JP2001073072A - Carbo-nitrided parts excellent in pitching resistance - Google Patents

Carbo-nitrided parts excellent in pitching resistance

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Publication number
JP2001073072A
JP2001073072A JP24396899A JP24396899A JP2001073072A JP 2001073072 A JP2001073072 A JP 2001073072A JP 24396899 A JP24396899 A JP 24396899A JP 24396899 A JP24396899 A JP 24396899A JP 2001073072 A JP2001073072 A JP 2001073072A
Authority
JP
Japan
Prior art keywords
content
carbonitriding
amount
carbonitrided
resistance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP24396899A
Other languages
Japanese (ja)
Other versions
JP4047499B2 (en
Inventor
Yoshitake Matsushima
義武 松島
Satoshi Abe
安部  聡
Hiroshi Kuramoto
廣志 藏本
Yoichi Watanabe
陽一 渡辺
Naoki Narita
直樹 成田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobe Steel Ltd
Nissan Motor Co Ltd
Original Assignee
Kobe Steel Ltd
Nissan Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kobe Steel Ltd, Nissan Motor Co Ltd filed Critical Kobe Steel Ltd
Priority to JP24396899A priority Critical patent/JP4047499B2/en
Publication of JP2001073072A publication Critical patent/JP2001073072A/en
Application granted granted Critical
Publication of JP4047499B2 publication Critical patent/JP4047499B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide parts for machine structure increased in softening resistance and exhibiting excellent pitching resistance by composing the same of steel having a specified compsn., specifying the content of [Si+Mn+Mo], allowing it to have a surface hardened layer subjected to carbo-nitriding or quenching and tempering treatment after carbo-nitriding and respectively specifying the C content [Cs] and N content [Ns] from the surface to a specified depth and R value. SOLUTION: This carbo-nitrided parts are composed of steel contg., by mass, 0.15 to 0.25% C, 0.40 to 0.9% Si, 0.05 to 0.7% Mn, 1.25 to 2.5% Cr, 0.35 to 1% Mo, 0.02 to 0.6% Al and 0.007 to 0.015% N, and the balance substantially Fe, have [Si+Mn+Mo] contents of 1.0 to 2.20% and have surface hardened layers subjected to carbo-nitriding or quenching and tempering after carbo-nitriding, in which the C content [Cs] from the surface to 0.1 mm is controlled to >=0.7%, the N content [Ns] to 0.6 to 2.0%, and R value obtd. by the formula is controlled to >=7.5.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、浸炭窒化処理によ
り高い表面硬度を有すると共に、軟化抵抗性が良好で耐
ピッチング性に優れた浸炭窒化部品に関するものであ
り、この浸炭窒化部品は、自動車や建設機械、その他の
各種産業機械に使用される歯車やシャフト類等を得るた
めの高強度部品として有効に活用できる。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a carbonitrided part having a high surface hardness by carbonitriding, good softening resistance and excellent pitting resistance. It can be effectively used as high-strength parts for obtaining gears and shafts used in construction machines and other various industrial machines.

【0002】[0002]

【従来の技術】自動車や建設機械およびその他の各種産
業機械等に使用される機械部品の中で、耐疲労特性や耐
摩耗性が特に強く要望される部品としては、通常、機械
構造用肌焼鋼を所望の形状に加工した後、表面硬化処理
したものが使用されている。
2. Description of the Related Art Among mechanical parts used in automobiles, construction machines, and various other industrial machines, parts that require particularly strong fatigue resistance and wear resistance are usually case hardening for machine structures. A steel that has been processed into a desired shape and then subjected to a surface hardening treatment is used.

【0003】かかる表面硬化処理法としては、浸炭、高
周波加熱、被膜処理等が知られているが、良好な被削性
と高レベルの母材靭性が求められる部品については、主
として低炭素の肌焼鋼を使用し、ガス浸炭などにより表
面炭素濃度を0.7%程度まで高める方法が採用されて
きた。しかし、前述した様な機械類の更なる高性能化が
進につれて使用条件は一段と過酷になってきており、特
に自動車等の動力を伝達する歯車等の摺動部品では、一
層優れた軟化抵抗性が強く望まれるにおよび、ガス浸炭
に代わって浸炭窒化が注目を浴びている。
[0003] As such a surface hardening method, carburizing, high-frequency heating, coating treatment, and the like are known. However, parts requiring good machinability and a high level of base material toughness are mainly used for low carbon skin. A method of increasing the surface carbon concentration to about 0.7% by using carburized steel and gas carburizing has been adopted. However, as the performance of the above-mentioned machinery has been further enhanced, the operating conditions have become more severe, and especially in sliding parts such as gears for transmitting power of automobiles and the like, more excellent softening resistance. Is strongly desired, and carbonitriding is attracting attention instead of gas carburizing.

【0004】軟化抵抗性は高負荷条件下での耐ピッチン
グ性に対して重要な因子であり、ピッチング発生寿命と
正比例の関係を有していることが多くの文献等で報告さ
れている(特開平9−296250号公報など)。
[0004] Softening resistance is an important factor for pitting resistance under high load conditions, and it has been reported in many literatures that it has a direct relationship with pitting occurrence life (particularly, No. 9-296250).

【0005】浸炭窒化処理によれば、侵入窒素の作用に
より焼入れ性が改善されるばかりでなく軟化抵抗性も高
められることが確認されており、例えば特開平8−12
0438号公報には、鋼材の成分組成や浸炭窒化処理条
件を制御することにより、マトリックスの焼入れ性を向
上させると共に、耐ピッチング性や曲げ疲労強度にも優
れた機械部品を製造する方法が開示されている。しかし
これら従来の浸炭窒化処理では、ピッチングの起点とな
る表層部の窒素濃度が十分に高められていないため、近
年の高強度化の要望に対しては必ずしも満足し得るもの
とは言えない。
According to the carbonitriding treatment, it has been confirmed that not only the quenchability is improved but also the softening resistance is enhanced by the action of invading nitrogen.
Japanese Patent No. 0438 discloses a method of manufacturing a machine part having improved quenching properties of a matrix and excellent pitting resistance and bending fatigue strength by controlling the composition of steel materials and the conditions of carbonitriding. ing. However, in these conventional carbonitriding treatments, since the nitrogen concentration in the surface layer, which is the starting point of pitting, is not sufficiently increased, it cannot always be said that the recent demand for higher strength can be satisfied.

【0006】そこで、侵入窒素を更に増量させることの
できる浸炭窒化処理法の開発が望まれるが、表層窒素濃
度を高めると残留γ量が増大するばかりでなく、旧γ粒
界でのCrN析出量の増加によりその周辺部のCr濃度
が低下して不完全焼入れ層が出現し易くなり、その結果
として充分な表面硬さが得られ難くなるという問題があ
る。更に、軟化抵抗性の向上に大きく寄与すると考えら
れるV系の炭化物や炭窒化物を析出分散させる目的でV
を添加する方法(特開平8−120438号公報)も知
られているが、Vは高価であることに加えて、V量を増
量すると、硬化層マトリックスの焼入れ性が更に低下し
たり部品芯部硬さの低下を招くことが懸念される。
Therefore, it is desired to develop a carbonitriding method capable of further increasing the amount of invading nitrogen. However, when the nitrogen concentration in the surface layer is increased, not only the amount of residual γ increases, but also the amount of CrN precipitated at the former γ grain boundary. As the Cr content increases, the Cr concentration in the peripheral portion decreases, so that an incompletely quenched layer tends to appear, and as a result, it is difficult to obtain a sufficient surface hardness. Further, for the purpose of precipitating and dispersing V-based carbides and carbonitrides, which are considered to greatly contribute to improvement in softening resistance,
(Japanese Patent Application Laid-Open No. Hei 8-120438) is also known, but in addition to the fact that V is expensive, if the amount of V is increased, the hardenability of the hardened layer matrix is further reduced, and It is feared that the hardness is lowered.

【0007】しかも、鋼素材のSi量やMn量が、冷圧
性や被削性の如き生産性や加工性等に及ぼす影響につい
ては十分な考慮が払われていないため、生産性向上とい
う観点からすると更なる改善が望まれる。
In addition, since the effects of the Si content and Mn content of the steel material on productivity, workability, etc., such as cold pressability and machinability, are not sufficiently taken into consideration, from the viewpoint of improving productivity. Then, further improvement is desired.

【0008】[0008]

【発明が解決しようとする課題】本発明はこの様な事情
に着目してなされたものであって、その目的は、鋼素材
の生産性を極端に低下させることなく、軟化抵抗性を高
めて優れた耐ピッチング性を示す機械構造用の浸炭窒化
もしくは浸炭浸窒処理(以下、単に浸炭窒化と称す)部
品を提供することにある。
SUMMARY OF THE INVENTION The present invention has been made in view of such circumstances, and an object of the present invention is to increase the softening resistance without extremely reducing the productivity of steel materials. It is an object of the present invention to provide a carbonitriding or carbonitriding (hereinafter simply referred to as carbonitriding) part for a machine structure which exhibits excellent pitting resistance.

【0009】[0009]

【課題を解決するための手段】上記課題を解決すること
のできた本発明に係る浸炭窒化部品は、C :0.15
〜0.25%(質量%、以下同じ)、Si:0.40〜
0.9%、Mn:0.05〜0.7%、Cr:1.25
〜2.5%、Mo:0.35〜1%、Al:0.02〜
0.06%、およびN :0.007〜0.015%を
含み、残部が実質的にFeである鋼からなり、[Si+
Mn+Mo]量が1.0〜2.20%で、浸炭窒化もし
くは浸炭浸窒後焼入れ・焼戻し処理された表面硬化層を
有し、表面から0.1mmまでのC量[Cs]が0.7
%以上、N量[Ns]が0.6〜2.0%で、且つ下記
式(I)によって求められるR値が7.5以上である浸炭
窒化部品である。 R値=1.11×[Cs]+1.25×[Ns]+1.89×Si+1.22×Mn+0.67×Mo +3.94 ……(I)
The carbonitrided part according to the present invention, which has solved the above-mentioned problems, has a carbon content of 0.15.
0.25% (mass%, the same applies hereinafter), Si: 0.40
0.9%, Mn: 0.05-0.7%, Cr: 1.25
-2.5%, Mo: 0.35-1%, Al: 0.02-
Consisted of steel containing 0.06% and N: 0.007 to 0.015%, with the balance being substantially Fe,
Mn + Mo] is 1.0 to 2.20%, and has a surface hardened layer that is quenched or tempered after carbonitriding or carbonitriding, and has a C content [Cs] of 0.7 mm from the surface to 0.7 mm.
% Or more, the N content [Ns] is 0.6 to 2.0%, and the R value obtained by the following formula (I) is 7.5 or more. R value = 1.11 × [Cs] + 1.25 × [Ns] + 1.89 × Si + 1.22 × Mn + 0.67 × Mo + 3.94 (I)

【0010】本発明の浸炭窒化部品において、前記表面
硬化層中にSi系の炭窒化物が0.05%存在するもの
は、一段と優れた耐ピッチング性と耐摩耗性を示す機械
構造用部品となり、また、浸炭窒化処理後あるいは更に
焼入れ・焼戻し処理を行なった後にショットピーニング
処理を行なって表層硬さを高めると共に残留応力を与え
ることは、機械構造用部品としての耐摩耗性や耐ピッチ
ング性を更に高める上で有効である。
In the carbonitrided parts of the present invention, those having 0.05% of Si-based carbonitride in the surface hardened layer are parts for machine structure showing more excellent pitting resistance and wear resistance. In addition, after the carbonitriding treatment or after the quenching and tempering treatment, the shot peening treatment is performed to increase the surface layer hardness and to give the residual stress, and the wear resistance and the pitting resistance as the parts for machine structure are improved. It is effective in further raising.

【0011】また本発明にかかる上記鋼中に、更に他の
元素としてCu:1%以下および/またはNi:1%以
下(いずれも0%を含まない)を含有させると、浸炭窒
化層の耐食性を高めることができるので有効であり、ま
た、Nb:1%以下、Ti:1%以下およびB:0.1
%以下(いずれも0%を含まない)を含有させると、オ
ーステナイト結晶粒や炭窒化物を微細化することがで
き、靭性の向上に有効となる。更に、該鋼中にS、C
a、Zr、Sb、PbおよびBiよりなる群から選択さ
れる少なくとも1種の元素を夫々0.1%以下含有する
鋼を使用すると、母材の靭性を更に高めると共に被削性
も高められるので、これら元素を含む鋼材を使用するこ
とも好ましい実施態様として推奨される。
When the steel according to the present invention further contains Cu: 1% or less and / or Ni: 1% or less (both not including 0%) as other elements, the corrosion resistance of the carbonitrided layer is improved. And Nb: 1% or less, Ti: 1% or less, and B: 0.1% or less.
% Or less (both do not include 0%) can reduce austenite crystal grains and carbonitrides, which is effective in improving toughness. In addition, S, C
The use of steel containing at least one element selected from the group consisting of a, Zr, Sb, Pb and Bi in an amount of 0.1% or less, respectively, further enhances the toughness of the base material and the machinability. The use of a steel material containing these elements is also recommended as a preferred embodiment.

【0012】[0012]

【発明の実施の形態】上記の様に本発明では、使用する
鋼材の成分組成を特定すると共に、浸炭窒化処理によっ
て形成される表面硬化層の表層部における深さ0.1m
mまでのC量[Cs]とN量[Ns]、更には前記式
(I)によって求められるR値を特定することにより、特
に軟化抵抗性を向上させて耐ピッチング性を高めたもの
であり、上記各要件を定めた理由は下記の通りである。
DESCRIPTION OF THE PREFERRED EMBODIMENTS As described above, in the present invention, the composition of the steel material to be used is specified and the depth of the surface hardened layer formed by carbonitriding is 0.1 m in the surface layer.
C amount [Cs] and N amount [Ns] up to m,
By specifying the R value obtained by (I), especially the softening resistance is improved to increase the pitting resistance. The reasons for defining the above requirements are as follows.

【0013】先ず、本発明で用いる鋼材の化学成分組成
を定めた理由は下記の通りである。
First, the reasons for determining the chemical composition of the steel used in the present invention are as follows.

【0014】C:0.15〜0.25% Cは浸炭窒化処理した部品に所定の芯部硬さを与えると
共に、有効硬化深さを確保するのに欠くことのできない
元素であり、その作用を有効に発揮させるには0.15
%以上含有させなければならない。但し、C量が多過ぎ
ると鋼材の靭性、被削性、冷間加工性が低下するので、
その上限を0.25%とする。C量のより好ましい下限
は0.17%、より好ましい上限は0.22%である。
C: 0.15 to 0.25% C is an element indispensable for imparting a predetermined core hardness to a carbonitrided part and ensuring an effective hardening depth. 0.15 to effectively demonstrate
% Or more. However, if the C content is too large, the toughness, machinability, and cold workability of the steel material decrease.
The upper limit is set to 0.25%. A more preferred lower limit of the C content is 0.17%, and a more preferred upper limit is 0.22%.

【0015】Si:0.40〜0.9% Siは炭窒化物を形成して表層炭窒化物層の軟化抵抗性
の向上に大きく寄与する元素であり、更には、炭窒化物
の粒界析出を抑制すると共に、炭窒化物を球状化させて
耐摩耗性を高める上でも有効な元素である。また、浸炭
窒化層の基地を硬くする作用もあり、これらの作用を有
効に発揮させるには0.40%以上含有させなければな
らない。ただし多過ぎると、鋼の浸炭窒化性が阻害され
ると共に、部品の靭性や機械加工性を著しく劣化させる
ので、0.9%以下に抑えなければならない。Si量の
好ましい上限は0.8%である。
Si: 0.40 to 0.9% Si is an element which forms carbonitride and greatly contributes to the improvement of the softening resistance of the surface carbonitride layer. In addition to suppressing precipitation, it is also an effective element for increasing the wear resistance by spheroidizing carbonitrides. It also has the effect of hardening the matrix of the carbonitrided layer, and in order to exhibit these effects effectively, it must be contained at 0.40% or more. However, if the content is too large, the carbonitriding property of the steel is impaired, and the toughness and machinability of the part are remarkably deteriorated. Therefore, the content must be suppressed to 0.9% or less. The preferable upper limit of the amount of Si is 0.8%.

【0016】Mn:0.05〜0.7% Mnも炭窒化物を形成することにより軟化抵抗性の向上
に大きく寄与する他、溶製時に脱酸成分として作用し、
更には焼入れ性の向上およびMnSの形成による切削加
工性の向上にも有効に作用する。こうしたMnの作用を
有効に発揮させるには、少なくとも0.05%以上含有
させることが必要であるが、多過ぎると鍛造性や機械加
工性に悪影響を及ぼす他、表層部の残留オーステナイト
量が過剰となり却って表面硬さを低下させるので、0.
7%以下に抑えなければならない。こうした利害得失を
考慮してより好ましいMn量の下限は0.2%である。
Mn: 0.05-0.7% Mn also contributes significantly to the improvement of softening resistance by forming carbonitrides, and also acts as a deoxidizing component during melting.
Furthermore, it also has an effective effect on improving hardenability and cutting workability by forming MnS. In order to effectively exert the effect of Mn, it is necessary to contain at least 0.05% or more. However, if it is too much, it adversely affects forgeability and machinability, and the amount of retained austenite in the surface layer becomes excessive. And instead lowers the surface hardness.
It must be kept below 7%. The lower limit of the Mn content is more preferably 0.2% in consideration of such advantages and disadvantages.

【0017】Cr:1.25〜2.5% Crは、母材の焼入れ性を高め、安定した硬化層深さや
必要な芯部硬さを与えることにより、歯車などの構造用
部材としての静的強度および疲労強度を確保し、更には
表面硬化層の基地の焼戻し軟化抵抗性を高めて耐ピッチ
ング性を向上させるうえでも重要な成分であり、少なく
とも1.25%以上含有させなければならない。しかし
Cr量が多くなり過ぎると、従来例で侵入窒素を増量し
た場合と同様に浸炭窒化時に旧γ粒界へCrNが多量析
出し、オーステナイト中の固溶Cr量の減少により焼入
れ性を低下させ、表面硬さを低下させる。また多過ぎる
と浸炭窒化性が阻害される他、被削性にも悪影響を及ぼ
すようになるので、2.5%以下に抑えなければならな
い。Crのより好ましい含有量の下限は1.4%、より
好ましい上限は2.2%である。
Cr: 1.25 to 2.5% Cr enhances the hardenability of the base material and imparts a stable hardened layer depth and a required core hardness, so that it can be used as a structural member such as a gear. It is an important component in securing the mechanical strength and fatigue strength, and also in improving the tempering softening resistance of the base of the surface hardened layer to improve the pitting resistance, and must be contained at least 1.25% or more. However, if the amount of Cr becomes too large, a large amount of CrN precipitates at the old γ grain boundary during carbonitriding as in the case of increasing the amount of intruding nitrogen in the conventional example, and the hardenability decreases due to a decrease in the amount of solute Cr in austenite. Reduces the surface hardness. If the content is too large, the carbonitriding property is impaired and the machinability is adversely affected. Therefore, the content must be suppressed to 2.5% or less. The lower limit of the more preferable Cr content is 1.4%, and the more preferable upper limit is 2.2%.

【0018】Mo:0.35〜1% Moは、侵入窒素量を増大することにより前述したCr
Nの析出量が増加した場合でも、その周辺の焼入れ性を
高レベルに維持する上で極めて重要な作用を有してお
り、更には炭窒化物の形成とその微細化を促す作用も有
している。即ち、Mo含有量を高めるにつれて浸炭窒化
量が増大し、またこの複合炭窒化物は硬質である為、浸
炭窒化層の硬さを高める上でも有効に作用する。これら
の作用により、Moは浸炭窒化層表面における不完全焼
入れ組織の如き異常層の低減、および浸炭窒化層内部の
強度向上に寄与する。こうした作用を有効に発揮させる
には、0.35%以上含有させなければならない。しか
しMo量が多くなり過ぎると、機械部品としての靭性や
機械加工性が低下すると共に、表層部の残留オーステナ
イト量が過剰となって逆に表面硬さを低下させるので、
1%以下に抑えなければならない。Mo量のより好まし
い下限は0.4%、より好ましい上限は0.9%であ
る。
Mo: 0.35% to 1% Mo increases the amount of invading nitrogen to increase the Cr content.
Even if the precipitation amount of N increases, it has a very important effect in maintaining the hardenability around it at a high level, and further has an effect of promoting the formation of carbonitride and miniaturization thereof. ing. That is, the amount of carbonitriding increases as the Mo content increases, and since the composite carbonitride is hard, it effectively acts to increase the hardness of the carbonitriding layer. By these actions, Mo contributes to the reduction of an abnormal layer such as an incompletely quenched structure on the surface of the carbonitrided layer and the improvement of the strength inside the carbonitrided layer. In order to effectively exert such an effect, the content must be 0.35% or more. However, if the Mo content is too large, the toughness and machinability as a mechanical component are reduced, and the amount of retained austenite in the surface layer is excessive, thereby decreasing the surface hardness.
It must be kept below 1%. A more preferred lower limit of the Mo amount is 0.4%, and a more preferred upper limit is 0.9%.

【0019】Si+Mn+Mo:1.0〜2.20% Si,Mn,Moは、それぞれ上述した様な作用を有し
ているが、いずれも準高温域における焼戻し軟化抵抗性
を増大させて耐ピッチング性を向上させる上で有効に作
用する。しかしその反面、含有量が過剰になると、機械
部品としての靱性や生産性を損なう。即ち鋼素材の冷圧
性や被削性といった生産性を考慮すると、Si,Mn,
Moをバランス良く含有させることが重要であり、構成
素材としての生産性を極端に低下させることなく、本発
明で意図する優れた軟化抵抗性を確保するには、[Si
+Mn+Mo]のトータル含有量を1.0〜2.20%
の範囲に収めることが必須となる。[Si+Mn+M
o]トータル含有量のより好ましい範囲は1.2〜1.
8%である。
Si + Mn + Mo: 1.0 to 2.20% Si, Mn, and Mo each have the above-described effects, but all of them increase the tempering softening resistance in a quasi-high temperature range to increase the pitting resistance. Works effectively to improve However, on the other hand, if the content is excessive, the toughness and productivity as mechanical parts are impaired. That is, considering the productivity of steel material such as cold pressure and machinability, Si, Mn,
It is important to contain Mo in a well-balanced manner. To ensure the excellent softening resistance intended in the present invention without extremely lowering the productivity as a constituent material, [Si
+ Mn + Mo] from 1.0 to 2.20%
Must be within the range. [Si + Mn + M
o] The more preferable range of the total content is 1.2 to 1.
8%.

【0020】Al:0.02〜0.06% Alは脱酸剤として作用する他、熱処理時にAlNを生
成し、焼入れ後の結晶粒を微細化して靭性を高める上で
有効な元素であり、これらの作用を有効に発揮させるに
は0.02%以上含有させなければならない。しかしA
l含有量が過剰になると、折角微細化した結晶粒が凝集
して結晶粒の成長を招くので0.06%以下に抑えなけ
ればならない。こうした観点からより好ましいAl含有
量の上限は0.04%である。
Al: 0.02 to 0.06% Al acts as a deoxidizing agent, and is also an element effective in generating AlN during heat treatment and refining crystal grains after quenching to enhance toughness. In order to effectively exert these effects, the content must be 0.02% or more. But A
If the l content is excessive, the crystal grains that have been refined at an angle will aggregate and cause the growth of the crystal grains. Therefore, the content must be suppressed to 0.06% or less. From such a viewpoint, the more preferable upper limit of the Al content is 0.04%.

【0021】N:0.007〜0.015% NはAlと結合してAlNを生成し、オーステナイト結
晶粒を微細化させる作用を有しており、延いてはピッチ
ング寿命の向上に寄与する。こうした作用はN含有量を
0.007%以上とすることによって有効に発揮される
が、それらの作用は0.015%で飽和するので、その
上限を0.015%と定めた。N含有量のより好ましい
下限は0.008%、より好ましい上限は0.012%
である。
N: 0.007 to 0.015% N combines with Al to form AlN, and has an effect of making austenite crystal grains fine, and thus contributes to an improvement in pitting life. Such an effect is effectively exerted by setting the N content to 0.007% or more, but since these effects are saturated at 0.015%, the upper limit is set to 0.015%. A more preferred lower limit of the N content is 0.008%, and a more preferred upper limit is 0.012%.
It is.

【0022】本発明で使用する鋼材の必須構成元素は上
記の通りであり、残部成分は実質的にFeである。ここ
で「実質的に」とは、前述した各成分元素の作用効果、
更には該鋼材に浸炭窒化処理後、あるいは更にその後焼
入れ・焼戻し処理を加えることによって得られる浸炭窒
化部品の特性を阻害しない範囲で、更に他の元素を積極
的に含有させたり、不可避的に混入することのある元素
の混入を許容することを意味する。そして、積極的に含
有させることのできる有効な元素としては、例えば下記
のものが挙げられる。
The essential constituent elements of the steel material used in the present invention are as described above, and the balance is substantially Fe. Here, “substantially” means the effects and effects of the respective component elements described above,
In addition, other elements are positively contained or inevitably mixed with the steel material after carbonitriding or after further quenching and tempering, so long as the properties of the carbonitrided parts obtained are not impaired. Means that elements that can be mixed are allowed. Examples of effective elements that can be positively contained include the following.

【0023】Cu:1%以下および/またはNi:1%
以下(いずれも0%を含まない) これらの元素は、浸炭窒化層の基地中に固溶することに
より浸炭窒化層の耐食性向上に寄与する元素であり、N
iは更に靱性向上作用も発揮する。しかし、Cu量が1
%を超えると部品としての熱間加工性が低下し、またN
i量が1%を超えると残留オーステナイト量が多くなっ
て表面硬さを低下させる恐れが出てくる。
Cu: 1% or less and / or Ni: 1%
The following elements (both do not include 0%) are elements that contribute to the improvement of the corrosion resistance of the carbonitrided layer by forming a solid solution in the matrix of the carbonitrided layer.
i also exerts a toughness improving action. However, when the amount of Cu is 1
%, The hot workability as a part decreases, and N
If the i content exceeds 1%, the amount of retained austenite increases and the surface hardness may decrease.

【0024】Nb:1%以下,Ti:1%以下および
B:0.1%以下(いずれも0%を含まない)よりなる
群から選択される少なくとも1種 これらの元素は、いずれも炭窒化物を形成して加熱時の
オーステナイト結晶粒を微細化する作用を有しており、
更にNbは、焼戻し等によって生じ易い微細なM
7(C,N)3から粗大なM23(C,N)6への炭化物変
態を抑え、耐疲労破壊性の劣化を防止する作用も有す
る。しかし、こうしたNbの作用は1%で飽和し、ま
た、Ti量およびB量が夫々1%および0.1%を超え
ると、炭窒化物の過剰生成による靭性低下や疲労強度低
下を招く。
At least one element selected from the group consisting of Nb: 1% or less, Ti: 1% or less, and B: 0.1% or less (both do not include 0%). Has the effect of forming a product and refining austenite crystal grains during heating,
Further, Nb is fine M
It also has an effect of suppressing carbide transformation from 7 (C, N) 3 to coarse M 23 (C, N) 6 and preventing deterioration of fatigue fracture resistance. However, such an effect of Nb is saturated at 1%, and when the Ti amount and the B amount exceed 1% and 0.1%, respectively, a reduction in toughness and a reduction in fatigue strength due to excessive generation of carbonitrides are caused.

【0025】S、Ca、Zr、Sb、PbおよびBiよ
りなる群から選択される 少なくとも1種の元素:それぞれ0.1%以下 S、Ca、Zr、Sb、Pb、Biは、いずれも切削性
の向上に有効な元素であり、更にZrは靭性の向上にも
寄与する。しかし、S量が0.1%を超えると靭性が低
下すると共に、前記Mnとの結合により生成するMnS
が破壊の起点となってピッチング寿命を低下させる。ま
たSb、Pb、Biは、過剰に添加してもその効果が飽
和するのみならず、大型非金属介在物の生成源となって
表面破壊の起点となり、ピッチング寿命を低下させる。
更にCaは、Al23の周囲にCaOとして生成し、耐
ピッチング性を劣化させずに被削性を高める作用を有し
ているが、その作用は0.1%で飽和する。Zrも熱間
圧延時におけるMnSの変形を抑制し、MnSを粒状化
させることによって、耐ピッチング性を劣化させずに被
削性を高める作用を有しているが、含有量が多くなり過
ぎると、ZrO2等の非金属介在物が多量に生成して耐
ピッチング性に悪影響を及ぼす様になるので、それぞれ
0.1%以下に抑えなければならない。
At least one element selected from the group consisting of S, Ca, Zr, Sb, Pb and Bi: not more than 0.1% each S, Ca, Zr, Sb, Pb and Bi are all machinable Is an element effective in improving the toughness, and Zr also contributes to the improvement in toughness. However, if the S content exceeds 0.1%, the toughness is reduced, and MnS generated by bonding with the Mn is reduced.
Is a starting point of destruction and shortens the pitting life. In addition, Sb, Pb, and Bi not only saturate the effect even if they are added excessively, but also serve as a generation source of large nonmetallic inclusions, become a starting point of surface breakdown, and reduce pitting life.
Further, Ca is generated as CaO around Al 2 O 3 and has an effect of increasing machinability without deteriorating pitting resistance, but the effect is saturated at 0.1%. Zr also suppresses deformation of MnS during hot rolling, and has an effect of increasing machinability without deteriorating pitting resistance by granulating MnS, but when the content is too large, , ZrO 2 and other non-metallic inclusions are formed in large amounts and adversely affect the pitting resistance. Therefore, they must be suppressed to 0.1% or less.

【0026】本発明にかかる鋼材の化学成分組成は上記
の通りであり、それらの要件を満たす鋼材を所定の部品
形状に加工した後、浸炭窒化処理後、あるいは更に焼入
れ・焼戻し処理を施すことによって、部品表面に所定の
浸炭窒化層を形成するが、本発明では該浸炭窒化層を構
成する表面から0.1mmまでの深さ位置のC量[C
s]を0.7%以上、同深さ位置のN量[Ns]を0.
6〜2.0%、前記式(I)によって求められるR値を
7.5以上とすることにより、表面硬化層の焼戻し軟化
抵抗性を高めて耐ピッチング性を飛躍的に高めたところ
に他の大きな特徴を有しており、それらの要件を定めた
理由は下記の通りである。
The chemical composition of the steel material according to the present invention is as described above. After the steel material satisfying those requirements is processed into a predetermined component shape, after carbonitriding, or further quenching / tempering, In the present invention, a predetermined carbonitrided layer is formed on the surface of the component. In the present invention, the C content [C at a depth of 0.1 mm from the surface constituting the carbonitrided layer is [C
s] is 0.7% or more, and the N amount [Ns] at the same depth position is set to 0.1%.
By setting the R value determined by the formula (I) to 7.5 or more by 6 to 2.0%, the tempering softening resistance of the surface hardened layer is increased, and the pitting resistance is dramatically increased. The main reasons for setting these requirements are as follows.

【0027】[Cs]:0.7%以上、[Ns]:0.
6〜2.0% [Cs]および[Ns]は、浸炭窒化処理された表層部
における浸炭量と浸窒量を表わす指標となるもので、
[Cs]値は、主として表面硬化層の硬さ確保に重要な
要件であり、浸炭窒化層に対して十分な強度と表面硬さ
を与えるには、[Cs]を0.7%以上にしなければな
らない。また[Ns]は、主として焼入れ後の準高温域
における表面硬化層の焼戻し軟化抵抗性を高めるのに重
要な要件となるもので、本発明では、特にSi系および
Fe系炭窒化物の寄与度が大きい。該[Ns]が0.6
%未満では、焼戻し軟化抵抗性の向上に寄与するSi系
炭窒化物が析出しなくなり、一方[Ns]が2.0%を
超える過度の浸窒処理を施すと、残留オーステナイト量
が過剰になったり、不完全焼入れ組織の如き異常組織が
出現し易くなり、表面硬さが極端に低下してくる。
[Cs]: 0.7% or more, [Ns]: 0.
6 to 2.0% [Cs] and [Ns] are indices indicating the amount of carburization and the amount of nitriding in the carbonitrided surface layer,
The [Cs] value is an important requirement mainly for securing the hardness of the surface hardened layer. In order to give sufficient strength and surface hardness to the carbonitrided layer, the [Cs] must be 0.7% or more. Must. [Ns] is an important requirement for increasing the tempering softening resistance of the surface hardened layer mainly in the quasi-high temperature range after quenching. In the present invention, particularly, the contribution of Si-based and Fe-based carbonitrides Is big. The [Ns] is 0.6
%, Si-based carbonitrides contributing to the improvement of temper softening resistance are not precipitated. On the other hand, when the [Ns] exceeds 2.0%, the amount of retained austenite becomes excessive. Or an abnormal structure such as an incompletely quenched structure is likely to appear, and the surface hardness is extremely reduced.

【0028】R値:7.5以上 先に述べた様に、使用する鋼材の化学成分、特にSi,
Mn,Moの含有量や、浸炭窒化処理によって形成され
る表面硬化層中の[Cs],[Ns]値は、炭窒化物の
析出量や存在形態に大きな影響を及ぼし、前述した要件
を満たすことによって、特に準高温域における焼戻し軟
化抵抗性を高めて優れた耐ピッチング性を与えるが、こ
うした作用をより確実に発揮させるには、前記式(I)に
よって求められるR値で7.5以上を確保することが極
めて重要となる。
R value: 7.5 or more As described above, the chemical composition of the steel material used, particularly Si,
The contents of Mn and Mo and the values of [Cs] and [Ns] in the surface hardened layer formed by the carbonitriding treatment greatly affect the amount of carbonitride deposited and the form of carbonitride, and satisfy the above-mentioned requirements. This increases the tempering softening resistance particularly in the quasi-high temperature range to provide excellent pitting resistance. However, in order to more reliably exert such an effect, the R value obtained by the above formula (I) is 7.5 or more. Is extremely important.

【0029】即ち該R値は、部品使用雰囲気や使用中の
発熱(摩擦熱など)による軟化後の表面硬さと高い相関
性を有しており、昨今の過酷な使用条件に十分耐えるピ
ッチング特性を確保するには、後記実施例でも明らかに
する様に該R値で7.5以上を確保することが必須の要
件となる。尚、前記式(I)からも明らかな様に、該R値
には、表面硬化層中の[Cs],[Ns],Si,M
n,Moの各含有量が相互に影響を及ぼすが、中でもS
i量の与える影響が最も大きく、こうした傾向は、本発
明において後述するSi系炭窒化物量の存在が耐ピッチ
ング性の向上に顕著な影響を与える事実とも整合してお
り、本発明における大きな特徴といえる。
That is, the R value is highly correlated with the surface hardness after softening due to the atmosphere in which the parts are used or the heat generated during the use (such as frictional heat), and the pitting characteristics are sufficient to withstand recent severe use conditions. In order to secure this, it is an essential requirement that the R value be 7.5 or more, as will be apparent from the examples described later. As is clear from the above formula (I), the R value includes [Cs], [Ns], Si, M in the surface hardened layer.
The contents of n and Mo affect each other.
The effect of the amount of i is the largest, and this tendency is consistent with the fact that the presence of the Si-based carbonitride, which will be described later in the present invention, has a significant effect on the improvement of pitting resistance. I can say.

【0030】Si系炭窒化物の含有量:0.05%以上 本発明において表面硬化層に求められる成分上の必須要
件は上記[Cs],[Ns]およびR値であるが、表面
硬化層の更に他の要件としてSi系炭窒化物量が0.0
5%以上、より好ましくは0.1%以上である浸炭窒化
部品は、一層優れた耐ピッチング性と耐摩耗性を示すも
のとなる。こうした表面硬化層中のSi系炭窒化物量
は、用いる鋼中のSi含有量で0.40%以上を確保す
ると共に、浸炭窒化処理条件を適正にコントロールし、
表面硬化層の前記[Ns]値で0.6%以上を確保する
ことによって達成できる。
The content of Si-based carbonitride: 0.05% or more In the present invention, the essential components required for the surface-hardened layer are the above [Cs], [Ns] and R value. Another requirement is that the amount of Si-based carbonitride is 0.0
Carbonitrided parts with 5% or more, more preferably 0.1% or more, exhibit more excellent pitting resistance and wear resistance. The amount of Si-based carbonitride in such a hardened surface layer should be 0.40% or more in terms of the Si content in the steel used, and the carbonitriding conditions should be properly controlled.
This can be achieved by securing 0.6% or more in the [Ns] value of the surface hardened layer.

【0031】上記の様に本発明の浸炭窒化部品は、鋼材
の成分組成を特定すると共に、表面から0.1mmまで
の深さ位置の[Cs],[Ns],R値、好ましくは更
にSi系炭窒化物量を規定することにより、優れた表面
硬さと耐摩耗性を与えると共に、特に軟化抵抗性を高め
て優れた耐ピッチング性を与えたものであり、その製法
は特に制限されないが、標準的な製法を例示すると下記
の通りである。
As described above, the carbonitrided part of the present invention not only specifies the component composition of the steel material, but also determines the [Cs], [Ns], and R values at a depth of 0.1 mm from the surface, and more preferably Si. By defining the amount of carbonitride, it provides excellent surface hardness and abrasion resistance, as well as excellent softening resistance to give excellent pitting resistance, and its production method is not particularly limited. A typical production method is as follows.

【0032】先ず、使用する鋼材としては前記成分組成
を満たす鋼材を使用し、これを所定の部品形状に加工し
た後、浸炭処理と窒化処理を順次もしくは同時に行なっ
て浸炭窒化処理が行われる。浸炭窒化の具体的な方法に
は特に制限がなく、通常のガス浸炭窒化法やプラズマ浸
炭窒化法などを採用すればよい。その条件も特に制限さ
れないが、ガス浸炭窒化法を採用する場合の一般的な方
法は、浸炭ガスとしてCO2含有ガス、窒化ガスとして
NH3含有ガスを使用する方法であり、浸炭窒化量は、
浸炭および/または窒化ガス中のCO2濃度やNH3
度、それらのガス流量、温度などによって調整すればよ
い。
First, as a steel material to be used, a steel material satisfying the above-mentioned composition is used, and after processing into a predetermined part shape, carburizing and nitriding are performed sequentially or simultaneously to perform carbonitriding. The specific method of carbonitriding is not particularly limited, and a normal gas carbonitriding method, a plasma carbonitriding method, or the like may be employed. Although the condition is not particularly limited, typical methods when employing the gas carbonitriding method, CO 2 containing gas as the carburizing gas, a method of using NH 3 containing gas as a nitriding gas, the amount of carbonitriding,
The concentration may be adjusted according to the CO 2 concentration and the NH 3 concentration in the carburizing and / or nitriding gas, their gas flow rates, temperatures, and the like.

【0033】該浸炭窒化処理は一段で行なってもよく、
あるいは浸炭窒化の程度に応じて2段以上の復数段処理
を採用することもできるが、通常は900℃前後で一段
の浸炭もしくは浸炭窒化処理を行ない、次いで850℃
前後で2段目の浸炭窒化処理する方法が好ましく採用さ
れる。
The carbonitriding treatment may be performed in one step,
Alternatively, two or more stages of multiple-stage treatment may be employed depending on the degree of carbonitriding, but usually one stage of carburizing or carbonitriding is performed at about 900 ° C., and then 850 ° C.
The method of performing the carbonitriding treatment in the second stage before and after is preferably adopted.

【0034】浸炭窒化の後は、油焼入れを行なってから
170℃前後の温度で焼戻し処理し、空冷する方法が一
般的に採用される。
After carbonitriding, oil quenching, tempering at about 170 ° C., and air cooling are generally employed.

【0035】上記浸炭窒化処理や焼入れ・焼戻し処理の
条件などはもとより本発明を制限する性質のものではな
く、用いる鋼材の種類や表面硬化層の浸炭窒化の程度な
どに応じて任意に変更して実施することができる。
The conditions of the carbonitriding treatment and the quenching / tempering treatment are not limited to the characteristics of the present invention, and may be arbitrarily changed according to the type of steel material to be used and the degree of carbonitriding of the surface hardened layer. Can be implemented.

【0036】かくして浸炭窒化処理、あるいは更に焼入
れ・焼戻し処理することにより所定の表面硬化層を形成
したものは、必要により仕上げ表面処理を施して浸炭窒
化部品とされるが、浸炭窒化処理あるいは更に焼入れ・
焼戻し処理の後、表面硬化層形成部材の表面にショット
ピーニング処理(好ましくは、アークハイトで0.4m
mA程度以上)を施し、表面硬さを更に高めると共に表
層部の残留応力を増大させ、耐摩耗性や耐ピッチング性
などを更に高めることは、本発明を実用化する際の好ま
しい実施態様として推奨される。
The carbonitrided part or the quenched or tempered part to form a predetermined surface hardened layer is subjected to a finishing surface treatment as necessary to obtain a carbonitrided part.・
After the tempering treatment, the surface of the surface hardened layer forming member is shot peened (preferably 0.4 m in arc height).
It is recommended to further increase the surface hardness and the residual stress of the surface layer portion and further increase the wear resistance and the pitting resistance as a preferred embodiment when the present invention is put to practical use. Is done.

【0037】かくして得られる本発明の浸炭窒化部品
は、高い表面硬度と耐摩耗性を有すると共に、特に高い
軟化抵抗性を有することにより卓越した耐ピッチング性
を有しているので、自動車や建設機械、その他各種産業
機械などに使用されるシャフト類や歯車などの摺動部
品、軸受け等を得るための高強度部品として幅広く有効
に活用できる。
The carbonitrided part of the present invention thus obtained has high surface hardness and abrasion resistance and, in particular, has excellent resistance to softening and has excellent pitting resistance. In addition, it can be widely and effectively utilized as high-strength parts for obtaining sliding parts such as shafts and gears used in various industrial machines, bearings and the like.

【0038】[0038]

【実施例】以下、実施例を挙げて本発明をより具体的に
説明するが、本発明はもとより下記実施例によって制限
を受けるものではなく、前・後記の趣旨に適合し得る範
囲で適当に変更を加えて実施することも可能であり、そ
れらはいずれも本発明の技術的範囲に包含される。
EXAMPLES Hereinafter, the present invention will be described in more detail with reference to examples. However, the present invention is not limited to the following examples, and the present invention is not limited thereto. Modifications may be made and all of them are included in the technical scope of the present invention.

【0039】表1に示す化学成分の供試鋼を小型炉で溶
製し、熱間鍛造後焼ならし処理して直径10mm×長さ
100mmおよび直径26mm×長さ100mmの丸棒
試験片に機械加工した。得られた各試験片に図1および
2に示す浸炭窒化処理(A)および(B)を施した。なお浸炭
窒化処理時における炭素ポテンシャルは、浸炭窒化ガス
組成を変えることにより、また窒素ポテンシャルは、ア
ンモニア流量を変えることによって調整した。
Test steels having the chemical components shown in Table 1 were melted in a small furnace, and subjected to hot forging followed by normalizing to form round bar test specimens having a diameter of 10 mm × length 100 mm and a diameter of 26 mm × length 100 mm. Machined. Each of the obtained test pieces was subjected to carbonitriding treatments (A) and (B) shown in FIGS. The carbon potential during carbonitriding was adjusted by changing the composition of the carbonitriding gas, and the nitrogen potential was adjusted by changing the flow rate of ammonia.

【0040】浸炭窒化処理後、直径10mm、長さ10
0mmの丸棒試験片には0.8mmA(アークハイト)
のショットピーニング処理を施し、その後、部品使用雰
囲気や使用中の発熱による軟化を想定して300℃で1
80分の焼戻し処理を行なった後、表面から0.10m
m位置での硬さをオートミクロビッカース硬さ測定器に
よって測定した。
After carbonitriding, the diameter is 10 mm and the length is 10
0.8 mmA (arc height) for a 0 mm round bar specimen
After the shot peening process, and then performed at 300 ° C for 1
After performing tempering treatment for 80 minutes, 0.10m from the surface
The hardness at the m position was measured by an automatic micro Vickers hardness tester.

【0041】また各試験片の[Cs]および[Ns]値
は、直径26mm×長さ100mmの丸棒試験片の表面
から0.15mm深さまでの切粉を0.05mmおきに
3層採取して夫々を化学分析し、第2層目と第3層目の
平均値を0.10mm位置での値として求めた。また、
表面硬化層のSi系炭窒化物量については、各試験片の
表面を0.1mm深さまで電解研磨した後、該研磨面を
X線回折法で分析することによって求めた。
The [Cs] and [Ns] values of each test piece were determined by sampling three layers of cutting powder from the surface of a round bar test piece having a diameter of 26 mm x a length of 100 mm to a depth of 0.15 mm every 0.05 mm. Each was subjected to chemical analysis, and the average value of the second and third layers was determined as a value at the 0.10 mm position. Also,
The amount of Si-based carbonitride in the surface hardened layer was determined by electropolishing the surface of each test piece to a depth of 0.1 mm and analyzing the polished surface by an X-ray diffraction method.

【0042】なお、鋼種qはJIS規格の「SCM42
0」鋼であり、鋼種rは同「SCr420」鋼である。
結果を表2に示す。
The steel type q is JIS standard "SCM42
0 "steel, and the steel type r is" SCr420 "steel.
Table 2 shows the results.

【0043】[0043]

【表1】 [Table 1]

【0044】[0044]

【表2】 [Table 2]

【0045】表2において、No.19〜27は本発明
の規定要件を満たす実施例、No.1〜18およびN
o.28〜36は、本発明で定めるいずれかの要件を欠
如する比較材である。
In Table 2, no. Nos. 19 to 27 are examples satisfying the specified requirements of the present invention. 1-18 and N
o. Comparative materials 28 to 36 lack any of the requirements defined in the present invention.

【0046】表1において、実施例鋼a〜iは、鋼種q
(JIS SCM420鋼)や鋼種r(JIS SCr
420鋼)に比べて焼ならし後の硬さに大差は認められ
ないが、Si量が多過ぎる鋼種j、Mn量が多過ぎる鋼
種m、およびMo量が多過ぎる鋼種pでは、いずれも
[Si+Mn+Mo]の値が2.20%を超えており、
またCr量が多過ぎる鋼種nも焼ならし後の硬さが非常
に高い。
In Table 1, Example steels a to i are steel types q
(JIS SCM420 steel) and steel type r (JIS SCr
No significant difference is observed in the hardness after normalization as compared to the steel type 420 (steel 420), but in the steel type j with too much Si content, the steel type m with too much Mn content, and the steel type p with too much Mo content, Si + Mn + Mo] exceeds 2.20%,
Also, the steel type n having an excessively high Cr content has a very high hardness after normalizing.

【0047】表2の比較材中、鋼材のSi量が多過ぎる
No.10、28およびCr量が多過ぎるNo.14、
32では、浸炭窒化性が阻害されて表面硬化層中の[C
s]、[Ns]が規定値に満たなくなっており、それ以
外の32例では0.7%以上の[Cs]が確保されてい
る。また、[Ns]が0.6%以上に浸窒されたもの
は、Si系炭窒化物量で0.05%以上が確保されてい
る。
In the comparative materials shown in Table 2, the steel material contained too much Si. Nos. 10, 28 and Nos. 14,
In the case of No. 32, the carbonitriding property was inhibited and [C
s] and [Ns] are less than the prescribed values, and [Cs] of 0.7% or more is secured in the other 32 cases. In the case where [Ns] is nitrided to 0.6% or more, the Si-based carbonitride amount is secured to 0.05% or more.

【0048】そして、鋼素材の化学成分が適正である鋼
種a〜iを使用し、[Cs]で0.7%以上、[Ns]
で0.6%以上を確保した実施例であるNo.19〜2
7では、R値も7.5以上が確保されており、焼戻し後
の硬さは何れもHv760以上の高い値を示している。
Then, using steel types a to i with appropriate chemical components of the steel material, [Cs] is 0.7% or more, [Ns]
No. of the embodiment in which 0.6% or more was secured by 19-2
In No. 7, the R value is also secured to 7.5 or more, and the hardness after tempering shows a high value of Hv 760 or more.

【0049】しかし、化学成分が不適正であるか、ある
いは[Ns]が0.6%未満である比較例のうち、R値
が7.5未満のものは焼戻し後の硬さがHv750に満
たない低い値となっている。また、R値が7.5以上で
あっても、鋼材のMn量が多過ぎるNo.13、31、
およびMo量が多過ぎるNo.16、34では、残留オ
ーステナイト量が過剰となって焼戻し後の硬さが極端に
低くなっている。更にCr量が多過ぎるNo.14、3
2では、焼入れ後の組織観察で表面硬化層および内部の
マトリックスに多数の粗大な析出物と不完全焼入れ組織
が観察され、焼戻し後の硬さが劣悪となっている。
However, among the comparative examples in which the chemical components are inappropriate or the [Ns] is less than 0.6%, those having an R value of less than 7.5 have hardness after tempering satisfying Hv750. Not a low value. In addition, even if the R value is 7.5 or more, the steel material has too much Mn content. 13, 31,
No. and Mo amount are too large. In Nos. 16 and 34, the amount of retained austenite is excessive, and the hardness after tempering is extremely low. In addition, in the case of No. 14,3
In No. 2, a number of coarse precipitates and an incompletely quenched structure were observed in the surface hardened layer and the inner matrix in the structure observation after quenching, and the hardness after tempering was poor.

【0050】また表3は、表1に示した種々の供試鋼を
熱間鍛造後焼ならし処理して歯車に機械加工し、前記の
浸炭窒化処理(A)または(B)を行なった後、アークハイト
0.6mmAのショットピーニング処理を施し、表面を
0.1mm研削して歯車ピッチング試験に供し、その強
度特性を評価した結果を示したものである。なお、試験
条件は以下の通りである。また浸炭窒化処理(A)は、実
施例鋼である鋼種a〜jのみについて行なった。
Table 3 shows that various test steels shown in Table 1 were subjected to normalizing treatment after hot forging, machined into gears, and subjected to the above carbonitriding treatment (A) or (B). Thereafter, a shot peening process with an arc height of 0.6 mmA was performed, the surface was ground by 0.1 mm, and the surface was subjected to a gear pitching test to evaluate the strength characteristics. The test conditions are as follows. Further, the carbonitriding treatment (A) was performed only on steel types a to j which are the example steels.

【0051】[歯車ピッチング試験条件] ・試験歯車形状:はすば歯車(モジュール:3.87,
ピッチ円直径:84mm,歯数:21) ・相手歯車形状:はすば歯車(モジュール:3.87,
ピッチ円直径:116mm,歯数:29) ・ 面 圧 :2.2GPa ・相対すべり速度:1.2m/s ・ 油 温 度 :120℃ ・ピッチング判定:振動値が安定値(±0.05G)か
ら+0.1Gを超えた時点での繰り返し数によって評価 ・試験中止回数 :2000万回
[Gear Pitching Test Conditions] Test gear shape: helical gear (module: 3.87,
Pitch circle diameter: 84 mm, number of teeth: 21) ・ Mating gear shape: helical gear (module: 3.87,
Pitch circle diameter: 116 mm, number of teeth: 29) ・ Surface pressure: 2.2 GPa ・ Relative sliding speed: 1.2 m / s ・ Oil temperature: 120 ° C ・ Pitching judgment: Vibration value is stable (± 0.05G) -Evaluated by the number of repetitions at the point of time exceeding +0.1 G ・ Number of test discontinuations: 20 million times

【0052】[0052]

【表3】 [Table 3]

【0053】表3において、No.46〜54は本発明
の規定要件を全て満たす実施例、No.37〜45およ
びNo.55〜63は比較例であり、鋼材の化学成分が
規定範囲内で且つ[Cs]が0.7%以上、[Ns]が
0.6%以上に浸炭窒化処理され、R値も7.5である
No.46〜54の実施例は、ピッチング寿命が全て1
400万回以上であるのに対し、R値が7.5未満の比
較例では、ピッチング寿命が全て1200万回未満とな
っている。また、鋼材成分の不適正により浸炭窒化性が
阻害されたNo.55およびNo.59では、試験時に
塑性変形を生じて評価できなかった。
In Table 3, no. Nos. 46 to 54 are examples satisfying all the specified requirements of the present invention. Nos. 37 to 45 and Nos. 55 to 63 are comparative examples, in which the chemical composition of the steel material is within the specified range, [Cs] is 0.7% or more, [Ns] is carbonitrided to 0.6% or more, and the R value is also 7.5. No. In Examples 46 to 54, the pitting life was all 1
In contrast, the pitting life is less than 12 million times in the comparative examples in which the R value is less than 7.5 while the number is 4 million times or more. In addition, the carbonitriding property was inhibited by the inappropriate steel material components. 55 and No. In the case of No. 59, plastic deformation occurred at the time of the test, and evaluation was not possible.

【0054】[0054]

【発明の効果】本発明は以上の様に構成されており、鋼
材の化学成分を適正に制御すると共に、浸炭窒化処理に
よって形成される表面硬化層の[Cs],[Ns]およ
びR値を適正に制御し、あるいは更にSi系炭窒化物の
含有量を特定することによって、表層部の軟化抵抗性を
高め、特に表面起点の疲労破壊に対する抵抗力を高める
ことによって、耐ピッチング性に優れた浸炭窒化高強度
部品を提供し得ることになった。
The present invention is configured as described above, and controls the chemical composition of the steel material appropriately, and determines the [Cs], [Ns] and R value of the surface hardened layer formed by carbonitriding. By appropriately controlling, or further specifying the content of Si-based carbonitride, the softening resistance of the surface layer is increased, and in particular, the resistance to fatigue fracture at the surface starting point is increased, and the pitting resistance is excellent. It has become possible to provide carbonitrided high-strength parts.

【図面の簡単な説明】[Brief description of the drawings]

【図1】実施例で採用した浸炭窒化・焼入れ条件を示す
図である。
FIG. 1 is a diagram showing carbonitriding and quenching conditions adopted in Examples.

【図2】実施例で採用した他の浸炭窒化・焼入れ条件を
示す図である。
FIG. 2 is a view showing other carbonitriding and quenching conditions adopted in Examples.

フロントページの続き (72)発明者 安部 聡 神戸市灘区灘浜東町2番地 株式会社神戸 製鋼所神戸製鉄所内 (72)発明者 藏本 廣志 神戸市灘区灘浜東町2番地 株式会社神戸 製鋼所神戸製鉄所内 (72)発明者 渡辺 陽一 神奈川県横浜市神奈川区宝町2番地 日産 自動車株式会社内 (72)発明者 成田 直樹 神奈川県横浜市神奈川区宝町2番地 日産 自動車株式会社内Continued on the front page (72) Inventor Satoshi Abe 2 Nadahama-Higashi-cho, Nada-ku, Kobe City Inside Kobe Steel Co., Ltd.Kobe Steel Works (72) Inventor Hiroshi Kuramoto 2nd Nadahama-Higashi-cho, Nada-ku, Kobe City Kobe Steel Works Kobe Steel Works, Ltd. (72) Inventor Yoichi Watanabe 2 Takaracho, Kanagawa-ku, Yokohama, Kanagawa Prefecture Inside Nissan Motor Co., Ltd.

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】C :0.15〜0.25%(質量%、以
下同じ)、 Si:0.40〜0.9%、 Mn:0.05〜0.7%、 Cr:1.25〜2.5%、 Mo:0.35〜1%、 Al:0.02〜0.06%、および N :0.007〜0.015%を含み、 残部が実質的にFeである鋼からなり、[Si+Mn+
Mo]量が1.0〜2.20%で、浸炭窒化もしくは浸
炭浸窒後焼入れ・焼戻し処理された表面硬化層を有し、
表面から0.1mmまでのC量[Cs]が0.7%以
上、N量[Ns]が0.6〜2.0%で、且つ下記式に
よって求められるR値が7.5以上であることを特徴と
する浸炭窒化部品。 R値=1.11×[Cs]+1.25×[Ns]+1.89×Si+1.22
×Mn+0.67×Mo+3.94
1. C: 0.15 to 0.25% (mass%, the same applies hereinafter), Si: 0.40 to 0.9%, Mn: 0.05 to 0.7%, Cr: 1.25 From 2.55%, Mo: 0.35-1%, Al: 0.02-0.06%, and N: 0.007-0.015%, with the balance being substantially Fe [Si + Mn +
Mo] amount of 1.0 to 2.20%, having a surface hardened layer that has been quenched or tempered after carbonitriding or carbonitriding,
The C amount [Cs] from the surface to 0.1 mm is 0.7% or more, the N amount [Ns] is 0.6 to 2.0%, and the R value obtained by the following equation is 7.5 or more. A carbonitrided part characterized by the above. R value = 1.11 × [Cs] + 1.25 × [Ns] + 1.89 × Si + 1.22
× Mn + 0.67 × Mo + 3.94
【請求項2】 前記表面硬化層内に、Si系炭窒化物が
0.05%以上存在している請求項1に記載の浸炭窒化
部品。
2. The carbonitrided component according to claim 1, wherein the Si-based carbonitride is present in the surface hardened layer in an amount of 0.05% or more.
【請求項3】 前記鋼が、他の元素として、Cu:1%
以下および/またはNi:1%以下(いずれも0%を含
まない)を含有する請求項1または2に記載の浸炭窒化
部品。
3. The steel according to claim 1, wherein, as another element, Cu: 1%
The carbonitrided part according to claim 1, wherein the carbonitrided part contains 1% or less and / or Ni: 1% or less (both do not include 0%).
【請求項4】 前記鋼が、更に他の元素として、Nb:
1%以下、Ti:1%以下、およびB:0.1%以下
(いずれも0%を含まない)よりなる群から選択される
少なくとも1種を含有する請求項1〜3のいずれかに記
載の浸炭窒化部品。
4. The steel according to claim 1, further comprising Nb:
The composition according to any one of claims 1 to 3, comprising at least one selected from the group consisting of 1% or less, Ti: 1% or less, and B: 0.1% or less (both not including 0%). Of carbonitrided parts.
【請求項5】 前記鋼が、更に他の元素として、S、C
a、Zr、Sb、PbおよびBiよりなる群から選択さ
れる少なくとも1種の元素をそれぞれ0.1%以下含有
する請求項1〜4のいずれかに記載の浸炭窒化部品。
5. The steel according to claim 1, further comprising S, C as another element.
The carbonitrided component according to any one of claims 1 to 4, wherein the component contains at least one element selected from the group consisting of a, Zr, Sb, Pb, and Bi in an amount of 0.1% or less.
【請求項6】 ショットピーニング処理されたものであ
る請求項1〜5のいずれかに記載の浸炭窒化部品。
6. The carbonitrided part according to claim 1, which has been subjected to a shot peening treatment.
JP24396899A 1999-08-30 1999-08-30 Carbonitriding parts with excellent pitting resistance Expired - Lifetime JP4047499B2 (en)

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JP2009249700A (en) * 2008-04-08 2009-10-29 Kobe Steel Ltd Steel component having excellent bending fatigue strength, and method for producing the same
JP2010229490A (en) * 2009-03-27 2010-10-14 Ud Trucks Corp Surface treatment method of metal product
JP2012036475A (en) * 2010-08-10 2012-02-23 Sanyo Special Steel Co Ltd Method for manufacturing rolling part and gear with long service life under hydrogen environment
JP2015045036A (en) * 2013-08-27 2015-03-12 山陽特殊製鋼株式会社 Skin hardening steel for gear excellent in pitching resistance under hydrogen environment

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