HRP20220145T1 - Postupak proizvodnje drvenog kompozita - Google Patents

Postupak proizvodnje drvenog kompozita Download PDF

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Publication number
HRP20220145T1
HRP20220145T1 HRP20220145TT HRP20220145T HRP20220145T1 HR P20220145 T1 HRP20220145 T1 HR P20220145T1 HR P20220145T T HRP20220145T T HR P20220145TT HR P20220145 T HRP20220145 T HR P20220145T HR P20220145 T1 HRP20220145 T1 HR P20220145T1
Authority
HR
Croatia
Prior art keywords
wood
layers
adhesive
formaldehyde
wooden
Prior art date
Application number
HRP20220145TT
Other languages
English (en)
Inventor
Peter Chan
Original Assignee
Flooring Industries Limited, Sarl
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201410146739.3A external-priority patent/CN103878834B/zh
Priority claimed from AU2015201455A external-priority patent/AU2015201455B2/en
Application filed by Flooring Industries Limited, Sarl filed Critical Flooring Industries Limited, Sarl
Publication of HRP20220145T1 publication Critical patent/HRP20220145T1/hr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B21/042—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of wood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
    • B27N7/005—Coating boards, e.g. with a finishing or decorating layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B21/08—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/14—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
    • E04F15/045—Layered panels only of wood
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
    • E04F15/045—Layered panels only of wood
    • E04F15/046—Plywood panels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B2037/1253—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives curable adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/26—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer which influences the bonding during the lamination process, e.g. release layers or pressure equalising layers
    • B32B2037/262—Partition plates or sheets for separating several laminates pressed simultaneously
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/16—Drying; Softening; Cleaning
    • B32B38/164—Drying
    • B32B2038/166—Removing moisture
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/08—Coating on the layer surface on wood layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/26—Polymeric coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/718—Weight, e.g. weight per square meter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/02—Temperature
    • B32B2309/025—Temperature vs time profiles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/04—Time
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/08—Dimensions, e.g. volume
    • B32B2309/10—Dimensions, e.g. volume linear, e.g. length, distance, width
    • B32B2309/105—Thickness
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2317/00—Animal or vegetable based
    • B32B2317/16—Wood, e.g. woodboard, fibreboard, woodchips
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00—Buildings or parts thereof
    • B32B2419/04—Tiles for floors or walls
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2451/00—Decorative or ornamental articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284—Application of adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/06—Embossing
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02038—Flooring or floor layers composed of a number of similar elements characterised by tongue and groove connections between neighbouring flooring elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00—Joining sheets or plates or panels
    • E04F2201/01—Joining sheets, plates or panels with edges in abutting relationship
    • E04F2201/0138—Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels perpendicular to the main plane
    • E04F2201/0146—Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels perpendicular to the main plane with snap action of the edge connectors
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00—Joining sheets or plates or panels
    • E04F2201/01—Joining sheets, plates or panels with edges in abutting relationship
    • E04F2201/0153—Joining sheets, plates or panels with edges in abutting relationship by rotating the sheets, plates or panels around an axis which is parallel to the abutting edges, possibly combined with a sliding movement
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00—Joining sheets or plates or panels
    • E04F2201/02—Non-undercut connections, e.g. tongue and groove connections
    • E04F2201/023—Non-undercut connections, e.g. tongue and groove connections with a continuous tongue or groove

Claims (14)

1. Postupak proizvodnje drvenog kompozita (7), te se postupak sastoji od koraka: rezanje jednog ili više komada drveta kako bi se formiralo više drvenih slojeva (23-226) nanošenje ljepila na navedeni veći broj drvenih slojeva (23-226); pri čemu je navedeno ljepilo termoreaktivno ljepilo; slaganje mnoštva drvenih slojeva u hrpu; primjenjivanje pritiska na drvene slojeve; i zagrijavanje drvenih slojeva; naznačen time što ljepilo prodire u jedan ili više drvenih slojeva (23-226) i stvrdnjava se kako bi se formirao drveni kompozit (7), pri čemu su drveni slojevi (23-226) raspoređeni u hrpu u njihovom izvornom redoslijedu i orijentaciji u komadu drveta od kojeg su izrezani.
2. Postupak prema patentnom zahtjevu 1, naznačen time što je prodiranje ljepila takvo da se općenito ravnomjerno raspoređuje po jednom ili više drvenih slojeva (23-226).
3. Postupak prema bilo kojem od prethodnih patentnih zahtjeva, naznačen time što je rezanje jedno od rotacijskog guljenja, rezanja ili rezanja pilom.
4. Postupak prema bilo kojem od prethodnih patentnih zahtjeva, naznačen time što svaki drveni sloj (23-226) ima debljinu od 0,2 mm do 1 mm.
5. Postupak prema bilo kojem od prethodnih patentnih zahtjeva, naznačen time što drvo ima sadržaj vlage od 8% do 12% prije primjene pritiska i topline.
6. Postupak prema bilo kojem od prethodnih patentnih zahtjeva, naznačen time što ljepilo sadrži formaldehid, natrijev hidroksid, ureu, melamin, polivinil alkohol, poliolefin, poliamidno ljepilo, poliuretan i/ili asfalt.
7. Postupak prema bilo kojem od prethodnih patentnih zahtjeva, naznačen time što se ljepilo temelji na melaminformaldehidu, ureumformaldehidu, melamin-ureumformaldehidu ili fenolformaldehidu.
8. Postupak prema bilo kojem od prethodnih patentnih zahtjeva, naznačen time što se ljepilo nanosi na jednu ili obje strane svakog drvenog sloja ( (23-226).
9. Postupak prema bilo kojem od prethodnih patentnih zahtjeva, naznačen time što pritisak primijenjen na drvo iznosi između 0,1 MPa i 30 MPa, poželjno između 2 MPa i 10 MPa.
10. Postupak prema bilo kojem od prethodnih patentnih zahtjeva, naznačen time što se drvo zagrijava do maksimalne temperature od između 50°C i 250°C, poželjno između 100°C i 200°C.
11. Postupak prema bilo kojem od prethodnih patentnih zahtjeva, naznačen time što se drvo postupno zagrijava kako bi se omogućilo da ljepilo u potpunosti prodre u jedan ili više drvenih slojeva (23-226).
12. Postupak prema bilo kojem od prethodnih patentnih zahtjeva, naznačen time što, kada se provodi korak zagrijavanja drva, temperatura drveta se postupno povećava od sobne temperature do maksimalne temperature tijekom perioda od 20 do 60 minuta.
13. Postupak prema bilo kojem od prethodnih patentnih zahtjeva, naznačen time što nadalje sadrži korake hlađenja drveta i otpuštanja tlaka, pri čemu se tlak oslobađa tek kada se temperatura drveta vrati na približno sobnu temperaturu.
14. Postupak prema bilo kojem od prethodnih patentnih zahtjeva, naznačen time što se drveni kompozit visoke gustoće (7) dobiva time što se gustoća drvenog kompozita povećava u usporedbi sa navedenim drvenim komadima ili drvenim slojevima.
HRP20220145TT 2014-04-11 2015-03-20 Postupak proizvodnje drvenog kompozita HRP20220145T1 (hr)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
CN201410146739.3A CN103878834B (zh) 2014-04-11 2014-04-11 具有自然木纹拉丝和浮雕效果的高密度复合木板的制备方法
NZ631133A NZ631133A (en) 2014-04-11 2014-09-12 Method of manufacturing a timber composite
AU2015201455A AU2015201455B2 (en) 2014-04-11 2015-03-19 Method of manufacturing a timber composite
PCT/AU2015/000164 WO2015154124A1 (en) 2014-04-11 2015-03-20 Method of manufacturing a timber composite, the timber composite obtained and decorative panels comprising such timber composite
EP15776792.2A EP3129228B1 (en) 2014-04-11 2015-03-20 Method of manufacturing a timber composite

Publications (1)

Publication Number Publication Date
HRP20220145T1 true HRP20220145T1 (hr) 2022-04-15

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HRP20220145TT HRP20220145T1 (hr) 2014-04-11 2015-03-20 Postupak proizvodnje drvenog kompozita

Country Status (7)

Country Link
US (2) US11701867B2 (hr)
EP (2) EP3960453A1 (hr)
HR (1) HRP20220145T1 (hr)
LT (1) LT3129228T (hr)
PL (1) PL3129228T3 (hr)
SI (1) SI3129228T1 (hr)
WO (1) WO2015154124A1 (hr)

Families Citing this family (7)

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Publication number Priority date Publication date Assignee Title
SI3129228T1 (sl) 2014-04-11 2022-05-31 Flooring Industries Limited, Sarl Postopek izdelave lesnega kompozita
CN103878834B (zh) 2014-04-11 2016-05-04 广州市澳安木业有限公司 具有自然木纹拉丝和浮雕效果的高密度复合木板的制备方法
US10576715B2 (en) 2015-07-10 2020-03-03 Aladdin Manufacturing Corporation Flooring board with a thin veneer wood aesthetic and durable surface
CN110629973A (zh) * 2018-12-27 2019-12-31 张俊 一种地板用软木基材
WO2020252519A1 (en) * 2019-06-18 2020-12-24 Timberworks Industrial Group Pty Ltd Engineered timber panel for structural use and method of formation thereof
CN115698209A (zh) * 2020-06-18 2023-02-03 斯道拉恩索公司 对木产品进行胶合的方法和胶合木产品
EP3971365A1 (de) * 2020-09-17 2022-03-23 Surface Technologies GmbH & Co. KG Paneel

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US20230302774A1 (en) 2023-09-28
LT3129228T (lt) 2022-02-10
EP3129228A4 (en) 2017-12-27
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