JP4695459B2 - Hot pressed steel with zinc-based plating with excellent corrosion resistance after painting - Google Patents

Hot pressed steel with zinc-based plating with excellent corrosion resistance after painting Download PDF

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JP4695459B2
JP4695459B2 JP2005242672A JP2005242672A JP4695459B2 JP 4695459 B2 JP4695459 B2 JP 4695459B2 JP 2005242672 A JP2005242672 A JP 2005242672A JP 2005242672 A JP2005242672 A JP 2005242672A JP 4695459 B2 JP4695459 B2 JP 4695459B2
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高橋  彰
浩雅 莊司
俊之 勝見
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Nippon Steel Corp
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Description

本発明は、自動車の足回り部材や骨格補強部材などのように高強度を要求される各種の部材において、亜鉛系めっきを施した熱間プレス部材に関するものである。   The present invention relates to a hot press member that has been subjected to zinc-based plating in various members that require high strength, such as undercarriage members and skeleton reinforcing members of automobiles.

近年、地球環境問題を発端として燃費削減のための自動車車体軽量化の要求が高まっている。その一方で、乗員の衝突安全性に対する関心の高まりから、車体の強度を高める取り組みがある。車体強度の増大は板厚の増大や補強部品の採用で達成できるが、鋼材使用量の増大につながる為に自動車車体軽量化に相反する。そこで、高強度鋼板の使用で鋼材使用量を維持する試みがなされており、引っ張り強度を780MPa程度まで高めつつプレス成形性を維持したTRIP鋼板の適用が始まった。TRIP鋼板は、残留オーステナイトのマルテンサイト変態を利用した鋼板であり、TRIPはTransformation Induced Plasticityの略である。しかし、この鋼板は、更なる高強度化、例えば1500MPa級の高強度化は不可能であり、このような高強度で成形性が確保できる鋼板の開発が強く求められている。   In recent years, demands for reducing the weight of automobile bodies to reduce fuel consumption have increased due to global environmental problems. On the other hand, there is an effort to increase the strength of the vehicle body due to the increasing interest in passenger safety. Increasing the vehicle strength can be achieved by increasing the thickness of the plate or using reinforcing parts, but this leads to an increase in the amount of steel used, which conflicts with reducing the weight of the vehicle body. Therefore, attempts have been made to maintain the amount of steel used by using high-strength steel sheets, and application of TRIP steel sheets that maintain press formability while increasing the tensile strength to about 780 MPa has begun. The TRIP steel sheet is a steel sheet using martensitic transformation of retained austenite, and TRIP is an abbreviation for Transformation Induced Plasticity. However, this steel plate cannot be further increased in strength, for example, in the 1500 MPa class, and development of a steel plate capable of ensuring formability with such high strength is strongly demanded.

高強度と高成形性を両立させる別の技術として、熱間プレス技術がある。本技術は、高炭素鋼を800℃以上の高温に加熱した状態で成型することにより高強度鋼板の成形性の問題を無くし、成型後の急冷による焼入れ硬化で所望の強度を得るというものである。しかし、大気中での加熱を伴う為に表面に酸化物が生成し、これがプレス中に脱落してプレスの型や鋼板表面を損傷させることがある。酸化物は、密着性に乏しく、塗装剥離や耐食性悪化の原因にもなる。そこで、加工品を塗装する前に酸化物を除去する為の酸洗やショットブラストの処理工程を付加させる必要がある。また、得られたプレス部材は、防錆亜鉛めっきが施されていない為、たとえ塗装処理を施しても十分な耐食性を有しているとはいえない。   Another technique for achieving both high strength and high formability is hot pressing. This technology eliminates the problem of formability of a high-strength steel sheet by forming the high carbon steel in a state of being heated to a high temperature of 800 ° C. or higher, and obtains a desired strength by quench hardening by rapid cooling after forming. . However, since it is accompanied by heating in the atmosphere, oxides are generated on the surface, which may fall off during the press and damage the press die or the steel plate surface. Oxides have poor adhesion, and can cause paint peeling and deterioration of corrosion resistance. Therefore, it is necessary to add a pickling or shot blasting process for removing oxides before coating the processed product. Moreover, since the obtained press member is not rust-proof galvanized, it cannot be said that it has sufficient corrosion resistance even if a coating process is performed.

表面の酸化を抑制し耐食性を向上する方法として、鋼板にアルミめっきを施す技術が開示されている。例えば、特開2000−38640号公報、特開2003−34845号公報、特開2003−193187号公報がある。これらの技術は、アルミめっきの作用により優れた耐酸化性を示し、更には耐食性も良好なことから、既に実用化が始まっている。しかし、アルミめっき鋼板は、裸の鋼板と比較して価格が高いため、鋼材のコストダウンの要求から亜鉛系めっき鋼板の適用も検討されている。   As a method for suppressing surface oxidation and improving corrosion resistance, a technique of applying aluminum plating to a steel sheet is disclosed. For example, there are JP-A 2000-38640, JP-A 2003-34845, and JP-A 2003-193187. These technologies have already been put into practical use because they exhibit excellent oxidation resistance due to the action of aluminum plating and also have good corrosion resistance. However, since aluminum-plated steel sheets are more expensive than bare steel sheets, the application of zinc-based plated steel sheets is also being studied from the viewpoint of cost reduction of steel materials.

亜鉛は、融点が419℃、沸点が907℃と熱間プレスを行う温度域では液相もしくは気相となる。従って、熱間プレス時にめっき層の蒸散や酸化が生じ、さらには得られた鋼板は素地鋼板との合金化が過度に生じてしまう。その為に、プレス型への亜鉛の溶着や耐食性、溶接性の著しい劣化が生じる。   Zinc is in the liquid phase or gas phase in the temperature range where the melting is 419 ° C. and the boiling point is 907 ° C. and hot pressing is performed. Therefore, transpiration and oxidation of the plating layer occur during hot pressing, and the obtained steel sheet is excessively alloyed with the base steel sheet. For this reason, zinc is welded to the press die, and corrosion resistance and weldability are significantly deteriorated.

この問題を回避する方法として、特開2003−126920号公報、特開2003−126921号公報、特開2003−73774号公報、特開2003−147499号公報が開示されている。これらの技術は、比較的低温域での保持によるZn−Fe合金の形成によりめっき層の融点を上げたり、表層に酸化亜鉛を形成させたりするものである。これらの技術のうち、Zn−Fe合金化は、融点を高める効果は確かに期待できるが、例えば900℃以上の融点にするにはFeを70質量%程度含有しなくてはならず、そのような組成では耐食性、塗膜密着性、溶接性の劣化が大きくなる。また、合金化が進展するとメッキ層中の鉄の酸化反応も促進され、酸化層の脱落、塗装後の塗膜密着性不良等の弊害が生じる。一方、Fe含有率を20質量%程度に抑制した場合には、融点が670℃程度と低く、液層が金型と接触して溶着やカジリ等が発生してしまう。熱間加工後の鋼材は、塗装されて使用されるのが一般的である。しかし、このように高温でプレス加工を施した後に急冷を行った鋼材は、表面にFeやメッキ層成分からなる酸化物皮膜が形成される。そのため、塗装下地処理であるリン酸塩処理皮膜が均一に形成されない。その結果、塗料種によっては、塗膜と素地鋼板との密着性が劣り、耐食性が一般の鋼材と比較して劣るという課題を有する。   As methods for avoiding this problem, Japanese Patent Application Laid-Open No. 2003-126920, Japanese Patent Application Laid-Open No. 2003-126921, Japanese Patent Application Laid-Open No. 2003-73774, and Japanese Patent Application Laid-Open No. 2003-147499 are disclosed. These techniques increase the melting point of the plating layer by forming a Zn—Fe alloy by holding in a relatively low temperature range, or form zinc oxide on the surface layer. Among these techniques, Zn-Fe alloying can certainly be expected to increase the melting point, but for example, to achieve a melting point of 900 ° C. or higher, about 70% by mass of Fe must be contained. With such a composition, the corrosion resistance, coating film adhesion, and weldability are greatly deteriorated. In addition, when alloying progresses, the oxidation reaction of iron in the plating layer is also promoted, resulting in problems such as falling off of the oxide layer and poor coating adhesion after coating. On the other hand, when the Fe content is suppressed to about 20% by mass, the melting point is as low as about 670 ° C., and the liquid layer comes into contact with the mold to cause welding or galling. The steel material after hot working is generally used after being painted. However, the steel material that has been rapidly cooled after being pressed at such a high temperature has an oxide film made of Fe or a plating layer component formed on the surface. Therefore, the phosphating film which is the coating ground treatment is not uniformly formed. As a result, depending on the type of paint, there is a problem that the adhesion between the coating film and the base steel sheet is inferior and the corrosion resistance is inferior to that of a general steel material.

特開2000−38640号公報JP 2000-38640 A 特開2003−34845号公報JP 2003-34845 A 特開2003−193187号公報JP 2003-193187 A 特開2003−126920号公報JP 2003-126920 A 特開2003−126921号公報JP 2003-126921 A 特開2003−73774号公報JP 2003-73774 A 特開2003−147499号公報JP 2003-147499 A

これらの技術の課題は、通常の加熱条件や600℃近傍での合金化反応によりZn−Fe合金を形成させるとFe含有率が高くなり耐食性が悪化することにある。さらに、Fe含有率が増大するとFe酸化物の形成が顕著となり塗装密着性不良を生じる。これらの課題に対して、単に合金化反応を抑制しただけでは、融点が低く金型への溶着やカジリを抑制できない。さらに、塗装密着性の不良は、塗装下地処理のリン酸塩処理皮膜の不均一性に起因し、リン酸塩浴の反応性の不足によるものであり、今以上の浴の改善は困難である。   The problem of these techniques is that when a Zn—Fe alloy is formed by a normal heating condition or an alloying reaction in the vicinity of 600 ° C., the Fe content increases and the corrosion resistance deteriorates. Furthermore, when the Fe content increases, the formation of Fe oxide becomes remarkable, resulting in poor paint adhesion. For these problems, merely suppressing the alloying reaction cannot suppress welding and galling in the mold due to a low melting point. Furthermore, poor coating adhesion is due to the non-uniformity of the phosphating film of the coating surface treatment, due to the lack of reactivity of the phosphate bath, and further improvement of the bath is difficult. .

本発明者らは、かかる課題を解決する手段について、種々の角度から鋭意検討の結果、亜鉛めっき層を単に加熱してZn−Fe合金化させても、その金属間化合物の形態や分布を規定しない限りは、型かじりや耐食性、塗装密着性を高度に制御できないことを明らかにした。すなわち、亜鉛めっき層の望ましい形態として、地鉄界面近傍は、不可避的に形成されるFeを60質量%程度含有するZn−Fe合金からなる層状の合金相とし、それ以外の表層部分は、Feを10〜30質量%含有するZn−Fe合金相(Γ相)をマトリックスとしてFeを50〜80質量%含有する球状の形態を有するZn−Fe合金相を島状に分布させることによって、硬質で高融点な球状合金相による型カジリの抑制と比較的Fe含有率の小さなZn−Fe合金相(Γ相)による耐食性と塗膜密着性の確保という性能の両立した構造に関する知見を得て本発明をなした。更に、そのような構造の合金相の作製方法を、Zn−Fe二元合金の状態図に対する深い考察と実際に反応を生じさせて検証した実験の繰返しにより見出すことに成功した。すなわち、Fe相が固相で形成する782℃までの低温域は可能な限り短時間のうちに昇温することで地鉄界面のFe相(Zn固溶Fe)の成長を抑制し、固相Feと液相との固液混合温度域である780℃から亜鉛の沸点以下である900℃までの温度域でしかるべき時間保持することにより、Znを固溶する固相Fe相を球状に析出させ、さらに熱間プレス加工を開始する前に780℃まで冷却することで、残存する液相をΓ相に析出させることでマトリックス中に球状相を島状に分布させることに成功したものである。   As a result of intensive studies on the means for solving such problems from various angles, the present inventors have prescribed the form and distribution of the intermetallic compound even if the galvanized layer is simply heated to form a Zn-Fe alloy. Unless it was done, it was clarified that mold galling, corrosion resistance, and paint adhesion cannot be controlled to a high degree. That is, as a desirable form of the galvanized layer, the vicinity of the iron-iron interface is a layered alloy phase made of a Zn-Fe alloy containing about 60% by mass of Fe inevitably formed, and the other surface layer portion is Fe The Zn—Fe alloy phase containing 10 to 30% by mass of Zn—Fe alloy phase (Γ phase) as a matrix and having a spherical shape containing 50 to 80% by mass of Fe is distributed in an island shape. Acquired knowledge about the structure that achieves both the anticorrosion by the spherical alloy phase with high melting point and the performance of ensuring corrosion resistance and coating film adhesion by the Zn-Fe alloy phase (Γ phase) with relatively small Fe content. Made. In addition, the inventors have succeeded in finding a method for producing an alloy phase having such a structure through repeated examination of a phase diagram of a Zn-Fe binary alloy and experiments that have been verified by actually causing a reaction. That is, the low temperature region up to 782 ° C. in which the Fe phase is formed in the solid phase is heated in as short a time as possible to suppress the growth of the Fe phase (Zn solid solution Fe) at the base iron interface. The solid-phase Fe phase in which Zn is solid-solved is precipitated in a spherical shape by holding it for an appropriate time in the temperature range from 780 ° C., which is the solid-liquid mixing temperature range of Fe and liquid phase, to 900 ° C., which is below the boiling point of zinc. In addition, by cooling to 780 ° C. before starting hot pressing, the remaining liquid phase was precipitated in the Γ phase, and the spherical phase was successfully distributed in islands in the matrix. .

したがって、得られた技術の形態は、質量%でC:0.1〜0.5%、Si:0.05〜0.5%、Mn:0.5〜3%を含有する、焼入れ硬化性を有する鋼板に、めっき層断面が、素地鋼板界面近傍が層状でFeを質量%で50〜80%含有するZn−Fe合金層からなり、それ以外の部分が、Feを質量%で10〜30%含有するZn−Fe合金相マトリックス中にFeを質量%で50〜80%含有する球状の形態を有するZn−Fe合金相が島状に分布する溶融Zn−Fe合金層を施し、めっき層表層に厚さが10〜100nmでF元素を含有するZr、Ti、Siの一種または二種以上の金属酸化物及び/または金属水酸化物の皮膜をさらに形成した、塗装後の耐食性とプレス加工性に優れた熱間プレス鋼材である。   Therefore, the form of the obtained technique is quench hardening property containing C: 0.1 to 0.5%, Si: 0.05 to 0.5%, Mn: 0.5 to 3% by mass%. The cross section of the plating layer is made of a Zn—Fe alloy layer containing 50 to 80% by mass of Fe in the vicinity of the base steel sheet interface, and the other part is 10 to 30% by mass of Fe. A Zn-Fe alloy phase matrix containing a Zn-Fe alloy phase having a spherical form containing 50 to 80% by mass of Fe in a Zn-Fe alloy phase matrix containing% by mass is distributed, and the plating layer surface layer Corrosion resistance and press workability after coating with a coating of one or more metal oxides and / or metal hydroxides of Zr, Ti, Si containing 10 to 100 nm thick and containing F element It is an excellent hot-pressed steel material.

好ましくは、球状合金相の大きさが直径で1〜30μmで、断面の面積率がめっき層全体の10〜80%である塗装後の耐食性とプレス加工性に優れた熱間プレス鋼材であり、また、そのめっき層の厚さが5〜80μmである塗装後の耐食性とプレス加工性に優れた熱間プレス鋼材である。それはまた、めっき層中にさらにAl、Cr、Mn、Mg、Ti、Ni、Mo、Siの一種または二種以上を質量%の合計で0.001〜7%含有しても良い。   Preferably, it is a hot pressed steel material excellent in corrosion resistance after coating and press workability, in which the size of the spherical alloy phase is 1 to 30 μm in diameter and the area ratio of the cross section is 10 to 80% of the entire plating layer, Moreover, it is the hot press steel material excellent in the corrosion resistance after coating and press workability whose thickness of the plating layer is 5-80 micrometers. In addition, the plating layer may further contain 0.001 to 7% in total by mass of one or more of Al, Cr, Mn, Mg, Ti, Ni, Mo, and Si.

この鋼材の製造方法は、鋼材を熱間プレスする為に加熱する際に、到達板温Tの温度範囲として、下記の関係式(1)で定義される値か800℃のどちらか高い方を下限とし、905℃を上限とする。さらに、780℃までの昇温速度は5℃/秒以上とし、780℃から到達板温Tまでの昇温速度を1℃/秒以上5℃/秒未満とし、780℃から到達板温までの温度域での保持時間を5〜600秒間とし、更に熱間プレス開始温度を780℃以下とする。   In this steel material manufacturing method, when the steel material is heated for hot pressing, the temperature range of the ultimate plate temperature T is the value defined by the following relational expression (1) or 800 ° C, whichever is higher. The lower limit is set, and 905 ° C. is set as the upper limit. Furthermore, the rate of temperature increase to 780 ° C. is 5 ° C./second or more, the rate of temperature increase from 780 ° C. to the ultimate plate temperature T is 1 ° C./second to less than 5 ° C./second, and the rate from 780 ° C. to the ultimate plate temperature is reached. The holding time in the temperature range is 5 to 600 seconds, and the hot press start temperature is 780 ° C. or lower.

(ここで、[C]、[Mn]、[Si]、[Ti]は各元素の鋼中の質量%である) (Here, [C], [Mn], [Si] and [Ti] are the mass% of each element in steel)

本発明の熱間プレス鋼材は、さらに、鋼材中の成分として、B:0.0003〜0.03質量%、Ti:0.01〜0.3質量%をそれぞれの範囲で一種以上含有してもよく、その上、Nb:0.005〜0.5質量%、V:0.005〜0.5質量%、Mo:0.005〜0.5質量%をそれぞれの範囲で一種以上含有することによる鋼材の組織微細化による靭性向上や結晶粒粗大化が抑制でき、また、Ni:0.01〜2.0質量%、Cu:0.01〜2.0質量%をそれぞれの範囲で一種又は二種含有させることにより鋼材の焼入れ性と靭性を向上させることができる。   The hot-pressed steel material of the present invention further contains at least one of B: 0.0003 to 0.03% by mass and Ti: 0.01 to 0.3% by mass in the respective ranges as components in the steel material. Moreover, Nb: 0.005 to 0.5% by mass, V: 0.005 to 0.5% by mass, Mo: 0.005 to 0.5% by mass in each range is contained. Can suppress toughness improvement and grain coarsening due to refinement of the structure of the steel material, and Ni: 0.01 to 2.0% by mass and Cu: 0.01 to 2.0% by mass in the respective ranges. Alternatively, the hardenability and toughness of the steel material can be improved by adding two kinds.

本発明の熱間プレス鋼材によれば、1500MPa級の高強度を有しつつ、高度のプレス加工性を両立させると共に、優れた塗装後耐食性をも有した熱間プレス鋼材を提供することができる。   According to the hot-pressed steel material of the present invention, it is possible to provide a hot-pressed steel material that has a high strength of 1500 MPa class, has both high press workability and also has excellent post-painting corrosion resistance. .

本発明において上述のように限定する理由について詳細に説明する。素地鋼材は、溶融亜鉛めっき時のめっき濡れ性、めっき後のめっき密着性、めっき層との合金反応性が良好である必要があり、更に熱間プレス後の焼入れ硬化性を発現するための成分の規定がある。焼入れ後の強度は主に含有炭素(C)量によって決まる為、高強度を要求する場合は、C含有量を0.1質量%以上0.5質量%以下とすることが望ましい。このときに上限を超えても強度が飽和してしまい、溶接割れを生じやすくするため好ましくない。Siは低すぎると疲労特性の低下を生じるため0.05質量%以上の添加が望ましい。しかし、Siは再結晶焼鈍中に、安定な酸化皮膜を鋼板表面に形成し、溶融亜鉛めっき性、特にめっき濡れ性を阻害する為、上限を0.5質量%する。Mnは、鋼板の焼入れ性を高める元素として知られており、さらに不可避的に混入するイオウ(S)に起因する熱間脆性を防ぐ上でも有効な元素である。従って、0.5質量%以上の添加が必要である。しかし、3質量%を超えて添加すると焼入れ後の衝撃特性が低下する為ここを上限とするのが望ましい。Tiは、亜鉛めっき後の耐酸化性を高める元素である。その効果を奏するには少なくとも0.01質量%は必要である。しかし、TiはAc3点を増大させてしまうと同時にCとTiCを形成して強度に寄与するC量を低減させてしまう。また、添加量が増大するとSiと同様にめっきの濡れ性を阻害する為、上限は0.3質量%とした。Bは焼入れ性を向上させるため添加する。その効果を奏する為には少なくとも0.0003質量%必要であり、0.03質量%を超えてもその効果は飽和する。本発明の成分範囲であればAc3点は800℃から910℃の範囲に入っており、次に説明するめっき層構造と加熱条件において良好な焼き入れ性と諸性能との両立が可能となる。 The reason why the present invention is limited as described above will be described in detail. The base steel material must have good plating wettability during hot dip galvanizing, plating adhesion after plating, and alloy reactivity with the plating layer, and further components to develop quenching hardenability after hot pressing There are provisions. Since the strength after quenching is mainly determined by the amount of contained carbon (C), when high strength is required, the C content is preferably 0.1% by mass or more and 0.5% by mass or less. Even if the upper limit is exceeded at this time, the strength is saturated, and it is easy to cause weld cracking. If Si is too low, fatigue characteristics are deteriorated, so addition of 0.05% by mass or more is desirable. However, since Si forms a stable oxide film on the surface of the steel sheet during recrystallization annealing and inhibits hot dip galvanizing properties, particularly plating wettability, the upper limit is made 0.5 mass%. Mn is known as an element that enhances the hardenability of the steel sheet, and is also an element effective in preventing hot brittleness caused by sulfur (S) inevitably mixed. Therefore, addition of 0.5% by mass or more is necessary. However, if the addition exceeds 3% by mass, the impact characteristics after quenching deteriorate, so it is desirable to make this the upper limit. Ti is an element that improves the oxidation resistance after galvanization. In order to achieve the effect, at least 0.01% by mass is necessary. However, Ti increases the Ac 3 point and, at the same time, forms C and TiC to reduce the amount of C contributing to the strength. Moreover, since the wettability of plating will be inhibited like Si, when the addition amount increases, the upper limit was made 0.3 mass%. B is added to improve hardenability. In order to exhibit the effect, at least 0.0003 mass% is necessary, and even if it exceeds 0.03% by mass, the effect is saturated. In the component range of the present invention, the Ac 3 point is in the range of 800 ° C. to 910 ° C., and it is possible to achieve both good hardenability and various performances in the plating layer structure and heating conditions described below. .

次に、本発明のZn−Feめっき層について説明する。Zn−Fe合金めっき鋼板の塗装後の耐食性は、めっき層中のFe含有率に依存して変化し、Feが5質量%から50質量%の範囲であればほぼ一定の良好な耐食性を示すが、純亜鉛やFeを60質量%以上含有すると急激に悪化し、Feが80質量%以上の場合には裸鋼材と同程度になってしまう。亜鉛めっき層は300℃程度の比較的低温度から素地鉄との合金化反応が生じ、温度の増大に従い合金化速度は速くなる。また、780℃までの温度域での合金化反応は、液相にFeが10質量%程度含有すれば凝固し、以後はFeの含有率の大きい順にΓ、δ1、ξ相が生成する。本発明のめっき層は、780℃までの昇温を可能な限り早くすることで、これらの合金相を抑制し、素地鉄界面近傍に生成するZn−Fe合金層厚さを薄くし、しかる後の800℃以上905℃以下の温度域での加熱により液相中でFeを50〜80質量%含有するZn−Fe合金を析出させることで球状の結晶を島状に分布させる。しかる後にプレス金型との接触が開始する前に780℃まで冷却することで凝固を完了させると同時にマトリックスとなるFeを10〜30質量%含有するZn−Fe合金層を形成する。このような構造を有するめっき層は、熱間プレスを施す際には、融点と硬度の高い球状のFeリッチ相が金型との接触によるめっき層の損傷を抑制し、塗装後の耐食性においては、Zn含有率の大きなめっき相がマトリックスとして存在することで良好な耐食性を発現する。   Next, the Zn—Fe plating layer of the present invention will be described. The corrosion resistance after coating of the Zn-Fe alloy-plated steel sheet varies depending on the Fe content in the plating layer, and shows almost constant good corrosion resistance if Fe is in the range of 5% by mass to 50% by mass. When pure zinc or Fe is contained in an amount of 60% by mass or more, it is abruptly deteriorated. The galvanized layer undergoes an alloying reaction with the base iron from a relatively low temperature of about 300 ° C., and the alloying rate increases as the temperature increases. Further, the alloying reaction in the temperature range up to 780 ° C. solidifies when about 10% by mass of Fe is contained in the liquid phase, and thereafter Γ, δ1, and ξ phases are generated in descending order of Fe content. The plating layer of the present invention suppresses these alloy phases by increasing the temperature up to 780 ° C. as much as possible, reduces the thickness of the Zn—Fe alloy layer formed in the vicinity of the base iron interface, and thereafter Spherical crystals are distributed in the form of islands by precipitating a Zn—Fe alloy containing 50 to 80% by mass of Fe in the liquid phase by heating in the temperature range of 800 ° C. or more and 905 ° C. or less. Then, before contact with the press mold starts, the solidification is completed by cooling to 780 ° C., and at the same time, a Zn—Fe alloy layer containing 10 to 30% by mass of Fe as a matrix is formed. When hot-pressing the plating layer having such a structure, the spherical Fe-rich phase with a high melting point and hardness suppresses damage to the plating layer due to contact with the mold, and the corrosion resistance after coating is The presence of a plating phase having a high Zn content as a matrix exhibits good corrosion resistance.

本発明のめっき層は、素地鋼が熱間プレスによって焼き入れ性が確保される加熱と冷却サイクル条件によって得られなければならない。そのため、素地鋼はAc3点以上の温度に加熱してオーステナイト単相にした後に熱間プレスを行い、その後急冷することで焼き入れ硬化をする必要がある。Ac3点は、Andrewsの式(J. Iron Steel Inst., 203:721(1965))を参考として鋼材組成の式(1)として算出できる。したがって、到達板温の下限は本発明のめっき層合金層構造を得る為の最低温度800℃とAc3点のどちらか高い値とした。また、到達板温の上限は、亜鉛の沸点を超えない905℃とした。粒状の結晶を島状に分布させる為に、780℃までの低温域での滞在時間を短くする為に加熱速度を規定し、さらに800〜910℃までの析出温度域の滞在時間を規定した。この条件を外れると、めっき層は、粒状のZn−Fe合金が島状に分布する構造を得る事は不可能であり、素地鉄界面に生じたようなZn−Fe合金相がめっき層全体に生じてしまう。 The plated layer of the present invention must be obtained by heating and cooling cycle conditions that ensure the hardenability of the base steel by hot pressing. For this reason, the base steel needs to be hardened by quenching by heating to a temperature of Ac 3 or higher to form an austenite single phase, followed by hot pressing and then quenching. The Ac 3 point can be calculated as the steel composition formula (1) with reference to the Andrews formula (J. Iron Steel Inst., 203: 721 (1965)). Therefore, the lower limit of the ultimate plate temperature is set to the higher value of the minimum temperature 800 ° C. and Ac 3 point for obtaining the plated layer alloy layer structure of the present invention. The upper limit of the ultimate plate temperature was 905 ° C. not exceeding the boiling point of zinc. In order to distribute the granular crystals in an island shape, the heating rate was defined in order to shorten the residence time in the low temperature region up to 780 ° C., and the residence time in the precipitation temperature region up to 800-910 ° C. was further defined. If this condition is not met, it is impossible to obtain a structure in which the granular Zn-Fe alloy is distributed in an island shape in the plated layer, and the Zn-Fe alloy phase generated at the base iron interface is present throughout the plated layer. It will occur.

本発明のめっき層の構造は、めっき鋼板断面部を樹脂に埋め込み研磨した後に電子線プローブマイクロアナリシス(EPMA)で元素分析をすることで判断できる。   The structure of the plating layer of the present invention can be determined by conducting an elemental analysis with an electron beam probe microanalysis (EPMA) after embedding and polishing a cross-section of a plated steel sheet in a resin.

Feを50〜80質量%含有する粒状のZn−Fe合金相は、800〜905℃の合金化時間の増大に従い、成長するが、その存在量は断面方向の観察で求めた面積率で少なくとも10%は必要で最大は80%である。10%以下では、耐かじり性が劣り、80%を超えると耐食性、塗装密着性が劣る。望ましくは20〜50%が良い。この相の大きさは平均直径で1から30μmである。   The granular Zn-Fe alloy phase containing 50 to 80% by mass of Fe grows with an increase in the alloying time of 800 to 905 ° C., but its abundance is at least 10 as an area ratio determined by observation in the cross-sectional direction. % Is necessary and the maximum is 80%. If it is 10% or less, the galling resistance is inferior, and if it exceeds 80%, the corrosion resistance and paint adhesion are inferior. 20 to 50% is desirable. The size of this phase is 1 to 30 μm in average diameter.

めっき層の厚さは、5〜80μmである。5μmより薄いと耐食性が不十分となり80μmより厚くても耐食性の向上代は飽和し、めっき外観の凹凸が激しくなって塗装後の外観を損なう。   The thickness of the plating layer is 5 to 80 μm. If it is thinner than 5 μm, the corrosion resistance becomes insufficient, and even if it is thicker than 80 μm, the allowance for improving the corrosion resistance is saturated, the unevenness of the plating appearance becomes severe, and the appearance after coating is impaired.

めっき層は、Zn−Fe合金を基本とするが、Al、Cr、Mn、Mg、Ti、Ni、Mo、Siを一種または二種以上添加してもよい。AlはZnとFeの合金化反応を抑制すると同時に耐食性の向上作用もある。その他の添加金属はいずれもめっき浴の鋼板素地への濡れ性や塗装後の耐食性、耐酸化性を向上させる。添加金属添加量は、合計で0.001質量%未満ではその効果は無く、7質量%を超えると効果が飽和するうえにめっき層が脆くなり好ましくない。   The plating layer is based on a Zn-Fe alloy, but Al, Cr, Mn, Mg, Ti, Ni, Mo, and Si may be added singly or in combination. Al suppresses the alloying reaction of Zn and Fe and at the same time has an effect of improving corrosion resistance. All other additive metals improve the wettability of the plating bath to the steel plate substrate, the corrosion resistance after coating, and the oxidation resistance. If the total amount of added metal is less than 0.001% by mass, the effect is not obtained, and if it exceeds 7% by mass, the effect is saturated and the plated layer becomes brittle.

鋼材の加熱温度は、最高到達温度として鋼材のオーステナイト単相温度域にする必要があることと、Fe−液共存温度域にするため下限は800℃もしくはAndrewsの式から推算されるAc3点のいずれか高い方の温度より高く、上限は亜鉛の沸点よりも低い905℃以下の温度範囲とする。780℃までの温度域は速やかに加熱することが好ましく、遅くとも5℃/秒以上とする。一方で、780℃から最高到達板温までの温度域は、本発明のめっき層構造を得る為の必須の温度域であり、5〜600秒の間で保持すればよい。熱間プレスを開始する温度は、780℃以下が望ましい。780℃超では、めっき層が一部溶解している可能性があり、型かじりや溶着の可能性がある。また、650℃以下では焼入れが不十分となり強度が不足する。 The heating temperature of the steel material needs to be the austenite single-phase temperature range of the steel material as the maximum temperature reached, and the lower limit is 800 ° C. or the Ac 3 point estimated from the Andrews formula in order to make the Fe-liquid coexistence temperature range. It is higher than the higher one, and the upper limit is set to a temperature range of 905 ° C. or lower which is lower than the boiling point of zinc. The temperature range up to 780 ° C. is preferably heated quickly, and at least 5 ° C./second. On the other hand, the temperature range from 780 ° C. to the maximum plate temperature is an indispensable temperature range for obtaining the plating layer structure of the present invention, and may be held for 5 to 600 seconds. The temperature at which hot pressing is started is preferably 780 ° C. or lower. If it exceeds 780 ° C., there is a possibility that a part of the plating layer is dissolved, and there is a possibility of mold galling or welding. On the other hand, at 650 ° C. or lower, quenching is insufficient and the strength is insufficient.

図1の上段の写真は本発明の熱間プレス亜鉛系めっき鋼材のめっき層の断面写真である。中段及び下段の写真は上段の組織写真における鉄元素と亜鉛元素の分布を表す写真である。地鉄界面近傍がFeを60質量%程度含有するZn−Fe層、その他の部分は、Feを20質量%程度含有するZn−Fe合金マトリックス層中にFeを60質量%程度含有する球状のZn−Fe合金層が島状に分布している。   The upper photograph in FIG. 1 is a cross-sectional photograph of the plated layer of the hot-pressed zinc-based plated steel material of the present invention. The middle and lower photographs are photographs showing the distribution of iron and zinc elements in the upper structure photograph. The Zn—Fe layer containing about 60% by mass of Fe in the vicinity of the base iron interface, and the other parts are spherical Zn containing about 60% by mass of Fe in a Zn—Fe alloy matrix layer containing about 20% by mass of Fe. -The Fe alloy layer is distributed in an island shape.

図2の上段の写真は本発明以外の方法で作製した熱間プレス亜鉛系めっき鋼材のめっき層の断面写真である。中段及び下段の写真は上段の組織写真における鉄元素と亜鉛元素の分布を表す写真である。めっき層は、球状の結晶は存在せず、めっき層全体がほぼ均一なZn−Fe合金になっているが、表層部分はZnとFeの酸化物層が形成されている。   The upper photograph in FIG. 2 is a cross-sectional photograph of a plated layer of hot-pressed zinc-based plated steel produced by a method other than the present invention. The middle and lower photographs are photographs showing the distribution of iron and zinc elements in the upper structure photograph. The plated layer has no spherical crystals and the entire plated layer is a substantially uniform Zn-Fe alloy, but an oxide layer of Zn and Fe is formed on the surface layer portion.

得られた熱間プレス鋼材のめっき層の表層にF元素を含有するZr、Ti、Siの一種または二種以上の金属酸化物及び/または水酸化物の皮膜を形成することにより塗装前処理皮膜としての密着性や耐食性が優れたものとなる。この塗装前処理皮膜は、金属イオンと該金属イオンに対してモル比で4倍以上のフッ素イオンを含む及び/または金属イオンと該金属イオンに対して4倍以上のフッ素を含有する錯イオンを含むpH2〜7の処理水溶液中に金属材料を浸漬することで、めっき層表面に形成される。この皮膜の成膜反応は、水溶液中に含有するフッ素イオンの作用により活性であり、熱処理で生成した酸化皮膜が多少存在しても活性である。但し、合金化が過度に進行した図2のめっき層の場合には、表層の酸化皮膜も厚くなっており、均一で密着性の高い前処理皮膜は形成されない。本発明材のようなめっき層構造を有していることが、良好な成膜を得るための条件といえる。この皮膜の厚さは、10nm未満では塗装密着性の確保が不十分であり、100nmを超えると、密着性の効果が飽和する上に、成膜時間が余分にかかり経済的でないばかりか、皮膜の凝集破壊が生じてかえって密着性が低下する場合もあり好ましくない。   Pretreatment coating film by forming a film of one or more metal oxides and / or hydroxides of Zr, Ti, Si containing F element on the surface layer of the hot-pressed steel plating layer obtained As a result, the adhesiveness and the corrosion resistance are excellent. This coating pretreatment film contains metal ions and complex ions containing fluorine ions at a molar ratio of 4 times or more with respect to the metal ions and / or containing metal ions and fluorine at least 4 times of the metal ions. It is formed on the surface of the plating layer by immersing the metal material in the aqueous treatment solution containing pH 2 to 7. This film formation reaction is active by the action of fluorine ions contained in the aqueous solution, and is active even if some oxide film formed by heat treatment is present. However, in the case of the plating layer of FIG. 2 in which alloying has proceeded excessively, the oxide film on the surface layer is also thick, and a uniform pretreatment film with high adhesion is not formed. It can be said that having a plating layer structure like the material of the present invention is a condition for obtaining good film formation. If the thickness of the film is less than 10 nm, the adhesion of the coating is insufficient, and if it exceeds 100 nm, the effect of adhesion is saturated and the film formation time is excessive, which is not economical. In some cases, cohesive failure occurs, and the adhesiveness may decrease.

次に実施例をもとに本発明をより詳細に説明する。
通常の熱延、冷延工程を経て製造された表1に示す鋼成分の冷延鋼板(板厚1.8mm)を素地鋼板として種々めっき組成の溶融Zn浴からめっきを施した。浴組成は、Zn-0.2%Al、Zn-11%Al、Zn-11%Al-3%Mg、Zn-7%Al-3%Mg、Zn-11%Al-3%Mg-0.2%Siである。溶融めっきは、洗浄−無酸化炉−還元炉タイプの製造設備を用いてめっき浴に鋼板を浸漬し、引き抜き後窒素ガスワイピングでめっき付着量を制御した後冷却して行った。冷却の過程で気水ミストを噴霧して急冷させて、スパングルの無い外観にしてもよい。めっきの付着量は片面あたり30〜300g/m2で変化させた。また、溶融メッキ法以外にも電気めっき法、蒸着メッキ法でその他成分のメッキ層を作成した。Zn-11%Ni、Zn-5%Cr、Zn-5%Mn、Zn-1%Ni-1%Mo、Zn-2%Ti、Zn-2%Mgなどである。メッキ法は特に限定されるものではなく、目的とするメッキ組成を得るために適宜選択することが可能である。
Next, the present invention will be described in more detail based on examples.
Plating was performed from a hot-dip Zn bath having various plating compositions using a cold-rolled steel plate (thickness 1.8 mm) having the steel components shown in Table 1 manufactured through normal hot rolling and cold rolling steps as a base steel plate. The bath composition is Zn-0.2% Al, Zn-11% Al, Zn-11% Al-3% Mg, Zn-7% Al-3% Mg, Zn-11% Al-3% Mg-0.2% Si is there. The hot dip plating was performed by immersing a steel plate in a plating bath using a cleaning-non-oxidation furnace-reduction furnace type manufacturing facility, and after cooling, controlling the coating amount by nitrogen gas wiping and then cooling. You may make it the appearance without a spangle by spraying an air-water mist in the process of cooling and making it cool rapidly. The adhesion amount of the plating was changed at 30 to 300 g / m 2 per side. In addition to the hot dipping method, plating layers of other components were prepared by electroplating and vapor deposition. Zn-11% Ni, Zn-5% Cr, Zn-5% Mn, Zn-1% Ni-1% Mo, Zn-2% Ti, Zn-2% Mg and the like. The plating method is not particularly limited, and can be appropriately selected in order to obtain a target plating composition.

得られためっき鋼板を大気雰囲気の電気炉で所定の温度に加熱した。780℃までの電気炉とそれ以上の温度域での電気炉の二台を並列に配置し、鋼板を移動させることでそれぞれの温度域での昇温速度を制御した。所定の熱処理が完了した後に取り出し、ハット曲げ形状のプレス金型にセットして、所定の熱間プレス開始温度まで放冷したのちにプレス加工を行った。プレス加工による金型との接触で鋼板は急冷されるがその速度は30℃/秒であった。その後、試料の温度が50℃になるまで金型で保持した後取り出した。得られたプレス試料のめっき層は、加熱処理により地鉄との合金化反応が進行しており、熱処理前のめっき層と比較してめっき付着量、めっき組成は大きく異なるものとなる。一般的には、鉄の混入により、付着量は増大し、合金元素の含有率は減少する。   The obtained plated steel sheet was heated to a predetermined temperature in an electric furnace in an air atmosphere. Two electric furnaces up to 780 ° C. and electric furnaces in a temperature range higher than 780 ° C. were arranged in parallel, and the temperature increase rate in each temperature range was controlled by moving the steel plate. After completion of the predetermined heat treatment, the sheet was taken out, set in a hat-bending-shaped press die, allowed to cool to a predetermined hot press start temperature, and then pressed. The steel sheet was quenched by contact with the die by press working, but the speed was 30 ° C./second. Thereafter, the sample was held after being held in a mold until the temperature of the sample reached 50 ° C. and then taken out. The plating layer of the obtained press sample has undergone an alloying reaction with the ground iron by heat treatment, and the plating adhesion amount and the plating composition are significantly different from those of the plating layer before the heat treatment. In general, the amount of adhesion increases and the content of alloy elements decreases due to the mixing of iron.

得られたプレス試料に金属酸化物もしくは金属水酸化物層の処理を行った。この処理は、Zr、Si、Ti系の酸化物、水酸化物皮膜層を施すもので、室温のヘキサフルオロジルコン酸アンモニウム5g/L水溶液、あるいはヘキサフルオロチタン酸アンモニウム5g/L、あるいはヘキサフルオロケイ酸アンモニウム50g/L水溶液の一種または二種以上からなる溶液に鋼材を浸漬し2分間経過後に取り出し、水洗・乾燥した。酸化物と水酸化物の造り分けは、溶液のpHで行った。PHを上昇させると水酸化物が得られた。   The obtained press sample was treated with a metal oxide or metal hydroxide layer. In this treatment, a Zr, Si, Ti-based oxide or hydroxide film layer is applied, and an aqueous solution of 5 g / L ammonium hexafluorozirconate at room temperature, 5 g / L ammonium hexafluorotitanate, or hexafluorosilicate A steel material was immersed in a solution of one or more of 50 g / L aqueous ammonium acid solution, taken out after 2 minutes, washed with water and dried. Separation of oxide and hydroxide was carried out at the pH of the solution. When PH was raised, hydroxide was obtained.

表2〜10に、各例の試料で使用した鋼種、加熱条件、めっき層の条件、金属酸化物及び/又は金属水酸化物層の条件をまとめて示す。   Tables 2 to 10 collectively show the steel types, heating conditions, plating layer conditions, metal oxide and / or metal hydroxide layer conditions used in the samples of each example.

このようにして製造しためっき鋼板の焼入れ性、金型とのかじり性、電着塗装後の耐食性、塗装密着性を評価した。評価方法を以下に記す。   The hardened property, the galling property with the mold, the corrosion resistance after electrodeposition coating, and the coating adhesion were evaluated for the plated steel sheet thus manufactured. The evaluation method is described below.

金型との型カジリの程度は試料の壁部で目視評価した。カジリがまったく無い物は○、カジリが認められるがめっき層が残存しているものは△、カジリが認められてめっき層が激しく欠損しているものは×とし、○と△は合格とした。   The degree of mold galling with the mold was visually evaluated at the wall of the sample. In the case where no galling was observed, ◯, galling was observed but the plating layer remained, Δ, galling was observed and the plating layer was severely defective, and ◯ and △ were acceptable.

耐食性の評価は、塗装材で行った。塗装は、プレス試料の壁部を切り出し、電着塗装を行った。電着塗装はカチオンタイプの日本ペイント社製U−80を用いて電着電圧を調整して20μmの膜厚にした。金属酸化物もしくは金属水酸化物層を有しない一部比較例の試料については、りん酸塩の化成処理を電着塗装の前に行った。この化成処理は、日本パーカライジング社製PB−3080を用いた。得られた塗装試料の表面にカッターでクロスカットを導入し、腐食試験に供した。   Corrosion resistance was evaluated using a coating material. For coating, the wall portion of the press sample was cut out and subjected to electrodeposition coating. Electrodeposition coating was carried out by adjusting the electrodeposition voltage using a cationic type U-80 manufactured by Nippon Paint Co., Ltd. to a film thickness of 20 μm. For some of the comparative samples that did not have a metal oxide or metal hydroxide layer, the phosphate conversion treatment was performed before electrodeposition coating. For this chemical conversion treatment, PB-3080 manufactured by Nippon Parkerizing Co., Ltd. was used. A crosscut was introduced into the surface of the obtained coating sample with a cutter and subjected to a corrosion test.

腐食試験は、SST、乾燥、湿潤の工程から構成されるJASO M609の100サイクルで評価した。この腐食試験の一サイクルは、JIS Z 2371の塩水噴霧を2時間、60℃湿度30%の乾燥を4時間、50℃湿度98%の湿潤を2時間からなる。評価は、クロスカット部の片側最大ふくれ巾が2mm以下は○、4mm以下は△、4mm超は×とし、○、△を合格とした。   The corrosion test was evaluated with 100 cycles of JASO M609 composed of SST, drying and wetting processes. One cycle of this corrosion test consists of 2 hours of salt spray of JIS Z 2371, 4 hours of drying at 60 ° C. and 30% humidity, and 2 hours of wetting at 50 ° C. and 98% humidity. In the evaluation, the maximum blister width on one side of the cross-cut portion was 2 mm or less, Δ was 4 mm or less, Δ was over 4 mm, and ○ and Δ were passed.

塗装密着性は、塗装試料を50℃の純水に240時間浸漬し、取り出し乾燥後24間放置し、カッターで2mm間隔の碁盤目傷(10×10)を入れテープ剥離を行ったときの剥離割合で評価した。剥離個数がゼロは○、5個以下は△、5個超を×とし、○を合格とした。   For coating adhesion, the coating sample was immersed in pure water at 50 ° C. for 240 hours, taken out, dried and left for 24 hours, then peeled off when the tape was peeled off with a grid cut (10 × 10) at 2 mm intervals. Evaluated by percentage. The number of peels was zero, ◯, 5 or less, Δ, more than 5 x, and ○ passed.

さらに厳しい環境での塗膜密着性の評価として、塗膜二次密着性試験を行った。この試験は、試料を53℃、5質量%濃度のNaCl水溶液中に240時間浸漬し、予めカッターで素地に達する傷を導入した部分のふくれ巾をテープ剥離試験後に測定して行った。片側最大ふくれ巾が1mm以下は○、2mm以下は△、2mm超は×とし、○、△を合格とした。   Further, as an evaluation of coating film adhesion in a harsh environment, a coating film secondary adhesion test was conducted. In this test, the sample was immersed in an aqueous NaCl solution at 53 ° C. and 5% by mass for 240 hours, and the bulge width of the portion where the scratch reaching the substrate was introduced with a cutter was measured after the tape peeling test. The maximum bulge width on one side is 1 mm or less, ◯ is 2 mm or less, Δ is over 2 mm, and ○ and Δ are acceptable.

また、鋼板のビッカース硬度を荷重100gで評価した。   Moreover, the Vickers hardness of the steel plate was evaluated with a load of 100 g.

めっき層断面の合金層構造は、樹脂に埋め込み研磨後、EPMAの面分析をめっき層含有元素について行い評価した。   The alloy layer structure in the cross section of the plating layer was evaluated by embedding in a resin and polishing the surface of EPMA for the elements containing the plating layer.

得られた結果を表8〜10に示す。本発明の範囲においては、型かじりの程度は小さく、塗装後の耐食性、塗装密着性、塗膜二次密着性が良好でビッカース硬度が500と十分な硬度を有している。鋼材の強度は硬度の約三倍で近似できるので、500の場合には1500MPaとなる。一方、本発明の範囲外では、型かじりの発生、塗装後の耐食性不良、塗装密着性、塗膜二次密着性不良が生じており、車体用鋼材として具備すべき性能を有していない。具体的には、比較例1は、金属酸化物あるいは水酸化物層が従来のりん酸塩皮膜であるために耐食性が不良であり、実施例2は加熱条件が本特許の範囲外であるために鋼材の硬度が未達であり、実施例3、4は加熱条件が本発明の条件外であるためにカジリの発生や耐食性不良が発生し、比較例5は焼き入れ開始温度が本発明の条件外であるために鋼材の硬度が不足している。   The obtained results are shown in Tables 8-10. Within the scope of the present invention, the degree of mold galling is small, the post-coating corrosion resistance, the coating adhesion, and the coating film secondary adhesion are good, and the Vickers hardness is 500 and sufficient hardness. Since the strength of the steel material can be approximated by about three times the hardness, in the case of 500, the strength is 1500 MPa. On the other hand, out of the scope of the present invention, the occurrence of mold galling, poor corrosion resistance after painting, poor paint adhesion, and poor secondary adhesion of the coating film occur, and it does not have the performance to be provided as a steel material for vehicle bodies. Specifically, Comparative Example 1 has poor corrosion resistance because the metal oxide or hydroxide layer is a conventional phosphate film, and Example 2 has heating conditions outside the scope of this patent. In Examples 3 and 4, since the heating conditions were outside the conditions of the present invention, galling and poor corrosion resistance occurred, and Comparative Example 5 had a quenching start temperature of the present invention. Since the condition is not met, the hardness of the steel material is insufficient.

以上のことから、本発明で得られた熱間プレス亜鉛系めっき鋼板は、強度が1500MPaと極めて高強度でありながら、熱間で加工している為に加工性がよく、塗装後の耐食性、塗装密着性も良好であることから、自動車車体の構造部材、補強部材等への適用が可能である。本発明材を車体に適用すれば、車体の高強度化と軽量化を同時に達成することが可能となり、かけがえの無い人命の保護、燃費の削減による自然環境の保護につながる。   From the above, the hot-pressed galvanized steel sheet obtained in the present invention has a high workability because it is hot, while the strength is as high as 1500 MPa. Corrosion resistance after coating, Since the paint adhesion is also good, it can be applied to structural members and reinforcing members of automobile bodies. If the material of the present invention is applied to a vehicle body, it becomes possible to simultaneously achieve a high strength and light weight of the vehicle body, leading to protection of irreplaceable human life and protection of the natural environment by reducing fuel consumption.

本発明で作製した熱間プレスZn系めっき材の断面組織観察写真である。地鉄界面近傍がFeを60質量%程度含有するZn-Fe層、その他の部分は、Feを20質量%程度含有するZn-Fe合金マトリックス層中にFeを60質量%程度含有する球状のZn-Fe合金相が島状に分布している。It is a cross-sectional structure | tissue observation photograph of the hot press Zn type plating material produced by this invention. Zn-Fe layer containing about 60% by mass of Fe in the vicinity of the base iron interface, the other part is a spherical Zn containing about 60% by mass of Fe in a Zn-Fe alloy matrix layer containing about 20% by mass of Fe -Fe alloy phase is distributed in islands. 本発明以外の方法で作製した熱間プレスZn系めっき材の断面組織観察結果である。めっき層に、球状の結晶は存在しない。また、めっき層全体がほぼ均一なZn-Fe合金になっているが、表層部分は、ZnとFeの酸化物層が形成されている。It is a cross-sectional structure | tissue observation result of the hot press Zn type plating material produced by methods other than this invention. Spherical crystals do not exist in the plating layer. Further, the entire plated layer is a substantially uniform Zn—Fe alloy, but an oxide layer of Zn and Fe is formed on the surface layer portion.

Claims (8)

質量%でC:0.1〜0.5%、Si:0.05〜0.5%、Mn:0.5〜3%を含有する鋼板に、めっき層断面が、素地鋼板界面近傍が層状でFeを質量%で50〜80%含有するZn-Fe合金層からなり、それ以外の部分が、Feを質量%で10〜30%含有するZn-Fe合金相マトリックス中にFeを質量%で50〜80%含有する球状の形態を有するZn-Fe合金相が島状に分布するZn−Fe合金めっき層があり、さらに、めっき層の表層に厚さが10〜100nmでF元素を含有するZr、Ti、Siの一種または二種以上の金属酸化物及び/または金属水酸化物の皮膜がある、塗装後の耐食性に優れた熱間プレス鋼材。   Steel plate containing C: 0.1-0.5%, Si: 0.05-0.5%, Mn: 0.5-3% by mass%, plating layer cross section, layered near the base steel plate interface and Fe 50-50% by mass It consists of a Zn-Fe alloy layer containing, and the other part has a spherical shape containing 50-80% Fe by mass in a Zn-Fe alloy phase matrix containing 10-30% Fe by mass%. There is a Zn-Fe alloy plating layer in which the Zn-Fe alloy phase is distributed in an island shape, and the surface layer of the plating layer has a thickness of 10 to 100 nm and contains one or two of Zr, Ti, Si containing F element A hot-pressed steel material having a coating of the above metal oxide and / or metal hydroxide and excellent in corrosion resistance after painting. 球状合金相の大きさが直径で1〜30μmで、断面の面積率がめっき層全体の10〜80%である請求項1に記載の塗装後の耐食性に優れた熱間プレス鋼材。   The hot-pressed steel material having excellent corrosion resistance after coating according to claim 1, wherein the spherical alloy phase has a diameter of 1 to 30 µm and a cross-sectional area ratio of 10 to 80% of the entire plating layer. めっき層の厚さが5〜80μmである請求項1または2に記載の塗装後の耐食性に優れた熱間プレス鋼材。   The hot-pressed steel material having excellent corrosion resistance after coating according to claim 1 or 2, wherein the plating layer has a thickness of 5 to 80 µm. めっき層中に、更に、Al、Cr、Mn、Mg、Ti、Ni、Mo、Siの一種または二種以上を質量%の合計で0.001〜7%含有する請求項1乃至3の何れかに記載の塗装後の耐食性に優れた熱間プレス鋼材。   The plating layer further contains 0.001 to 7% in total by mass of one or more of Al, Cr, Mn, Mg, Ti, Ni, Mo, and Si in mass%. Hot pressed steel with excellent corrosion resistance after coating. 鋼材を熱間プレスする為に加熱する際に、到達板温Tは、関係式(1)で定義される値か800℃のどちらか高い方以上で905℃以下とし、780℃までの昇温速度は5℃毎秒以上とし、780℃から到達板温Tまでの昇温速度を1℃毎秒以上5℃毎秒未満とし、780℃から到達板温までの温度域での保持時間を5〜600秒間とし、更に熱間プレス開始温度を780℃以下とする請求項1乃至4の何れかに記載の塗装後の耐食性に優れた熱間プレス鋼材の製造方法。
(ここで、[C]、[Mn]、[Si]、[Ti]は各元素の鋼中の質量%である)
When the steel material is heated for hot pressing, the ultimate plate temperature T is the value defined by the relational expression (1) or 800 ° C, whichever is higher, 905 ° C or less, and the temperature rises to 780 ° C. The speed is 5 ° C per second or higher, the rate of temperature rise from 780 ° C to the ultimate plate temperature T is 1 ° C per second or higher and less than 5 ° C per second, and the holding time in the temperature range from 780 ° C to the ultimate plate temperature is 5 to 600 seconds The method for producing a hot-pressed steel material having excellent corrosion resistance after coating according to any one of claims 1 to 4, wherein the hot-press start temperature is 780 ° C or lower.
(Here, [C], [Mn], [Si], [Ti] are the mass% of each element in steel)
鋼板中に、更に、B:0.0003〜0.03質量%、Ti:0.01〜0.3質量%をそれぞれの範囲で1種以上含有することを特徴とする請求項1乃至4の何れかに記載の塗装後の耐食性に優れた熱間プレス鋼材。   The steel sheet further contains at least one of B: 0.0003 to 0.03 mass% and Ti: 0.01 to 0.3 mass% in the respective ranges after the coating according to any one of claims 1 to 4. Hot pressed steel with excellent corrosion resistance. 鋼板中に、Nb:0.005〜0.5質量%、V:0.005〜0.5質量%、Mo:0.005〜0.5質量%をそれぞれの範囲で一種以上含有することによる鋼材の組織微細化による靭性向上や結晶粒粗大化が抑制された請求項1乃至4、6の何れかに記載の塗装後の耐食性に優れた熱間プレス鋼材。   In steel sheet, Nb: 0.005-0.5 mass%, V: 0.005-0.5 mass%, Mo: 0.005-0.5 mass% are contained in one or more types in the respective ranges to improve toughness and grain size by refinement of steel structure. The hot-pressed steel material excellent in corrosion resistance after coating according to any one of claims 1 to 4, wherein the crystallization is suppressed. 鋼板中に、Ni:0.01〜2.0質量%、Cu:0.01〜2.0質量%をそれぞれの範囲で一種以上含有することによる鋼材の焼入れ性と靭性が向上した請求項1乃至4、6、7の何れかに記載の塗装後の耐食性に優れた熱間プレス鋼材。   The hardenability and toughness of the steel material improved by containing at least one of Ni: 0.01 to 2.0 mass% and Cu: 0.01 to 2.0 mass% in the respective ranges in the steel sheet. Hot pressed steel with excellent corrosion resistance after painting as described in Crab.
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