JP2000353828A - Photoelectric conversion element and manufacture of the same - Google Patents

Photoelectric conversion element and manufacture of the same

Info

Publication number
JP2000353828A
JP2000353828A JP11165482A JP16548299A JP2000353828A JP 2000353828 A JP2000353828 A JP 2000353828A JP 11165482 A JP11165482 A JP 11165482A JP 16548299 A JP16548299 A JP 16548299A JP 2000353828 A JP2000353828 A JP 2000353828A
Authority
JP
Japan
Prior art keywords
lead frame
photoelectric conversion
chip
base part
conversion element
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11165482A
Other languages
Japanese (ja)
Other versions
JP3449538B2 (en
Inventor
Aki Hirata
亜紀 平田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Stanley Electric Co Ltd
Original Assignee
Stanley Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Stanley Electric Co Ltd filed Critical Stanley Electric Co Ltd
Priority to JP16548299A priority Critical patent/JP3449538B2/en
Publication of JP2000353828A publication Critical patent/JP2000353828A/en
Application granted granted Critical
Publication of JP3449538B2 publication Critical patent/JP3449538B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/93Batch processes
    • H01L24/95Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • H01L24/97Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48245Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
    • H01L2224/48247Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a bond pad of the item
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/10Details of semiconductor or other solid state devices to be connected
    • H01L2924/11Device type
    • H01L2924/12Passive devices, e.g. 2 terminal devices
    • H01L2924/1204Optical Diode
    • H01L2924/12041LED
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/181Encapsulation
    • H01L2924/1815Shape

Abstract

PROBLEM TO BE SOLVED: To exclude a process for forming a case part or base part from a production process for an LED lamp by employing a case part or base part, which is pre-molded with a normal molding device, for shorter production process, while requiring no expensive transfer molding device, and reducing the cost for photoelectric conversion elements, such as LED lamps. SOLUTION: A lead frame 1 and a case part 4 are provided with an alignment means extending from a surface side mounted with an LED chip 2 reaching the rear surface side for engagement, and pasted to an adhesive sheet 5 comprising a thermoplastic adhesive agent by the rear surface, while being stacked to a base part 6. Under this condition, pressure is applied in the direction while the lead frame 1 is held between the case part 4 and the base part 6 for heating, so that the adhesive sheet 5 is melted to carry out integration of the lead frame, the case part, and the base part, thus manufacturing a photoelectric conversion element 1. Since the case part or base part which is molded in advance with a normal molding device can be employed, cost-reduction is realized, while maneuverability of line is improved.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は発光用、受光用など
の目的でプリント回路基板などに取付けられて用いられ
るLEDランプ、受光素子あるいは受発光素子など光電
変換素子に関するものであり、詳細には、前記光電変換
素子のコストダウンを可能とする製造方法の提供を目的
とする。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a photoelectric conversion element such as an LED lamp, a light receiving element or a light emitting / receiving element which is used by being attached to a printed circuit board for light emission, light reception, and the like. It is another object of the present invention to provide a manufacturing method capable of reducing the cost of the photoelectric conversion element.

【0002】[0002]

【従来の技術】従来のこの種の光電変換素子の構成をL
EDランプの例を示すものが図8および図9であり、先
ず、図8に示すLEDランプ90においては、LEDチ
ップ91をダイボンドしワイヤ92による配線を行った
状態のリードフレーム93を金型(図示は省略する)中
に所定位置として設置し、前記LEDチップ91および
ワイヤ92を覆うように透明な樹脂を注入するトランス
ファーモールドによりケース部94を形成するものであ
る。
2. Description of the Related Art The structure of a conventional photoelectric conversion element of this type is represented by L
8 and 9 show examples of the ED lamp. First, in the LED lamp 90 shown in FIG. 8, a lead frame 93 in a state where the LED chip 91 is die-bonded and the wiring is performed by the wire 92 is used as a mold ( (Not shown), and a case portion 94 is formed by transfer molding in which a transparent resin is injected so as to cover the LED chips 91 and the wires 92.

【0003】また、図9に示すLEDランプ80におい
ては、予めにリードフレーム81をインサートモールド
することでベース部82中に埋設しておき、このリード
フレーム81にLEDチップ83をダイボンドし、ワイ
ヤ84による配線を行った後に貼着など適宜な手段によ
りケース部85を取付け、LEDチップ83を覆うもの
である。
In an LED lamp 80 shown in FIG. 9, a lead frame 81 is embedded in a base portion 82 by insert molding in advance, and an LED chip 83 is die-bonded to the lead frame 81 to form a wire 84. After the wiring according to the above, the case 85 is attached by an appropriate means such as sticking to cover the LED chip 83.

【0004】尚、前記LEDチップ91、83をPD
(ホトダイオード)チップに代替させれば、上記の製造
方法により受光素子が得られるものとなる。また、LE
DチップとPDチップとの双方を配置すればLEDチッ
プから放射した光が対象物で反射するのをPDチップで
検知し検出する検出センサが得られるものと成る。
The LED chips 91 and 83 are connected to a PD.
If a (photodiode) chip is substituted, a light receiving element can be obtained by the above manufacturing method. Also, LE
By arranging both the D chip and the PD chip, a detection sensor can be obtained in which the PD chip detects and detects that light emitted from the LED chip is reflected by the object.

【0005】[0005]

【発明が解決しようとする課題】しかしながら、前記し
た従来の製造方法の図8に示したものでは、既にLED
チップ91が取付けられワイヤ92で配線が行われたリ
ードフレーム93に対してケース部94の成形を行うも
のであるので、例えば樹脂の注入時の応力でワイヤ92
が断線するなどの可能性がある。
However, in the above-described conventional manufacturing method shown in FIG.
Since the case portion 94 is formed on the lead frame 93 on which the chip 91 is mounted and wired with the wires 92, for example, the wires 92 are formed by the stress at the time of resin injection.
May be disconnected.

【0006】これを防止するためには樹脂の注入速度な
どに厳密な管理を行うことも有効ではあるが、このため
にはケース部94を成形するための成型機に非常に高精
度のものが必要となり高価なものと成るので、製品のコ
ストアップの要因となる。また、別の手段として、ケー
ス部85の成型前にLEDチップ91とワイヤ92とを
予めに覆う方法もあるが、この場合にも別工程の追加が
必要となり、コストアップは避けられないものとなる。
In order to prevent this, it is effective to strictly control the injection speed of the resin and the like, but for this purpose, a molding machine for molding the case portion 94 needs to have a very high precision. Since it is necessary and expensive, the cost of the product increases. As another means, there is a method of covering the LED chip 91 and the wire 92 in advance before the molding of the case portion 85. However, in this case, an additional step is required, and an increase in cost is unavoidable. Become.

【0007】また、図9に示したものでは、LEDチッ
プ83が所定の位置にダイボンドが行われるものとする
ためには、リードフレーム81とベース部82とに高い
精度が要求され上記と同様に厳密な管理が必要となり生
産性が低下すると共に、略摺鉢状の底面にLEDチップ
83のダイボンドと配線を行わなければならないものと
なるので、この面でも生産性が低下し、同様にコストア
ップする問題点を生じている。
[0009] In the structure shown in FIG. 9, in order for the LED chip 83 to be die-bonded to a predetermined position, high precision is required for the lead frame 81 and the base portion 82, as described above. Strict control is required, which lowers productivity, and also requires die bonding and wiring of the LED chips 83 on the substantially bottom-shaped bottom surface, which also lowers productivity and similarly increases costs. Problem.

【0008】[0008]

【課題を解決するための手段】本発明は前記した従来の
課題を解決するための具体的手段として、リードフレー
ムの半導体チップが搭載された側の面からケース部を係
合させておき、その背面から熱可塑性の接着剤による接
着シートを貼着すると共にベース部を重ね合わせ、この
状態で前記ケース部と前記ベース部とで前記リードフレ
ームを挟む方向への加圧を行いながら加熱して接着シー
トを溶融させ前記リードフレーム、ケース部、ベース部
の一体化を行うことを特徴とする光電変換素子の製造方
法を提供することで課題を解決するものである。
According to the present invention, as a specific means for solving the above-mentioned conventional problems, a case portion is engaged from a surface of a lead frame on which a semiconductor chip is mounted, and An adhesive sheet made of a thermoplastic adhesive is adhered from the back and the base portion is overlapped. In this state, the case portion and the base portion are heated and bonded while applying pressure in a direction to sandwich the lead frame. An object of the present invention is to solve the problem by providing a method for manufacturing a photoelectric conversion element, wherein a lead sheet, a case portion, and a base portion are integrated by melting a sheet.

【0009】[0009]

【発明の実施の形態】つぎに、本発明を図に示す実施形
態に基づいて詳細に説明する。尚、この実施形態でも光
電変換素子がLEDランプのときの例で示すが、上記し
たようにLEDチップをPDチップ、受発光素子チップ
などに置換して実施することは自在である。図1〜図4
は、本発明に係るLEDランプの製造方法を工程の順に
示すものであり、第一の工程としては図1に示すように
リードフレーム1の所定位置にLEDチップ2のダイボ
ンドを行い、ワイヤ3による配線を行う。
Next, the present invention will be described in detail based on an embodiment shown in the drawings. In this embodiment, an example in which the photoelectric conversion element is an LED lamp will be described. However, the LED chip may be replaced with a PD chip, a light emitting / receiving element chip, or the like as described above. 1 to 4
1 shows a method of manufacturing an LED lamp according to the present invention in the order of steps. As a first step, die bonding of an LED chip 2 is performed at a predetermined position of a lead frame 1 as shown in FIG. Perform wiring.

【0010】尚、前記リードフレーム1は複数が外枠1
aなどにより一体化されているものであるので、上記の
ダイボンド、配線は自動機、半自動機などで行うことが
可能であり、効率良く行えるものである。 ここで、本
発明においては、前記リードフレーム1の例えば2個所
には貫通孔1bが設けられていて、後に説明するケース
部4との位置決め手段とされている。
A plurality of lead frames 1 are provided on the outer frame 1.
Since they are integrated by a or the like, the above-described die bonding and wiring can be performed by an automatic machine, a semi-automatic machine, or the like, and can be performed efficiently. Here, in the present invention, through-holes 1b are provided at, for example, two places of the lead frame 1, and serve as positioning means for the case portion 4 described later.

【0011】図2は、同じく本発明に係るLEDランプ
の製造方法の第二の工程を示すものであり、上記LED
チップ2の取付が行われたリードフレーム1にはLED
チップ2を覆うようにしてケース部4の取付けが行われ
る。このときに前記ケース部4には前記貫通孔1bに対
応するボス4aが設けられていて、貫通孔1bとボス4
aとを嵌合させることで、リードフレーム1とケース部
4とが所定の位置として係合が行われるものとされてい
る。
FIG. 2 shows a second step of the method for manufacturing an LED lamp according to the present invention.
An LED is mounted on the lead frame 1 on which the chip 2 is mounted.
The case portion 4 is attached so as to cover the chip 2. At this time, the case portion 4 is provided with a boss 4a corresponding to the through hole 1b.
The lead frame 1 and the case portion 4 are engaged at a predetermined position by fitting a with each other.

【0012】そして、リードフレーム1のケース部4が
取付けられた面の背面側から接着シート5が貼着され、
更に、前記接着シート5に重ねてはベース部6が載置さ
れる。前記接着シート5は例えばガラス繊維の不繊布に
エポキシ樹脂を含浸したもの、あるいは、エポキシ樹脂
自体をフィルム状に形成したものであり、常温では形成
された形状を維持し、且つ、多少の粘着性を有するもの
であるので、前記リードフレーム1、ケース部4、ベー
ス部6に対して仮止め程度の作用は行うものとなる。
Then, an adhesive sheet 5 is attached from the back side of the surface of the lead frame 1 to which the case portion 4 is attached,
Further, a base portion 6 is placed on the adhesive sheet 5. The adhesive sheet 5 is formed, for example, by impregnating a non-woven cloth of glass fiber with an epoxy resin, or by forming the epoxy resin itself into a film shape, maintaining the formed shape at normal temperature, and having a slight tackiness. Accordingly, the lead frame 1, the case part 4, and the base part 6 perform an action of a degree of temporary fixing.

【0013】図3は、同じく本発明に係るLEDランプ
の製造方法の第三の工程を示すものであり、上記のよう
にしてケース部4とベース部6とを取付けた後には、適
宜な治具などにより前記ケース部4とベース部6とでリ
ードフレーム1を挟む方向に応力が加えられ、この状態
を維持してトンネル状の連続炉などにより加熱が行われ
る。
FIG. 3 shows a third step of the method for manufacturing an LED lamp according to the present invention. After the case section 4 and the base section 6 are attached as described above, an appropriate treatment is performed. A stress is applied to the lead frame 1 between the case portion 4 and the base portion 6 by a tool or the like, and heating is performed in a tunnel-shaped continuous furnace or the like while maintaining this state.

【0014】図4は前記接着シート5の加熱時の特性P
を示すものであり、図は150℃に加熱した条件下で、
加えられた外部からの圧力により溶融したエポキシ樹脂
が拡がる面積を倍率で示してある。図によれば250g
/cm2 程度の圧力下においては略3倍の面積に拡がる
流動性を有するものとなるので、前記したリードフレー
ム1の貫通孔1bとケース部4のボス4aとの間隙にも
流入し、リードフレーム1の一方の面に接着シート5を
貼着した状態でもケース部4の接着が可能となる。
FIG. 4 shows a characteristic P when the adhesive sheet 5 is heated.
The figure shows that under the condition heated to 150 ° C.,
The area where the epoxy resin melted by the applied external pressure spreads is indicated by the magnification. 250g according to the figure
Under a pressure of about / cm 2, the fluid has a fluidity that spreads to approximately three times the area, so that it flows into the gap between the through hole 1b of the lead frame 1 and the boss 4a of the case portion 4 and leads. Even when the adhesive sheet 5 is adhered to one surface of the frame 1, the case portion 4 can be adhered.

【0015】上記の接着が行われた後には、例えばリー
ドフレーム1の外枠1aからの切断切り離し、あるい
は、リードフレーム1の端子部となる部分の成型加工な
ど通常のLEDランプの工程が行われて、図5に示すL
EDランプ10が得られるものとなる。
After the above-described bonding is performed, a normal LED lamp process such as cutting and separating the lead frame 1 from the outer frame 1a or molding a portion of the lead frame 1 to be a terminal portion is performed. And L shown in FIG.
An ED lamp 10 is obtained.

【0016】図6、図7は本発明の別な実施形態であ
り、上記のLEDランプ10においては、LEDチップ
2はケース部4内で大気(屈折率=1)に囲まれるもの
と成っている。よって、例えば屈折率≒3であるLED
チップ2と大気との接触面ではLEDチップ2側に内面
反射を生じて、光の取出し効率が低下するものとなる問
題点を生じる。
FIGS. 6 and 7 show another embodiment of the present invention. In the LED lamp 10 described above, the LED chip 2 is surrounded by the atmosphere (refractive index = 1) in the case portion 4. I have. Therefore, for example, an LED having a refractive index of ≒ 3
At the contact surface between the chip 2 and the atmosphere, internal reflection occurs on the LED chip 2 side, causing a problem that light extraction efficiency is reduced.

【0017】この点の解決方法としては、LEDチップ
2が大気よりも屈折率の高い樹脂中に埋設することが有
効とされているが、本発明の製造方法においてはこの点
にも対応が可能であり、図6に示すようにベース部8に
開口部8aを設け、このベース部8を貼着する接着シー
ト7も対応する形状としておく。
As a solution to this problem, it is effective to bury the LED chip 2 in a resin having a higher refractive index than the atmosphere. However, the manufacturing method of the present invention can cope with this problem. An opening 8a is provided in the base 8 as shown in FIG. 6, and the adhesive sheet 7 to which the base 8 is attached is also formed in a corresponding shape.

【0018】そして、加熱、加圧によるベース部8およ
びケース部4のリードフレーム1への接着を行った後
に、前記開口部8aからエポキシ樹脂など透明樹脂9の
滴下(ポッテング)モールドを行えば、LEDチップ2
とケース部4間は透明樹脂9で充填され、図7に示すL
EDランプ11が得られるものとなる。
After bonding the base portion 8 and the case portion 4 to the lead frame 1 by heating and pressurizing, a dropping (potting) molding of a transparent resin 9 such as an epoxy resin from the opening 8a is performed. LED chip 2
The space between the housing and the case part 4 is filled with a transparent resin 9, as shown in FIG.
An ED lamp 11 is obtained.

【0019】このときには、既にケース部4によりLE
Dランプ11の外観形状は形成されているものであるの
で、上記した滴下モールド時には金型などは不要であ
り、よって、特に成型機なども用意する必要はなく、例
えば定量の樹脂の注入が行えるシリンダーなどで充分で
あり、組立工程への負担の増加も低いものとすることが
できる。
At this time, the LE has already been set by the case 4.
Since the external shape of the D lamp 11 is formed, a mold or the like is not required at the time of the above-described drop molding, and therefore, it is not necessary to prepare a molding machine or the like in particular. For example, a fixed amount of resin can be injected. A cylinder or the like is sufficient, and the increase in the burden on the assembly process can be reduced.

【0020】次いで、上記した本発明の製造方法とする
ときの作用および効果について説明を行う。先ず、本発
明においてはケース部4およびベース部6(8)を接着
シート5(7)で貼着するものであるので、ケース部4
およびベース部6(8)は、通常の樹脂成型機により予
めに形成しておくことが可能となる。
Next, the operation and effects of the above-described manufacturing method of the present invention will be described. First, in the present invention, the case 4 and the base 6 (8) are adhered with the adhesive sheet 5 (7).
And the base part 6 (8) can be formed in advance by a normal resin molding machine.

【0021】従って、LEDランプ10(11)の製造
工程中で高価なトランスファ成型機などを使用すること
はなく、工程数が短縮されると共に設備投資も低減さ
れ、もって、LEDランプ10(11)の生産コストを
低減することが可能となる。また、前記ケース部4ある
いはベース部6(8)を変更するのみで生産工程に負担
を生じることなく各種の形状のLEDランプの製造が可
能となるので、生産品種の切換などが速やかに行えるも
のとなり、更には、LEDチップ2をPDチップに代替
させることで工程に何らの変更もなく受光素子の生産も
可能となり、生産ラインの機動性も格段に向上する。
Therefore, an expensive transfer molding machine or the like is not used in the manufacturing process of the LED lamp 10 (11), and the number of steps is reduced and the capital investment is reduced. Production cost can be reduced. In addition, it is possible to manufacture LED lamps of various shapes without changing the production process only by changing the case portion 4 or the base portion 6 (8). Further, by substituting the LED chip 2 with the PD chip, it becomes possible to produce the light receiving element without any change in the process, and the mobility of the production line is remarkably improved.

【0022】[0022]

【発明の効果】以上に説明したように本発明により、リ
ードフレームの半導体チップが搭載された側の面からケ
ース部を係合させておき、その背面から熱可塑性の接着
剤による接着シートを貼着すると共にベース部を重ね合
わせ、この状態で前記ケース部と前記ベース部とで前記
リードフレームを挟む方向への加圧を行いながら加熱し
て接着シートを溶融させ前記リードフレーム、ケース
部、ベース部の一体化を行う光電変換素子の製造方法と
したことで、第一には、通常の成型機で予めに成型して
おいたケース部あるいはベース部を採用可能として、L
EDランプの生産工程中でケース部あるいはベース部を
形成するという工程を排除し、生産工程の短縮と、高価
なトランスファ成型機を不要として、この種のLEDラ
ンプなど光電変換素子のコストダウンに極めて優れた効
果を奏するものである。
As described above, according to the present invention, the case portion is engaged with the surface of the lead frame on which the semiconductor chip is mounted, and an adhesive sheet made of a thermoplastic adhesive is attached from the back surface. At this time, the base portion is overlapped, and in this state, the adhesive is melted by heating while applying pressure in a direction to sandwich the lead frame between the case portion and the base portion to melt the adhesive sheet. First, by adopting a method of manufacturing a photoelectric conversion element that integrates parts, a case part or a base part that has been molded in advance with a normal molding machine can be adopted, and L
Eliminates the process of forming the case or base in the ED lamp production process, shortening the production process and eliminating the need for expensive transfer molding machines, greatly reducing the cost of photoelectric conversion elements such as LED lamps of this type. It has excellent effects.

【0023】また、本発明によれば、LEDランプの生
産はリードフレームへのケース部とベース部との貼着で
良いものとなり、これらケース部とベース部との形状変
更にはそれ程に生産工程の変更を要しないものとなるの
で、例えば発光用、受光用など用途が異なるものを含む
多品種少量生産などにも対応が可能となり、生産ライン
の機動性が向上するという優れた効果も併せて奏するも
のとなる。
Further, according to the present invention, the production of the LED lamp can be achieved by sticking the case portion and the base portion to the lead frame. It does not need to be changed, so it is possible to cope with high-mix low-volume production including those with different uses such as light emission and light reception, and also has the excellent effect of improving the mobility of the production line. Will play.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明に係る光電変換素子(LEDランプ)
の製造方法の第一の工程を示す平面図である。
FIG. 1 shows a photoelectric conversion element (LED lamp) according to the present invention.
FIG. 5 is a plan view showing a first step of the manufacturing method.

【図2】 同じく本発明に係る製造方法の第二の工程を
示す断面図である。
FIG. 2 is a sectional view showing a second step of the manufacturing method according to the present invention.

【図3】 同じく本発明に係る製造方法の第三の工程を
示す断面図である。
FIG. 3 is a cross-sectional view showing a third step of the manufacturing method according to the present invention.

【図4】 同じく本発明が採用する接着シートの特性を
示すグラフである。
FIG. 4 is a graph showing characteristics of an adhesive sheet employed in the present invention.

【図5】 本発明に係る製造方法により製造されたLE
Dランプを示す断面図である。
FIG. 5 shows an LE manufactured by the manufacturing method according to the present invention.
It is sectional drawing which shows D lamp.

【図6】 同じく本発明に係る製造方法の別の実施形態
を貼着工程の完了後の状態で示す断面図である。
FIG. 6 is a sectional view showing another embodiment of the manufacturing method according to the present invention in a state after completion of the attaching step.

【図7】 別の実施形態により得られる光電変換素子
(LEDランプ)を示す断面図である。
FIG. 7 is a cross-sectional view showing a photoelectric conversion element (LED lamp) obtained according to another embodiment.

【図8】 従来例を示す断面図である。FIG. 8 is a sectional view showing a conventional example.

【図9】 別の従来例を示す断面図である。FIG. 9 is a sectional view showing another conventional example.

【符号の説明】[Explanation of symbols]

1……リードフレーム 1a……外枠 1b……貫通孔 2……LEDチップ 3……ワイヤ 4……ケース部 4a……ボス 5、7……接着シート 6、8……ベース部 8a……開口部 9……透明樹脂 10、11……LEDランプ(光電変換素子) DESCRIPTION OF SYMBOLS 1 ... Lead frame 1a ... Outer frame 1b ... Through-hole 2 ... LED chip 3 ... Wire 4 ... Case part 4a ... Boss 5, 7 ... Adhesive sheet 6, 8 ... Base part 8a ... Opening 9: Transparent resin 10, 11: LED lamp (photoelectric conversion element)

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 リードフレームの半導体チップが搭載さ
れた側の面からケース部を係合させておき、その背面か
ら熱可塑性の接着剤による接着シートを貼着すると共に
ベース部を重ね合わせ、この状態で前記ケース部と前記
ベース部とで前記リードフレームを挟む方向への加圧を
行いながら加熱して接着シートを溶融させ前記リードフ
レーム、ケース部、ベース部の一体化を行うことを特徴
とする光電変換素子の製造方法。
1. A case portion is engaged with a surface of a lead frame on which a semiconductor chip is mounted, an adhesive sheet made of a thermoplastic adhesive is adhered from the back surface, and a base portion is overlapped. It is characterized in that in this state, the lead frame, the case portion and the base portion are integrated by heating while applying pressure in a direction sandwiching the lead frame between the case portion and the base portion to melt the adhesive sheet. Of manufacturing a photoelectric conversion element.
【請求項2】 前記熱可塑性の接着剤がエポキシ樹脂で
あることを特徴とする請求項1記載の光電変換素子の製
造方法。
2. The method according to claim 1, wherein the thermoplastic adhesive is an epoxy resin.
【請求項3】 前記半導体チップがLEDチップである
ことを特徴とする請求項1または請求項2記載の光電変
換素子の製造方法。
3. The method according to claim 1, wherein the semiconductor chip is an LED chip.
【請求項4】 前記半導体チップがPDチップであるこ
とを特徴とする請求項1または請求項2記載の光電変換
素子の製造方法。
4. The method according to claim 1, wherein the semiconductor chip is a PD chip.
【請求項5】 前記半導体チップがLEDチップとPD
チップまたは受発光一体型チップであることを特徴とす
る請求項1または請求項2記載の光電変換素子の製造方
法。
5. The semiconductor chip is an LED chip and a PD.
The method for manufacturing a photoelectric conversion element according to claim 1, wherein the method is a chip or an integrated light receiving and emitting chip.
【請求項6】 請求項1〜請求項5何れか1に記載の製
造方法により製造されたことを特徴とする光電変換素
子。
6. A photoelectric conversion element manufactured by the manufacturing method according to claim 1. Description:
JP16548299A 1999-06-11 1999-06-11 Photoelectric conversion element and method for manufacturing the same Expired - Lifetime JP3449538B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16548299A JP3449538B2 (en) 1999-06-11 1999-06-11 Photoelectric conversion element and method for manufacturing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16548299A JP3449538B2 (en) 1999-06-11 1999-06-11 Photoelectric conversion element and method for manufacturing the same

Publications (2)

Publication Number Publication Date
JP2000353828A true JP2000353828A (en) 2000-12-19
JP3449538B2 JP3449538B2 (en) 2003-09-22

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Country Status (1)

Country Link
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