JP2000343620A - Production condition setting method in production of endless belt, and method and apparatus for producing endless belt - Google Patents

Production condition setting method in production of endless belt, and method and apparatus for producing endless belt

Info

Publication number
JP2000343620A
JP2000343620A JP15642899A JP15642899A JP2000343620A JP 2000343620 A JP2000343620 A JP 2000343620A JP 15642899 A JP15642899 A JP 15642899A JP 15642899 A JP15642899 A JP 15642899A JP 2000343620 A JP2000343620 A JP 2000343620A
Authority
JP
Japan
Prior art keywords
heating
coating
endless belt
solution
coating liquid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP15642899A
Other languages
Japanese (ja)
Inventor
Minoru Matsuo
稔 松尾
Akiko Tanaka
亜希子 田中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ricoh Co Ltd
Original Assignee
Ricoh Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ricoh Co Ltd filed Critical Ricoh Co Ltd
Priority to JP15642899A priority Critical patent/JP2000343620A/en
Publication of JP2000343620A publication Critical patent/JP2000343620A/en
Withdrawn legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To control a coating soln. to a desired drying state by preliminarily grasping the wt. ratio of the solid of the coating soln. per a unit area in the coating region in a mold to set a heating state bringing the coating soln. to a desired drying state. SOLUTION: If the ratio of the solid wt. of a polyamide acid soln. per a unit area in the coating region in a mold is cleared, the amt. to be evaporated of a solvent is estimated until a coating soln. becomes a contact drying state, that is, the wt. ratio of the residual solvent in the coating soln. becomes 0.25 γwith respect to the wt. ratio γ of the solid in the coating solution. Therefore, if the relation of the evaporation amt. of a solvent to the heating condition of the polyamide acid soln. is preliminarily calculated by experimentation, a heating condition drying the polyamide acid soln. to a contact drying state can be set. By this constitution, the lowering of production efficiency by excessive drying or release demolding inferiority after molding is eliminated and the liquid dripping or thickness irregularity after coating caused by drying insufficiency can be eliminated.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、塗布液を筒状の型
内に塗布し、該塗布液を加熱して乾燥固化させて無端状
ベルトを製造する無端状ベルトの製造方法における製造
条件設定方法に関するものである。また、本発明は、ポ
リイミドの前駆体溶液を筒状の型内に塗布し、該溶液を
加熱して乾燥固化させてポリイミドの無端状ベルトを製
造する無端状ベルトの製造方法に関するものである。ま
た、本発明は、塗布液が塗布されて使用される筒状の型
と、該塗布液を該型内面に塗布した状態で該塗布液を加
熱する加熱手段とを備え、該加熱により該塗布液を乾燥
固化させて無端状ベルトを製造する無端状ベルトの製造
装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for setting an endless belt for producing an endless belt by applying a coating solution in a cylindrical mold, heating and drying and solidifying the coating solution to produce an endless belt. It is about the method. In addition, the present invention relates to a method for producing an endless belt for producing a polyimide endless belt by applying a polyimide precursor solution in a cylindrical mold and heating and drying and solidifying the solution. The present invention also includes a cylindrical mold to which the coating liquid is applied and used, and heating means for heating the coating liquid in a state where the coating liquid is applied to the inner surface of the mold, and The present invention relates to an endless belt manufacturing apparatus that manufactures an endless belt by drying and solidifying a liquid.

【0002】[0002]

【従来の技術】従来、継ぎ目のない無端状ベルトが種々
のベルト装置に用いられている。例えば、電子写真複写
機、ファクシミリ、あるいはプリンタ等の画像形成装置
においては、トナー画像又は転写材の担持体としての転
写ベルトとして採用されている。
2. Description of the Related Art Conventionally, seamless endless belts have been used in various belt devices. For example, in an image forming apparatus such as an electrophotographic copying machine, a facsimile, or a printer, a transfer belt as a carrier for a toner image or a transfer material is employed.

【0003】上記転写ベルトの製造方法としては、従来
から遠心成型法が利用されている。以下に、遠心成型法
によるポリイミドの転写ベルトの製造方法を説明する。
ポリイミドは、上記画像形成装置の転写ベルトとして使
用する際に要求される、難燃性、強度、電気的安定性を
満たす材質であり、特に、強度や摩擦帯電性において期
待されている材質である。
As a method for manufacturing the above-mentioned transfer belt, a centrifugal molding method has been conventionally used. Hereinafter, a method for manufacturing a polyimide transfer belt by a centrifugal molding method will be described.
Polyimide is a material that satisfies flame retardancy, strength, and electrical stability required when used as a transfer belt of the image forming apparatus, and is a material that is particularly expected in strength and triboelectric charging. .

【0004】円筒状の遠心成型用の型内面に、塗布液と
してのポリイミド前駆体溶液をスプレーで塗布し、ある
いはノズルから流し込み、該型を高速回転させる。この
遠心力により該溶液が流延し、該型内周面にポリイミド
前駆体溶液の無端膜を形成する。引き続き、型を回転さ
せたままで、ポリイミド前駆体溶液中の溶剤分を加熱等
の手段によって蒸発させ、無端膜を乾燥固化する。さら
に、該無端膜を加熱してイミド閉環させ、硬化処理し、
次いで、冷却を経て無端膜を型から剥離することによ
り、ポリイミドの転写ベルトを得ることができる。な
お、この加熱による硬化処理は、ポリイミド前駆体の無
端膜を遠心成型用の型から取り外して行ってもよい。
[0004] A polyimide precursor solution as a coating solution is applied to the inner surface of a cylindrical centrifugal mold by spraying or poured from a nozzle, and the mold is rotated at high speed. Due to this centrifugal force, the solution is cast to form an endless film of the polyimide precursor solution on the inner peripheral surface of the mold. Subsequently, while the mold is being rotated, the solvent in the polyimide precursor solution is evaporated by means such as heating, and the endless film is dried and solidified. Further, the endless film is heated to close the imide ring, cured,
Next, the endless film is separated from the mold through cooling, whereby a polyimide transfer belt can be obtained. The curing treatment by heating may be performed by removing the endless film of the polyimide precursor from the mold for centrifugal molding.

【0005】このような遠心成型法における無端膜の成
膜条件としては、上記型の内径をD、回転角速度をω
(sec-1)とすると、ω=42.3/(D)1/2の関係
を満たす必要があることが知られている。これは、型の
水平回転時に、該型上部の塗布液が重力によって落下し
ないぎりぎりの条件に安全係数をかけたものである。こ
のぎりぎりの条件は、型の回転による遠心力の大きさを
決める加速度Dωと塗布液の重力加速度g=980と
が釣り合うω=31.3/(D)1/2という条件であ
る((株)高分子刊行会「FRP成形の実際」)。そし
て、型の回転数R(rpm)は、ω=2π×60/Rより求
められるので、上記関係を満たすように回転数Rを設定
している。
The conditions for forming an endless film in such a centrifugal molding method are as follows: the inner diameter of the mold is D, and the rotational angular velocity is ω.
It is known that if (sec −1 ), it is necessary to satisfy the relationship of ω = 42.3 / (D) 1/2 . This is obtained by multiplying the condition just before the application liquid on the upper part of the mold does not drop by gravity during the horizontal rotation of the mold by a safety factor. Conditions for this borderline is a condition that the gravitational acceleration g = 980 is balanced ω = 31.3 / (D) 1/2 of the acceleration d [omega 2 which determines the size of the coating liquid centrifugal force due to rotation of the mold (( Co., Ltd., “FRP molding practice”). Since the rotational speed R (rpm) of the mold is obtained from ω = 2π × 60 / R, the rotational speed R is set so as to satisfy the above relationship.

【0006】ところで、上記無端膜の乾燥固化後に上記
型の回転を停止するときには、無端膜の加熱乾燥が不充
分であると、流動して液だれや膜厚ばらつきが生じてし
まう。これを防ぐためには、無端膜が完全に乾燥固化し
た後に型の回転を停止すればよいが、無端膜を完全に乾
燥させるために加熱時間を必要以上に長くしすぎたり、
加熱温度を高くしすぎたりすると、生産効率を低下させ
てしまう。また、過剰加熱により無端膜が乾燥固化しす
ぎると、型の種類によっては、型面との接着力を増大さ
せて膜の剥離脱型が困難になるという不具合が生じる。
When the rotation of the mold is stopped after the endless film is dried and solidified, if the heating and drying of the endless film are insufficient, the endless film flows and causes dripping and unevenness in film thickness. In order to prevent this, the rotation of the mold may be stopped after the endless film is completely dried and solidified, but the heating time is excessively longer than necessary to completely dry the endless film,
If the heating temperature is set too high, the production efficiency decreases. Further, if the endless film is excessively dried and solidified due to excessive heating, depending on the type of the mold, a problem arises in that the adhesive force to the mold surface is increased and the film is difficult to peel off and remove.

【0007】このような問題を解決するために、無端膜
の乾燥固化状態を、過剰な乾燥による生産効率の低下や
膜の剥離脱型不良がなく、且つ乾燥不足による塗布膜の
液だれや膜厚ばらつきのない最適な状態に制御すること
が望まれていた。
[0007] In order to solve such a problem, the dried and solidified state of the endless film is reduced by reducing the production efficiency due to excessive drying, preventing the film from peeling off and removing the mold, and by dripping the coating film due to insufficient drying. It has been desired to control the thickness to an optimum state without variation.

【0008】[0008]

【発明が解決しようとする課題】本発明は以上の背景に
鑑みなされたものであり、その目的とするところは、塗
布液の乾燥状態を、過剰な乾燥による生産効率の低下や
成型後の剥離脱型不良がなく、且つ乾燥不足による塗布
液の液だれや厚さばらつきのない最適な状態に制御する
ことのできる無端状ベルトの製造方法における製造条件
設定方法、無端状ベルトの製造方法、及び無端状ベルト
の製造装置を提供することである。
SUMMARY OF THE INVENTION The present invention has been made in view of the above background, and it is an object of the present invention to reduce the drying state of a coating solution by lowering production efficiency due to excessive drying and peeling after molding. A method for setting an endless belt, a method for manufacturing an endless belt, and a method for manufacturing an endless belt that can be controlled to an optimum state without a demolding defect and without dripping of an application liquid or thickness variation due to insufficient drying. An object of the present invention is to provide an apparatus for manufacturing an endless belt.

【0009】[0009]

【課題を解決するための手段】上記目的を達成するため
に、請求項1の発明は、塗布液を筒状の型内に塗布し、
該塗布液を加熱して乾燥固化させて無端状ベルトを製造
する無端状ベルト製造方法における製造条件設定方法に
おいて、該型内の塗布領域における単位面積当たりの塗
布液の固形分重量の割合を計測し、該計測結果に基づい
て、該塗布液の加熱条件を設定することを特徴とするも
のである。
Means for Solving the Problems In order to achieve the above object, the invention of claim 1 is to apply a coating liquid in a cylindrical mold,
In a method for setting an endless belt in which an endless belt is manufactured by heating and drying and solidifying the coating solution, a ratio of a solid content weight of the coating solution per unit area in a coating region in the mold is measured. The heating condition of the coating liquid is set based on the measurement result.

【0010】塗布液の乾燥状態は、塗布液中の固形分重
量の割合で決まるため、使用する塗布液の固形分重量の
割合を予め把握すれば、該塗布液を所望の乾燥状態にす
るような加熱条件を推測することができる。そこで、こ
の請求項1の無端状ベルト製造方法における製造条件設
定方法においては、型内の塗布領域における単位面積当
たりの塗布液の固形分重量の割合を計測し、該計測結果
に基づいて、該塗布液の加熱条件を設定することによ
り、塗布液を所望の乾燥状態に制御することが可能とな
る。これにより、塗布液の乾燥状態を、過剰な乾燥によ
る生産効率の低下や遠心成型後の剥離脱型不良がなく、
且つ乾燥不足による塗布液の液だれや厚さばらつきのな
い最適な状態に制御することができる。
The dry state of the coating solution is determined by the ratio of the solid weight in the coating solution. Therefore, if the ratio of the solid weight of the coating solution to be used is grasped in advance, the coating solution can be dried to a desired dry state. It is possible to estimate a suitable heating condition. Therefore, in the method for setting the production conditions in the method for producing an endless belt according to claim 1, the ratio of the solid content weight of the application liquid per unit area in the application region in the mold is measured, and based on the measurement result, By setting the heating conditions for the coating liquid, the coating liquid can be controlled to a desired dry state. As a result, the drying state of the coating liquid is reduced, and there is no deterioration in production efficiency due to excessive drying or peeling-off failure after centrifugal molding.
In addition, it is possible to control the coating liquid to an optimum state without dripping or thickness variation due to insufficient drying.

【0011】請求項2の発明は、請求項1の無端状ベル
トの製造方法における製造条件設定方法において、上記
塗布液が常温から上記加熱時の所定の設定温度に達した
ときの単位面積当たりの重量をW、加熱後の重量を
W、塗布液の固形分重量の割合をγ、設定温度に達して
からの加熱の時間をtとすると、
According to a second aspect of the present invention, there is provided the endless belt manufacturing method according to the first aspect, wherein the coating liquid per unit area when the coating liquid reaches a predetermined set temperature at the time of the heating from normal temperature. When the weight is W 0 , the weight after heating is W, the ratio of the solid content weight of the coating liquid is γ, and the heating time after reaching the set temperature is t,

【数2】W=W(α・exp(−βt)+γ) の関係から、上記加熱の時間tを設定することを特徴と
するものである。
## EQU2 ## The heating time t is set based on the following relationship: W = W 0 (α · exp (−βt) + γ).

【0012】請求項2の無端状ベルトの製造方法におけ
る製造条件設定方法においては、
According to a second aspect of the present invention, there is provided an endless belt manufacturing method.

【数3】W=W(α・exp(−βt)+γ) の関係から、塗布液が所定の設定温度に達した後の加熱
時間tを設定する。ここで、数1は、加熱条件に対応し
た塗布液重量変化を表す近似式である。上述したよう
に、塗布液の乾燥状態は、塗布液中の固形分重量の割合
で決まるため、使用する塗布液の固形分重量の割合γが
判れば、所望の乾燥状態となるような加熱後の塗布液重
量Wを推測できる。したがって、数1を用いて、加熱条
件tを設定することができる。
From the relationship of W = W 0 (α · exp (−βt) + γ), a heating time t after the coating liquid reaches a predetermined set temperature is set. Here, Equation 1 is an approximate expression representing a change in the weight of the coating liquid corresponding to the heating conditions. As described above, the drying state of the coating solution is determined by the ratio of the solid content weight in the coating solution. Can be estimated. Therefore, the heating condition t can be set using Equation 1.

【0013】請求項3の発明は、ポリイミドの前駆体溶
液を筒状の型内に塗布し、該溶液を加熱して乾燥固化さ
せてポリイミドの無端状ベルトを製造する無端状ベルト
の製造方法において、該型内の塗布領域における単位面
積当たりの該溶液の固形分重量の割合をγとすると、加
熱後の該溶液中の残留溶剤の割合が0.25γ以下とな
るように、該加熱条件を設定することを特徴とするもの
である。
According to a third aspect of the present invention, there is provided a method for producing an endless belt of a polyimide, comprising applying a polyimide precursor solution in a cylindrical mold, heating and drying and solidifying the solution to produce a polyimide endless belt. When the ratio of the solid content weight of the solution per unit area in the coating region in the mold is γ, the heating conditions are adjusted so that the ratio of the residual solvent in the solution after heating becomes 0.25γ or less. It is characterized by setting.

【0014】加熱条件を種々変化させ塗布液を加熱する
実験を行ったところ、ポリイミドの前駆体溶液中の初期
の固形分の割合に関わらず、乾燥不足による液だれや厚
さばらつきが発生しない最低レベルの乾燥状態となるの
は、乾燥後の塗布液の固形分と残留溶剤の割合が3対1
のときであることがわかった。そこで、この無端状ベル
トの製造方法においては、ポリイミドの前駆体溶液の固
形分重量の割合をγとすると、加熱後の残留溶剤の割合
が0.25γ以下となるように、加熱条件を設定するこ
とにより、乾燥不足による該溶液の液だれや厚さばらつ
きを防止できる。
An experiment was conducted in which the coating solution was heated under various heating conditions, and it was found that, regardless of the initial solid content in the polyimide precursor solution, dripping due to insufficient drying and thickness variation did not occur. The level of dryness is such that the ratio of the solid content of the coating solution after drying to the residual solvent is 3: 1.
It turned out that it was time. Therefore, in this method for producing an endless belt, when the ratio of the solid content weight of the polyimide precursor solution is γ, the heating conditions are set so that the ratio of the residual solvent after heating is 0.25γ or less. This can prevent dripping of the solution and unevenness in thickness due to insufficient drying.

【0015】請求項4の発明は、塗布液が塗布されて使
用される筒状の型と、該塗布液を該型内面に塗布した状
態で該塗布液を加熱する加熱手段とを備え、該加熱によ
り該塗布液を乾燥固化させて無端状ベルトを製造する無
端状ベルトの製造装置において、該型内の塗布領域にお
ける単位面積当たりの該塗布液の固形分重量の割合を計
測する計測手段と、該計測手段で計測された計測結果に
基づいた加熱条件で該塗布液を加熱するように、該加熱
手段を制御する制御手段とを設けたことを特徴とするも
のである。
According to a fourth aspect of the present invention, there is provided a cylindrical mold to which a coating liquid is applied and used, and a heating means for heating the coating liquid with the coating liquid applied to the inner surface of the mold. In an endless belt manufacturing apparatus for manufacturing an endless belt by drying and solidifying the coating liquid by heating, a measuring means for measuring a ratio of a solid content weight of the coating liquid per unit area in a coating area in the mold; And control means for controlling the heating means so as to heat the coating liquid under heating conditions based on the measurement result measured by the measurement means.

【0016】請求項4の無端状ベルトの製造装置におい
ては、計測手段で型内の塗布領域における単位面積当た
りの塗布液の固形分重量の割合を計測し、制御手段によ
り、該計測手段による計測結果に基づいた加熱条件で塗
布液を加熱するように、上記加熱手段を制御する。塗布
液の乾燥状態は、塗布液中の固形分重量の割合で決まる
ため、使用する塗布液の固形分重量の割合を計測すれ
ば、該塗布液を所望の乾燥状態にするような加熱条件で
塗布液を加熱するように制御できる。これにより、塗布
液の乾燥状態を、過剰な乾燥による生産効率の低下や遠
心成型後の剥離脱型不良がなく、且つ乾燥不足による塗
布液の液だれや厚さばらつきのない最適な状態に制御す
ることができる。
In the apparatus for manufacturing an endless belt according to a fourth aspect of the present invention, the ratio of the solid content weight of the coating liquid per unit area in the coating area in the mold is measured by the measuring means, and the measurement is performed by the measuring means by the control means. The heating means is controlled so as to heat the coating solution under heating conditions based on the result. Since the drying state of the coating liquid is determined by the percentage of the solid content weight in the coating liquid, if the percentage of the solid content weight of the coating liquid to be used is measured, the heating conditions are such that the coating liquid is in a desired dry state. It can be controlled to heat the coating liquid. As a result, the drying state of the coating liquid is controlled to an optimum state without a decrease in production efficiency due to excessive drying, a peeling-off failure after centrifugal molding, and no dripping of the coating liquid due to insufficient drying and thickness variation. can do.

【0017】[0017]

【発明の実施の形態】以下、本発明を、遠心成型法を利
用して、電子写真複写機、ファクシミリ、およびプリン
ター等の画像形成装置におけるトナー像又は転写材の担
持体である無端状の転写ベルトを製造する場合に適用し
た一実施形態について説明する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below by using a centrifugal molding method to form an endless transfer which is a carrier for a toner image or a transfer material in an image forming apparatus such as an electrophotographic copying machine, a facsimile, and a printer. One embodiment applied to the case of manufacturing a belt will be described.

【0018】まず、本実施形態の転写ベルト製造方法に
係る遠心成型法について説明する。本実施形態において
は、ポリイミドを基本素材とする転写ベルトを形成す
る。図1は、遠心成型法による無端状の転写ベルト製造
装置の一部であり、遠心成型用の円筒状の型1を、型1
の内周面上に形成された転写ベルト用無端膜2(以下、
単に無端膜2と称する)とともに示す断面図である。図
中の一点鎖線は遠心成型の工程における型1の回転軸線
3を示している。無端膜2は、ベルト原料である塗布液
が遠心成型法により型1内周面に形成されたものであ
る。本実施形態においては、塗布液としてポリアミド酸
溶液を用いた。ポリアミド酸は、熱又は触媒によってイ
ミド閉環することによりポリイミドに変化する性質を有
する。ポリアミド酸溶液は、ポリイミド前駆体溶液を、
有機溶剤であるN−Nジメチルアセトアミド(以下、D
MACと称する)によって希釈したものを使用した。な
お、本実施形態においては、転写ベルトの基本素材とし
てポリイミドを用いたが、これに限定されるものではな
い。
First, the centrifugal molding method according to the transfer belt manufacturing method of the present embodiment will be described. In the present embodiment, a transfer belt using polyimide as a basic material is formed. FIG. 1 shows a part of an endless transfer belt manufacturing apparatus using a centrifugal molding method.
Endless film 2 for a transfer belt formed on the inner peripheral surface of
FIG. The chain line in the figure indicates the rotation axis 3 of the mold 1 in the centrifugal molding process. The endless film 2 is obtained by forming a coating liquid as a belt material on the inner peripheral surface of the mold 1 by a centrifugal molding method. In the present embodiment, a polyamic acid solution was used as a coating liquid. Polyamic acid has a property of being converted into polyimide by imide ring closure by heat or a catalyst. Polyamic acid solution, polyimide precursor solution,
NN dimethylacetamide (hereinafter referred to as D)
MAC). In this embodiment, polyimide is used as a basic material of the transfer belt, but the present invention is not limited to this.

【0019】図1において、周知の遠心成型方法の技術
により型1内周面上に無端膜2を形成する。具体的に
は、上記塗布液としてのポリアミド酸溶液を型1に塗布
し、該型1を1000rpmで高速回転させることにより
所定膜厚の無端膜2を形成する。
In FIG. 1, an endless film 2 is formed on the inner peripheral surface of a mold 1 by a known centrifugal molding technique. Specifically, a polyamic acid solution as the above-mentioned coating solution is applied to a mold 1, and the mold 1 is rotated at a high speed of 1000 rpm to form an endless film 2 having a predetermined thickness.

【0020】次いで、型1を回転させながら、上記のよ
うに形成された無端膜2を図示を省略した加熱手段によ
って加熱し、ポリアミド酸溶液中の溶剤DMACを蒸発
させて無端膜2を乾燥固化させる。そして、無端膜2を
最終的にポリイミドベルトに仕上げるために、さらに加
熱してポリアミド酸溶液からなる無端膜2をイミド閉環
させ、硬化処理する。その後、冷却を経て、型1から剥
離脱型することにより、ポリイミドを基本素材とする転
写ベルトを得る。
Next, while rotating the mold 1, the endless film 2 formed as described above is heated by a heating means (not shown) to evaporate the solvent DMAC in the polyamic acid solution to dry and solidify the endless film 2. Let it. Then, in order to finally finish the endless film 2 into a polyimide belt, the endless film 2 made of a polyamic acid solution is heated to close the imide ring and to perform a curing treatment. Thereafter, after cooling, the transfer belt made of polyimide as a base material is obtained by peeling off the mold 1 and removing the mold.

【0021】ここで、上記の遠心成型法においては、無
端膜2の乾燥固化後に型1の回転を停止するときには、
無端膜2の加熱乾燥が不充分であると、流動して液だれ
や膜厚ばらつきが生じてしまう。一方、これを防ぐため
に、無端膜2を完全に乾燥させようとして加熱時間を必
要以上に長くしすぎたり、加熱温度を高くしすぎたりす
ると、生産効率を低下させてしまう。また、過剰加熱に
より無端膜2が乾燥しすぎると、型1の種類によって
は、型面との接着力を増大させて膜の剥離脱型が困難に
なる。このような問題を解決するためには、無端膜2の
乾燥状態を、過剰な乾燥による生産効率の低下や膜の剥
離脱型不良がなく、且つ乾燥不足による無端膜の液だれ
や膜厚ばらつきのない最適な状態に制御することが望ま
しい。
Here, in the above-mentioned centrifugal molding method, when the rotation of the mold 1 is stopped after the endless film 2 is dried and solidified,
When the heating and drying of the endless film 2 are insufficient, the endless film 2 flows to cause dripping and unevenness in film thickness. On the other hand, if the heating time is made too long or the heating temperature is too high in order to completely dry the endless film 2 in order to prevent this, the production efficiency will be reduced. Also, if the endless film 2 is excessively dried due to excessive heating, depending on the type of the mold 1, the adhesive force to the mold surface is increased, and it becomes difficult to peel and remove the film. In order to solve such a problem, the drying state of the endless film 2 must be adjusted so that there is no decrease in production efficiency due to excessive drying and there is no defective peeling and demolding of the film. It is desirable to control to an optimal state without any.

【0022】ここで、乾燥不足による無端膜の液だれや
膜厚ばらつきの発生しない最低レベルの乾燥状態は、経
験的に、いわゆる指触乾燥と呼ばれる指で軽く触れたと
きに粘着性を感じる程度であることがわかっている。し
たがって、無端膜を指触乾燥レベルに乾燥させて、その
後、別の加熱炉で硬化処理を行えば、無端膜2の乾燥状
態を、過剰な乾燥による生産効率の低下や膜の剥離脱型
不良がなく、且つ乾燥不足による無端膜の液だれや膜厚
ばらつきのない最適な状態に制御できることになる。
Here, the lowest level of the dry state in which the endless film does not drip due to insufficient drying and the thickness variation does not occur is empirically determined to be a degree to which a so-called "touch dry" feels sticky when lightly touched with a finger. I know that Therefore, if the endless film is dried to the touch drying level and then subjected to a curing treatment in another heating furnace, the drying state of the endless film 2 may cause a decrease in production efficiency due to excessive drying or a defect in peeling and demolding of the film. It is possible to control to an optimum state without any dripping of the endless film due to insufficient drying and no variation in film thickness.

【0023】そこで、無端膜を指触乾燥レベルに制御す
る方法を探るため、本発明者等は、固形分の割合を種々
変化させたポリアミド酸溶液を用い、該溶液を加熱温度
及び加熱時間をそれぞれ変化させて加熱処理する実験を
行った。そして、加熱後のポリアミド酸溶液の重量分析
を行ったところ、該溶液が指触乾燥レベルに達した場合
には、該溶液の固形分重量と残留溶剤重量とが一定の割
合にあるということを見いだした。以下に、実験の内容
及び結果を説明する。
Therefore, in order to find a method of controlling the endless film to the touch dry level, the present inventors used a polyamic acid solution in which the ratio of solid content was changed variously, and heated the solution at a heating temperature and a heating time. An experiment was performed in which the heat treatment was performed while changing the respective conditions. When the weight analysis of the heated polyamic acid solution was performed, it was found that when the solution reached the dry-to-touch level, the solid content weight of the solution and the residual solvent weight were in a certain ratio. I found it. The details and results of the experiment will be described below.

【0024】〔実験1〕固形分の割合を種々変化させた
ポリアミド酸溶液を作成し、熱重量分析装置を使用し
て、加熱温度及び加熱時間をそれぞれ変化させて加熱処
理し、加熱後の該溶液の固形分重量及び残留溶剤重量を
測定するとともに、それぞれの乾燥状態を実際に指でさ
わって確認した。図2は、ポリアミド酸溶液の加熱条件
に対する乾燥状態を表すグラフである。縦軸は加熱温度
(℃)、横軸は加熱時間(min)を示す。また、図中○
は、指で触ってもくっつかない、すなわち、塗布液が指
触乾燥レベル以上の乾燥状態であることを表し、×は、
指で触ってくっつく、すなわち、塗布液が乾燥不充分な
状態であることを表している。グラフより、加熱温度が
高いほど、また加熱時間が長いほど、溶剤DMACの蒸
発量が大きく、速く指触乾燥状態に達することが判る。
そして、加熱後のそれぞれの重量分析を行った結果、初
期のポリアミド酸溶液の固形分重量の割合に関係なく、
指触乾燥レベルに達すると、該溶液の固形分重量と残留
溶剤重量は、3対1の割合にあるということが判った。
換言すれば、ポリアミド酸溶液を指触乾燥レベル以上に
乾燥させるためには、該溶液中の固形分重量の割合をγ
とすると、残留溶剤重量の割合が0.25γ以下となる
まで加熱乾燥させればよいことになる。
[Experiment 1] A polyamic acid solution having variously changed solid contents was prepared, and subjected to heat treatment using a thermogravimetric analyzer while changing a heating temperature and a heating time, respectively. The weight of the solid content of the solution and the weight of the residual solvent were measured, and each dried state was actually confirmed by touching with a finger. FIG. 2 is a graph showing a drying state of the polyamic acid solution with respect to a heating condition. The vertical axis shows the heating temperature (° C.), and the horizontal axis shows the heating time (min). Also, in the figure ○
Does not stick even when touched with a finger, that is, the coating liquid is in a dry state at or above the touch dry level.
It indicates that the coating liquid is in an insufficiently dried state by touching with a finger. From the graph, it can be seen that the higher the heating temperature and the longer the heating time, the larger the amount of the solvent DMAC evaporated, and the faster the touch-dry state is reached.
And, as a result of performing each weight analysis after heating, regardless of the ratio of the solid content weight of the initial polyamic acid solution,
Upon reaching the touch dry level, it was found that the solids weight and residual solvent weight of the solution were in a 3 to 1 ratio.
In other words, in order to dry the polyamic acid solution to a touch dry level or higher, the proportion of the solid weight in the solution should be γ.
Then, heating and drying may be performed until the ratio of the residual solvent weight becomes 0.25γ or less.

【0025】上記実験1の結果より、型1内の塗布領域
における単位面積当たりのポリアミド酸溶液の固形分重
量の割合が判れば、指触乾燥状態となる時、すなわち、
塗布液中の残留溶剤重量の割合が固形分重量の割合γに
対して0.25γとなるまでに、どのくらいの量の溶剤
を蒸発させればよいかを推定することができる。したが
って、例えば、ポリアミド酸溶液の加熱条件に対する溶
剤蒸発量の関係を予め実験等で求めておけば、ポリアミ
ド酸溶液を指触乾燥レベルに乾燥させるような加熱条件
の設定が可能になる。
If the ratio of the solid content weight of the polyamic acid solution per unit area in the coating area in the mold 1 is known from the result of the above experiment 1, when the touch-dry state is obtained,
It is possible to estimate how much solvent should be evaporated until the ratio of the residual solvent weight in the coating liquid becomes 0.25γ with respect to the solid content ratio γ. Therefore, for example, if the relationship between the heating conditions of the polyamic acid solution and the evaporation amount of the solvent is determined in advance by experiments or the like, it is possible to set the heating conditions such that the polyamic acid solution is dried to the touch dry level.

【0026】〔実験2〕次に、上記実験1と同様のポリ
アミド酸溶液及び熱重量分析装置を使用して、所定の加
熱温度で該溶液を加熱しながら、該溶液重量の時間変化
を測定した結果について説明する。図3は、ポリアミド
酸溶液を以下の3種の温度で加熱したときの、加熱時間
に対する重量変化を示すグラフである。縦軸はポリアミ
ド酸溶液重量(任意単位)、横軸は加熱時間t(min)
を示す。なお、グラフの加熱時間t=0(min)は、常
温のポリアミド酸溶液を加熱して所定温度に達した時点
であり、グラフはポリアミド酸溶液が所定温度に維持さ
れた状態での重量変化を表している。加熱温度は実線a
の150℃、波線bの100℃、一点鎖線cの70℃の
3種類である。グラフより、ポリアミド酸溶液重量の変
化は、時間tに対して初期重量から指数関数的に変化す
ることがわかる。回帰式を求めてみると、
[Experiment 2] Next, using the same polyamic acid solution and the thermogravimetric analyzer as in Experiment 1, the change over time of the solution weight was measured while heating the solution at a predetermined heating temperature. The results will be described. FIG. 3 is a graph showing a change in weight with respect to heating time when the polyamic acid solution is heated at the following three temperatures. The vertical axis is the weight of the polyamic acid solution (arbitrary unit), and the horizontal axis is the heating time t (min).
Is shown. The heating time t = 0 (min) in the graph is the time when the polyamic acid solution at room temperature was heated and reached the predetermined temperature, and the graph shows the weight change in the state where the polyamic acid solution was maintained at the predetermined temperature. Represents. The heating temperature is indicated by the solid line a.
150.degree. C., 100.degree. C. of the wavy line b, and 70.degree. C. of the dashed line c. The graph shows that the change in the polyamic acid solution weight changes exponentially from the initial weight with respect to time t. Finding the regression equation,

【数4】W=W(α・exp(−βt)+γ) W:所定温度に達した後の単位面積当たりのポリアミ
ド酸溶液重量、α:比例定数、 β:時間に関する減衰
率(時定数)、 γ:固形分比率 となり、この式で再現性をもって充分近似できることが
わかった。また、グラフより、定数βは加熱温度Tの関
数であり、加熱温度Tが高いほど大きい値となることが
わかる。そして、実験結果から得られる定数βの値は、
それぞれの加熱温度Tにおける溶剤DMACの飽和蒸気
圧と良好に対応することもわかったが、このことは、加
熱温度Tと飽和蒸気圧との関係のクラウジウスの理論式
からも裏付けされる。
W = W 0 (α · exp (−βt) + γ) W 0 : weight of polyamic acid solution per unit area after reaching a predetermined temperature, α: proportionality constant, β: decay rate with respect to time (hour Constant), γ: solid content ratio, and it was found that this formula can be sufficiently approximated with reproducibility. The graph also shows that the constant β is a function of the heating temperature T, and the constant β increases as the heating temperature T increases. And the value of the constant β obtained from the experimental results is
It was also found that the solvent and DMAC correspond well to the saturated vapor pressure at the respective heating temperatures T, which is supported by Clausius's theoretical formula of the relationship between the heating temperature T and the saturated vapor pressure.

【0027】また、指触乾燥レベルでのポリアミド酸溶
液重量Wは、上記実験1の結果より、
The weight W of the polyamic acid solution at the touch dry level was determined from the result of Experiment 1 above.

【数5】W=1.25W・γ で表すことができる。よって、上記数1及び数2より、## EQU5 ## It can be expressed by W = 1.25W 0 · γ. Therefore, from the above equations 1 and 2,

【数6】 W(α・exp(−βt)+γ)=1.25W・γ を導くことができ、数3より、所定の設定時間に達して
から指触乾燥レベルに達するまでの加熱時間tは、
W 0 (α · exp (−βt) + γ) = 1.25 W 0 · γ can be derived, and from Equation 3, heating from reaching a predetermined set time to reaching the touch dry level Time t is

【数7】t=−ln(0.25γ/α)/β で表すことができる。## EQU7 ## t = -ln (0.25γ / α) / β

【0028】上記数4から明らかなように、予め実験で
定数α及び加熱温度に対応した定数βを求めておき、ポ
リアミド酸溶液重量の固形分の割合γが判れば、所定の
設定時間に達してから指触乾燥レベルに達するまでの加
熱時間tを求めることができることになる。
As is apparent from the above equation (4), the constant α and the constant β corresponding to the heating temperature are determined in advance by experiments, and if the solid content ratio γ of the polyamic acid solution is known, the predetermined set time is reached. After that, the heating time t until the touch dry level is reached can be determined.

【0029】次に、実際に遠心成型されたポリアミド酸
溶液の無端膜2(図1参照)について加熱乾燥を行い、
乾燥状態を評価した結果を説明する。この評価は、回転
する型1内部の無端膜2を、後述する加熱時間に変化さ
せて加熱し、加熱終了後、型1の回転停止した時の無端
膜2の乾燥状態を観察することによって行ったものであ
る。さらに、乾燥させた無端膜2を、その後別の加熱炉
で300℃30分の再加熱して硬化処理した後の成膜状
態と、型1からの剥離脱型の状況も評価した。ポリアミ
ド酸溶液は、ポリイミド前駆体溶液をDMACによって
30%に希釈したものを使用した。なお、該溶液重量の
固形分の割合は15%(γ=0.15)、比重は1.4
である。
Next, the endless film 2 (see FIG. 1) of the polyamic acid solution actually formed by centrifugal molding was dried by heating.
The result of evaluating the dry state will be described. This evaluation is performed by heating the endless film 2 inside the rotating mold 1 by changing the heating time to be described later, and observing the dry state of the endless film 2 when the rotation of the mold 1 is stopped after the heating. It is a thing. Further, the dried endless film 2 was then reheated in another heating furnace at 300 ° C. for 30 minutes to perform a hardening treatment, and the state of film formation after peeling off from the mold 1 was also evaluated. As the polyamic acid solution, a solution obtained by diluting a polyimide precursor solution to 30% with DMAC was used. The solid content of the solution was 15% (γ = 0.15), and the specific gravity was 1.4.
It is.

【0030】図1において、内径180mmの型1を1
000rpmで高速回転させ、上記ポリアミド酸溶液か
らなる無端膜2を成型した。塗布幅は、型1の内周面両
端部に配置した図示しない該溶液の堰き止め用部材(高
さ2mm)を除いて500mmであり、ねらいの膜厚1
00μmに対して液厚み900μmとした。
In FIG. 1, a mold 1 having an inner diameter of 180 mm
By rotating at a high speed of 000 rpm, an endless film 2 made of the above polyamic acid solution was molded. The coating width was 500 mm except for a member (height: 2 mm) for blocking the solution (not shown) arranged at both ends of the inner peripheral surface of the mold 1.
The liquid thickness was 900 μm for 00 μm.

【0031】なお、熱重量分析の実験より、α=0.2
07、β=0.0711(T=70℃)、β=0.13
1(T=100℃)、β=0.2135(T=150
℃)が得られており、上記数4より、この場合ポリアミ
ド酸溶液が指触乾燥レベルに達する時間tは、24分
(T=70℃)、13分(T=100℃)、8分(T=
150℃)程度であることがわかっている。この評価で
は、加熱温度を100℃に設定し、上記数4より得られ
た加熱時間である13分に近い範囲で、加熱時間を変化
させて加熱した。
From an experiment of thermogravimetric analysis, α = 0.2
07, β = 0.711 (T = 70 ° C.), β = 0.13
1 (T = 100 ° C.), β = 0.2135 (T = 150
° C), and from the above equation (4), the time t at which the polyamic acid solution reaches the touch dry level in this case is 24 minutes (T = 70 ° C), 13 minutes (T = 100 ° C), and 8 minutes (T = 100 ° C). T =
150 ° C.). In this evaluation, the heating temperature was set to 100 ° C., and the heating time was changed within a range close to 13 minutes, which is the heating time obtained from Equation 4 above, and heating was performed.

【0032】下表1に、上記評価結果を示す。Table 1 below shows the evaluation results.

【表1】 [Table 1]

【0033】表1の実施例1乃至3で示すように、加熱
時間が上記数4より得られた加熱時間である13分より
も長い15〜20分のときは、液だれや膜厚ばらつきも
なく良好な乾燥状態であり、また、硬化処理後の無端膜
2の成膜状態及び型1からの剥離脱型も容易であること
がわかった。一方、表1の比較例1及び2で示すよう
に、加熱時間が13分よりも短い5分及び10分のとき
は、型1の回転を停止すると、膜が流動変形してしまっ
た。さらに、再加熱中には、流動変形によって均一に硬
化されず、膜の一部が浮き収縮してしまった。
As shown in Examples 1 to 3 in Table 1, when the heating time is 15 to 20 minutes longer than the heating time of 13 minutes obtained from the above equation 4, the dripping and the variation in the film thickness are also reduced. It was found that the film was in a good dry state, and that the endless film 2 after the curing treatment was easily formed and the mold was easily peeled off from the mold 1. On the other hand, as shown in Comparative Examples 1 and 2 in Table 1, when the heating time was 5 minutes or 10 minutes shorter than 13 minutes, when the rotation of the mold 1 was stopped, the film flow-deformed. Further, during the reheating, the film was not uniformly cured by the flow deformation, and a part of the film floated and shrunk.

【0034】以上、本実施形態によれば、型内の塗布領
域における単位面積当たりのポリアミド酸溶液の固形分
重量の割合を計測し、該計測結果に基づいて、該溶液の
加熱条件を設定することにより、該溶液を指触乾燥に制
御することが可能となる。これにより、過剰な乾燥によ
る生産効率の低下や成型後の剥離脱型不良がなく、且つ
乾燥不足による塗布液の液だれや厚さばらつきのない最
適な状態に制御することができる。また、予め計測した
ポリアミド酸溶液の固形分重量の割合に基づいて加熱条
件を設定できるので、ポリアミド酸溶液の加熱乾燥工程
を自動化することができる。
As described above, according to this embodiment, the ratio of the solid content weight of the polyamic acid solution per unit area in the coating region in the mold is measured, and the heating condition of the solution is set based on the measurement result. This makes it possible to control the solution to dry to the touch. Accordingly, it is possible to control the production state to an optimum state without a decrease in production efficiency due to excessive drying or a peeling / demolding defect after molding, and without dripping of the coating liquid or thickness variation due to insufficient drying. Further, since the heating conditions can be set based on the ratio of the solid content weight of the polyamic acid solution measured in advance, the heating and drying step of the polyamic acid solution can be automated.

【0035】なお、上記実施形態においては、上記転写
ベルト製造装置に、上記型内の塗布領域における単位面
積当たりのポリアミド酸溶液の固形分重量の割合を計測
する計測手段と、該計測手段で計測された計測結果に基
づいた加熱条件で該容液を加熱するように、加熱手段を
制御する制御手段とを設け、これにより、該溶液を指触
乾燥状態に制御してもよい。図4に、加熱手段を制御す
る制御系の一構成例であるブロック図を示す。この制御
系は、CPU、RAM、ROM、I/Oインタフェース
などからなる制御手段としての制御装置100を備えて
いる。この制御装置100には、上記型内の塗布領域に
おける単位面積当たりのポリアミド酸溶液の固形分重量
の割合を計測する計測手段としての計測装置101が接
続され、計測装置101からの信号が入力される。ま
た、制御装置100には、型内に塗布されたのポリアミ
ド酸溶液を加熱する加熱手段としての加熱ヒーター10
2が接続されている。この制御系において、計測装置1
01からの信号に応じた加熱条件で、加熱ヒーター10
2がポリアミド酸溶液を加熱する。このように加熱ヒー
ター102を制御することにより、型内の塗布領域にお
ける単位面積当たりのポリアミド酸溶液の固形分重量の
割合に応じて、ポリアミド酸溶液を指触乾燥状態にする
ことができる。
In the above embodiment, the transfer belt manufacturing apparatus includes a measuring means for measuring the ratio of the solid content weight of the polyamic acid solution per unit area in the coating area in the mold, and a measuring means for measuring the ratio. Control means for controlling the heating means may be provided so as to heat the solution under the heating conditions based on the measured result, thereby controlling the solution to a touch-dry state. FIG. 4 is a block diagram showing an example of a configuration of a control system for controlling the heating means. This control system includes a control device 100 as control means including a CPU, a RAM, a ROM, an I / O interface, and the like. The control device 100 is connected with a measuring device 101 as a measuring means for measuring the ratio of the solid content weight of the polyamic acid solution per unit area in the application region in the mold, and a signal from the measuring device 101 is input. You. Further, the control device 100 includes a heating heater 10 as heating means for heating the polyamic acid solution applied in the mold.
2 are connected. In this control system, the measuring device 1
01 under the heating condition according to the signal from
2 heats the polyamic acid solution. By controlling the heater 102 in this manner, the polyamic acid solution can be brought into a touch-dry state according to the ratio of the solid content weight of the polyamic acid solution per unit area in the application region in the mold.

【0036】なお、本実施形態においては、塗布液とし
てポリアミド酸溶液を用い、該溶液を指触乾燥レベルの
乾燥状態に制御する場合を例に説明したが、これに限定
されるものではない。使用する塗布液やねらいの乾燥状
態が異なる場合においても、使用する塗布液の塗布領域
における単位面積当たりの固形分重量の割合を計測し、
該計測結果に基づいて、該塗布液の加熱条件を設定する
ことにより、塗布液を所望の乾燥状態に制御可能であ
る。この加熱条件の設定については、上記実験1で示し
たように、予め実験等で求めた、加熱条件に対する溶剤
蒸発量の関係をデータテーブルにしておき、これを参照
して加熱条件を設定してもよいし、上記実験2で示した
ように、上記数1のような加熱条件に対応した塗布液重
量変化を表す近似式を求め、さらに、所望の乾燥状態と
なるような加熱後の塗布液重量Wを、使用する塗布液ご
とに予め求めておくことにより、加熱条件を設定しても
よい。
In the present embodiment, the case where a polyamic acid solution is used as a coating solution and the solution is controlled to a dry state at a touch dry level has been described as an example, but the present invention is not limited to this. Even when the drying state of the coating liquid to be used or the target used is different, the ratio of the solid content weight per unit area in the coating area of the coating liquid to be used is measured,
By setting heating conditions for the coating liquid based on the measurement result, the coating liquid can be controlled to a desired dry state. As for the setting of the heating conditions, as shown in the above-described Experiment 1, the relationship between the amount of solvent evaporation and the heating conditions obtained in advance through experiments or the like is set in a data table, and the heating conditions are set with reference to the data table. Alternatively, as shown in the above Experiment 2, an approximate expression representing a change in the weight of the coating liquid corresponding to the heating conditions as shown in Equation 1 above is obtained, and further, the coating liquid after heating so as to obtain a desired dry state. The heating condition may be set by previously obtaining the weight W for each application liquid to be used.

【0037】また、本実施形態においては、画像形成装
置で用いる転写ベルトを形成する場合を例に説明した
が、これに限定されるものではなく、種々のベルト装置
で用いられる無端状ベルトの形成方法に適用することが
できる。
In this embodiment, the case of forming the transfer belt used in the image forming apparatus has been described as an example. However, the present invention is not limited to this, and the formation of the endless belt used in various belt apparatuses is described. Method can be applied.

【0038】[0038]

【発明の効果】請求項1及び2の発明によれば、型内の
塗布領域における単位面積当たりの塗布液の固形分重量
の割合を予め把握して、該塗布液が所望の乾燥状態にな
るような加熱条件に設定することにより、塗布液を所望
の乾燥状態に制御することができる。これにより、塗布
液の乾燥状態を、過剰な乾燥による生産効率の低下や遠
心成型後の剥離脱型不良がなく、且つ乾燥不足による塗
布液の液だれや厚さばらつきのない最適な状態に制御す
ることができる。また、予め計測した塗布液の固形分重
量の割合に基づいて加熱条件を設定するので、塗布液の
加熱乾燥工程を自動化することが可能になるという効果
がある。
According to the first and second aspects of the present invention, the ratio of the solid content weight of the coating solution per unit area in the coating region in the mold is grasped in advance, and the coating solution is brought into a desired dry state. By setting such heating conditions, the coating liquid can be controlled to a desired dry state. As a result, the drying state of the coating liquid is controlled to an optimum state without a decrease in production efficiency due to excessive drying, a peeling-off failure after centrifugal molding, and no dripping of the coating liquid due to insufficient drying and thickness variation. can do. Further, since the heating condition is set based on the ratio of the solid content weight of the coating liquid measured in advance, there is an effect that the heating and drying step of the coating liquid can be automated.

【0039】特に、請求項2の発明によれば、使用する
塗布液の固形分重量の割合γから所望の乾燥状態となる
ような加熱後の塗布液重量Wを求めることにより、数1
を用いて、塗布液が所定の設定温度に達した後の加熱時
間tを設定することができる。
In particular, according to the second aspect of the present invention, the weight W of the coating solution after heating to obtain a desired dry state is determined from the ratio γ of the solid content weight of the coating solution to be used.
Can be used to set a heating time t after the coating liquid reaches a predetermined set temperature.

【0040】請求項3の発明によれば、ポリイミドの前
駆体溶液の固形分重量の割合がγのとき、加熱後の該溶
液中の残留溶剤の割合が0.25γ以下となるように、
該溶液の加熱条件を設定することにより、乾燥不足によ
る該溶液の液だれや厚さばらつきを防止することができ
るという優れた効果がある。
According to the third aspect of the present invention, when the ratio of the solid content weight of the polyimide precursor solution is γ, the ratio of the residual solvent in the solution after heating is 0.25γ or less.
By setting the heating condition of the solution, there is an excellent effect that dripping of the solution and variation in thickness due to insufficient drying can be prevented.

【0041】請求項4の発明によれば、型内の塗布領域
における単位面積当たりの塗布液の固形分重量の割合を
予め計測して、該塗布液を所望の乾燥状態にするような
加熱条件で該塗布液を加熱するように制御することによ
り、塗布液を所望の乾燥状態に制御することができる。
これにより、塗布液の乾燥状態を、過剰な乾燥による生
産効率の低下や遠心成型後の剥離脱型不良がなく、且つ
乾燥不足による塗布液の液だれや厚さばらつきのない最
適な状態に制御することができる。
According to the fourth aspect of the present invention, the ratio of the solid content weight of the coating solution per unit area in the coating region in the mold is measured in advance, and the heating condition is such that the coating solution is brought into a desired dry state. By controlling the coating liquid to be heated, the coating liquid can be controlled to a desired dry state.
As a result, the drying state of the coating liquid is controlled to an optimum state without a decrease in production efficiency due to excessive drying, a peeling-off failure after centrifugal molding, and no dripping of the coating liquid due to insufficient drying and thickness variation. can do.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本実施形態に係る遠心成型法による無端状ベル
トの製造方法を説明するための説明図。
FIG. 1 is an explanatory diagram for explaining a method of manufacturing an endless belt by a centrifugal molding method according to an embodiment.

【図2】加熱条件に対する塗布液の乾燥状態を表すグラ
フ。
FIG. 2 is a graph showing a drying state of a coating solution with respect to a heating condition.

【図3】加熱時間に対する塗布液の重量変化を示すグラ
フ。
FIG. 3 is a graph showing a change in weight of a coating solution with respect to a heating time.

【図4】加熱ヒーターの制御系の一構成例を示すブロッ
ク図。
FIG. 4 is a block diagram showing one configuration example of a control system of a heater.

【符号の説明】[Explanation of symbols]

1 型 2 無端膜 100 制御装置 101 計測装置 102 加熱ヒーター 1 type 2 endless film 100 control device 101 measuring device 102 heater

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 2H032 BA09 BA18 DA13 4F213 AA40 AG16 AH33 AP14 AR06 AR11 AR20 WA03 WA53 WA58 WA83 WA97 WB01 WC03 WF24 ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 2H032 BA09 BA18 DA13 4F213 AA40 AG16 AH33 AP14 AR06 AR11 AR20 WA03 WA53 WA58 WA83 WA97 WB01 WC03 WF24

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】塗布液を筒状の型内に塗布し、該塗布液を
加熱して乾燥固化させて無端状ベルトを製造する無端状
ベルト製造方法における製造条件設定方法において、 上記型内の塗布領域における単位面積当たりの塗布液の
固形分重量の割合を計測し、該計測結果に基づいて、該
塗布液の加熱条件を設定することを特徴とする無端状ベ
ルトの製造条件設定方法。
An endless belt manufacturing method for manufacturing an endless belt by applying a coating solution in a cylindrical mold and heating and drying and solidifying the coating solution to produce an endless belt. A method for setting conditions for producing an endless belt, comprising: measuring a ratio of a solid content weight of a coating solution per unit area in a coating region, and setting heating conditions of the coating solution based on the measurement result.
【請求項2】請求項1の無端状ベルトの製造方法におけ
る製造条件設定方法において、 上記塗布液が常温から上記加熱時の所定の設定温度に達
したときの単位面積当たりの重量をW、加熱後の重量
をW、塗布液の固形分重量の割合をγ、設定温度に達し
てからの加熱の時間をtとすると、 【数1】W=W(α・exp(−βt)+γ) の関係から、上記加熱の時間tを設定することを特徴と
する無端状ベルトの製造条件設定方法。但し、α:比例
定数、 β:時間に関する減衰率(時定数)
2. The method of setting endless belts according to claim 1, wherein the weight per unit area when the coating liquid reaches a predetermined set temperature at the time of heating from normal temperature is represented by W 0 , If the weight after heating is W, the ratio of the solid content weight of the coating liquid is γ, and the heating time after reaching the set temperature is t, W = W 0 (α · exp (−βt) + γ The method for setting the manufacturing condition of the endless belt, wherein the heating time t is set from the relationship of (1). Where α: proportionality constant, β: time-dependent decay rate (time constant)
【請求項3】ポリイミドの前駆体溶液を筒状の型内に塗
布し、該溶液を加熱して乾燥固化させてポリイミドの無
端状ベルトを製造する無端状ベルトの製造方法におい
て、 上記型内の塗布領域における単位面積当たりの上記溶液
の固形分重量の割合をγとすると、加熱後の該溶液中の
残留溶剤の割合が0.25γ以下となるように、上記加
熱条件を設定することを特徴とする無端状ベルトの製造
方法。
3. A method for producing an endless belt of a polyimide, comprising applying a polyimide precursor solution in a cylindrical mold, heating and drying and solidifying the solution to produce an endless belt of polyimide. Assuming that the ratio of the solid content weight of the solution per unit area in the application area is γ, the heating conditions are set so that the ratio of the residual solvent in the solution after heating is 0.25γ or less. A method for producing an endless belt.
【請求項4】塗布液が塗布されて使用される筒状の型
と、該塗布液を該型内面に塗布した状態で該塗布液を加
熱する加熱手段とを備え、該加熱により該塗布液を乾燥
固化させて無端状ベルトを製造する無端状ベルトの製造
装置において、 上記型内の塗布領域における単位面積当たりの上記塗布
液の固形分重量の割合を計測する計測手段と、該計測手
段で計測された計測結果に基づいた加熱条件で該塗布液
を加熱するように、上記加熱手段を制御する制御手段と
を設けたことを特徴とする無端状ベルトの製造装置。
4. A cylindrical mold to which a coating liquid is applied and used, and heating means for heating the coating liquid in a state where the coating liquid is applied to the inner surface of the mold, wherein the heating causes the coating liquid to be heated. In an endless belt manufacturing apparatus for manufacturing an endless belt by drying and solidifying, the measuring means for measuring the ratio of the solid content weight of the coating liquid per unit area in the coating area in the mold, and the measuring means An endless belt manufacturing apparatus, comprising: a control unit for controlling the heating unit so as to heat the coating liquid under heating conditions based on the measured measurement result.
JP15642899A 1999-06-03 1999-06-03 Production condition setting method in production of endless belt, and method and apparatus for producing endless belt Withdrawn JP2000343620A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP15642899A JP2000343620A (en) 1999-06-03 1999-06-03 Production condition setting method in production of endless belt, and method and apparatus for producing endless belt

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP15642899A JP2000343620A (en) 1999-06-03 1999-06-03 Production condition setting method in production of endless belt, and method and apparatus for producing endless belt

Publications (1)

Publication Number Publication Date
JP2000343620A true JP2000343620A (en) 2000-12-12

Family

ID=15627542

Family Applications (1)

Application Number Title Priority Date Filing Date
JP15642899A Withdrawn JP2000343620A (en) 1999-06-03 1999-06-03 Production condition setting method in production of endless belt, and method and apparatus for producing endless belt

Country Status (1)

Country Link
JP (1) JP2000343620A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100773023B1 (en) * 2005-01-21 2007-11-02 세이코 엡슨 가부시키가이샤 Film formation method and method of manufacturing electro-optical device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100773023B1 (en) * 2005-01-21 2007-11-02 세이코 엡슨 가부시키가이샤 Film formation method and method of manufacturing electro-optical device

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