a thickness of 1 mm.
And the mirror-finished surface was used. At this time, the crystal orientation was determined so that the growth plane of the seed crystal 5 became the (000-1) just plane.

【0047】そして、この種結晶5を種結晶貼付部材1
2aに貼付けたのち、蓋部12aに取付けた。このと
き、種結晶貼付部材12bと単結晶製造装置の蓋部12
aとの間の隙間dは、0.5mmとした。
Then, the seed crystal 5 is attached to the seed crystal attaching member 1.
After attaching to 2a, it attached to lid part 12a. At this time, the seed crystal sticking member 12b and the lid 12
The gap d between the gap a and the gap a was 0.5 mm.

【0048】これら蓋部12a及び種結晶貼付部材12
bを、あらかじめ炭化珪素原料粉末2を入れたるつぼ本
体11に装着した。そして、黒鉛製るつぼ1を加熱炉の
中に設置し、炭化珪素原料粉末2の温度を2290℃、
種結晶5の成長表面温度を2230℃、雰囲気圧力が1
Torrとなる条件下で、24時間、昇華法により炭化
珪素単結晶7を成長させた。
The lid 12a and the seed crystal attaching member 12
b was mounted on the crucible body 11 in which the silicon carbide raw material powder 2 was previously placed. Then, the graphite crucible 1 is placed in a heating furnace, and the temperature of the silicon carbide raw material powder 2 is set to 2290 ° C.
The growth surface temperature of the seed crystal 5 is 2230 ° C. and the atmospheric pressure is 1
Under the condition of Torr, silicon carbide single crystal 7 was grown by a sublimation method for 24 hours.

【0049】これにより得られた炭化珪素単結晶7は、
成長高さ約12mm、最大直径約15mmであった。ま
た、種結晶貼付部材12bからの多結晶発生はほとんど
なく、種結晶5周囲の単結晶製造装置表面から発生した
多結晶8と成長した炭化珪素単結晶6とも完全に分離で
きていた。この炭化珪素単結晶7から切り出した炭化珪
素単結晶基板の周縁部には、多結晶との融合によって生
じる多結晶や亀裂もしくはサブグレイン状の欠陥はほと
んどなかった。
The silicon carbide single crystal 7 thus obtained is
The growth height was about 12 mm and the maximum diameter was about 15 mm. Further, polycrystal was hardly generated from seed crystal sticking member 12b, and polycrystal 8 generated from the surface of the single crystal manufacturing apparatus around seed crystal 5 and silicon carbide single crystal 6 grown were completely separated. At the peripheral portion of the silicon carbide single crystal substrate cut out of silicon carbide single crystal 7, there were almost no polycrystals, cracks or subgrain-like defects caused by fusion with the polycrystal.

【0050】(第2実施形態)本実施形態における黒鉛
製るつぼ1は、第1実施形態に対して蓋材12の構成が
異なるのみであるため、第1実施形態と異なる部分につ
いてのみ説明する。
(Second Embodiment) The graphite crucible 1 of the present embodiment is different from the first embodiment only in the configuration of the lid member 12, and therefore only different portions from the first embodiment will be described.

【0051】図2に、本実施形態における結晶成長装置
としての黒鉛製るつぼ1の蓋材12の断面図を示す。ま
た、図2に示す蓋材12の正面図及び裏面図をそれぞれ
図3(a)、(b)に示す。
FIG. 2 is a cross-sectional view of the lid material 12 of the graphite crucible 1 as a crystal growth apparatus in the present embodiment. 3 (a) and 3 (b) show a front view and a back view of the lid member 12 shown in FIG. 2, respectively.

【0052】本実施形態では、蓋材12を一部材で構成
し、蓋材12の中央部に略円形状の凹み13を形成し、
この凹み13によって第1実施形態における種結晶貼付
部材12bを構成して、凹み13内に種結晶5が配置さ
れるようにしている。
In the present embodiment, the lid 12 is formed of one member, and a substantially circular recess 13 is formed at the center of the lid 12.
The recess 13 constitutes the seed crystal attaching member 12b in the first embodiment, and the seed crystal 5 is arranged in the recess 13.

【0053】また、蓋材12の凹み13の外周には蓋材
12の所定深さの位置まで切欠き14が形成されている
と共に、蓋材12の裏面側(種結晶5が配置される面の
反対面側)には、切欠き14と連通するガス抜き孔15
が複数箇所(図3では6箇所)に形成されている。
A notch 14 is formed on the outer periphery of the dent 13 of the cover member 12 to a position at a predetermined depth of the cover member 12, and the back side of the cover member 12 (the surface on which the seed crystal 5 is disposed). The gas vent hole 15 communicating with the notch 14
Are formed at a plurality of locations (six locations in FIG. 3).

【0054】これら切欠き14及びガス抜き孔15を通
じて黒鉛製るつぼ1の中のガスが抜けるようになってい
る。なお、凹み13の深さは、種結晶5の厚みと同等乃
至若干浅めに形成されており、また切欠き14の幅は第
1実施形態における蓋部12aと種結晶貼付部材12b
との間と同様に間隔dとされている。
The gas in the graphite crucible 1 is released through the notch 14 and the gas vent hole 15. The depth of the recess 13 is equal to or slightly smaller than the thickness of the seed crystal 5, and the width of the notch 14 is the same as the lid 12 a and the seed crystal attaching member 12 b in the first embodiment.
The distance d is set in the same way as the distance d.

【0055】次に、上記構成の黒鉛製るつぼ1を用い
て、実際に種結晶5の表面に炭化珪素単結晶7をさせた
実験結果について説明する。
Next, a description will be given of an experimental result in which a silicon carbide single crystal 7 is actually formed on the surface of the seed crystal 5 using the graphite crucible 1 having the above configuration.

【0056】まず、第1実施形態の実験で用いたものと
同様の種結晶5を用意し、この種結晶5を凹み13内に
貼付け、あらかじめ炭化珪素原料粉末2を入れたるつぼ
本体11に蓋材12を装着した。
First, a seed crystal 5 similar to the one used in the experiment of the first embodiment is prepared, this seed crystal 5 is stuck in the recess 13, and the crucible body 11 in which the silicon carbide raw material powder 2 has been previously placed is covered with a lid. Material 12 was attached.

【0057】そして、黒鉛製るつぼ1を加熱炉の中に設
置し、炭化珪素原料粉末2の温度を2300℃、種結晶
15の成長表面温度を2230℃、雰囲気圧力が1To
rrとなる条件下で、24時間、昇華法により炭化珪素
単結晶7を成長させた。
Then, the graphite crucible 1 is placed in a heating furnace, the temperature of the silicon carbide raw material powder 2 is 2300 ° C., the growth surface temperature of the seed crystal 15 is 2230 ° C., and the atmospheric pressure is 1 To.
Under the condition of rr, silicon carbide single crystal 7 was grown by sublimation for 24 hours.

【0058】これにより得られた炭化珪素単結晶7は、
成長高さ約15mm、最大直径約15mmであった。ガ
ス抜き孔15を通過した昇華ガスの一部は、黒鉛製るつ
ぼ1の他の部分に付着し多結晶化していた。
The silicon carbide single crystal 7 thus obtained is
The growth height was about 15 mm and the maximum diameter was about 15 mm. Part of the sublimation gas that passed through the gas vent hole 15 was attached to another part of the graphite crucible 1 and was polycrystallized.

【0059】また、種結晶貼付部材2からの多結晶発生
はほとんどなく、種結晶5の周囲の蓋材12の表面から
発生した多結晶8と成長した炭化珪素単結晶6とも完全
に分離できていた。
Polycrystal is hardly generated from seed crystal sticking member 2, and is completely separated from polycrystal 8 generated from the surface of cover material 12 around seed crystal 5 and grown silicon carbide single crystal 6. Was.

【0060】この炭化珪素単結晶7から切り出した炭化
珪素単結晶基板の周縁部には、多結晶との融合によって
生じる多結晶や亀裂もしくはサブグレイン状の欠陥はほ
とんどなかった。
At the peripheral portion of the silicon carbide single crystal substrate cut out of silicon carbide single crystal 7, there were almost no polycrystals, cracks or subgrain-like defects caused by fusion with the polycrystal.

【0061】(第3実施形態)本実施形態における黒鉛
製るつぼ1は、第1実施形態に対して蓋材12の構成が
異なるのみであるため、第1実施形態と異なる部分につ
いてのみ説明する。
(Third Embodiment) The graphite crucible 1 of the present embodiment is different from the first embodiment only in the configuration of the lid member 12, and therefore only different portions from the first embodiment will be described.

【0062】図4に、本実施形態における結晶成長装置
としての黒鉛製るつぼ1の蓋材12の断面図を示す。
FIG. 4 is a cross-sectional view of the lid member 12 of the graphite crucible 1 as a crystal growth apparatus in the present embodiment.

【0063】本実施形態は、第1実施形態と同様に蓋材
12を蓋部12aと種結晶貼付部材12bとで構成して
いるが、種結晶貼付部材12bのフランジ部の張り出し
量を大きくすると共に、蓋部12aと種結晶貼付部12
bとの間の間隔を広げ、この間に多孔質黒鉛を充填させ
た構成としている。この多孔質黒鉛は、断熱性を有して
いて蓋部12aから種結晶貼付部材12bへの熱伝導を
抑制できると共に、黒鉛製るつぼ1内の原料ガスが通過
できる程度の空孔を有している材料である。
In the present embodiment, the lid member 12 is composed of the lid portion 12a and the seed crystal sticking member 12b as in the first embodiment, but the amount of protrusion of the flange portion of the seed crystal sticking member 12b is increased. Together with the lid part 12a and the seed crystal sticking part 12
b is widened, and porous graphite is filled between them. This porous graphite has heat insulation properties, can suppress heat conduction from the lid portion 12a to the seed crystal attaching member 12b, and has pores large enough to allow a raw material gas in the graphite crucible 1 to pass therethrough. Material.

【0064】なお、その他、種結晶貼付部材12bの厚
みなどの構成については、第1実施形態と同様である。
The other components such as the thickness of the seed crystal attaching member 12b are the same as those of the first embodiment.

【0065】次に、上記構成の黒鉛製るつぼ1を用い
て、実際に種結晶5の表面に炭化珪素単結晶7をさせた
実験結果について説明する。
Next, a description will be given of the results of an experiment in which a silicon carbide single crystal 7 was actually formed on the surface of a seed crystal 5 using the graphite crucible 1 having the above configuration.

【0066】まず、第1実施形態の実験で用いたものと
同様の種結晶5を用意する。続いて、多孔質黒鉛を挟ん
だ状態で蓋部12aの中央の開口部分に種結晶貼付部材
12bを組付け、その後、種結晶15を種結晶貼付部材
12bに取り付ける。
First, a seed crystal 5 similar to that used in the experiment of the first embodiment is prepared. Subsequently, the seed crystal attaching member 12b is attached to the central opening of the lid 12a with the porous graphite sandwiched therebetween, and then the seed crystal 15 is attached to the seed crystal attaching member 12b.

【0067】そして、あらかじめ炭化珪素原料粉末2を
入れたるつぼ本体1に蓋材12を装着した。
Then, the lid member 12 was attached to the crucible main body 1 in which the silicon carbide raw material powder 2 was previously placed.

【0068】そして、黒鉛製るつぼ1を加熱炉の中に設
置し、炭化珪素原料粉末2の温度を2290℃、種結晶
5の成長表面温度を2230℃、雰囲気圧力が1Tor
rとなる条件下で、24時間、昇華法により炭化珪素単
結晶7を成長した。
Then, the graphite crucible 1 was placed in a heating furnace, the temperature of the silicon carbide raw material powder 2 was 2290 ° C., the growth surface temperature of the seed crystal 5 was 2230 ° C., and the atmospheric pressure was 1 Torr.
Under the condition of r, silicon carbide single crystal 7 was grown by sublimation for 24 hours.

【0069】このようにして得られた炭化珪素単結晶7
は、成長高さ約13mm、最大直径約18mmであっ
た。第1実施形態での実験結果に比べて炭化珪素単結晶
7の直径は大きくなった。また、第1実施形態と同様
に、炭化珪素単結晶7から切り出した炭化珪素単結晶基
板の周縁部には、多結晶との融合によって生じる多結晶
や亀裂もしくはサブグレイン状の欠陥はほとんどなかっ
た。
Silicon carbide single crystal 7 thus obtained
Had a growth height of about 13 mm and a maximum diameter of about 18 mm. The diameter of silicon carbide single crystal 7 was larger than the experimental result in the first embodiment. Similarly to the first embodiment, the peripheral portion of the silicon carbide single crystal substrate cut out of silicon carbide single crystal 7 had almost no polycrystal, crack or subgrain-like defect caused by fusion with polycrystal. .

【0070】(比較例)参考として、図5に示す従来構
造の黒鉛製るつぼ1を用いて炭化珪素単結晶を成長させ
た場合の実験結果を示す。
(Comparative Example) As a reference, an experimental result when a silicon carbide single crystal was grown using the graphite crucible 1 having the conventional structure shown in FIG. 5 is shown.

【0071】まず、第1実施形態ど同様の構成の種結晶
5を準備した。そして、この種結晶5を、図5に示すよ
うな黒鉛製るつぼ1の蓋部12の突起部に貼付け、あら
かじめ炭化珪素原料粉末2を入れたるつぼ本体1に装着
した。
First, a seed crystal 5 having the same configuration as in the first embodiment was prepared. Then, the seed crystal 5 was attached to the projection of the lid portion 12 of the graphite crucible 1 as shown in FIG. 5 and mounted on the crucible body 1 in which the silicon carbide raw material powder 2 was previously put.

【0072】そして、黒鉛製るつぼ1を加熱炉の中に設
置し、炭化珪素原料粉末2の温度を2290℃、種結晶
5の成長表面温度を2230℃、雰囲気圧力が1Tor
rとなる条件下で、24時間、昇華法により炭化珪素単
結晶7を成長させた。
Then, the graphite crucible 1 was placed in a heating furnace, the temperature of the silicon carbide raw material powder 2 was 2290 ° C., the growth surface temperature of the seed crystal 5 was 2230 ° C., and the atmospheric pressure was 1 Torr.
Under the condition of r, silicon carbide single crystal 7 was grown by sublimation for 24 hours.

【0073】これにより得られた炭化珪素単結晶7は、
成長高さ約12mm、最大直径約15mmであった。
The silicon carbide single crystal 7 thus obtained is
The growth height was about 12 mm and the maximum diameter was about 15 mm.

【0074】しかしながら、突起部周辺には多結晶8が
発生しており、そこから炭化珪素単結晶7の周囲に沿っ
た状態で多結晶8が成長していた。この炭化珪素単結晶
7から切り出した炭化珪素単結晶基板の周縁部7aに
は、多結晶との融合によって生じる多結晶や亀裂もしく
はサブグレイン状の欠陥が観察された。
However, polycrystals 8 were generated around the protrusions, and polycrystals 8 grew from these around the periphery of silicon carbide single crystal 7. At the peripheral portion 7a of the silicon carbide single crystal substrate cut out from silicon carbide single crystal 7, polycrystals, cracks or subgrain-like defects caused by fusion with the polycrystal were observed.

【0075】(他の実施形態)上記各実施形態では、本
発明を炭化珪素単結晶の結晶成長に用いた場合について
説明したが、その他の結晶成長に用いることも可能であ
る。
(Other Embodiments) In each of the above embodiments, the case where the present invention is used for crystal growth of a silicon carbide single crystal has been described. However, the present invention can be used for other crystal growth.

【0076】また、上記実施形態では、黒鉛製るつぼ1
そのものを単結晶成長装置に用いたが、黒鉛製るつぼ1
の内壁を高融点金属及びその炭化物で被覆してもい。こ
のように高融点金属で黒鉛製るつぼ1の内壁を被覆する
ことにより、Si/C比が均一になり、より結晶欠陥の
ない炭化珪素単結晶7を形成することが可能である。な
お、高融点金属炭化物としては、例えば、炭化ハフニウ
ム(HfC)、炭化タンタル(TaC)、炭化ジルコニ
ウム(ZrC)、炭化チタン(TiC)のいずれかを用
いることができる。
In the above embodiment, the crucible 1 made of graphite is used.
This was used for a single crystal growth apparatus, but the graphite crucible 1
May be coated with a high melting point metal and its carbide. By coating the inner wall of the graphite crucible 1 with the high melting point metal as described above, the Si / C ratio becomes uniform, and it is possible to form the silicon carbide single crystal 7 having no crystal defects. As the refractory metal carbide, for example, any one of hafnium carbide (HfC), tantalum carbide (TaC), zirconium carbide (ZrC), and titanium carbide (TiC) can be used.

【0077】また、第3実施形態において、多孔質黒鉛
を用いたがガスの通過が行えるものであれば、他のもの
であってもよい。
In the third embodiment, porous graphite is used, but other materials may be used as long as they allow gas to pass therethrough.

【0078】さらに、上記実施形態では種結晶貼付部材
12bへの熱伝達が行われにくくするために、多孔質黒
鉛を蓋部12aと種結晶貼付部材12bとの間に配置し
たりしたが、種結晶5の成長表面温度が隣接する蓋部1
2aの表面温度よりも低くなるように、種結晶貼付部1
2bのうち種結晶5が配置される方と反対側(以下、裏
面という)にザグリを設けたりしてもよい。また、種結
晶貼付部材12bの裏面に低温ガスを吹き付け、種結晶
5の成長表面が蓋部12aの表面よりも低温にすること
もできる。このとき、低温のガスとしては、結晶成長時
に黒鉛製るつぼ1内に導入される不活性ガスと同様のも
のを用いればよい。そして、炭化珪素単結晶7として所
望のドープ単結晶を形成したい場合には、種結晶貼付部
材12bに吹き付ける不活性ガスに、ドープするのに必
要な元素を含ませるようにしてもよい。例えば、ドープ
する元素としてはN(窒素)、B(ボロン)、Al(ア
ルミニウム)、P(リン)、As(砒素)等のいずれか
を不活性ガスに含ませる。
Further, in the above embodiment, the porous graphite is arranged between the lid 12a and the seed crystal sticking member 12b in order to make it difficult for heat to be transferred to the seed crystal sticking member 12b. Lid 1 where growth surface temperature of crystal 5 is adjacent
2a, so that the temperature is lower than the surface temperature of
A counterbore may be provided on the side opposite to the side on which the seed crystal 5 is arranged (hereinafter, referred to as a back surface) in 2b. Alternatively, a low-temperature gas may be blown onto the back surface of the seed crystal attaching member 12b so that the growth surface of the seed crystal 5 is lower in temperature than the surface of the lid 12a. At this time, the same low-temperature gas as the inert gas introduced into the graphite crucible 1 during crystal growth may be used. When it is desired to form a desired doped single crystal as silicon carbide single crystal 7, an element necessary for doping may be included in an inert gas sprayed on seed crystal attaching member 12b. For example, as an element to be doped, any of N (nitrogen), B (boron), Al (aluminum), P (phosphorus), As (arsenic), or the like is included in the inert gas.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の第1実施形態における黒鉛製るつぼ1
の断面構成を示す図である。
FIG. 1 is a graphite crucible 1 according to a first embodiment of the present invention.
FIG. 3 is a diagram showing a cross-sectional configuration of FIG.

【図2】本発明の第2実施形態における蓋材12の断面
構成を示す図である。
FIG. 2 is a diagram illustrating a cross-sectional configuration of a lid member 12 according to a second embodiment of the present invention.

【図3】(a)は、図2に示す蓋材12の正面図、
(b)は、図2に示す蓋材12の裏面図である。
FIG. 3A is a front view of the lid member 12 shown in FIG. 2,
FIG. 3B is a back view of the lid 12 shown in FIG. 2.

【図4】本発明の第3実施形態における蓋材12の断面
構成を示す図である。
FIG. 4 is a diagram showing a cross-sectional configuration of a lid member 12 according to a third embodiment of the present invention.

【図5】(a)は従来における黒鉛製るつぼ1の断面構
成を示す図であり、(b)は(a)に示す黒鉛製るつぼ
1の蓋材12の近傍を拡大した図である。
FIG. 5A is a diagram showing a cross-sectional configuration of a conventional graphite crucible 1, and FIG. 5B is an enlarged view of the vicinity of a lid member 12 of the graphite crucible 1 shown in FIG.

【符号の説明】[Explanation of symbols]

1…黒鉛製るつぼ、2…炭化珪素原料、5…種結晶、7
…炭化珪素単結晶、8…多結晶、12…蓋材、12a…
蓋部、12b…種結晶貼付部材、13…凹み、14…切
欠き、15…ガス抜き孔。
DESCRIPTION OF SYMBOLS 1 ... Graphite crucible, 2 ... Silicon carbide raw material, 5 ... Seed crystal, 7
... Silicon carbide single crystal, 8 ... Polycrystal, 12 ... Lid material, 12a ...
Lid, 12b: seed crystal sticking member, 13: recess, 14: notch, 15: vent hole.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 原 一都 愛知県刈谷市昭和町1丁目1番地 株式会 社デンソー内 (72)発明者 岡本 篤人 愛知県愛知郡長久手町大字長湫字横道41番 地の1 株式会社豊田中央研究所内 Fターム(参考) 4G077 BE08 DA02 ED04 SA11  ────────────────────────────────────────────────── ─── Continuing from the front page (72) Inventor Ichito Hara 1-1-1, Showa-cho, Kariya-shi, Aichi Prefecture Inside Denso Co., Ltd. (72) Inventor Atsuto Okamoto 41, Yakumichi, Yakumichi, Nagakute-cho, Aichi-gun, Aichi Prefecture -1 F-term in Toyota Central Research Laboratory, Inc. (reference) 4G077 BE08 DA02 ED04 SA11

Claims (21)

【特許請求の範囲】[Claims] 【請求項1】 一面に種結晶貼付部材(12b)が配設
された容器(11、12a)を備えてなるるつぼ(1)
を有し、前記種結晶貼付部材の表面に種結晶(5)を取
付けると共に、前記るつぼ内の成長空間に成長させよう
とする単結晶の原料ガスを導入することにより、該種結
晶の成長表面に単結晶を成長させる単結晶製造装置であ
って、 前記種結晶貼付部材は前記容器に囲まれていると共に、
前記容器のうち該種結晶貼付部材を囲んでいる部分の端
面との間に所定間隔の隙間をもって配置されており、 前記種結晶貼付部材のうち前記種結晶が取付けられる表
面は、該種結晶貼付部材が配設された前記容器の一面よ
りも凹むように位置しており、前記種結晶を取付けたと
きに、前記種結晶貼付部材のうち前記容器に囲まれる面
が、前記種結晶と前記容器とによって覆われるようにな
っていることを特徴とする単結晶製造装置。
1. A crucible (1) comprising a container (11, 12a) provided with a seed crystal sticking member (12b) on one surface.
A seed crystal (5) is attached to the surface of the seed crystal attaching member, and a single crystal source gas to be grown into the growth space in the crucible is introduced, whereby the seed crystal growth surface A single crystal producing apparatus for growing a single crystal, wherein the seed crystal attaching member is surrounded by the container,
A predetermined gap is provided between the container and an end surface of a portion surrounding the seed crystal attaching member, and a surface of the seed crystal attaching member to which the seed crystal is attached is the seed crystal attached. The member is disposed so as to be recessed from one surface of the container, and when the seed crystal is attached, the surface of the seed crystal affixing member that is surrounded by the container includes the seed crystal and the container. A single crystal manufacturing apparatus characterized by being covered by:
【請求項2】 一面に種結晶貼付部材(12b)が配設
された容器(11、12a)を備えてなるるつぼ(1)
を有し、前記種結晶貼付部材の表面に種結晶(5)を取
付けると共に、前記るつぼ内の成長空間に成長させよう
とする単結晶の原料ガスを導入することにより、該種結
晶の成長表面に単結晶を成長させる単結晶製造装置であ
って、 前記種結晶貼付部材は前記容器に囲まれていると共に、
前記容器のうち該種結晶貼付部材を囲んでいる部分の端
面との間に所定間隔の隙間をもって配置され、該隙間を
通じて前記成長空間内の原料ガスの引き抜きが行えるよ
うに構成されており、 前記種結晶貼付部材のうち前記種結晶が取付けられる表
面は、該種結晶貼付部材が配設された前記容器の一面よ
りも凹むように位置しており、前記種結晶を取付けたと
きに、前記種結晶と前記容器とによって、前記成長空間
に露出しないようになっていることを特徴とする単結晶
製造装置。
2. A crucible (1) comprising a container (11, 12a) provided with a seed crystal sticking member (12b) on one surface.
A seed crystal (5) is attached to the surface of the seed crystal attaching member, and a single crystal source gas to be grown into the growth space in the crucible is introduced, whereby the seed crystal growth surface A single crystal producing apparatus for growing a single crystal, wherein the seed crystal attaching member is surrounded by the container,
A predetermined gap is provided between the container and an end surface of a portion surrounding the seed crystal attaching member, and the source gas in the growth space can be withdrawn through the gap. The surface of the seed crystal attachment member on which the seed crystal is attached is positioned so as to be recessed from one surface of the container in which the seed crystal attachment member is provided, and the seed crystal is attached when the seed crystal is attached. An apparatus for producing a single crystal, wherein the single crystal is not exposed to the growth space by a crystal and the container.
【請求項3】 前記種結晶貼付部材と、該種結晶貼付部
材を囲む前記容器の端面との間の間隔は、前記種結晶貼
付部材の形状に沿って、0.1mmより大きく、1mm
よりも小さくなっていることを特徴とする請求項1又は
2に記載の単結晶製造装置。
3. The distance between the seed crystal sticking member and the end surface of the container surrounding the seed crystal sticking member is larger than 0.1 mm and 1 mm along the shape of the seed crystal sticking member.
The single crystal manufacturing apparatus according to claim 1, wherein the size of the single crystal is smaller than that of the single crystal.
【請求項4】 前記種結晶貼付部材と前記容器との間に
は、前記容器から前記種結晶貼付部材への熱伝達を抑制
する断熱部材が備えられていることを特徴とする請求項
1乃至3のいずれか1つに記載の単結晶製造装置。
4. A heat insulating member for suppressing heat transfer from the container to the seed crystal attaching member is provided between the seed crystal attaching member and the container. 3. The single crystal production apparatus according to any one of 3.
【請求項5】 前記断熱部材は前記原料ガスが通過でき
る材料であることを特徴とする請求項4に記載の単結晶
製造装置。
5. The single crystal manufacturing apparatus according to claim 4, wherein the heat insulating member is made of a material through which the source gas can pass.
【請求項6】 前記断熱部材は多孔質黒鉛であることを
特徴とする請求項5記載の単結晶製造装置。
6. The apparatus according to claim 5, wherein the heat insulating member is made of porous graphite.
【請求項7】 上記種結晶の成長表面は、前記種結晶貼
付部材が配設された前記容器の一面に対して面一となっ
ているか、若しくは若干量突出していることを特徴とす
る請求項1乃至6のいずれか1つに記載の単結晶製造装
置。
7. The seed crystal growth surface is flush with, or slightly protrudes from, one surface of the container in which the seed crystal sticking member is provided. The apparatus for producing a single crystal according to any one of 1 to 6.
【請求項8】 前記種結晶貼付部材及び前記容器の形状
は、前記種結晶の成長表面温度が、前記種結晶貼付部材
が配設された前記容器の一面の表面温度よりも低くなる
ように構成されていることを特徴とする請求項1乃至7
のいずれか1つに記載の単結晶製造装置。
8. The shape of the seed crystal sticking member and the container is configured such that a growth surface temperature of the seed crystal is lower than a surface temperature of one surface of the container in which the seed crystal sticking member is provided. 8. The method according to claim 1, wherein
The single crystal production apparatus according to any one of the above.
【請求項9】 前記種結晶貼付部材のうち、前記種結晶
が取付られる面の反対側にザグリが設けてあることを特
徴とする請求項8に記載の単結晶製造装置。
9. The single crystal manufacturing apparatus according to claim 8, wherein a counterbore is provided on a side of the seed crystal attaching member opposite to a surface on which the seed crystal is mounted.
【請求項10】 請求項1乃至9のいずれか1つに記載
の単結晶製造装置において、 前記るつぼは、カーボン材料で構成されており、炭化珪
素で構成された前記種結晶の成長表面に炭化珪素単結晶
を結晶成長させることを特徴とする炭化珪素単結晶製造
装置。
10. The single crystal manufacturing apparatus according to claim 1, wherein the crucible is made of a carbon material, and the growth surface of the seed crystal made of silicon carbide is carbonized. An apparatus for producing a silicon carbide single crystal, wherein a silicon single crystal is grown.
【請求項11】 前記種結晶貼付部材が配設された前記
容器の一面は、高融点金属炭化物で被覆されていること
を特徴とする請求項10に記載の単結晶製造装置。
11. The single crystal manufacturing apparatus according to claim 10, wherein one surface of the container on which the seed crystal attaching member is disposed is coated with a high melting point metal carbide.
【請求項12】 前記高融点金属炭化物は、炭化ハフニ
ウム(HfC)、炭化タンタル(TaC)、炭化ジルコ
ニウム(ZrC)、炭化チタン(TiC)のうちの少な
くとも1つで構成されていることを特徴とする請求項1
1に記載の炭化珪素単結晶製造装置。
12. The high melting point metal carbide is made of at least one of hafnium carbide (HfC), tantalum carbide (TaC), zirconium carbide (ZrC), and titanium carbide (TiC). Claim 1
2. The apparatus for producing a silicon carbide single crystal according to 1.
【請求項13】 るつぼ(1)の一面に種結晶(5)を
配置し、前記種結晶に成長させようとする単結晶の原料
ガスを供給することにより、該種結晶の成長表面に単結
晶を成長させる単結晶製造装置において、 前記種結晶が配置される前記るつぼの一面には、前記種
結晶が配置される部分に凹みが形成されており、前記種
結晶が前記凹みの底面に配置された時に、前記凹みの底
面が前記種結晶に覆われるようになっていることを特徴
とする単結晶製造装置。
13. A seed crystal (5) is placed on one surface of a crucible (1), and a single crystal source gas to be grown on the seed crystal is supplied, whereby a single crystal is grown on the seed crystal growth surface. In a single crystal manufacturing apparatus for growing a crystal, a depression is formed in a portion of the crucible where the seed crystal is disposed, where the seed crystal is disposed, and the seed crystal is disposed on a bottom surface of the depression. Wherein the bottom surface of the recess is covered with the seed crystal when the single crystal is formed.
【請求項14】 一面に種結晶貼付部材(12b)が配
設された容器(11、12a)を備えてなるるつぼ
(1)の前記種結晶貼付部材の表面に種結晶(5)を取
付けたのち、前記るつぼ内の成長空間に成長させようと
する単結晶の原料ガス及び不活性ガスを導入することに
よって、該種結晶の成長表面に単結晶を成長させる単結
晶製造方法であって、 前記種結晶貼付部材を前記容器で囲み、前記種結晶貼付
部材のうち前記種結晶が取付けられる表面が、該種結晶
貼付部材が配設された前記容器の一面よりも凹むように
位置させると共に、前記種結晶を前記種結晶貼付部材に
取付けたときに、前記種結晶貼付部材のうち前記容器に
囲まれる面が、該種結晶と前記容器とによって覆われる
ようにさせて、前記種結晶の成長表面に前記単結晶を成
長させることを特徴とする単結晶製造方法。
14. A crucible (1) comprising a container (11, 12a) having a seed crystal sticking member (12b) disposed on one surface thereof, and a seed crystal (5) attached to the surface of the seed crystal sticking member. Thereafter, a single crystal production method for growing a single crystal on a growth surface of the seed crystal by introducing a source gas and an inert gas of the single crystal to be grown into the growth space in the crucible, The seed crystal sticking member is surrounded by the container, and the surface of the seed crystal sticking member to which the seed crystal is attached is positioned so as to be recessed from one surface of the container in which the seed crystal sticking member is disposed, When the seed crystal is attached to the seed crystal attachment member, the surface of the seed crystal attachment member that is surrounded by the container is covered with the seed crystal and the container, and the seed crystal growth surface The single crystal Producing a single crystal wherein the to.
【請求項15】 一面に種結晶貼付部材(12b)が配
設された容器(11、12a)を備えてなるるつぼ
(1)の前記種結晶貼付部材の表面に種結晶(5)を取
付けたのち、前記るつぼ内の成長空間に成長させようと
する単結晶の原料ガス及び不活性ガスを導入して前記種
結晶に該原料ガスを供給し、該種結晶の成長表面に単結
晶を成長させる単結晶製造方法であって、 前記種結晶貼付部材を前記容器で囲むと共に、該種結晶
貼付部材を囲む前記容器の端面との間に所定間隔の隙間
をもって配置させ、該隙間を通じて前記成長空間内の原
料ガスの引き抜きを行い、かつ、前記種結晶貼付部材の
うち前記種結晶が取付けられる表面が、該種結晶貼付部
材が配設された前記容器の一面よりも凹むように位置さ
せると共に、前記種結晶を前記種結晶貼付部材に取付け
たときに該種結晶と前記容器とによって全面覆われるよ
うにさせて、前記種結晶上に前記単結晶を成長させるこ
とを特徴とする単結晶製造方法。
15. A crucible (1) comprising a container (11, 12a) having a seed crystal sticking member (12b) disposed on one surface thereof, and a seed crystal (5) attached to the surface of the seed crystal sticking member. Thereafter, a source gas and an inert gas of a single crystal to be grown in the growth space in the crucible are introduced, and the source gas is supplied to the seed crystal to grow the single crystal on the growth surface of the seed crystal. A method for producing a single crystal, wherein the seed crystal attachment member is surrounded by the container, and a predetermined space is provided between the seed crystal attachment member and an end surface of the container surrounding the seed crystal attachment member. Withdrawing the source gas of, and, of the seed crystal affixing member, the surface to which the seed crystal is attached is positioned so as to be recessed from one surface of the container provided with the seed crystal affixing member, Seed the seed crystal By to be entirely covered by the said container and seed crystals when attached to sticking member, a single crystal manufacturing method characterized by growing said single crystal on the seed crystal.
【請求項16】 前記種結晶の成長表面温度を、前記種
結晶貼付部材が配設された前記容器の一面の温度より低
くすることを特徴とする請求項15に記載の単結晶製造
方法。
16. The method for producing a single crystal according to claim 15, wherein a growth surface temperature of the seed crystal is set lower than a temperature of one surface of the container in which the seed crystal attaching member is provided.
【請求項17】 前記種結晶貼付部材のうち、種結晶が
取りつけられた面の反対側に低温ガスを吹き付けること
を特徴とする請求項16に記載の単結晶製造方法。
17. The method for producing a single crystal according to claim 16, wherein a low-temperature gas is sprayed on a side of the seed crystal attaching member opposite to a surface on which the seed crystal is attached.
【請求項18】 前記低温ガスとして、前記るつぼの成
長空間内に導入させる前記不活性ガスと同じ不活性ガス
を用いることを特徴とする請求項17に記載の単結晶製
造方法。
18. The single crystal manufacturing method according to claim 17, wherein the same inert gas as the inert gas introduced into the growth space of the crucible is used as the low-temperature gas.
【請求項19】 前記低温ガスとして、前記るつぼの成
長空間内に導入させる前記不活性ガスと同じ不活性ガス
を用いると共に、該不活性ガス内に前記単結晶の不純物
となる元素を混入させることを特徴とする請求項17に
記載の単結晶製造方法。
19. An inert gas which is the same as the inert gas introduced into the growth space of the crucible is used as the low-temperature gas, and an element serving as an impurity of the single crystal is mixed into the inert gas. The method for producing a single crystal according to claim 17, wherein:
【請求項20】 前記不純物となる元素として、N(窒
素)、B(ボロン)、Al(アルミニウム)、P(リ
ン)、As(砒素)のうち少なくとも1つを用いること
を特徴とする請求項19に記載の単結晶製造方法。
20. The semiconductor device according to claim 20, wherein at least one of N (nitrogen), B (boron), Al (aluminum), P (phosphorus), and As (arsenic) is used as the impurity element. 20. The method for producing a single crystal according to 19.
【請求項21】 請求項14乃至20のいずれか1つに
記載の単結晶製造方法において、 前記種結晶として炭化珪素を用い、前記原料ガスとして
炭化珪素原料ガスを前記るつぼの成長空間内に導入させ
ることにより、前記種結晶の成長表面に炭化珪単結晶を
成長させることを特徴とする炭化珪素単結晶製造方法。
21. The method for producing a single crystal according to claim 14, wherein silicon carbide is used as the seed crystal, and a silicon carbide source gas is introduced into the growth space of the crucible as the source gas. Forming a silicon carbide single crystal on the growth surface of the seed crystal.
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