JP2001020081A - Reinforcing member for transport excellent in integranular corrosion resistance - Google Patents

Reinforcing member for transport excellent in integranular corrosion resistance

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Publication number
JP2001020081A
JP2001020081A JP19347099A JP19347099A JP2001020081A JP 2001020081 A JP2001020081 A JP 2001020081A JP 19347099 A JP19347099 A JP 19347099A JP 19347099 A JP19347099 A JP 19347099A JP 2001020081 A JP2001020081 A JP 2001020081A
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JP
Japan
Prior art keywords
reinforcing member
corrosion resistance
film
aluminum alloy
alloy
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP19347099A
Other languages
Japanese (ja)
Inventor
Fumihiro Sato
文博 佐藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobe Steel Ltd
Original Assignee
Kobe Steel Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kobe Steel Ltd filed Critical Kobe Steel Ltd
Priority to JP19347099A priority Critical patent/JP2001020081A/en
Publication of JP2001020081A publication Critical patent/JP2001020081A/en
Pending legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To improve the corrosion resistance such as intergranular corrosion resistance and stress corrosion resistance by providing the surface of a reinforcing member made of an aluminum alloy contg. a specified ratio of Cu and having specified proof stress with an aluminum hydrated oxide film of specified film thickness. SOLUTION: The surface of a reinforcing member made of an aluminum alloy contg., by mass, 0.05 to 3.0% Cu and having >=30 kgf/mm2 proof stress (σ0.2) is provided with an aluminum hydrated oxide film of 100 to 8000 Å film thickness. Preferably, the aluminum alloy is composed of an Al-Zn-Mg aluminum alloy contg., by mass, 0.8 to 1.5% Mg and 5 to 7% Zn or an Al-Mg-Si aluminum alloy contg. 0.2 to 1.8% Si and 0.2 to 1.6% Mg. Preferably, the aluminum alloy is the one subjected to overaging treatment, and moreover, the reinforcing member for a transport airplane is the one excellent in intergranular corrosion resistance which is a door beam material or an extruded shape material.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、自動車等の輸送機
のドア補強用部材などとして使用される、アルミニウム
合金製 (以下、アルミニウムを単にAlと言う) 補強部材
に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a reinforcing member made of an aluminum alloy (hereinafter, aluminum is simply referred to as Al) which is used as a member for reinforcing a door of a transportation machine such as an automobile.

【0002】[0002]

【従来の技術】近年、排気ガス等による地球環境問題に
対して、自動車車体の軽量化による燃費の向上が追求さ
れており、自動車車体への圧延板材あるいは押出材等の
Al合金材の適用も増加しつつある。現在の車体は、成形
した鋼板を抵抗スポット溶接にてハット形状に組み立て
て構成すモノコック構造である。しかし、前記軽量化の
ために、これらの板材をAl合金材にするための板材の成
形技術や接合、溶接技術が開発され、Al合金の押出によ
り一体化させた押出材( 中空断面など断面形状が長さ方
向のどの位置でも本質的に同一である形材) を使用した
スペースフレーム構造なども提案されている。
2. Description of the Related Art In recent years, in order to solve global environmental problems caused by exhaust gas and the like, improvement in fuel efficiency by reducing the weight of an automobile body has been pursued.
The application of Al alloy materials is also increasing. The current vehicle body has a monocoque structure in which a formed steel plate is assembled into a hat shape by resistance spot welding. However, in order to reduce the weight, molding techniques, joining, and welding techniques have been developed to make these sheet materials into Al alloy materials, and extruded materials (such as hollow cross sections such as hollow sections) integrated by extrusion of Al alloys have been developed. However, there has been proposed a space frame structure using a profile which is essentially the same at any position in the length direction.

【0003】また、Al合金は、鋼に比してその比重が1/
3 であること、優れたエネルギー吸収性を有すること、
更には断面形状の自由度が高いという特性を有すること
から、車体重量を増加させずに、安全基準への対応や車
体性能を向上させるために、自動車のドア補強用部材と
してのドアビームやサイドメンバー、バンパーやバンパ
ーステイなどの車体補強部材 (車体保護部材) 等に採用
され、これらの需要が伸びている。
[0003] Al alloys have a specific gravity of 1 /
3, have excellent energy absorption,
Furthermore, because of its high degree of freedom in cross-sectional shape, door beams and side members as members for reinforcing automobile doors are used to meet safety standards and improve vehicle performance without increasing vehicle weight. It is used for body reinforcement members (vehicle protection members) such as bumpers and bumper stays, and the demand for these is increasing.

【0004】これら、輸送機用の補強部材には、総じ
て、高い最大荷重や衝突時の負荷 (衝撃などの外力) 吸
収性能が要求される。このため、例えば、従来のドアビ
ームなどには、一般的に150kgf/ mm2 クラスのハイテン
鋼が使用されてきた。しかし、前記軽量化の観点から、
Al合金製の押出材の適用が検討されている。
[0004] These reinforcing members for transport aircraft are generally required to have a high maximum load and a high load absorbing performance at the time of collision (external force such as impact). For this reason, for example, 150 kgf / mm 2 class high-tensile steel has generally been used for conventional door beams and the like. However, from the viewpoint of the weight reduction,
Application of an extruded material made of an Al alloy is being studied.

【0005】従来から、Al合金製の輸送機用の補強部材
の衝突時の負荷吸収性能を高めるために、特開平5-3113
09号公報には、AA乃至 JIS 7000 系のAl-Zn-Mg系Al合金
押出形材をT6処理したドアビーム材が提案されている。
また、特開平5-247575号公報には、Al-Zn-Mg系Al合金ま
たはAA乃至 JIS 6000 系のAl-Mg-Si系Al合金押出形材外
表面に70μm 以上の厚さの再結晶層を形成させたドアビ
ーム材が提案されている。
[0005] Conventionally, in order to enhance the load absorbing performance of a reinforcing member for a transport machine made of an Al alloy in the event of a collision, see Japanese Patent Application Laid-Open No. HEI 5-3113.
No. 09 proposes a door beam material obtained by subjecting an AA to JIS 7000-based Al-Zn-Mg-based Al alloy extruded material to T6 treatment.
Japanese Patent Application Laid-Open No. 5-247575 discloses a recrystallized layer having a thickness of 70 μm or more on the outer surface of an extruded material of an Al-Zn-Mg-based Al alloy or an AA to JIS 6000-based Al-Mg-Si-based Al alloy. Has been proposed.

【0006】更に、特願平10-185139 号公報では、Al合
金製の輸送機用の補強部材の最大荷重をより高めた高強
度材とした際の、衝突時の負荷吸収性能を高めるため
に、AA乃至 JIS 7000 系のAl-Zn-Mg系Al合金押出形材外
表面に50μm 以下の厚さの再結晶層を形成させたドアビ
ーム材が提案されている。
Further, Japanese Patent Application No. Hei 10-185139 discloses a method for improving the load absorbing performance at the time of collision when a reinforcing member made of an Al alloy is used as a high-strength material having a higher maximum load. A door beam material has been proposed in which a recrystallized layer having a thickness of 50 μm or less is formed on the outer surface of an extruded material of an Al-Zn-Mg-based Al alloy of AA to JIS 7000 series.

【0007】これら従来の技術は、いずれも輸送機用の
補強部材に要求される、前記最大荷重や衝突時の負荷吸
収性能を向上させるために、Al合金材料の成分や組織を
冶金的に調整しているものである。
[0007] In these conventional techniques, in order to improve the above-mentioned maximum load and the load absorbing performance at the time of collision, which are required for a reinforcing member for a transport machine, the composition and structure of the Al alloy material are adjusted metallurgically. Is what you are doing.

【0008】ところで、輸送機用の補強部材には、これ
ら機械的な要求特性の他に、重要な要求特性 (耐久性)
として耐食性が求められる。輸送機は、海水などの塩水
腐食環境下で使用されることが多く、しかも、その補強
部材としては、一定の応力負荷状態或いは応力が集中し
やすい状態で使用されることが多い。したがって、輸送
機用の補強部材は、Al合金材料に粒界腐食や応力腐食
等、或いは更に粒界腐食割れや応力腐食割れ等が発生し
やすい使用環境下にある。このため、輸送機用の補強部
材にも、塗装或いは無塗装の使用態様に拘わらず、これ
らの耐食性が優れていることが、機械的な要求特性と合
わせて要求される。
By the way, in addition to these mechanically required characteristics, important required characteristics (durability) are required for a reinforcing member for a transport aircraft.
Corrosion resistance is required. A transport machine is often used in a salt water corrosive environment such as seawater, and moreover, as a reinforcing member thereof, is often used under a certain stress load state or a state where stress is easily concentrated. Therefore, the reinforcing member for a transport machine is in an operating environment in which the Al alloy material is likely to cause intergranular corrosion, stress corrosion, or the like, or further, intergranular corrosion cracking, stress corrosion cracking, or the like. For this reason, it is required that the reinforcing member for a transport machine also has excellent corrosion resistance, irrespective of the use mode of painting or non-painting, in addition to the mechanically required characteristics.

【0009】そして、特に、前記した最大荷重や曲げ剛
性をより高めるために、Al-Zn-Mg系Al合金で耐力 (σ
0.2)が40kgf/mm2 以上、また、Al-Mg-Si系Al合金で耐力
0. 2)が32kgf/mm2 以上の高強度材とした場合、これ
以下の低強度材に比して、前記粒界腐食や応力腐食が生
じやすくなる。
Particularly, in order to further increase the maximum load and the bending stiffness described above, the proof stress (σ
0.2) is 40 kgf / mm 2 or more, and yield strength Al-Mg-Si-based Al alloy
If (σ 0. 2) was a 32 kgf / mm 2 or more high-strength material, which following than the low strength material, the grain boundary corrosion and stress corrosion is likely to occur.

【0010】これは、前記高強度化のために、ZnやCuの
ような高強度化元素を添加する乃至含有量を増やす必要
があるが、このようなZnやCuを含む場合には、Al合金材
料の組織の、粒界腐食や応力腐食の感受性が著しく高く
なるからである。そして、この材料自身の感受性の高ま
りと、前記輸送機における腐食環境とが相まって、粒界
腐食や応力腐食の発生を著しく促進する (耐粒界腐食性
や耐応力腐食性、耐粒界腐食割れ性や耐応力腐食性割れ
を低下させる) こととなる。
In order to increase the strength, it is necessary to add or increase the content of a strengthening element such as Zn or Cu. This is because the susceptibility of the structure of the alloy material to intergranular corrosion and stress corrosion is significantly increased. The increased sensitivity of the material itself, together with the corrosive environment in the transport aircraft, significantly promotes the occurrence of intergranular corrosion and stress corrosion (intergranular corrosion resistance, stress corrosion resistance, intergranular corrosion cracking resistance). The stress and the resistance to stress corrosion cracking).

【0011】[0011]

【発明が解決しようとする課題】高強度Al合金製輸送機
用補強部材の前記耐食性を向上させようとする場合、Al
合金材の化学成分や組織等の材料側から改善する手段に
は限界がある。前記した通り、補強部材のAl合金材の化
学成分や組織は、前記最大荷重や衝突時の負荷吸収性能
などの要求特性から決められており、耐食性の観点か
ら、化学成分や組織を制御しようとすると、例えば、前
記ZnやCuを低減することとなり、その分、前記機械的な
要求特性を犠牲にするという矛盾が生じるからである。
When the corrosion resistance of a high-strength Al alloy reinforcing member for a transport machine is to be improved, Al
There is a limit to means to improve from the material side such as the chemical composition and structure of the alloy material. As described above, the chemical composition and structure of the Al alloy material of the reinforcing member are determined from the required characteristics such as the maximum load and the load absorption performance at the time of collision, and from the viewpoint of corrosion resistance, it is attempted to control the chemical composition and structure. Then, for example, the Zn and Cu are reduced, and a contradiction arises that the mechanical required characteristics are sacrificed.

【0012】したがって、高強度補強部材の前記耐食性
を向上させようとする場合には、補強部材を表面処理す
るなどして耐食性を改善する必要性が生じる。しかし、
従来公知の表面処理乃至表面皮膜は、本発明が対象とす
る高強度補強部材に適用するためには、種々の問題があ
る。
Therefore, in order to improve the corrosion resistance of the high-strength reinforcing member, it is necessary to improve the corrosion resistance by, for example, treating the surface of the reinforcing member. But,
Conventionally known surface treatments or surface coatings have various problems in applying to the high-strength reinforcing members targeted by the present invention.

【0013】即ち、Al合金材の従来公知の表面処理乃至
表面皮膜には、Alの酸化物皮膜、亜鉛めっき皮膜、亜鉛
とクロムとを組み合わせた所謂ダクロ皮膜処理、クロメ
ート皮膜、樹脂皮膜 (ビニールシート等を含む) 、リチ
ウム塩, マグネシウム塩, セリウム塩, カルシウム塩な
どの皮膜、過マンガン酸カリウム皮膜などが存在する。
[0013] That is, conventionally known surface treatments or surface films of Al alloy materials include Al oxide film, zinc plating film, so-called dacro film treatment combining zinc and chromium, chromate film, resin film (vinyl sheet). Etc.), films of lithium salt, magnesium salt, cerium salt, calcium salt, etc., and potassium permanganate film.

【0014】この内、電気乃至置換による亜鉛めっき皮
膜やダクロ皮膜は、犠牲防食の効果はあるものの、輸送
機の補強部材としての使用時に、薬剤などの洗浄を受け
た場合に劣化し易く、皮膜自体の耐久性が劣り、結果的
に、耐食性を有効に向上させることができない。
Among them, the galvanized film and the dacro film formed by electricity or substitution have a sacrificial anticorrosion effect, but are liable to deteriorate when they are washed with a chemical or the like when used as a reinforcing member of a transport machine. The durability itself is poor, and as a result, the corrosion resistance cannot be effectively improved.

【0015】また、Alの酸化皮膜は、塗装して使用され
る場合に、樹脂塗膜との密着性が劣り、塗膜のつきまわ
り性を阻害するとともに、塗膜ふくれなどを生じやす
く、塗装後の耐蝕性が劣る。また、Alの酸化皮膜を設け
たAl合金材を補強部材に成形加工や製作する場合、成形
性や溶接性を阻害しやすい。
[0015] In addition, the Al oxide film, when used in a painted state, has poor adhesion to a resin film, impairs the throwing power of the film, and easily causes blistering of the film. Poor corrosion resistance later. Further, when an Al alloy material provided with an Al oxide film is formed or manufactured into a reinforcing member, the formability and weldability are easily hindered.

【0016】樹脂皮膜は、絶縁効果はあるものの、被覆
工程が煩雑となるとともに、コストがかかる。そして、
電気的に塗装して使用する際の、電着塗装性や塗膜の密
着性が極めて低く、実質的に塗装できない。
Although the resin film has an insulating effect, the coating process is complicated and the cost is high. And
The electrodeposition coating property and the adhesion of the coating film when used after being electrically coated are extremely low, and the coating cannot be performed substantially.

【0017】更に、それ以外の前記皮膜も、総じて、皮
膜処理 (薬液等) や、廃液処理工程のコストが高くな
る。特に、クロメート皮膜などは、実際に、塗装下地処
理として汎用されているものの、前記廃液処理の問題か
ら、社会的に脱クロメート処理トが指向される傾向にあ
る。
In addition, the cost of the other coating films (coating process, etc.) and the waste liquid treatment process are generally high. In particular, chromate films and the like are actually widely used as coating undercoating treatments, but due to the problem of waste liquid treatment, there is a tendency for socially dechromation treatments.

【0018】したがって、高強度補強部材の前記耐食性
を、他の或いは新たに生じる問題がなく、有効に向上さ
せられる表面処理手段乃至皮膜は、現状では存在しない
のが実情である。
Therefore, there is no surface treatment means or film that can effectively improve the corrosion resistance of the high-strength reinforcing member without any other or newly occurring problem.

【0019】本発明はこの様な事情に着目してなされた
ものであって、その目的は、他の或いは新たに生じる問
題がない表面処理によって、耐粒界腐食性や耐応力腐食
性等の耐食性を向上させた高強度Al合金製輸送機用補強
部材を提供することである。
The present invention has been made in view of such circumstances, and its object is to provide a surface treatment having no other or newly generated problems, such as intergranular corrosion resistance and stress corrosion resistance. An object of the present invention is to provide a reinforcing member for a transport machine made of a high-strength Al alloy having improved corrosion resistance.

【0020】[0020]

【課題を解決するための手段】この目的を達成するため
に、本発明高強度Al合金製輸送機用補強部材の要旨は、
Cu:0.05 〜3.0% (質量% 、以下同じ) を含み、耐力 (σ
0.2)が30kgf/mm2 以上のアルミニウム合金製輸送機用補
強部材であって、該補強部材表面にアルミニウムの水和
酸化物皮膜を有することである。
In order to achieve this object, the gist of the high-strength aluminum alloy transporting member of the present invention is as follows.
Cu: 0.05 to 3.0% (mass%, the same applies hereinafter)
0.2 ) is a reinforcing member for an aluminum alloy transporter of 30 kgf / mm 2 or more, which has a hydrated oxide film of aluminum on the surface of the reinforcing member.

【0021】本発明では、前記補強部材(Al 合金材) 外
表面にAlの水和酸化物皮膜を設け、Al合金表面と腐食環
境雰囲気とを絶縁し、Al合金の耐粒界腐食性や耐応力腐
食性等の耐食性を向上させる。
In the present invention, a hydrated oxide film of Al is provided on the outer surface of the reinforcing member (Al alloy material) to insulate the surface of the Al alloy from the corrosive environment and to prevent the Al alloy from intergranular corrosion resistance and corrosion resistance. Improves corrosion resistance such as stress corrosion.

【0022】また、Alの水和酸化物皮膜は、Alの酸化物
皮膜と同様に、化成処理などの薬剤に対し、非反応性で
皮膜自体が耐食性に優れるという特性も有する。このた
め、補強材として、基本的には無塗装で使用が可能であ
る利点も有する。また、輸送機の補強部材としての使用
時に、亜鉛めっき皮膜などのように、薬剤などの洗浄を
受けても劣化することがなく、耐久性があるため、長期
に渡る防食効果が期待できる。
Further, the hydrated oxide film of Al, like the oxide film of Al, also has the property that it is non-reactive with chemicals such as chemical conversion treatment and the film itself has excellent corrosion resistance. For this reason, there is also an advantage that it can be used basically as a reinforcing material without painting. Further, when used as a reinforcing member of a transport machine, unlike a galvanized film, it does not deteriorate even when washed with a chemical or the like, and has durability, so that a long-term anticorrosion effect can be expected.

【0023】しかも、補強部材として塗装された場合に
も、Alの酸化物皮膜のような、樹脂塗膜との密着性や、
塗膜のつきまわり性、或いは塗膜ふくれなどの問題がな
く、伝着塗装性や、塗装後の耐蝕性が劣るようなことが
なく、良好な塗膜密着性と塗膜の耐食性を保証すること
が可能である。そして、Alの酸化物皮膜のような成形加
工性や溶接性を阻害することもない。
Moreover, even when coated as a reinforcing member, adhesion to a resin coating, such as an Al oxide coating,
There is no problem such as throwing power of the coating film or blistering of the coating film, and there is no inferior coating performance and corrosion resistance after coating, guaranteeing good coating adhesion and corrosion resistance of the coating film. It is possible. Also, there is no hindrance to the formability and weldability of the Al oxide film.

【0024】更に、Alの水和酸化物皮膜は、皮膜の特性
が優れるとともに、後述する高温水や水蒸気に直接接触
させる方法などにより、安価かつ簡便に皮膜形成処理が
可能であり、廃液処理の問題もない点、工業的に他の皮
膜よりも優れている。例えば、クロメート皮膜、樹脂皮
膜、リチウム塩, マグネシウム塩, セリウム塩, カルシ
ウム塩などの皮膜、過マンガン酸カリウム皮膜それ以外
の前記皮膜は、Al合金材表面に設ける際の、皮膜の密着
性、あるいは、成形加工性や溶接性の点で、Alの水和酸
化物に比して劣る。また、Alの水和酸化物に比して、前
記した通り、総じて皮膜処理 (薬液等) や廃液処理のコ
ストが高くなる。
Further, the hydrated oxide film of Al has excellent film properties, and can be easily and inexpensively formed by a method of directly contacting high-temperature water or steam as described later. It has no problems and is industrially superior to other coatings. For example, a chromate film, a resin film, a film of a lithium salt, a magnesium salt, a cerium salt, a calcium salt, and the like, a potassium permanganate film, and the other films described above, when provided on the surface of the Al alloy material, the adhesion of the film, or It is inferior to hydrated oxides of Al in terms of formability and weldability. In addition, as described above, the cost of the film treatment (chemical solution or the like) and the waste liquid treatment are generally higher than the hydrated oxide of Al.

【0025】[0025]

【発明の実施の形態】(Alの水和酸化物皮膜)本発明にお
いて、Al合金材表面に設けるAlの水和酸化物皮膜とは、
一般式、Al 2O3 ・XH2Oで表され、Alの酸化物の水和反応
により生成したAlの水和酸化物の皮膜を言う。そして、
本発明におけるAlの水和酸化物とは、水和の程度(Xの
値) などによる水和酸化物の種類や、形態、結晶構造や
結晶度などに特に限定されるものではない。ただ、Alの
水和酸化物の中でも、前記X の値が約1.5 〜1.9 の擬ベ
ーマイトのものは、ベーマイト皮膜と一般的に総称され
ている。
DESCRIPTION OF THE PREFERRED EMBODIMENTS (Hydrated oxide film of Al)
Therefore, the hydrated oxide film of Al provided on the surface of the Al alloy material is
General formula, Al TwoOThree・ XHTwoHydration reaction of Al oxide represented by O
Refers to a film of a hydrated oxide of Al generated by the above method. And
The hydrated oxide of Al in the present invention refers to the degree of hydration (X
Value, etc.), morphology, crystal structure,
There is no particular limitation on crystallinity and the like. Just Al
Among the hydrated oxides, the pseudo-base in which the value of X is about 1.5 to 1.9.
-Mite is generally called boehmite film.
ing.

【0026】そして、これらのAlの水和酸化物の皮膜構
造の同定は、前記走査型電子顕微鏡による形態的な観察
の他に、赤外線分光分析法(FT −IR) で行うことができ
る。即ち、FT−IRにより、3000〜3700cm-1付近に認めら
れるAlO ←→H の伸縮振動による吸収スペクトル、およ
び1000〜1050cm-1付近に認められるAl←→OHの伸縮振動
による吸収スペクトル、更に800 〜600cm -1付近に認め
られるOAl ←→O の伸縮振動による吸収スペクトルの、
いずれか一つ以上が認められることにより、本発明のAl
の水和酸化物皮膜の存在が確認される。また、Alの水和
酸化物皮膜の膜厚は、Al合金材の破面 (例えばAl合金押
出材の180 °曲げによる破面) を前記した走査型電子顕
微鏡による2 万倍以上の観察で行うことができる。
The film structure of these hydrated oxides of Al can be identified by infrared spectroscopy (FT-IR) in addition to the morphological observation by the scanning electron microscope. That is, by FT-IR, AlO found in the vicinity 3000~3700cm -1 ← → absorption spectrum due to stretching vibration of H, and 1000~1050cm are found in the vicinity of -1 Al ← → absorption spectrum due to stretching vibrations of OH, further 800 Absorption spectrum due to stretching vibration of OAl ← → O observed around ~ 600 cm -1
Any one or more are recognized, the Al of the present invention
The presence of a hydrated oxide film is confirmed. The thickness of the hydrated oxide film of Al is determined by observing a fracture surface of an Al alloy material (for example, a fracture surface of an Al alloy extruded material by bending at 180 °) by a scanning electron microscope at a magnification of 20,000 or more. be able to.

【0027】また、本発明におけるAlの水和酸化物皮膜
とは、Al2O3 ・XH2Oの純粋なAlの水和酸化物からのみ構
成される皮膜だけではなく、Alの水和酸化物皮膜を主成
分とするものであれば、混合物、即ち、Alの水和酸化物
皮膜形成時に混入してくる可能性や必然性のある不純物
元素などを含むものであっても構わない。
The hydrated oxide film of Al in the present invention means not only a film composed of pure Al hydrated oxide of Al 2 O 3 .XH 2 O but also a hydrated oxide of Al. As long as it is mainly composed of a material film, it may be a mixture, that is, a material containing an impurity element which may possibly be mixed in or form an Al hydrated oxide film.

【0028】例えば、Alの水和酸化物と、Fe、Ni、Co、
Znから選択される1 種以上の金属化合物との複合皮膜と
する (これら金属の金属塩、例えば、硫酸塩、炭酸塩、
酸化物、水酸化物を複合皮膜へのこれら金属化合物の含
有量を金属元素に換算して1.0 at% 以上含有させる) 。
或いは、Alの自然電位よりも電位的に卑な金属化合物で
あるSi、Mnなどの金属化合物を、総和でかつ皮膜中の平
均含有量で1at%以上含む複合乃至混合皮膜とする (これ
ら金属の金属塩、例えば、硫酸塩、炭酸塩、酸化物、水
酸化物を複合皮膜へのこれら金属化合物の含有量を金属
元素に換算して1.0 at% 以上含有させる) 。これらの場
合には、Alの水和酸化物単味の皮膜の場合に比して、耐
水性や耐糸さび性、更には全面腐食などの耐食性がより
優れる。但し、これら金属化合物或いは不純物元素など
の許容量は、Alの水和酸化物皮膜の耐食性や密着性など
の特性を阻害しない範囲とする。
For example, a hydrated oxide of Al, Fe, Ni, Co,
A composite film with one or more metal compounds selected from Zn (metal salts of these metals, for example, sulfates, carbonates,
Oxides and hydroxides are contained in the composite film in an amount of at least 1.0 at% in terms of the metal element in terms of the metal element).
Alternatively, a composite or mixed film containing a metal compound such as Si or Mn, which is a metal compound that is lower in potential than the natural potential of Al, in a total amount and an average content in the film of 1 at% or more (these metal materials). Metal salts such as sulfates, carbonates, oxides, and hydroxides are contained in the composite coating in an amount of 1.0 at% or more in terms of the metal element in terms of the metal element). In these cases, the water resistance, the thread rust resistance, and the corrosion resistance such as overall corrosion are more excellent than the case of a film of a hydrated oxide of Al alone. However, the permissible amounts of these metal compounds or impurity elements are within a range that does not impair the properties such as corrosion resistance and adhesion of the hydrated oxide film of Al.

【0029】(Alの水和酸化物皮膜の膜厚)Alの水和酸化
物皮膜の膜厚は、耐粒界腐食性に対する前記絶縁効果発
揮のために必要な膜厚下限と、Al合金材や塗装皮膜との
密着性を阻害しない膜厚上限という点から決定される。
Alの水和酸化物皮膜の膜厚が100 Å未満であれば、前記
塩水腐食環境下と、Cu含有によるAl合金材の粒界腐食感
受性の増大との相乗作用に対し、Al合金材の耐粒界腐食
性を向上させる効果が期待できない。一方、Alの水和酸
化物皮膜の膜厚が8000Åを越えた場合、成形性や溶接性
など他の特性を阻害するとともに、塗装される場合に
は、皮膜のAl合金材や塗装皮膜との密着性が低下して、
皮膜や塗膜の剥離が生じ、結果として、Al合金材の耐粒
界腐食性を向上させられなくなる。したがって、Alの水
和酸化物皮膜の膜厚は100 〜8000Å( オングストロー
ム) の範囲とする。
(Film thickness of hydrated oxide film of Al) The film thickness of the hydrated oxide film of Al is determined by the lower limit of the film thickness necessary for exhibiting the insulating effect on intergranular corrosion resistance and the Al alloy material And the upper limit of the film thickness which does not hinder the adhesion to the coating film.
When the thickness of the hydrated oxide film of Al is less than 100 mm, the resistance of the Al alloy material to the synergistic effect of the salt water corrosion environment and the increase in intergranular corrosion susceptibility of the Al alloy material due to the inclusion of Cu. The effect of improving intergranular corrosion cannot be expected. On the other hand, when the thickness of the hydrated oxide film of Al exceeds 8000 mm, other properties such as formability and weldability are hindered, and when painted, the film may not react with the Al alloy material or the paint film. Adhesion decreases,
Peeling of the film or the coating film occurs, and as a result, the intergranular corrosion resistance of the Al alloy material cannot be improved. Therefore, the thickness of the hydrated oxide film of Al is set in the range of 100 to 8000Å (angstrom).

【0030】Alの水和酸化物皮膜の形成は、鋼材とAl合
金材とが複合材を、例えば輸送機用の部材に成形および
/ または溶接接合、更にAl合金材の全面あるいは一部を
研削した後に行っても良く、或いはこれらの加工に先立
って行っても良い。また、Alの水和酸化物皮膜を形成す
る前に、Al合金材乃至成形材のAl合金表面を、有機溶剤
やアリカリ性溶液あるいは酸性溶液により脱脂乃至洗浄
する適当な前処理を行う。この前処理の中でも、硝酸水
溶液により前処理した場合、後の工程で生成するAlの水
和酸化物皮膜の緻密さを向上させ、水分の浸透を抑制し
て耐水性をより向上される効果を有する。
The hydrated oxide film of Al is formed by forming a composite material of a steel material and an Al alloy material into a member for a transport machine, for example.
It may be performed after welding or welding, or after grinding the whole or part of the Al alloy material, or may be performed prior to these processes. Before the formation of the hydrated oxide film of Al, an appropriate pretreatment for degrease or washing the surface of the Al alloy material or the Al alloy of the molding material with an organic solvent, an alkaline solution or an acidic solution is performed. Among these pretreatments, when pretreatment with an aqueous nitric acid solution, the effect of improving the denseness of the hydrated oxide film of Al formed in a later step, suppressing the penetration of moisture, and further improving the water resistance. Have.

【0031】Alの水和酸化物皮膜は、リン酸塩処理浴に
対し反応性が無い乃至反応性が低い。したがって、前記
効果を達成することができる。Alの水和酸化物皮膜自体
は、リン酸塩処理に先立って、予め設ける皮膜のことを
言い、リン酸塩処理の直前乃至リン酸塩処理工程中で設
けられても、或いは、Al合金材自体の製造後で、製品へ
の成形加工前に設けられても良い。
The hydrated oxide film of Al has no reactivity or low reactivity with the phosphating bath. Therefore, the above effects can be achieved. The hydrated oxide film of Al itself refers to a film provided in advance before the phosphate treatment, and may be provided immediately before the phosphate treatment or during the phosphate treatment step, or may be an Al alloy material. It may be provided after manufacturing itself and before forming into a product.

【0032】そして、この前処理の後に、Al合金材表面
を、高温水や水蒸気に直接接触させる方法、あるいはAl
合金材表面にAlの酸化物層を設けた後で水和反応により
Alの水和酸化物皮膜に変換する方法、更に、これらAlの
水和酸化物皮膜を設けた後に、加熱により水和量を調節
する方法、あるいは前記特開平05-70969号公報などのよ
うな、高温の中性または弱アルカリ性浴( 純水、水道
水、トリエタノールアミンやアンモニアの水溶液) に接
触させる方法等を適宜選択して、本発明における2 層の
Alの水和酸化物皮膜を作成する。また、押出材の場合に
は、特に、Al合金の熱間押出直後にオンラインでシャワ
ーやスプレー等により水冷して、高温の水蒸気乃至水分
存在下に一定時間保持することにより、生成するAlの酸
化皮膜中に、Alの水和酸化物を実質量含ませ、Alの水和
酸化物のみの層と同じ機能を有させることも可能であ
る。
After this pretreatment, the surface of the Al alloy material is brought into direct contact with high-temperature water or steam,
After providing an Al oxide layer on the alloy material surface, by hydration reaction
A method of converting to a hydrated oxide film of Al, further, a method of adjusting the hydration amount by heating after providing these hydrated oxide films of Al, or as described in JP-A-05-70969 The method of contacting with a high-temperature neutral or weak alkaline bath (pure water, tap water, an aqueous solution of triethanolamine or ammonia) or the like is appropriately selected, and the two-layer method of the present invention is used.
Create a hydrated oxide film of Al. In the case of an extruded material, particularly, immediately after the hot extrusion of the Al alloy, it is water-cooled by a shower, a spray, or the like online, and is kept for a certain period of time in the presence of high-temperature steam or moisture to oxidize the generated Al. It is also possible to include a substantial amount of hydrated oxide of Al in the coating so as to have the same function as the layer of only hydrated oxide of Al.

【0033】そして、これらAlの水和酸化物皮膜を設け
たAl合金補強部材は、前記した通り、基本的に無塗装で
使用可能である。ただ、他の部材との関係等で塗装して
使用する場合でも、現行の自動車などの塗装ラインに従
い、鋼材とともに、リン酸塩処理などの塗装下地処理を
施した後、カチオン電着塗装および中塗り、上塗りの仕
上げ塗装を行うことが可能であり、この場合でも、前記
良好な塗膜密着性を有する。
As described above, these Al alloy reinforcing members provided with the hydrated oxide film of Al can be used basically without any painting. However, even in the case of painting and using it in relation to other members, etc., according to the painting line of the current automobile etc., after applying a coating base treatment such as phosphate treatment together with steel materials, cationic electrodeposition coating and It is possible to perform a finish coating of a top coat and a top coat, and even in this case, it has the above-mentioned good coating film adhesion.

【0034】次に、本発明の適用対象Al合金は、ドアビ
ームなどの輸送機用の補強部材として、高い最大荷重や
曲げ剛性と、衝突時の負荷吸収性能とを満足するもので
あれば、AA乃至JIS 3000系、5000系、6000系、7000系の
成分規格のAl合金が適宜使用可能である。ただ、より高
強度化と補強部材としての加工性や溶接等の他の特性も
併せて考慮すると、耐力 (σ0.2)が40kgf/mm2 以上のAl
-Zn-Mg系Al合金や、耐力 (σ0.2)が32kgf/mm2 以上のAl
-Mg-Si系Al合金が好ましい。そして、前記規格以外のAl
合金でも、本発明の補強部材の要求特性を満足するAl合
金は、全て本発明の適用対象となる。例えば、更なる特
性の向上や他の特性を付加するための、適宜成分組成の
変更は許容される。この点、上記元素の成分範囲の変更
や、より具体的な用途および要求特性に応じて、その
他、Ni、V 、Zr、Sc、Agなどの規格外の元素やH 等の不
純物を適宜含むことは許容される。
Next, the Al alloy to which the present invention is applied can be used as a reinforcing member for a transport machine such as a door beam if it satisfies high maximum load and bending stiffness and a load absorbing performance at the time of collision. Al alloys of JIS 3000 series, 5000 series, 6000 series, and 7000 series component standards can be appropriately used. However, taking into account higher strength and other properties such as workability as a reinforcing member and welding, the strength (σ 0.2 ) of Al with a proof stress (σ 0.2 ) of 40 kgf / mm 2 or more is considered.
-Zn-Mg based Al alloys and Al with a proof stress (σ 0.2 ) of 32 kgf / mm 2 or more
-Mg-Si-based Al alloy is preferred. And Al other than the above standard
All the alloys satisfying the required characteristics of the reinforcing member of the present invention are also applicable to the present invention. For example, it is permissible to appropriately change the component composition in order to further improve the characteristics or add other characteristics. In this regard, according to changes in the component ranges of the above-mentioned elements, and more specifically, non-standard elements such as Ni, V, Zr, Sc, and Ag, and impurities such as H, as appropriate, in accordance with more specific applications and required characteristics. Is acceptable.

【0035】また、本発明に係るAl合金材は、常法によ
る圧延加工、押出加工等によって、板材や押出材として
製造される。即ち、成分規格範囲内に溶解調整されたア
ルミ合金溶湯を、例えば、連続鋳造圧延法、半連続鋳造
法(DC鋳造法)等の通常の溶解鋳造法を適宜選択して
鋳造する。次いで、この鋳塊に均質化熱処理を施し、熱
間圧延−冷間圧延−調質処理 (溶体化および焼き入れ処
理や時効硬化処理) 、押出加工−調質処理、熱間鍛造−
調質処理、あるいはこれらの組み合わせにより、板材、
形材、鍛造材等の所望の断面形状のAl合金材とする。
The Al alloy material according to the present invention is manufactured as a sheet material or an extruded material by rolling, extruding, or the like according to a conventional method. That is, the molten aluminum alloy melt-adjusted within the component standard range is cast by appropriately selecting a normal melting casting method such as a continuous casting rolling method and a semi-continuous casting method (DC casting method). Next, the ingot is subjected to a homogenizing heat treatment, and hot rolling-cold rolling-tempering treatment (solution treatment and quenching treatment and age hardening treatment), extrusion processing-tempering treatment, hot forging-
By tempering treatment or a combination of these,
An Al alloy material having a desired cross-sectional shape such as a shaped material or a forged material is used.

【0036】[0036]

【実施例】次に、本発明の実施例を説明する。前記常法
(押出法) により、表1 に示すA〜E までの組成の、ド
アビーム材に見立てた断面矩形状のAl合金押出材 (形
材)を製作した。そして、これら押出材の表面に、表3
に示す条件で、Alの水和酸化物皮膜を形成した。Alの水
和酸化物皮膜の形成方法は、各押出材を40℃の30% 硝酸
に2 分間浸漬して水洗後、70〜90℃の0.5%トリエタノールアミン(T
EA) 水溶液中に30秒〜180 秒浸漬してAlの水和酸化物皮
膜を形成するとともに、TEA 水溶液の温度と浸漬時間を
変えて、Alの水和酸化物の皮膜厚みを制御した。
Next, embodiments of the present invention will be described. The usual method
By the (extrusion method), an Al alloy extruded material (profile) having a composition of A to E shown in Table 1 and having a rectangular cross section as a door beam material was produced. Table 3 shows the surface of these extruded materials.
Under the conditions shown in (1), a hydrated oxide film of Al was formed. The hydrated oxide film of Al is formed by immersing each extruded material in 30% nitric acid at 40 ° C for 2 minutes, washing with water, and then adding 0.5% triethanolamine (T
EA) The hydrated oxide film of Al was formed by immersion in an aqueous solution for 30 to 180 seconds, and the thickness of the hydrated oxide film of Al was controlled by changing the temperature and immersion time of the TEA aqueous solution.

【0037】なお、表2 の発明例No.5については、各試
験片を40℃の30% 硝酸に2 分間浸漬して水洗後、酢酸ニ
ッケルを4g/l含む90℃の水溶液で30分間処理し、Al合金
表面にニッケルを5.7at%含むAlの水和酸化物との複合皮
膜を設けた。更に、表1 の発明例No.6については、各試
験片を40℃の30% 硝酸に2 分間浸漬して水洗後、炭酸リ
チウムを7g/l含む90℃の水溶液で20分間処理し、Al合金
表面に、リチウムを11at% 含むAlの水和酸化物との複合
皮膜を設けた。
As for Invention Example No. 5 in Table 2, each test piece was immersed in 30% nitric acid at 40 ° C. for 2 minutes, washed with water, and then treated with a 90 ° C. aqueous solution containing 4 g / l of nickel acetate for 30 minutes. Then, a composite film with a hydrated oxide of Al containing 5.7 at% of nickel was provided on the surface of the Al alloy. Further, for Invention Example No. 6 in Table 1, each test piece was immersed in 30% nitric acid at 40 ° C. for 2 minutes, washed with water, treated with a 90 ° C. aqueous solution containing 7 g / l of lithium carbonate for 20 minutes, A composite film with a hydrated oxide of Al containing 11 at% of lithium was provided on the surface of the alloy.

【0038】(Al の水和酸化物皮膜の同定)念のため
に、これら押出材の、Alの水和酸化物皮膜をFT−IR法に
より同定した結果、3000〜3700cm-1付近に認められるAl
O ←→H の伸縮振動による吸収スペクトル、および1000
〜1050cm-1付近に認められるAl←→OHの伸縮振動による
吸収スペクトル、更に800 〜600cm -1付近に認められる
OAl ←→O の伸縮振動による吸収スペクトルの少なくと
も1 つ以上が認められることにより、Alの水和酸化物皮
膜の存在が確認された。
[0038] (Identification of hydrated oxide film of Al) just in case, these extruded material, as a result of the hydrated oxide film of Al was identified by FT-IR method, is observed in the vicinity of 3000~3700Cm -1 Al
O ← → H absorption spectrum due to stretching vibration, and 1000
Absorption spectra due to the expansion and contraction vibration of Al ← → OH found in the vicinity ~1050cm -1, it is found further in the vicinity of 800 ~600cm -1
The presence of at least one hydrated oxide film of Al was confirmed by the observation of at least one or more absorption spectra due to stretching vibration of OAl ← → O 2.

【0039】また、比較のために、表3 に示すように、
比較例No.7には、表面に亜鉛置換めっきを行い、亜鉛め
っき皮膜を設けた同じ形状のAl合金押出材を準備した。
また、No.8には、Alの自然酸化皮膜を設けた同じ形状の
Al合金押出材を準備した。更に、No.9には、リン酸亜鉛
処理直前にアルカリエッチングを行い、酸化皮膜を除去
したAl合金押出材を準備した。
For comparison, as shown in Table 3,
In Comparative Example No. 7, an Al alloy extruded material having the same shape and provided with a zinc plating film on its surface by zinc displacement plating was prepared.
No. 8 has the same shape with a natural oxide film of Al.
An Al alloy extruded material was prepared. Further, for No. 9, an Al alloy extruded material from which an oxide film was removed by alkali etching immediately before the zinc phosphate treatment was prepared.

【0040】(粒界腐食試験)これら発明例および比較例
の押出材より、試験片を採取し、粒界腐食試験を行っ
た。粒界腐食試験はJIS W 1103法の4.4.3 項に記載の方
法により行い、粒界腐食割れ性を評価した。粒界腐食試
験条件は、まず、93℃のエッチング溶液(70%濃硝酸50m
l、48% ふっ化水素酸5ml 、蒸留水945ml の組成) に1
分間浸漬後、蒸留水で洗浄し、乾燥させた試験片を、U
字状に曲げて固定し、応力を負荷した状態で、30℃の腐
食促進液(NaCl57g、30% 過酸化水素水10mlを蒸留水で1l
に希釈したもの) に6 時間浸漬した。そして、断面試験
片 (試験片の断面) を、エッチング溶液(70%濃硝酸2.5m
l 、濃塩酸1.5ml 、48% ふっ化水素酸1.0ml 、蒸留水9
5.0mlの組成) に10秒間浸漬後、蒸留水で洗浄して乾燥
し、200 倍の金属顕微鏡により組織の腐食状況を観察し
た。
(Grain Intergranular Corrosion Test) Specimens were sampled from the extruded materials of these invention examples and comparative examples, and subjected to a grain boundary corrosion test. The intergranular corrosion test was performed according to the method described in Section 4.4.3 of the JIS W 1103 method, and the intergranular corrosion cracking was evaluated. First, the intergranular corrosion test conditions were as follows: 93 ° C etching solution (70% concentrated nitric acid 50m
l, 48% hydrofluoric acid 5 ml, distilled water 945 ml)
After immersion for minutes, wash the test pieces with distilled water and dry
In a state where it is bent and fixed in a letter shape and stress is applied, a 30 ° C corrosion promoting solution (57 g of NaCl, 10 ml of 30% hydrogen peroxide solution in 1 l of distilled water)
) For 6 hours. Then, the cross-section test piece (cross-section of the test piece) was placed in an etching solution (2.5%
l, concentrated hydrochloric acid 1.5 ml, 48% hydrofluoric acid 1.0 ml, distilled water 9
(5.0 ml composition) for 10 seconds, washed with distilled water, dried, and observed for the corrosion state of the tissue with a 200 × metal microscope.

【0041】粒界腐食の観察は、前記顕微鏡視野内にお
いて、他の孔食腐食や全面腐食などと区別して、結晶粒
界に沿って厚み方向に、表面から網目状乃至河口状に腐
食が進展している、典型的に粒界腐食と判断される腐食
点の数と粒界腐食の最大深さ(μm)を求め、顕微鏡視野
内において平均化し、粒界腐食性を評価した。これらの
結果も表2 に示す。
In the observation of grain boundary corrosion, the corrosion progresses in the thickness direction along the grain boundaries and in a mesh-like or estuary-like manner from the surface in the visual field of the microscope, in distinction from other pitting corrosion or general corrosion. The number of corrosion points, which are typically determined to be intergranular corrosion, and the maximum depth (μm) of intergranular corrosion were determined, averaged in a microscope visual field, and the intergranular corrosion was evaluated. Table 2 also shows these results.

【0042】(応力腐食割れ試験)また、同じく、発明例
および比較例の塗装および無塗装 Al 合金材より板状試
験片を採取し、応力腐食割れ試験を行った。応力腐食割
れ試験条件は、各試験片を、30% の加工率で冷間圧延
後、120 ℃×7 日間の熱処理を行う鋭敏化処理を施し、
鋭敏化試験片をR が14t のU 字に曲げて治具に取り付
け、試験片両端部を拘束した応力付加状態で、電流密度
0.062mA/mm2 で試験片に通電し、試験液に浸漬した。試
験液は、3.5%、30℃のNaCl水溶液とし、一定時間毎に試
験片の応力腐食割れ発生の有無を確認し、発生までの時
間 (分) により応力腐食割れを評価した。これらの結果
も表2 に示す。
(Stress Corrosion Cracking Test) Similarly, plate-like test pieces were sampled from painted and unpainted Al alloy materials of the invention examples and comparative examples, and subjected to a stress corrosion cracking test. The stress corrosion cracking test conditions were as follows: each specimen was cold-rolled at a processing rate of 30%, and then subjected to a sensitization treatment of heat treatment at 120 ° C for 7 days.
The sensitized test piece was bent into a U-shape with R of 14t and attached to a jig.
The test piece was energized at 0.062 mA / mm 2 and immersed in the test solution. The test solution was a 3.5% NaCl aqueous solution at 30 ° C. The presence or absence of occurrence of stress corrosion cracking of the test piece was checked at regular intervals, and the stress corrosion cracking was evaluated based on the time (minutes) until the occurrence. Table 2 also shows these results.

【0043】本発明のAl合金材表面にAlの水和酸化物皮
膜を設けた発明例No.1〜6 は、試験片の表面の一部に、
通常の孔食腐食などが生じていたものの、表2 の結果か
ら明らかな通り、粒界腐食は生じておらず、耐粒界腐食
性に優れていることが分かる。そして、応力腐食割れ発
生時間も1000分以上であり、本発明のAl合金材は耐応力
腐食性も優れていることが分かる。
Inventive Examples Nos. 1 to 6 in which an Al hydrated oxide film was provided on the surface of the Al alloy material of the present invention,
Although normal pitting corrosion and the like had occurred, it is clear from the results in Table 2 that no intergranular corrosion had occurred, indicating excellent intergranular corrosion resistance. The stress corrosion cracking generation time is also 1000 minutes or more, which indicates that the Al alloy material of the present invention has excellent stress corrosion resistance.

【0044】一方、これに対し、亜鉛置換めっきを施し
た比較例No.7および自然酸化皮膜を有する通常のAl合金
材である比較例No.8、更に、リン酸亜鉛処理直前にアル
カリエッチングを行い、酸化皮膜を除去したAl合金材の
例である比較例No.9は、粒界腐食が数多く生じおり、か
つ、その深さも深く、押出材の厚み方向に進行している
ことが分かる。また、応力腐食割れ発生時間も330 分以
下と、本発明例に比して、著しく短い。したがって、比
較例が補強部材として、応力負荷状態でかつ前記腐食環
境下で使用された場合、粒界腐食や応力腐食に基づく、
粒界腐食割れや応力腐食割れを生じる可能性があること
を示している。
On the other hand, Comparative Example No. 7 which had been subjected to zinc substitution plating and Comparative Example No. 8 which was a normal Al alloy material having a natural oxide film, and alkali etching was performed immediately before zinc phosphate treatment. In Comparative Example No. 9 which is an example of the Al alloy material from which the oxide film was removed, a large amount of intergranular corrosion occurred, the depth was deep, and it was found that the corrosion progressed in the thickness direction of the extruded material. Further, the stress corrosion cracking generation time is 330 minutes or less, which is significantly shorter than that of the present invention. Therefore, when the comparative example is used as a reinforcing member in a stress-loaded state and in the corrosive environment, based on intergranular corrosion and stress corrosion,
This indicates that intergranular corrosion cracking and stress corrosion cracking may occur.

【0045】したがって、以上の事実から、本発明規定
の臨界的な意義や好ましい条件の意義が裏付けられる。
Therefore, the above facts support the critical significance and the preferred conditions of the present invention.

【0046】[0046]

【表1】 [Table 1]

【0047】[0047]

【表2】 [Table 2]

【0048】[0048]

【発明の効果】本発明によれば、鋼材とともに同一のラ
インでリン酸塩処理されたとしても、或いは、鋼材とAl
合金材との複合材としてリン酸塩処理されたとしても、
Al合金材表面からのAlイオンの溶出を抑えることので
き、鋼材のリン酸塩処理性とともにAl合金材の塗装後の
耐食性も向上させる複合材乃至鋼材のリン酸塩処理方法
を提供することができる。したがって、Al合金材の自動
車、車両、船舶などの輸送機材用への用途の拡大を図る
ことができる点で、多大な工業的な価値を有するもので
ある。
According to the present invention, even if the steel is treated with phosphate in the same line with the steel,
Even if it is phosphated as a composite material with an alloy material,
It is possible to provide a phosphate treatment method for a composite material or a steel material that can suppress elution of Al ions from the surface of the Al alloy material and improve the corrosion resistance after painting of the Al alloy material together with the phosphatability of the steel material. it can. Therefore, the use of the Al alloy material for transportation equipment such as automobiles, vehicles, ships, and the like can be expanded, and thus has a great industrial value.

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 Cu:0.05 〜3.0% (質量% 、以下同じ) を
含み、耐力 (σ0.2)が30kgf/mm2 以上のアルミニウム合
金製輸送機用補強部材であって、該補強部材表面に、膜
厚が100 〜8000Å (オングストローム) のアルミニウム
の水和酸化物皮膜を有することを特徴とする耐粒界腐食
性に優れた輸送機用補強部材。
Claims: 1. A reinforcing member for an aluminum alloy transporting machine containing Cu: 0.05 to 3.0% (mass%, the same applies hereinafter) and having a proof stress (σ 0.2 ) of 30 kgf / mm 2 or more, A reinforcing member for transport equipment having excellent intergranular corrosion resistance, comprising a hydrated oxide film of aluminum having a thickness of 100 to 8000 mm (angstrom).
【請求項2】 前記アルミニウム合金が、Mg:0.8〜1.5
%、Zn:4〜7%を含有するAl-Zn-Mg系アルミニウム合金で
ある請求項1に記載の耐粒界腐食性に優れた輸送機用補
強部材。
2. The method according to claim 1, wherein the aluminum alloy has a Mg content of 0.8 to 1.5.
The reinforcing member for transport equipment excellent in intergranular corrosion resistance according to claim 1, which is an Al-Zn-Mg-based aluminum alloy containing 4% to 7% of Zn.
【請求項3】 前記アルミニウム合金が、Si:0.2〜1.8
%、Mg:0.2〜1.6%を含有するAl-Mg-Si系アルミニウム合
金である請求項1に記載の耐粒界腐食性に優れた輸送機
用補強部材。
3. The method according to claim 1, wherein the aluminum alloy comprises Si: 0.2 to 1.8.
The reinforcing member for a transport machine excellent in intergranular corrosion resistance according to claim 1, which is an Al-Mg-Si-based aluminum alloy containing 0.2% to 1.6% of Mg.
【請求項4】 前記アルミニウム合金が、過時効処理し
たものである請求項1に記載の耐粒界腐食性に優れたア
ルミニウム合金材。
4. The aluminum alloy material according to claim 1, wherein the aluminum alloy has been overaged.
【請求項5】 前記輸送機用補強部材がドアビーム材で
ある請求項1乃至4のいずれか1項に記載の耐粒界腐食
性に優れた輸送機用補強部材。
5. The transporting member according to claim 1, wherein the transporting member is a door beam material.
【請求項6】 前記輸送機用補強部材が押出形材である
請求項1乃至5のいずれか1項に記載の耐粒界腐食性に
優れた輸送機用補強部材。
6. The reinforcing member for a transport machine according to claim 1, wherein the reinforcing member for a transport machine is an extruded member.
【請求項7】 前記輸送機が自動車用である請求項1乃
至6のいずれか1項に記載の耐粒界腐食性に優れた輸送
機用補強部材。
7. The reinforcing member for a transporting machine according to claim 1, wherein the transporting machine is for an automobile.
JP19347099A 1999-07-07 1999-07-07 Reinforcing member for transport excellent in integranular corrosion resistance Pending JP2001020081A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP19347099A JP2001020081A (en) 1999-07-07 1999-07-07 Reinforcing member for transport excellent in integranular corrosion resistance

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19347099A JP2001020081A (en) 1999-07-07 1999-07-07 Reinforcing member for transport excellent in integranular corrosion resistance

Publications (1)

Publication Number Publication Date
JP2001020081A true JP2001020081A (en) 2001-01-23

Family

ID=16308558

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP2001020081A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004216801A (en) * 2003-01-17 2004-08-05 Toppan Printing Co Ltd Laminate and packaging material using this laminate
JP2007063600A (en) * 2005-08-30 2007-03-15 Sumitomo Light Metal Ind Ltd Aluminum alloy plate for hot blow molding
CN114008235A (en) * 2020-02-05 2022-02-01 学校法人芝浦工业大学 Fastening member and method for manufacturing same

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004216801A (en) * 2003-01-17 2004-08-05 Toppan Printing Co Ltd Laminate and packaging material using this laminate
JP2007063600A (en) * 2005-08-30 2007-03-15 Sumitomo Light Metal Ind Ltd Aluminum alloy plate for hot blow molding
CN114008235A (en) * 2020-02-05 2022-02-01 学校法人芝浦工业大学 Fastening member and method for manufacturing same
CN114008235B (en) * 2020-02-05 2024-07-09 学校法人芝浦工业大学 Fastening member and method for manufacturing same

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