JP2000221512A - Liquid crystal display device and its production - Google Patents

Liquid crystal display device and its production

Info

Publication number
JP2000221512A
JP2000221512A JP11024545A JP2454599A JP2000221512A JP 2000221512 A JP2000221512 A JP 2000221512A JP 11024545 A JP11024545 A JP 11024545A JP 2454599 A JP2454599 A JP 2454599A JP 2000221512 A JP2000221512 A JP 2000221512A
Authority
JP
Japan
Prior art keywords
substrates
sealing material
liquid crystal
spacer
display device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11024545A
Other languages
Japanese (ja)
Other versions
JP4176896B2 (en
Inventor
Kazuyoshi Okano
和佳 岡野
Hiroshi Otaguro
洋 大田黒
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Corp
Toshiba Development and Engineering Corp
Original Assignee
Toshiba Corp
Toshiba Electronic Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Corp, Toshiba Electronic Engineering Co Ltd filed Critical Toshiba Corp
Priority to JP02454599A priority Critical patent/JP4176896B2/en
Priority to TW089109469A priority patent/TWI253489B/en
Publication of JP2000221512A publication Critical patent/JP2000221512A/en
Application granted granted Critical
Publication of JP4176896B2 publication Critical patent/JP4176896B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a shape of spacer which does not hinder the movement of a sealing material when the sealing material spreads pushingly in a sealing stage of two substrates, to achieve the shortening of the time for production, and to provide a liquid crystal display device which is uniform in inter-substrate distances. SOLUTION: This liquid crystal display device is constituted by holding a liquid crystal layer between a pair of substrates arranged to face each other via spacers and sealing a pair of the substrates by the sealing material 102 applied to a rectangular shape along the outer periphery of the substrates. At least one of a pair of the substrates includes the spacers 101 for maintaining the spacing between a pair of the substrates at a prescribed spacing in the region where the sealing material is formed. The spacers 101 are so installed that the length along the transverse direction of the region formed with the sealing material is longer than the length in the direction orthogonal with the transverse direction.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、液晶表示装置等の
柱状スペーサの形状に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to the shape of a column spacer for a liquid crystal display device or the like.

【0002】[0002]

【従来の技術】通常の液晶表示装置は、アレイ基板と対
向基板の一対の基板が液晶層を挟持し、その液晶層の外
部流出を防ぐため、液晶層の周囲にほぼ矩形状に配置し
たシール材で封着して構成される。
2. Description of the Related Art In a typical liquid crystal display device, a pair of substrates of an array substrate and a counter substrate sandwich a liquid crystal layer, and a seal arranged in a substantially rectangular shape around the liquid crystal layer to prevent the liquid crystal layer from leaking out. It is constructed by sealing with a material.

【0003】2枚の基板を封着する工程では、アレイ基
板か対向基板の一方の基板上にシール材を塗布した後、
もう一方の基板と各々の電極が対向するように重ね合
せ、基板間距離が所定の値となるように2枚の基板を加
圧した状態でシール材の硬化を行う。
In the step of sealing two substrates, a sealing material is applied onto one of an array substrate and a counter substrate,
The sealing material is cured in a state where the two substrates are pressed so that the distance between the substrates becomes a predetermined value, with the other substrate and the electrodes facing each other.

【0004】そして封着方法には、2枚のプレート間に
複数枚のセルを重ねて加圧する剛体加圧封着と、1組の
シートとトレーの間に1枚のセルを設置し、シートとト
レーの間の空気を真空引きすることにより、セルの表面
全体を大気圧により加圧するエアー加圧封着とがある。
[0004] In the sealing method, a rigid pressure seal in which a plurality of cells are stacked and pressed between two plates, and one cell is set between a set of sheets and a tray, There is air pressure sealing in which the entire surface of the cell is pressurized by the atmospheric pressure by evacuating the air between the cell and the tray.

【0005】[0005]

【発明が解決しようとする課題】2枚の基板間間隙を保
持するスペーサとして、一方の基板に固定配置される柱
状スペーサを用いる場合、シール材塗布状態でシール材
塗布領域外に配置された柱状スペーサの中には、基板の
封着工程の加圧によりシール材が押し広げられ、シール
材硬化後、シール材形成領域内におかれるスペーサがあ
り、以下図2を用いて説明する。
When a columnar spacer fixed to one substrate is used as a spacer for holding a gap between two substrates, the columnar spacer disposed outside the sealing material application region in a sealing material application state is used. Among the spacers, there are spacers that are spread out by pressurization in the sealing process of the substrate and are placed in the seal material forming region after the seal material is cured, which will be described below with reference to FIG.

【0006】図2は、従来の柱状スペーサを用いたとき
の液晶表示装置の封着工程時におけるシール材202と
シール材付近に配置された柱状スペーサ201の状態を
示す。柱状スペーサ201は、シール材塗布状態では、
シール材塗布領域外に設置されており、図2に示すよう
に封着工程の加圧によるシール材幅の広がりによって、
シール材硬化後の状態ではシール材形成領域内に設置さ
れる。封着時、シール材202は柱状スペーサ201に
流れを阻害され、図2に示すようにシール材中に気泡2
99が生じたり、シール材202の形状が悪化すること
がある。
FIG. 2 shows a state of the seal member 202 and the column spacer 201 arranged near the seal member in the sealing step of the liquid crystal display device using the conventional column spacer. The columnar spacer 201 is in a state where the sealing material is applied.
It is installed outside the sealing material application area, and as shown in FIG.
After the sealing material is cured, it is installed in the sealing material forming region. At the time of sealing, the flow of the sealing material 202 is hindered by the columnar spacer 201, and as shown in FIG.
99 may occur or the shape of the sealing material 202 may deteriorate.

【0007】また、シール材付近に柱状スペーサを設置
する構造でシール材の封着を剛体加圧封着で行った場
合、上記気泡の発生が少ないことが確かめられている。
しかしながらこの方法では、加圧分布の面内均一性が悪
く、特に基板の中央付近の加圧力が小さくなり、基板間
距離が不均一になる。また、昇温速度1℃/ minのゆ
っくりとした昇温のためリードタイムがかかるという問
題がある。
Further, it has been confirmed that when the sealing material is sealed by rigid pressure sealing in a structure in which a columnar spacer is provided in the vicinity of the sealing material, the generation of the bubbles is small.
However, in this method, the in-plane uniformity of the pressure distribution is poor, and the pressing force particularly near the center of the substrate becomes small, and the distance between the substrates becomes uneven. In addition, there is a problem that a lead time is required due to a slow heating at a heating rate of 1 ° C./min.

【0008】それに対し、エアー加圧封着で封着する
と、封着工程の自動化やリードタイムの削減が実現でき
るものの急激な昇温が必要となり、前述した気泡の発生
が多くなることが分かった。
[0008] On the other hand, it has been found that when sealing is performed by air pressure sealing, although the sealing process can be automated and the lead time can be reduced, a rapid rise in temperature is required, and the generation of bubbles described above increases. .

【0009】以上のように封着工程時に、柱状スペーサ
によりシール材の流れが阻害されるため、シール材中に
気泡が生じたり、シール材の形状が悪くなる。気泡が生
じると、その箇所ではシールの幅が狭くなるので耐環境
の信頼性が悪くなる恐れがある。また、真空アニールや
注入工程で真空にひく際、泡の中の空気が膨張してしま
い、シール部分ではがれが発生するおそれがある。さら
にシール材の形状が悪くなると、基板のスクライブ時に
基板の厚さ方向にまっすぐ切断できない不良となり、製
造歩留まりが低下する。
As described above, since the flow of the sealing material is hindered by the columnar spacers during the sealing step, bubbles are generated in the sealing material and the shape of the sealing material is deteriorated. When bubbles occur, the width of the seal is reduced at that location, which may reduce the reliability of the environment resistance. Further, when a vacuum is applied in the vacuum annealing or injection step, the air in the bubbles expands, and there is a possibility that peeling may occur at the seal portion. Further, when the shape of the sealing material is deteriorated, it becomes impossible to cut the substrate straight in the thickness direction of the substrate at the time of scribing the substrate, and the production yield is reduced.

【0010】本発明者の誠意研究の結果、従来実施して
いたスペーサの形状が、シール部分の気泡発生や形状悪
化の原因になっていることがわかった。そこで、本発明
では、封着によりシール材の幅が押し広がる時に、その
シール材の広がりを阻害しないスペーサ形状を提案する
ことにより、シール材中の気泡発生やシール材形状悪化
を防止し、信頼性の高い液晶表示装置を提供することを
目的としている。さらに、本発明は、製造時間の短縮化
を達成し、しかも基板間距離が均一な液晶表示装置を提
供する。
As a result of the inventor's sincere research, it has been found that the shape of the spacer, which has been conventionally implemented, causes the formation of bubbles and the deterioration of the shape of the seal portion. In view of the above, the present invention proposes a spacer shape that does not hinder the spread of the seal material when the width of the seal material is expanded by sealing, thereby preventing generation of bubbles in the seal material and deterioration of the shape of the seal material. It is an object of the present invention to provide a highly liquid crystal display device. Further, the present invention provides a liquid crystal display device which achieves a reduction in manufacturing time and has a uniform distance between substrates.

【0011】[0011]

【課題を解決するための手段】請求項1記載の発明は、
スペーサを介して対向配置される一対の基板間に液晶層
を挟持し、前記基板の外周に沿って矩形状に塗布したシ
ール材にて前記一対の基板が封着される液晶表示装置に
おいて、少なくとも前記一対の基板の一方は、シール材
形成領域に前記一対の基板間を所定の間隔に維持する前
記スペーサを含み、このスペーサは、前記シール材形成
領域の幅方向に沿った長さが、前記幅方向と直交する方
向の長さよりも長いことを特徴としている。
According to the first aspect of the present invention,
A liquid crystal display device in which a liquid crystal layer is sandwiched between a pair of substrates opposed to each other via a spacer, and the pair of substrates is sealed with a sealing material applied in a rectangular shape along the outer periphery of the substrate. One of the pair of substrates includes the spacer for maintaining a predetermined interval between the pair of substrates in a sealing material forming region, and the spacer has a length along a width direction of the sealing material forming region, It is characterized in that it is longer than the length in the direction perpendicular to the width direction.

【0012】この発明によれば、封着工程でシール材の
幅が押し広がりシール材がスペーサと遭遇するとき、ス
ペーサの形状がシール材の流れを阻害しない形状なの
で、気泡が発生しにくくなる。
According to the present invention, when the width of the sealing material is expanded in the sealing step and the sealing material encounters the spacer, since the shape of the spacer does not hinder the flow of the sealing material, bubbles are less likely to be generated.

【0013】また請求項6記載の発明は、封着の方法
が、前記一対の基板をエアー加圧方式により封着するエ
アー加圧封着であることを特徴としている。請求項6記
載の発明によれば、封着工程にかかるリードタイムが大
幅に削減でき、また、加圧方式がエアー加圧方式である
ため、基板全面を高精度に均一に加圧できる。
The invention according to claim 6 is characterized in that the sealing method is air pressure sealing for sealing the pair of substrates by an air pressure method. According to the sixth aspect of the present invention, the lead time required for the sealing step can be significantly reduced, and since the pressurizing method is an air pressurizing method, the entire surface of the substrate can be pressurized uniformly with high precision.

【0014】特に、シール材の塗布時ではシール材塗布
領域外に配置され、かつシール材の硬化時ではシール材
形成領域内に配置されるスペーサでは、その形状をシー
ル材形成領域の幅方向に沿った長さが幅方向と直交する
方向の長さより長くすることにより、エアー加圧方式の
ように封着工程のシール材の広がり速度を例えば19.
6℃/ minと速くした場合、気泡の発生を防止すると
いう効果が顕著に現れる。
In particular, when the sealing material is applied, the spacer is disposed outside the sealing material application region, and when the sealing material is cured, the spacer is disposed in the sealing material forming region. By making the length along the direction longer than the length in the direction perpendicular to the width direction, the spreading speed of the sealing material in the sealing step is increased to, for example, 19.
When the temperature is increased to 6 ° C./min, the effect of preventing the generation of air bubbles appears remarkably.

【0015】請求項11記載の発明は、対向配置される
一対の基板と、前記一対の基板を周辺部に沿って配され
るシール材を介して貼り合せる矩形状のシール領域と、
前記一対の基板間に保持される液晶層と、を備えた液晶
表示装置において、少なくとも前記一対の基板の一方
は、シール材形成領域に前記一対の基板間を所定の間隔
に維持する前記スペーサを含み、前記一対の基板の一方
に配置された前記スペーサは、シール材形成領域内に固
定設置され、シール材形成領域内全体に均一に設置され
ることを特徴としている。
According to an eleventh aspect of the present invention, there is provided a pair of substrates arranged to face each other, and a rectangular sealing region for bonding the pair of substrates via a sealing material disposed along a peripheral portion.
And a liquid crystal layer held between the pair of substrates, wherein at least one of the pair of substrates has the spacer for maintaining a predetermined interval between the pair of substrates in a sealing material forming region. The spacer, which is disposed on one of the pair of substrates, is fixedly installed in a sealing material forming area, and is uniformly installed in the entire sealing material forming area.

【0016】請求項11記載の発明によれば、シール材
形成領域内に固定配置されたスペーサは、シール材形成
領域内全体に均一に設置されているので、シール材形成
領域の基板間距離が高精度に均一に保持される。
According to the eleventh aspect of the present invention, since the spacer fixed and disposed in the seal material forming region is uniformly disposed throughout the seal material forming region, the distance between the substrates in the seal material forming region is reduced. Maintained with high precision and uniformity.

【0017】請求項12記載の発明は、2枚の基板の少
なくとも一方に電極パターンを形成する工程と、前記2
枚の基板の一方の基板にスペーサを設置する工程と、前
記2枚の基板の一方の基板にシール材を矩形状に塗布す
る工程と、前記2枚の基板を前記電極パターンが内なる
ように所定の距離をもって重ねあわせる工程と、前記シ
ール材を硬化させ前記2枚の基板を封着する工程と、封
着した前記基板間に液晶を注入する工程とを備えた液晶
表示装置の製造方法において、前記シール材の塗布時で
はシール材塗布領域外に配置され、かつ前記シール材の
硬化時ではシール材形成領域内に配置される前記スペー
サは、このスペーサを基板に平行な面で切断した時の断
面形状が流線形を有し、この断面の長手方向とこのスペ
ーサと最短距離にある矩形状のシール材の一辺とがほぼ
垂直の関係で設置されることを特徴としている。
According to a twelfth aspect of the invention, there is provided a method of forming an electrode pattern on at least one of two substrates.
Installing a spacer on one of the two substrates, applying a sealing material to one of the two substrates in a rectangular shape, and setting the two substrates so that the electrode pattern is inside. A method of manufacturing a liquid crystal display device, comprising: a step of superposing at a predetermined distance; a step of curing the sealing material to seal the two substrates; and a step of injecting a liquid crystal between the sealed substrates. When the sealing material is applied, the spacer is disposed outside the sealing material application region, and when the sealing material is cured, the spacer disposed in the sealing material forming region is formed by cutting the spacer in a plane parallel to the substrate. Has a streamlined shape, and the longitudinal direction of the cross section and one side of a rectangular sealing material located at the shortest distance from the spacer are installed in a substantially perpendicular relationship.

【0018】請求項12記載の発明によれば、シール材
付近のスペーサの断面が流線形で、シール材の流れを阻
害しない形状であり、その断面の長手方向とこのスペー
サと最短距離にある矩形状のシール材の一辺とがほぼ垂
直の関係で設置されるので、封着工程でシール材の幅が
押し広がりシール材がスペーサと遭遇する位置に柱状ス
ペーサを設置しても、気泡が発生しにくくなる。
According to the twelfth aspect of the present invention, the cross section of the spacer near the seal member is streamlined and has a shape that does not hinder the flow of the seal member. Since one side of the shaped seal material is installed in a substantially vertical relationship, bubbles are generated even if the columnar spacer is installed at the position where the seal material expands in the sealing process and the seal material meets the spacer. It becomes difficult.

【0019】尚、請求項3、12において、シール材の
塗布時にスペーサがシール材塗布領域外に配置されると
は、2枚の基板を重ね合わせ、基板と垂直な方向から見
た時に、シールとスペーサが接触しないよう配置される
状態の他、スペーサが部分的にシール材と重なって配置
される状態をも含む。又本発明は基板間距離を保持する
スペーサの他に2枚の基板各々に形成される電極間の導
通のための銀ペースト等からなる数箇所に配されたトラ
ンスファにも適用でき、請求項中のスペーサは、基板間
距離を保持させるためのスペーサまたはトランスファを
指す。以下に具体的な実施例に基づいて、詳細に説明す
る。
In the third and twelfth aspects of the present invention, the phrase that the spacer is disposed outside the seal material application region when the seal material is applied means that the two substrates are overlapped and the seal is viewed from a direction perpendicular to the substrates. In addition to the state in which the spacer and the spacer are arranged so as not to contact with each other, the state includes the state in which the spacer partially overlaps with the sealing material. In addition, the present invention is applicable not only to the spacer for maintaining the distance between the substrates but also to the transfer provided at several places made of silver paste or the like for conduction between the electrodes formed on each of the two substrates. Indicates a spacer or a transfer for maintaining a distance between substrates. Hereinafter, a detailed description will be given based on specific examples.

【0020】[0020]

【発明の実施の形態】以下、本発明の実施例について、
液晶表示装置を例にとり、図面を参照して詳細に説明す
る。図1は液晶表示装置の断面図、図3はシール材塗布
時及び硬化後のシール材と柱状スペーサとの位置関係を
それぞれ示す液晶表示装置の部分平面図であり、図7の
円Cで囲まれた部分の拡大図である。図7には、シール
材の形成領域を示す液晶表示装置の概略平面図を示す。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, embodiments of the present invention will be described.
A liquid crystal display device will be described as an example with reference to the drawings. FIG. 1 is a cross-sectional view of the liquid crystal display device, and FIG. 3 is a partial plan view of the liquid crystal display device showing the positional relationship between the sealing material and the columnar spacer at the time of applying and curing the sealing material, respectively. FIG. FIG. 7 is a schematic plan view of the liquid crystal display device showing the formation region of the sealing material.

【0021】この実施例の液晶表示装置100は、図1
に示すように、一対のアレイ基板103と対向基板10
4を対向配置し、その基板間に液晶層105を挟持し、
基板間距離をスペーサ101、141により保持して構
成されている。図7に示すように、2枚の基板は基板の
外周に沿ってほぼ矩形状に配置したシール材102によ
り封着されている。ここで、基板の外周とは、1つの液
晶セルについての外周をいい、1組の大きな基板に複数
の液晶セルを多面付けして作製する場合にも適用でき
る。尚、図1には、表示領域Aの縦断面図と、シール材
形成領域Bの縦断面図を図示し、図1のシール材形成領
域Bの縦断面図は図3(b)の線B−Bで切った時の断
面図に相当する。
The liquid crystal display device 100 of this embodiment has a structure shown in FIG.
As shown in FIG.
4 facing each other, sandwiching a liquid crystal layer 105 between its substrates,
The distance between the substrates is held by spacers 101 and 141. As shown in FIG. 7, the two substrates are sealed by a seal material 102 arranged in a substantially rectangular shape along the outer periphery of the substrates. Here, the outer periphery of the substrate refers to the outer periphery of one liquid crystal cell, and can be applied to a case where a plurality of liquid crystal cells are mounted on one set of large substrates. FIG. 1 shows a longitudinal sectional view of the display area A and a longitudinal sectional view of the sealing material forming area B, and the longitudinal sectional view of the sealing material forming area B of FIG. This corresponds to a cross-sectional view taken along the line -B.

【0022】アレイ基板103は、基板131上にほぼ
平行に等間隔に配置された信号線137と、それにほぼ
直交し信号線137と絶縁膜136を介して電気的に絶
縁されて配置された走査線(図示せず)と、それらの交
点毎に配置されたTFT及びこれに接続する画素電極1
40から構成されている。以下に詳細な構造を図1を用
いて詳細に説明すると、透明基板131上に配置された
チャネル層111、ソース・ドレイン領域となる導電領
域112と、これらを覆うように形成されたゲート酸化
膜133と、このゲート酸化膜133上に配置されたゲ
ート電極113とから、コプラナ型ポリシリコンTFT
が構成されている。そしてゲート電極113と同一工程
で形成された走査線(図示せず)およびゲート酸化膜1
33上に配置された信号線137はそれぞれコンタクト
ホールを介して導電領域に接続されている。信号線13
7上を含む基板全面には絶縁膜139を介して、R,
G,Bの着色層115が形成され、この着色層上にはI
TO(Indium Tin Oxide)からなる画素電極140
が配置され、この画素電極140は信号線137と電気
的に接続されている。そして着色層115上の非画素電
極形成領域には柱状スペーサ141が形成され、柱状ス
ペーサ141、画素電極140、着色層115を覆うよ
うに基板全面に配向膜142が設けられている。
The array substrate 103 is composed of a signal line 137 disposed substantially in parallel on the substrate 131 at regular intervals, and a scanning line substantially orthogonal to the signal line 137 and electrically insulated from the signal line 137 via the insulating film 136. Line (not shown), a TFT disposed at each intersection thereof, and a pixel electrode 1 connected thereto.
40. The detailed structure will be described below in detail with reference to FIG. 1. A channel layer 111 disposed on a transparent substrate 131, a conductive region 112 serving as a source / drain region, and a gate oxide film formed so as to cover them 133 and a gate electrode 113 disposed on the gate oxide film 133, a coplanar polysilicon TFT is formed.
Is configured. Then, a scanning line (not shown) and gate oxide film 1 formed in the same process as gate electrode 113 are formed.
Each of the signal lines 137 arranged on 33 is connected to a conductive region via a contact hole. Signal line 13
, R, R,
G and B colored layers 115 are formed, and I
Pixel electrode 140 made of TO (Indium Tin Oxide)
Are arranged, and the pixel electrode 140 is electrically connected to the signal line 137. A columnar spacer 141 is formed in the non-pixel electrode formation region on the coloring layer 115, and an alignment film 142 is provided on the entire surface of the substrate so as to cover the columnar spacer 141, the pixel electrode 140, and the coloring layer 115.

【0023】一方、アレイ基板103に対向配置される
対向基板104は、対向電極144、配向膜143とが
ガラス基板145上に配置されて構成される。次にシー
ル材付近の構造について説明する。図1に示すように、
シール材形成領域内には柱状スペーサ101が設けられ
ており、この柱状スペーサは矩形のシール形状に沿って
配置されている。図3(b)に示すように、柱状スペー
サ101はシール材形成領域の分割線L1 を隔てて配置
され、アレイ基板103上に固定配置されている。シー
ル材付近の柱状スペーサ101とシール材との位置関係
を説明すると、図3(a)に示すように塗布時において
はシール材塗布領域外にシール材302に沿って両側に
スペーサ101aが設置され、シール材塗布領域内に円
柱状のスペーサ101bが設置されている。スペーサ1
01aはシール幅方向の長さがこの幅方向と直交する方
向の長さよりも長く、基板に平行な面で切断した時の断
面形状が流線形である長軸aが100μm、短軸bが5
0μmの楕円形で、高さ5.2μmの柱状であり、スペ
ーサ101bは直径50μm、高さ5.2μmの円柱状
である。
On the other hand, an opposing substrate 104 arranged opposite to the array substrate 103 is configured by arranging an opposing electrode 144 and an alignment film 143 on a glass substrate 145. Next, the structure near the sealing material will be described. As shown in FIG.
A columnar spacer 101 is provided in the sealing material forming region, and the columnar spacer is arranged along a rectangular seal shape. As shown in FIG. 3B, the columnar spacers 101 are arranged across the dividing line L <b> 1 of the seal material forming region, and are fixedly arranged on the array substrate 103. The positional relationship between the columnar spacer 101 near the seal material and the seal material will be described. As shown in FIG. 3A, at the time of application, spacers 101a are provided on both sides along the seal material 302 outside the seal material application region. A columnar spacer 101b is provided in the sealing material application region. Spacer 1
01a has a length in the seal width direction longer than the length in the direction orthogonal to the width direction, and has a streamline-shaped cross section when cut along a plane parallel to the substrate.
It is a 0 μm elliptical column with a height of 5.2 μm, and the spacer 101 b is a column with a diameter of 50 μm and a height of 5.2 μm.

【0024】そして基板封着工程でのシール材の広がり
によりシール材硬化後には、図3(b)に示すようにシ
ール材102形成領域の中に柱状スペーサ101aが存
在するようになる。
After the sealing material is hardened due to the spread of the sealing material in the substrate sealing step, as shown in FIG. 3B, the columnar spacers 101a are present in the region where the sealing material 102 is formed.

【0025】シール材塗布時でシール材塗布領域外にお
かれる柱状スペーサ101aの形状は、基板に平行な面
で切断した時の断面が楕円型等の流線形で、シール材3
02の広がり方向を阻害しない形状となっており、その
断面の長手方向と、スペーサと最短距離にある矩形状の
シール材302の一辺とがほぼ垂直の関係で設置され
る。尚、柱状スペーサ101aを基板に平行な面で切断
した時の断面形状の大きさは一定でなくともよい。そし
て塗布時のシール材302から距離cとして40〜50
μm離れたところに柱状スペーサ101aが設置され、
柱状スペーサ101aはその断面の長手方向とシール材
302の矩形の一辺とが垂直の関係、言い換えると、ス
ペーサ断面の長手方向とシール材の幅方向とがほぼ一致
する関係となるよう設置されている。また、柱状スペー
サ101aと隣合う柱状スペーサ101a´との間隔は
6mm以下であることが望ましい。これは、6mm以上
離れると基板間距離にムラが生じる恐れがあるからであ
る。柱状スペーサ101aは、シール部分で基板間距離
を保持するのに重要な役割を果たすので、シール材硬化
後に、シール材形成領域を2等分する分割線で2つの領
域にわけたときの両方の領域に設置されるように、塗布
時にシール材塗布領域の両脇に設置する。シール材塗布
領域に沿って、柱状スペーサを両側に設置し、更に千鳥
状に設置するので、セルの状態ではシール材形成領域付
近の基板間距離が均一に保持される。
When the sealing material is applied, the shape of the columnar spacer 101a placed outside the sealing material application area is a streamline such as an elliptical cross section when cut along a plane parallel to the substrate.
02 is not obstructed, and the longitudinal direction of the cross-section and one side of the rectangular sealing material 302 located at the shortest distance from the spacer are installed in a substantially perpendicular relationship. The size of the cross-sectional shape when the columnar spacer 101a is cut along a plane parallel to the substrate may not be constant. The distance c from the sealing material 302 at the time of application is 40 to 50.
A columnar spacer 101a is installed at a distance of μm,
The columnar spacer 101a is installed such that the longitudinal direction of the cross-section is perpendicular to one side of the rectangular shape of the sealing material 302, in other words, the longitudinal direction of the spacer cross-section is substantially the same as the width direction of the sealing material. . Further, the distance between the columnar spacer 101a and the adjacent columnar spacer 101a 'is desirably 6 mm or less. This is because a distance of 6 mm or more may cause unevenness in the distance between the substrates. Since the columnar spacer 101a plays an important role in maintaining the distance between the substrates at the seal portion, after the seal material is hardened, both of the two regions when the seal material formation region is divided into two regions by a dividing line that divides the seal material formation region into two equal parts. It is installed on both sides of the sealing material application area at the time of application so that it is installed in the area. Since the columnar spacers are provided on both sides along the sealing material application region and further in a staggered manner, the distance between the substrates near the sealing material forming region is uniformly maintained in the cell state.

【0026】また、本実施例では、シール材形成領域の
分割線上とその両脇にスペーサを固定設置するので、シ
ール材形成領域に均一に設置され、シール材の基板間距
離が均一に保持される。
In this embodiment, since the spacers are fixedly provided on the dividing line of the seal material forming area and on both sides thereof, the spacers are uniformly installed in the seal material forming area, and the distance between the substrates of the seal material is maintained uniformly. You.

【0027】ここで、上述のシール材形成領域を2等分
する分割線について、図8を用いて説明する。図8は、
基板上に塗布され硬化したシール材の状態を示す。シー
ル材の幅方向の両端部には微少な凸凹が生じており、幅
方向の端部の相対する点を結んだ線分の中点、つまり幅
方向の略中心の集合をL1 とし、L1 をシール形成領域
を2等分する分割線と呼ぶことにする。
Here, a dividing line for bisecting the above-mentioned sealing material forming region will be described with reference to FIG. FIG.
The state of the sealing material applied and cured on the substrate is shown. At the both ends in the width direction of the sealing material, minute irregularities are generated, and the middle point of the line connecting the opposite points of the ends in the width direction, that is, the set of substantially the center in the width direction is L 1, and L 1 is referred to as a dividing line that bisects the seal formation region.

【0028】柱状スペーサは、シール材硬化後、シール
材形成領域に上記分割線を隔てて両脇に設置されるが、
図9(a)のように柱状スペーサ101aが分割線L1
から所定の距離をもって設置されていてもよく、また図
9(b)のように、柱状スペーサ101aの端部が分割
線L1 と重なるように設置されていてもよい。つまり個
々の柱状スペーサ101aの長手方向を2等分する線分
Laがそれぞれシール材形成領域の分割線L1 を境に両
側に位置し、線分Laが分割線L1 と一致しない状態
を、柱状スペーサがシール材形成領域の分割線を隔てて
両脇に設置されるという。
After the sealing material is cured, the columnar spacers are installed on both sides of the sealing material forming region with the above dividing line therebetween.
As shown in FIG. 9A, the columnar spacer 101a is divided by the dividing line L 1.
May be installed with a predetermined distance from, also as shown in FIG. 9 (b), the end portion of the columnar spacers 101a may be disposed so as to overlap with the dividing line L 1. That positioned on both sides in the longitudinal direction of the bisecting boundary dividing line L 1 of the segment La respectively sealant formation region of each columnar spacer 101a, a state in which the line segments La does not match the dividing line L 1, It is said that the columnar spacers are installed on both sides of the dividing line of the sealing material forming region.

【0029】次に、この実施例の液晶表示装置100の
製造方法について説明する。まず、対向基板104とア
レイ基板103を用意するが、アレイ基板103は次の
ように製造される。
Next, a method of manufacturing the liquid crystal display device 100 of this embodiment will be described. First, a counter substrate 104 and an array substrate 103 are prepared. The array substrate 103 is manufactured as follows.

【0030】ガラス基板131上に、常圧CVDあるい
は、プラズマCVDにより絶縁膜132として酸化ケイ
素と窒化ケイ素膜からなる2層膜を堆積し、その上にア
モスファスシリコン層を膜厚100nmに堆積した後、
アモルファスシリコン層をエキシマレーザでアニール処
理し、アモルファスシリコン層をポリシリコン層に結晶
化させる。
On a glass substrate 131, a two-layer film made of a silicon oxide film and a silicon nitride film was deposited as an insulating film 132 by atmospheric pressure CVD or plasma CVD, and an amosphasic silicon layer was deposited thereon to a thickness of 100 nm. rear,
The amorphous silicon layer is annealed with an excimer laser to crystallize the amorphous silicon layer into a polysilicon layer.

【0031】さらに、そのポリシリコン層をパターン化
して所望の形状に形成し、そのポリシリコン層を覆う全
面にCVD法により酸化ケイ素SiOxを成膜し、ゲー
ト酸化膜133を形成する。このゲート酸化膜133上
に、ゲート金属膜を堆積し、フォトリソグラフィー技術
を用いてゲート電極113パターンを形成する。
Further, the polysilicon layer is patterned to form a desired shape, and silicon oxide SiOx is formed on the entire surface covering the polysilicon layer by a CVD method, thereby forming a gate oxide film 133. A gate metal film is deposited on the gate oxide film 133, and a pattern of the gate electrode 113 is formed by using a photolithography technique.

【0032】その後、ゲート電極113の上部より例え
ば燐イオン(P+ )をドーピングし、ポリシリコン層
に、導電領域112であるソース領域114とドレイン
領域112を形成し、チャネル層111と接続して2つ
の導電領域となる。
Thereafter, for example, phosphorus ions (P + ) are doped from above the gate electrode 113 to form a source region 114 and a drain region 112 which are conductive regions 112 in the polysilicon layer, and are connected to the channel layer 111. It becomes two conductive regions.

【0033】さらに、CVD法などによりこれらの上面
全部を覆うように、ゲート酸化膜133となるSiOx
を成膜し、ゲート絶縁膜134およびゲート酸化膜13
3を貫通させてソース領域114に達するコンタクトホ
ールを設けた後、金属膜を成膜し、パターニング処理
し、ソース電極137を形成する。また同時に、ドレイ
ン領域112にもコンタクトホールとドレイン電極を兼
ねたドレインバス配線138を形成する。
Further, a SiOx film serving as a gate oxide film 133 is formed so as to cover all of these upper surfaces by a CVD method or the like.
Is formed, and the gate insulating film 134 and the gate oxide film 13 are formed.
After forming a contact hole reaching the source region 114 through the hole 3, a metal film is formed and patterned to form a source electrode 137. At the same time, a drain bus wiring 138 which also serves as a contact hole and a drain electrode is formed in the drain region 112.

【0034】さらに、基板全面に酸化ケイ素SiOxと
窒化ケイ素SiNxの2層構造からなる絶縁層139を
形成した後、緑色の着色層を所定のパターンに露光・現
像・焼成して形成し、同様にして青色、赤色の着色層を
順次形成する。
Further, after forming an insulating layer 139 having a two-layer structure of silicon oxide SiOx and silicon nitride SiNx on the entire surface of the substrate, a green colored layer is formed by exposing, developing, and firing in a predetermined pattern, and similarly formed. Blue and red colored layers are sequentially formed.

【0035】さらに着色層上に黒レジストをスピンナー
を用いて塗布し、80℃2分で乾燥後、所定のフォトマ
スクを用いて、波長365nm、露光量250mJ/c
2で露光した。この後、pH11.7 のTMAH(tri
methyl ammonium hydride)水溶液にて60秒で現像し、
220℃で60分の焼成にて厚さ5.2μmの表示領域
及びシール材付近の柱状スペーサ141、101を形成
した。
Further, a black resist is applied on the colored layer using a spinner, dried at 80 ° C. for 2 minutes, and then, using a predetermined photomask, at a wavelength of 365 nm and an exposure of 250 mJ / c.
Exposure at m 2 . After this, TMAH (tri
methyl ammonium hydride) aqueous solution for 60 seconds,
By baking at 220 ° C. for 60 minutes, columnar spacers 141 and 101 near the 5.2 μm-thick display region and the sealing material were formed.

【0036】次に、着色層115及び絶縁層139に形
成された開口を介してソース電極137に接続する画素
電極140を形成した後、柱状スペーサ141、画素電
極140、着色層115を覆うように配向膜を設け、ア
レイ基板103を形成する。
Next, after forming a pixel electrode 140 connected to the source electrode 137 through an opening formed in the coloring layer 115 and the insulating layer 139, the columnar spacer 141, the pixel electrode 140, and the coloring layer 115 are covered. An alignment film is provided, and an array substrate 103 is formed.

【0037】一方、対向基板104はガラス等の透明絶
縁基板145上に対向電極144、配向膜143を順次
形成してなる。その後、図7のように、紫外線硬化する
シール材102をディスペンサーまたはマスクパターン
を用いてアレイ基板103上に塗布する。この時、シー
ル材302の塗布後の幅は350〜400μm程度で、
後工程で液晶注入口700となる開口部を一個所設けて
表示領域の外周に沿って枠状、ここでは矩形状に塗布さ
れる。
On the other hand, the counter substrate 104 is formed by sequentially forming a counter electrode 144 and an alignment film 143 on a transparent insulating substrate 145 such as glass. Thereafter, as shown in FIG. 7, a sealing material 102 to be cured by ultraviolet rays is applied onto the array substrate 103 using a dispenser or a mask pattern. At this time, the width after application of the sealing material 302 is about 350 to 400 μm,
An opening portion serving as a liquid crystal injection port 700 is provided in one place in a later step, and is applied in a frame shape, here a rectangular shape, along the outer periphery of the display area.

【0038】次にアレイ基板103と対向基板104
を、電極形成面が互いに対向するように重ね合わせた
後、液晶層105領域の外周に沿って塗布されたシール
材を介して密着させ封着する。
Next, the array substrate 103 and the counter substrate 104
Are overlapped so that the electrode forming surfaces face each other, and then are adhered and sealed via a sealing material applied along the outer periphery of the liquid crystal layer 105 region.

【0039】アレイ基板103と対向基板104の間隔
は、5.2μmであり、封着でシール材の中にとりこま
れた柱状スペーサ101aの高さは5.2μmである。
シール材102の封着は、エアー加圧封着により行う。
図4に示すように、上記のようにして準備されたアレイ
基板103および対向基板104を電極が対向するよう
に重ね合せて、これを下トレー421の上に設置し、加
圧シート423で被覆する。次に真空吸引装置を駆動
し、真空吸引口424から、加圧シート423と下トレ
ー421の間の空気を吸引する。アレイ基板と対向基板
がシール材を介して重ね合せてなるセル420全面に渡
り均等に吸引され、したがってセル420を均一に加圧
することになる。
The distance between the array substrate 103 and the counter substrate 104 is 5.2 μm, and the height of the columnar spacer 101a embedded in the sealing material by sealing is 5.2 μm.
Sealing of the sealing material 102 is performed by air pressure sealing.
As shown in FIG. 4, the array substrate 103 and the counter substrate 104 prepared as described above are overlapped so that the electrodes face each other, placed on the lower tray 421, and covered with the pressure sheet 423. I do. Next, the vacuum suction device is driven to suck air between the pressure sheet 423 and the lower tray 421 from the vacuum suction port 424. The array substrate and the opposing substrate are uniformly sucked over the entire surface of the cell 420 formed by laminating the sealing member through the sealing material, and thus the cell 420 is uniformly pressed.

【0040】このような状態において、上IRヒータ4
25、下IRヒータ426により19.6℃/ minの
スピードで23分間昇温し、シール材は均一に硬化され
る。図5は、エアー加圧封着されたセル420断面の加
圧分布を示すものである。基板面内全体が高精度で均一
に加圧されていることが示される。
In such a state, the upper IR heater 4
25, the temperature is raised by the lower IR heater 426 at a speed of 19.6 ° C./min for 23 minutes, and the sealing material is uniformly cured. FIG. 5 shows a pressure distribution on the cross section of the cell 420 sealed by air pressure. This indicates that the entire surface of the substrate is uniformly and accurately pressed.

【0041】その後、液晶を注入し、封止剤で液晶注入
口700を封止して液晶セルが出来上がる。このように
作成された液晶表示装置のシール材形成領域のスペーサ
付近には、気泡はみられなかった。
Thereafter, a liquid crystal is injected, and the liquid crystal injection port 700 is sealed with a sealing agent to complete a liquid crystal cell. No bubbles were observed near the spacer in the sealing material forming region of the liquid crystal display device thus formed.

【0042】柱状スペーサの形状は、上記形状に限定さ
れるものではなく、シール材の封着により押し広がる際
にその動きを阻害することがない形状であればよく、柱
状スペーサの材質と構造は、上記実施例に限定されるも
のではない。
The shape of the columnar spacer is not limited to the above-mentioned shape, but may be any shape that does not hinder the movement of the columnar spacer when it is pushed and spread by sealing the sealing material. However, the present invention is not limited to the above embodiment.

【0043】例えば図6に、本発明に用いることのでき
る柱状スペーサの断面形状を示す。図6(c)は楕円形
で、本実施例のものである。他の断面形状の例として
は、図6(c)の楕円形を変形させて(a)や(b)の
ような流線形状であったり、(d)の四角形、(e)の
六角形などの多角形でもよい。また、(f)のように曲
率円の一部を直方体を介して対向させた流線形状として
もよい。いずれの場合も、断面がシールの幅方向に沿っ
た長さが、幅方向と直交する方向の長さより長くなって
おり、シール材が封着により押し広がる際、シール材に
対してその広がり方向を阻害しないような形状となって
いる。そして、その広がり方向つまり、シール材の幅方
向とスペーサの断面の長手方向とがほぼ一致している。
For example, FIG. 6 shows a cross-sectional shape of a columnar spacer that can be used in the present invention. FIG. 6C shows an elliptical shape according to the present embodiment. As examples of other cross-sectional shapes, the elliptical shape in FIG. 6C is transformed into a streamline shape as in FIGS. 6A and 6B, a square in FIG. 6D, a hexagon in FIG. And other polygons. Also, a streamline shape in which a part of the curvature circle is opposed via a rectangular parallelepiped as shown in FIG. In any case, the length of the cross section along the width direction of the seal is longer than the length in the direction orthogonal to the width direction, and when the seal material is pushed and spread by sealing, the spread direction with respect to the seal material. Is not obstructed. The spreading direction, that is, the width direction of the sealing material substantially matches the longitudinal direction of the cross section of the spacer.

【0044】このように本発明では、スペーサの断面の
長手方向と、このスペーサと最短距離にある塗布時の矩
形状のシール材の一辺とをほぼ垂直な関係にすることに
より、言い換えれば、シール材の広がり方向と流線形を
有するスペーサの長手方向とをほぼ一致させることによ
り気泡のないシール材を有する液晶表示装置を得ること
ができる。
As described above, in the present invention, the longitudinal direction of the cross section of the spacer and the one side of the rectangular sealing material at the time of application which is the shortest distance from the spacer have a substantially perpendicular relationship. By making the spreading direction of the material substantially coincide with the longitudinal direction of the streamlined spacer, a liquid crystal display device having a sealing material without bubbles can be obtained.

【0045】また、シール材硬化後の状態でシール材形
成領域の幅を2等分したときの分割線を境にして両側の
領域にスペーサを配置することにより、つまり、スペー
サを分割線に沿って両脇に設置することにより高精度に
基板間距離が均一に保たれる。
Further, by arranging the spacers in the regions on both sides of the dividing line when the width of the sealing material forming region is bisected in a state after the sealing material is cured, that is, the spacer is formed along the dividing line. In this case, the distance between the substrates can be kept uniform with high accuracy.

【0046】また、本実施例のように、TFTにポリシ
リコンを用いた液晶表示装置では、駆動回路をTFTが
形成される基板と同一基板上に同時形成することができ
る。このような駆動回路一体型LCD(liquid crysta
l display )においては、基板の有効表示領域を大き
くとるために、シール材と駆動回路とを重ねることがあ
る。通常シール材には、2枚の基板間の基板間距離を保
持するためにファイバーが含有されているが、シール材
と駆動回路とを重ね合わす構造の場合、ファイバーが駆
動回路を破壊してしまう恐れがある。
Further, in the liquid crystal display device using polysilicon for the TFT as in this embodiment, the driving circuit can be formed simultaneously on the same substrate as the substrate on which the TFT is formed. Such a drive circuit integrated LCD (liquid crysta
In l display), a sealing material and a driving circuit may be overlapped in order to increase the effective display area of the substrate. Usually, the sealing material contains a fiber in order to maintain the distance between the two substrates, but in the case of a structure in which the sealing material and the driving circuit are overlapped, the fiber destroys the driving circuit. There is fear.

【0047】このため、ファイバーが含有されていない
シール材を用いることが望ましく、このようなシール材
を用いた場合にはシール材付近にスペーサを設置する必
要があるため、シール材付近の柱状スペーサの形状に本
発明を適用することは有効である。
For this reason, it is desirable to use a sealing material containing no fiber, and when such a sealing material is used, it is necessary to install a spacer near the sealing material. It is effective to apply the present invention to the shape of.

【0048】また、上記実施形態では、アレイ基板上に
柱状スペーサが固定配置され、かつシール材が塗布され
ているが、柱状スペーサおよびシール材は各々アレイ基
板上、対向基板上のいずれか一方に配置あるいは塗布さ
れてもよい。例えば、2枚の基板の一方に柱状スペーサ
を配置し、もう一方にシール材を塗布してもよい。
In the above embodiment, the columnar spacer is fixedly arranged on the array substrate and the sealing material is applied. However, the columnar spacer and the sealing material are respectively provided on either the array substrate or the opposing substrate. It may be arranged or applied. For example, a columnar spacer may be arranged on one of the two substrates and a sealing material may be applied on the other.

【0049】また、加圧前の状態で、上記実施形態のよ
うに柱状スペーサをシール材塗布領域外に設置した場合
も、あるいは柱状スペーサが部分的にシール材形成領域
内に設置されていた場合においても、この柱状スペーサ
101aの断面の長軸方向をシール幅方向とほぼ平行と
することにより気泡の発生を防止することができる。
Also, when the columnar spacer is installed outside the sealing material application region as in the above embodiment before the pressurization, or when the columnar spacer is partially installed in the sealing material formation region. Also in this case, generation of bubbles can be prevented by making the major axis direction of the cross section of the columnar spacer 101a substantially parallel to the seal width direction.

【0050】また、実施形態では2枚の透明絶縁基板に
表示用パターンとして対向電極、画素電極をそれぞれ形
成した液晶表示装置を用いたが、IPS(In Pla
neSwitchig)モードのように一方の基板に表
示用電極パターンとして対向電極、画素電極を配置した
液晶表示装置にも適用できる。
In this embodiment, a liquid crystal display device in which a counter electrode and a pixel electrode are formed as display patterns on two transparent insulating substrates, respectively, is used.
The present invention can also be applied to a liquid crystal display device in which a counter electrode and a pixel electrode are arranged as a display electrode pattern on one substrate as in the case of a (neSwitch) mode.

【0051】[0051]

【発明の効果】この発明によれば、シール材形成領域の
幅方向に沿った長さが、幅方向と直交する方向の長さよ
りも長いようなスペーサを設置することにより、封着の
際にシール材の流れを阻害しない柱状スペーサが実現さ
れ、信頼性の悪化の原因となる気泡や形状の悪化が減少
する。さらに封着をエアー加圧封着により行うことで、
リードタイムが削減され、高精度に均一な基板間距離を
有する液晶表示装置を達成できる。
According to the present invention, by providing a spacer in which the length along the width direction of the seal material forming region is longer than the length in the direction orthogonal to the width direction, the sealing material can be formed at the time of sealing. A columnar spacer that does not hinder the flow of the sealing material is realized, and bubbles and a deterioration in shape that cause a reduction in reliability are reduced. Furthermore, by performing sealing by air pressure sealing,
A lead time can be reduced, and a liquid crystal display device having a highly accurate and uniform distance between substrates can be achieved.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施例の液晶表示装置の概略断面図で
ある。
FIG. 1 is a schematic sectional view of a liquid crystal display device according to an embodiment of the present invention.

【図2】従来の柱状スペーサを用いた場合の柱状スペー
サとシール材との関係を示す図である。
FIG. 2 is a diagram showing a relationship between a columnar spacer and a sealing material when a conventional columnar spacer is used.

【図3】シール材と柱状スペーサの配置関係を示し、図
3(a)はシール材の塗布時と図3(b)は硬化後の状
態をそれぞれ示す図である。
3A and 3B show a positional relationship between a sealing material and a columnar spacer. FIG. 3A is a diagram showing a state when the sealing material is applied, and FIG. 3B is a diagram showing a state after curing.

【図4】エアー加圧方式によるエアー加圧封着装置の概
略断面図である。
FIG. 4 is a schematic sectional view of an air pressure sealing device using an air pressure method.

【図5】エアー加圧方式での基板への加圧分布を示す図
である。
FIG. 5 is a diagram showing a distribution of pressure applied to a substrate by an air pressure method.

【図6】柱状スペーサの断面形状の他の実施例を示す図
である。
FIG. 6 is a view showing another embodiment of the sectional shape of the columnar spacer.

【図7】シール材が塗布された基板の平面図である。FIG. 7 is a plan view of a substrate on which a sealing material is applied.

【図8】基板に塗布されたシール材の拡大平面図であ
る。
FIG. 8 is an enlarged plan view of a sealing material applied to a substrate.

【図9】シール材の分割線と柱状スペーサの配置関係を
示す図である。
FIG. 9 is a diagram illustrating an arrangement relationship between a dividing line of a sealing material and a columnar spacer.

【符号の説明】[Explanation of symbols]

101a…表示領域外に位置し、シール塗布時にシール
塗布領域外に設置されるスペーサ 102…硬化後のシール材 105…液晶層 131…基板 141…表示領域内に設置されるスペーサ 145…基板 302…塗布時のシール材
101a: a spacer located outside the display area and provided outside the seal application area at the time of applying the seal 102: a cured sealing material 105: liquid crystal layer 131: substrate 141: spacer provided in the display area 145: substrate 302: Sealing material for application

───────────────────────────────────────────────────── フロントページの続き (72)発明者 大田黒 洋 埼玉県深谷市幡羅町一丁目9番地2号 株 式会社東芝深谷電子工場内 Fターム(参考) 2H089 LA09 LA12 NA39 NA42 NA48 PA01 QA12 QA14 SA01 TA09 ────────────────────────────────────────────────── ─── Continuing on the front page (72) Inventor Hiroshi Otaguro 1-9-2, Hara-cho, Fukaya-shi, Saitama F-term in Toshiba Fukaya Electronics Factory (reference) 2H089 LA09 LA12 NA39 NA42 NA48 PA01 QA12 QA14 SA01 TA09

Claims (13)

【特許請求の範囲】[Claims] 【請求項1】 スペーサを介して対向配置される一対の
基板間に液晶層を挟持し、前記基板の外周に沿って矩形
状に塗布したシール材にて前記一対の基板が封着される
液晶表示装置において、少なくとも前記一対の基板の一
方は、シール材形成領域に前記一対の基板間を所定の間
隔に維持する前記スペーサを含み、このスペーサは、前
記シール材形成領域の幅方向に沿った長さが、前記幅方
向と直交する方向の長さよりも長いことを特徴とする液
晶表示装置。
1. A liquid crystal in which a liquid crystal layer is sandwiched between a pair of substrates opposed to each other via a spacer, and the pair of substrates is sealed with a sealing material applied in a rectangular shape along the outer periphery of the substrate. In the display device, at least one of the pair of substrates includes the spacer for maintaining a predetermined interval between the pair of substrates in a seal material forming region, and the spacer extends along a width direction of the seal material forming region. A liquid crystal display device, wherein a length is longer than a length in a direction orthogonal to the width direction.
【請求項2】 前記スペーサは、前記シール材形成領域
の幅方向の略中心に沿った分割線を隔てて配されること
を特徴とする請求項1記載の液晶表示装置。
2. The liquid crystal display device according to claim 1, wherein the spacers are arranged with a dividing line substantially along the center in the width direction of the sealing material forming region.
【請求項3】 前記スペーサは、前記一対の基板の一方
に配置され、前記シール材の塗布時ではシール材塗布領
域外に配置され、かつ前記シール材の硬化時ではシール
材形成領域内に配置されることを特徴とする請求項1記
載の液晶表示装置。
3. The spacer is disposed on one of the pair of substrates, is disposed outside a seal material application region when the seal material is applied, and is disposed in a seal material formation region when the seal material is cured. 2. The liquid crystal display device according to claim 1, wherein
【請求項4】 前記スペーサは、前記シール材形成領域
の幅方向の略中心に沿った分割線に沿って両脇に設置さ
れていることを特徴とした請求項1記載の液晶表示装
置。
4. The liquid crystal display device according to claim 1, wherein the spacers are provided on both sides along a dividing line substantially along the center in the width direction of the sealing material forming region.
【請求項5】 前記スペーサは、このスペーサを前記基
板に平行な面で切断した時の断面形状が流線形を有する
ことを特徴とする請求項1記載の液晶表示装置。
5. The liquid crystal display device according to claim 1, wherein the spacer has a streamlined cross section when the spacer is cut along a plane parallel to the substrate.
【請求項6】 前記封着の方法が、前記一対の基板をエ
アー加圧方式により封着するエアー加圧封着であること
を特徴とする請求項1又は3記載の液晶表示装置。
6. The liquid crystal display device according to claim 1, wherein the sealing method is air pressure sealing for sealing the pair of substrates by an air pressure method.
【請求項7】 前記液晶表示装置を駆動する駆動回路
が、前記一対の基板のいずれか一方に配置され、前記シ
ール材形成領域に前記駆動回路が配置されることを特徴
とする請求項1記載の液晶表示装置。
7. A driving circuit for driving the liquid crystal display device is disposed on one of the pair of substrates, and the driving circuit is disposed in the sealing material forming region. Liquid crystal display device.
【請求項8】 スペーサを介して対向配置される一対の
基板間に液晶層を挟持し、前記基板の外周に沿って矩形
状に塗布したシール材にて前記一対の基板が封着される
液晶表示装置において、前記一対の基板の一方に配置さ
れた前記スペーサは、シール材形成領域内に設置され、
かつ前記シール材の幅を2等分する分割線によって分割
された2つのシール材形成領域の両方の領域に設置され
ることを特徴とする液晶表示装置。
8. A liquid crystal in which a liquid crystal layer is sandwiched between a pair of substrates opposed to each other via a spacer, and the pair of substrates is sealed with a sealing material applied in a rectangular shape along the outer periphery of the substrate. In the display device, the spacer disposed on one of the pair of substrates is provided in a sealing material forming region,
A liquid crystal display device is provided in both of the two seal material forming regions divided by a dividing line that bisects the width of the seal material.
【請求項9】 前記スペーサは、前記分割線を境にして
千鳥状に配置されることを特徴とする請求項8記載の液
晶表示装置。
9. The liquid crystal display device according to claim 8, wherein the spacers are arranged in a staggered manner with the dividing line as a boundary.
【請求項10】 前記スペーサは、このスペーサを前記
基板に平行な面で切断した時の断面形状が流線形を有
し、この断面の長手方向と前記シール材の幅方向とがほ
ぼ一致していることを特徴とする請求項8記載の液晶表
示装置。
10. The spacer has a streamlined cross-sectional shape when the spacer is cut along a plane parallel to the substrate, and the longitudinal direction of the cross-section substantially coincides with the width direction of the sealing material. 9. The liquid crystal display device according to claim 8, wherein:
【請求項11】 対向配置される一対の基板と、前記一
対の基板を周辺部に沿って配されるシール材を介して貼
り合せる矩形状のシール領域と、前記一対の基板間に保
持される液晶層と、を備えた液晶表示装置において、少
なくとも前記一対の基板の一方は、シール材形成領域に
前記一対の基板間を所定の間隔に維持する前記スペーサ
を含み、前記一対の基板の一方に配置された前記スペー
サは、シール材形成領域内に固定設置され、シール材形
成領域内全体に均一に設置されることを特徴とする液晶
表示装置。
11. A pair of substrates disposed to face each other, a rectangular sealing region where the pair of substrates are bonded via a sealing material disposed along a peripheral portion, and held between the pair of substrates. And a liquid crystal display device including a liquid crystal layer, at least one of the pair of substrates includes the spacer for maintaining a predetermined interval between the pair of substrates in a sealing material forming region, and includes one of the pair of substrates. The liquid crystal display device, wherein the disposed spacer is fixedly installed in a sealing material forming area and is uniformly installed in the entire sealing material forming area.
【請求項12】 2枚の基板の少なくとも一方に電極パ
ターンを形成する工程と、前記2枚の基板の一方の基板
にスペーサを設置する工程と、前記2枚の基板の一方の
基板にシール材を矩形状に塗布する工程と、前記2枚の
基板を前記電極パターンが内なるように所定の距離をも
って重ねあわせる工程と、前記シール材を硬化させ前記
2枚の基板を封着する工程と、封着した前記基板間に液
晶を注入する工程とを備えた液晶表示装置の製造方法に
おいて、前記シール材の塗布時ではシール材塗布領域外
に配置され、かつ前記シール材の硬化時ではシール材形
成領域内に配置される前記スペーサは、このスペーサを
基板に平行な面で切断した時の断面形状が流線形を有
し、この断面の長手方向とこのスペーサと最短距離にあ
る矩形状のシール材の一辺とがほぼ垂直の関係で設置さ
れることを特徴とする液晶表示装置の製造方法。
12. A step of forming an electrode pattern on at least one of the two substrates, a step of installing a spacer on one of the two substrates, and a sealing material on one of the two substrates. A step of applying a rectangular shape, a step of overlapping the two substrates at a predetermined distance so that the electrode pattern is inside, and a step of curing the sealing material and sealing the two substrates, A step of injecting liquid crystal between the sealed substrates, wherein the sealing material is disposed outside a sealing material application region when the sealing material is applied, and the sealing material is hardened when the sealing material is cured. The spacer arranged in the formation region has a streamlined cross-sectional shape when the spacer is cut along a plane parallel to the substrate, and has a rectangular seal located in the longitudinal direction of the cross-section and the shortest distance from the spacer. Lumber A method for manufacturing a liquid crystal display device, wherein the liquid crystal display device is installed so that one side is substantially perpendicular to the other.
【請求項13】 前記封着する工程がエアー加圧封着で
あることを特徴とする請求項12記載の液晶表示装置の
製造方法。
13. The method for manufacturing a liquid crystal display device according to claim 12, wherein said sealing step is air pressure sealing.
JP02454599A 1998-11-27 1999-02-02 Liquid crystal display device and manufacturing method thereof Expired - Fee Related JP4176896B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP02454599A JP4176896B2 (en) 1999-02-02 1999-02-02 Liquid crystal display device and manufacturing method thereof
TW089109469A TWI253489B (en) 1998-11-27 2000-05-17 Flat display apparatus and method of manufacturing the same

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JP02454599A JP4176896B2 (en) 1999-02-02 1999-02-02 Liquid crystal display device and manufacturing method thereof

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Cited By (10)

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Publication number Priority date Publication date Assignee Title
JP2000310784A (en) * 1999-02-22 2000-11-07 Matsushita Electric Ind Co Ltd Liquid crystal panel, color filter and their production
JP2002357834A (en) * 2001-05-31 2002-12-13 Matsushita Electric Ind Co Ltd Liquid crystal display device and manufacturing method for liquid crystal display device
US6778248B1 (en) * 1999-05-19 2004-08-17 Kabushiki Kaisha Toshiba Flat display apparatus and method of manufacturing the same
WO2006098182A1 (en) * 2005-03-16 2006-09-21 Sharp Kabushiki Kaisha Substrate, display panel, display, and method for producing such substrate
JP2010217340A (en) * 2009-03-13 2010-09-30 Casio Computer Co Ltd Protective plate integrated display apparatus
US7961281B2 (en) 2007-09-28 2011-06-14 Casio Computer Co., Ltd. Display device integral with protection plate, and display apparatus using the same
US8284344B2 (en) 2009-03-27 2012-10-09 Casio Computer Co., Ltd. Protection plate integrated display apparatus
US8405792B2 (en) 2009-03-13 2013-03-26 Casio Computer Co., Ltd. Protective plate integrated display apparatus
US8411223B2 (en) 2009-03-13 2013-04-02 Casio Computer Co., Ltd. Protective plate integrated display apparatus
US8755001B2 (en) 2008-12-11 2014-06-17 Casio Computer Co., Ltd. Liquid crystal display apparatus including a resin layer in a region enclosed by a spacer between an optical sheet and a protective plate

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000310784A (en) * 1999-02-22 2000-11-07 Matsushita Electric Ind Co Ltd Liquid crystal panel, color filter and their production
US6778248B1 (en) * 1999-05-19 2004-08-17 Kabushiki Kaisha Toshiba Flat display apparatus and method of manufacturing the same
JP2002357834A (en) * 2001-05-31 2002-12-13 Matsushita Electric Ind Co Ltd Liquid crystal display device and manufacturing method for liquid crystal display device
WO2006098182A1 (en) * 2005-03-16 2006-09-21 Sharp Kabushiki Kaisha Substrate, display panel, display, and method for producing such substrate
US7961281B2 (en) 2007-09-28 2011-06-14 Casio Computer Co., Ltd. Display device integral with protection plate, and display apparatus using the same
US8334953B2 (en) 2007-09-28 2012-12-18 Casio Computer Co., Ltd. Display device integral with protection plate, and display apparatus using the same
US8755001B2 (en) 2008-12-11 2014-06-17 Casio Computer Co., Ltd. Liquid crystal display apparatus including a resin layer in a region enclosed by a spacer between an optical sheet and a protective plate
JP2010217340A (en) * 2009-03-13 2010-09-30 Casio Computer Co Ltd Protective plate integrated display apparatus
US8405792B2 (en) 2009-03-13 2013-03-26 Casio Computer Co., Ltd. Protective plate integrated display apparatus
US8411223B2 (en) 2009-03-13 2013-04-02 Casio Computer Co., Ltd. Protective plate integrated display apparatus
US8284344B2 (en) 2009-03-27 2012-10-09 Casio Computer Co., Ltd. Protection plate integrated display apparatus

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