HRP20230995T1 - Laminat sinkrone strukture - Google Patents

Laminat sinkrone strukture Download PDF

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Publication number
HRP20230995T1
HRP20230995T1 HRP20230995TT HRP20230995T HRP20230995T1 HR P20230995 T1 HRP20230995 T1 HR P20230995T1 HR P20230995T T HRP20230995T T HR P20230995TT HR P20230995 T HRP20230995 T HR P20230995T HR P20230995 T1 HRP20230995 T1 HR P20230995T1
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Croatia
Prior art keywords
laminate
support structure
pressing
further preferably
providing
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Application number
HRP20230995TT
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English (en)
Inventor
Rainer Döhring
Dawid PIOTROWSKI
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Xylo Technologies Ag
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Publication of HRP20230995T1 publication Critical patent/HRP20230995T1/hr

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00Layered products comprising a layer of paper or cardboard
    • B32B29/002Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B29/005Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material next to another layer of paper or cardboard layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/02Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B21/06Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/06Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions for securing layers together; for attaching the product to another member, e.g. to a support, or to another product, e.g. groove/tongue, interlocking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B32B37/1027Pressing using at least one press band
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/06Embossing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/24Pressing or stamping ornamental designs on surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • B44C5/04Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0469Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • B44C5/04Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0469Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper
    • B44C5/0492Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper containing wooden elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44FSPECIAL DESIGNS OR PICTURES
    • B44F9/00Designs imitating natural patterns
    • B44F9/02Designs imitating natural patterns wood grain effects
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0866Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0889Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/02005Construction of joints, e.g. dividing strips
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/10Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/107Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/028Paper layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/402Coloured
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/402Coloured
    • B32B2307/4023Coloured on the layer surface, e.g. ink
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558Impact strength, toughness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00Floor coverings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2479/00Furniture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00Walls, panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • B44C5/04Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0461Ornamental plaques, e.g. decorative panels, decorative veneers used as wall coverings

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Wood Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Laminated Bodies (AREA)
  • Floor Finish (AREA)
  • Veneer Processing And Manufacture Of Plywood (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Claims (15)

1. Metoda za proizvodnju laminata (10), posebno kontinuirano prešanog laminata, CPL, koja sadrži sljedeće korake: osiguravanje završne folije (11), pri čemu završna folija (11) ima ukrasni uzorak i trodimenzionalnu strukturu, pri čemu je struktura sinkronizirana s ukrasnim uzorkom, pri čemu uzorak oponaša drvenu površinu; osiguravanje suhe plahte (13); osiguravanje potporne strukture (12), pri čemu je potporna struktura (12) opremljena fenolnom smolom i pri čemu je potporna struktura (12) postavljena između završne folije (11) i suhog lista (13); i prešanje završne folije (11) s potpornom strukturom (12) u CPL procesu, pri čemu je fenolna smola fenol-formal-dehidna smola; pri čemu je sadržaj smole u potpornoj strukturi (12) 70 do 99% težine; pri čemu osiguravanje potporne strukture (12) sadrži impregniranje potporne strukture (12) fenolnom smolom; pri čemu su hlapljive tvari nakon sušenja impregnata u rasponu između 6.5% i 9.0%, pri čemu prešanje sadrži komprimiranje završne folije (11) s potpornom strukturom (12) i suhim limom (13) u CPL procesu, pri čemu se prešanje izvodi na strukturi utiskivanja koja je osigurana u CPL procesu.
2. Metoda prema zahtjevu 1, naznačena time što je reljefna struktura teksturirana prešana traka, ili teksturirani papir, ili teksturirana prešana ploča.
3. Metoda prema zahtjevu 1 ili 2, naznačena time što je sadržaj smole u potpornoj strukturi (12) 80 do 95% težine, poželjno 87 do 93% težine.
4. Metoda prema jednom od zahtjeva 1 do 3, naznačena time što potporna struktura (12) sadrži jedan ili više slojeva papira.
5. Metoda prema zahtjevu 1, naznačena time što su hlapljive tvari nakon sušenja impregnata u rasponu između 7.0% i 8.5%, i poželjno između 7.5% i 8.0%.
6. Metoda prema jednom od zahtjeva 1 do 5, naznačena time što se prešanje odvija pri tlaku od 10 do 100 bara, poželjno od 15 do 80 bara, nadalje poželjno od 20 do 60 bara, nadalje poželjno od 25 do 45 bara i najpoželjnije od 30 do 35 bara.
7. Metoda prema jednom od zahtjeva 1 do 6, naznačena time što se prešanje provodi na temperaturi od 120 do 200 stupnjeva Celzijusa, poželjno 140 do 180 stupnjeva Celzijusa, nadalje poželjno 150 do 170 stupnjeva Celzijusa, i nadalje poželjno oko 165 stupnjeva Celzijusa.
8. Metoda prema jednom od zahtjeva 1 do 7, naznačena time što se prešanje izvodi pomoću preše s dvostrukom trakom, koja poželjno sadrži dvije strukturne trake (20, 21).
9. Laminat (10) proizveden metodom prema jednom od zahtjeva 1 do 8.
10. Laminat (10) prema zahtjevu 9, laminat (10) ima debljinu od 0.1 do 2.0 mm, poželjno od 0.2 do 1.5 mm, nadalje poželjno od 0.3 do 1.2 mm, nadalje poželjno od 0.4 do 1.0 mm, i najpoželjnije od 0.5 do 0.8 mm.
11. Kontinuirano prešani laminat, CPL, koji sadrži: završnu foliju (11); i suhu plahtu (13) i potpornu strukturu (12), pri čemu je potporna struktura (12) opremljena fenolnom smolom; pri čemu je potporna struktura (12) predviđena između završne folije (11) i suhog lima (13), pri čemu se završna folija (11) preša s potpornom strukturom (12) i suhim limom (13) kako bi se formirao laminat, i laminat (10) ima debljinu od 0.1 do 2.0 mm, još poželjnije od 0.2 do 1.5 mm, još poželjnije od 0.3 do 1.2 mm, još poželjnije od 0.4 do 1.0 mm, i najpoželjnije od 0.5 do 0.8 mm.
12. Laminat (10) prema jednom od zahtjeva 9 do 11, naznačen time što laminat (10) ima udarne vrijednosti kuglice prema EN 438 pri udarnom opterećenju s malim kuglicama od najmanje 5 N, nadalje poželjno najmanje 7 N, nadalje poželjno najmanje 8 N, i dalje poželjno najmanje 9 N.
13. Laminat (10) prema jednom od zahtjeva 9 do 12, naznačen time što laminat (10) ima udarne vrijednosti kuglice prema EN 438 pri udarnom opterećenju s malim kuglicama od najviše 15 N, nadalje poželjno ne više od 12 N.
14. Panel (30), posebno zidna, stropna, podna, vrata ili ploča namještaja ili radna ploča, koja se sastoji od noseće ploče (40) i laminata (10) prema jednom od zahtjeva 9 do 13 pričvršćenih na noseću ploču (40).
15. Postupak za proizvodnju panela (30), posebno panela (30) prema zahtjevu 14: osiguravanje laminata (10) prema jednom od zahtjeva 9 do 13; osiguravanje noseće ploče (40), posebno HDF-a, MDF ili ploča od iverice; i nanošenje, posebno laminiranje, laminata (10) na noseću ploču (40).
HRP20230995TT 2017-12-29 2017-12-29 Laminat sinkrone strukture HRP20230995T1 (hr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP17822718.7A EP3732041B1 (en) 2017-12-29 2017-12-29 Laminate with synchronous structure
PCT/EP2017/084805 WO2019129356A1 (en) 2017-12-29 2017-12-29 Laminate with synchronous structure

Publications (1)

Publication Number Publication Date
HRP20230995T1 true HRP20230995T1 (hr) 2023-12-08

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ID=60888445

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Application Number Title Priority Date Filing Date
HRP20230995TT HRP20230995T1 (hr) 2017-12-29 2017-12-29 Laminat sinkrone strukture

Country Status (12)

Country Link
US (1) US11376810B2 (hr)
EP (1) EP3732041B1 (hr)
CN (1) CN111526987A (hr)
CA (1) CA3083813C (hr)
ES (1) ES2954177T3 (hr)
HR (1) HRP20230995T1 (hr)
HU (1) HUE063484T2 (hr)
PL (1) PL3732041T3 (hr)
RS (1) RS64543B1 (hr)
RU (1) RU2755070C1 (hr)
UA (1) UA127660C2 (hr)
WO (1) WO2019129356A1 (hr)

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Publication number Publication date
WO2019129356A1 (en) 2019-07-04
CA3083813A1 (en) 2019-07-04
ES2954177T3 (es) 2023-11-20
EP3732041C0 (en) 2023-06-07
US11376810B2 (en) 2022-07-05
US20200368993A1 (en) 2020-11-26
RU2755070C1 (ru) 2021-09-13
HUE063484T2 (hu) 2024-01-28
EP3732041B1 (en) 2023-06-07
CA3083813C (en) 2022-08-09
CN111526987A (zh) 2020-08-11
EP3732041A1 (en) 2020-11-04
PL3732041T3 (pl) 2023-10-23
RS64543B1 (sr) 2023-09-29
UA127660C2 (uk) 2023-11-22

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