HRP20161426T1 - Uređaj i postupak za taljenje stakla - Google Patents
Uređaj i postupak za taljenje stakla Download PDFInfo
- Publication number
- HRP20161426T1 HRP20161426T1 HRP20161426TT HRP20161426T HRP20161426T1 HR P20161426 T1 HRP20161426 T1 HR P20161426T1 HR P20161426T T HRP20161426T T HR P20161426TT HR P20161426 T HRP20161426 T HR P20161426T HR P20161426 T1 HRP20161426 T1 HR P20161426T1
- Authority
- HR
- Croatia
- Prior art keywords
- tank
- heating
- heating tank
- molten glass
- melting
- Prior art date
Links
- 238000002844 melting Methods 0.000 title claims 11
- 230000008018 melting Effects 0.000 title claims 11
- 238000000034 method Methods 0.000 title claims 8
- 239000011521 glass Substances 0.000 title claims 3
- 238000009434 installation Methods 0.000 title 1
- 238000010438 heat treatment Methods 0.000 claims 21
- 239000006060 molten glass Substances 0.000 claims 9
- 239000002994 raw material Substances 0.000 claims 4
- 239000002184 metal Substances 0.000 claims 3
- 239000002826 coolant Substances 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 claims 2
- 239000004575 stone Substances 0.000 claims 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims 1
- 238000001816 cooling Methods 0.000 claims 1
- 230000009970 fire resistant effect Effects 0.000 claims 1
- 239000000446 fuel Substances 0.000 claims 1
- 239000011810 insulating material Substances 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 229910052760 oxygen Inorganic materials 0.000 claims 1
- 239000001301 oxygen Substances 0.000 claims 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/04—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in tank furnaces
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/18—Stirring devices; Homogenisation
- C03B5/182—Stirring devices; Homogenisation by moving the molten glass along fixed elements, e.g. deflectors, weirs, baffle plates
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/20—Bridges, shoes, throats, or other devices for withholding dirt, foam, or batch
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/235—Heating the glass
- C03B5/2356—Submerged heating, e.g. by using heat pipes, hot gas or submerged combustion burners
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/26—Outlets, e.g. drains, siphons; Overflows, e.g. for supplying the float tank, tweels
- C03B5/265—Overflows; Lips; Tweels
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/42—Details of construction of furnace walls, e.g. to prevent corrosion; Use of materials for furnace walls
- C03B5/44—Cooling arrangements for furnace walls
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
- F27B3/04—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces of multiple-hearth type; of multiple-chamber type; Combinations of hearth-type furnaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
- F27B3/04—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces of multiple-hearth type; of multiple-chamber type; Combinations of hearth-type furnaces
- F27B3/045—Multiple chambers, e.g. one of which is used for charging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
- F27B3/10—Details, accessories, or equipment peculiar to hearth-type furnaces
- F27B3/20—Arrangements of heating devices
- F27B3/205—Burners
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B2211/00—Heating processes for glass melting in glass melting furnaces
- C03B2211/20—Submerged gas heating
- C03B2211/22—Submerged gas heating by direct combustion in the melt
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B2211/00—Heating processes for glass melting in glass melting furnaces
- C03B2211/20—Submerged gas heating
- C03B2211/22—Submerged gas heating by direct combustion in the melt
- C03B2211/23—Submerged gas heating by direct combustion in the melt using oxygen, i.e. pure oxygen or oxygen-enriched air
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B2211/00—Heating processes for glass melting in glass melting furnaces
- C03B2211/40—Heating processes for glass melting in glass melting furnaces using oxy-fuel burners
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B2211/00—Heating processes for glass melting in glass melting furnaces
- C03B2211/70—Skull melting, i.e. melting or refining in cooled wall crucibles or within solidified glass crust, e.g. in continuous walled vessels
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/10—Reduction of greenhouse gas [GHG] emissions
- Y02P10/143—Reduction of greenhouse gas [GHG] emissions of methane [CH4]
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Glass Melting And Manufacturing (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Furnace Details (AREA)
- Glass Compositions (AREA)
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
- Sampling And Sample Adjustment (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Claims (15)
1. Uređaj za taljenje stakla ili kamena koji se sastoji od
- prvog spremnika, pod nazivom spremnik za taljenje (1), koji ima ulaz za određenu količinu sirovine, zagrijavanje znači da je moguće zagrijati određenu količinu sirovine dok se ne dobije rastaljeno staklo, izlaz za rastaljeno staklo, i niže od spremnika za taljenje,
- drugi spremnik, pod nazivom spremnik za zagrijavanje (2), sa metalnim stjenkama koje nisu obložene sa vatrootpornim izolirajućim materijalom i koji se sastoje od sustava internih odvoda koji omogućavaju cirkulaciju rashladne tvari, i mnoštva ubrzgača položenih plamenika (8), spremnik za zagrijavanje (2) koji se sastoji od izlaza za rastaljeno staklo, uobličenog tako da ima zaštitu od preljevanja (7), koji ograničava visinu rastaljene staklene kupke u spremniku za zagrijavanje (2) do vrijednosti između 20 mm i 300 mm, preporučljivo 50 mm do 200 mm i osobito 70 mm i 120 mm.
2. Uređaj prema zahtjevu 1, naznačen time da je kapacitet spremnika za zagrijavanje (2) manji od spremnika za taljenje (1), da je odnos kapaciteta spremnika ta zagrijavanje i kapaciteta spremnika za taljenje između 1/1000 i 1/3.
3. Uređaj prema zahtjevu 1 ili 2, naznačen time da izlaz za rastaljeno staklo ima zaštitu od preljevanja (6) koja omogućuje da se rastaljeno staklo preljeva direktno u spremnika za zagrijavanje (2).
4. Uređaj prema bilo kojem od prethodnih zahtjeva, naznačen time da je broj ubrzgača položenih plamenika (8) unutar spremnika za zagrijavanje, između 50 i 300 / m2, preporučljivo između 80 i 250 / m2.
5. Uređaj prema bilo kojem od prethodnih zahtjeva, naznačen time da je ukupna površina dna spremnika za zagrijavanje (2) između 0.05 i 5 m2, preporučljivo između 0.1 i 3 m2, i osobito između 0.2 i 2 m2.
6. Uređaj prema bilo kojem od prethodnih zahtjeva, naznačen time da je ukupan broj ubrzgivača unutar spremnika za zagrijavanje (2), između 50 i 1000, preporučljivo između 100 i 500.
7. Uređaj prema bilo kojem od prethodnih zahtjeva, naznačen time da je razmak između metalnih stjenki spremnika za zagrijavanje (2) i najbližeg ubrzgivača između 20 mm i 150 mm, preporučljivo između 30 mm i 100 mm.
8. Uređaj prema bilo kojem od prethodnih zahtjeva, naznačen time da dno spremnika za zagrijavanje (2) ima odnos dužine/širine u omjeru 1 i 4, preporučljivo 1 i 3.
9. Postupak za taljenje stakla ili kamena korištenjem uređaja prema bilo kojem od prethodnih zatjeva, koji se sastoji od
- punjenja spremnika za taljenje (1) određenom količinom sirovine;
- zagrijavanjem navedene sirovine dok se ne dobije rastaljeno staklo;
- prijenos rastaljenog stakla dobivenog u spremniku za taljenje (1) u spremnik za zagrijavanje (2);
- zagrijavanje rastaljenog stakla u spremniku za zagrijavanje (2), sa ulazne temperature (T1) na izlaznu temperaturu (T2) koja je najmanje 50oC viša od temperature T1, pomoću plamenika (8) ;
- hlađenje metalnih stjenki spremnika za zagrijavanje (2) cirkuliranjem rashladne tvari sistemom internih odvoda.
10. Postupak prema zahtjevu 9, naznačen time da plamenici spremnika za zagrijavanje (2) proizvode površnisku snagu zagrijavanja dna spremnika između 0.2 i 2 megawatta / m2.
11. Postupak prema zahtjevima 9 ili 10, naznačen time da je razlika između T1 i T2 između 50oC i 300oC, preporučljivo između 100oC i 300oC, osobito izmeđi 150oC i 280oC.
12. Postupak prema zahtjevima 9 do 11, naznačen time da svaki ubrzgivač plamenika ima snagu između 2 i 20 kW.
13. Postupak prema bilo kojem od zahtjeva 9 do 12, naznačen time da su plamenici pogonjeni smjesom kisika i plinskog goriva.
14. Postupak prema bilo kojem od zahtjeva 9 do 13, naznačen time da je moguće proizvesti između 10 i 500 tona unutar 24 sata.
15. Postupak prema bilo kojem od zahtjeva 9 do 14, naznačen time da spremnik za zagrijavanje (2) proizvodi prema određenoj specifikaciji, naznačenoj u tonama po danu i po m2, većoj ili jednakoj proizvodnji spremnika za taljenje (1), tako da je odnos produkcije spremnika za zagrijavanje u odnosu prema spremniku za taljenje između 1 i 100, preporučljivo između 2 i 30.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR1255476A FR2991759B1 (fr) | 2012-06-12 | 2012-06-12 | Installation de fusion de verre |
| EP13731406.8A EP2858955B1 (fr) | 2012-06-12 | 2013-06-11 | Installation et procede de fusion de verre |
| PCT/FR2013/051353 WO2013186480A1 (fr) | 2012-06-12 | 2013-06-11 | Installation et procede de fusion de verre |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| HRP20161426T1 true HRP20161426T1 (hr) | 2016-12-16 |
Family
ID=46754652
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| HRP20161426TT HRP20161426T1 (hr) | 2012-06-12 | 2016-11-02 | Uređaj i postupak za taljenje stakla |
Country Status (21)
| Country | Link |
|---|---|
| US (1) | US9493372B2 (hr) |
| EP (1) | EP2858955B1 (hr) |
| JP (1) | JP6027234B2 (hr) |
| KR (1) | KR102101804B1 (hr) |
| CN (1) | CN104350013B (hr) |
| BR (1) | BR112014029811B1 (hr) |
| CA (1) | CA2874706C (hr) |
| CL (1) | CL2014003346A1 (hr) |
| DK (1) | DK2858955T3 (hr) |
| ES (1) | ES2601198T3 (hr) |
| FR (1) | FR2991759B1 (hr) |
| HR (1) | HRP20161426T1 (hr) |
| HU (1) | HUE033033T2 (hr) |
| LT (1) | LT2858955T (hr) |
| MX (1) | MX367144B (hr) |
| PL (1) | PL2858955T3 (hr) |
| RS (1) | RS55252B1 (hr) |
| RU (1) | RU2627288C2 (hr) |
| SA (1) | SA113340634B1 (hr) |
| SI (1) | SI2858955T1 (hr) |
| WO (1) | WO2013186480A1 (hr) |
Families Citing this family (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB201501308D0 (hr) * | 2015-01-27 | 2015-03-11 | Knauf Insulation And Knauf Insulation Llc And Knauf Insulation Gmbh And Knauf Insulation Doo Skofja | |
| FR3042187B1 (fr) | 2015-10-08 | 2023-08-25 | Saint Gobain Isover | Fibres minerales |
| CN106995271B (zh) * | 2017-04-28 | 2023-02-28 | 中建材（宜兴）新能源有限公司 | 一种压延玻璃熔窑溢流口温度平衡装置 |
| JP6975401B2 (ja) * | 2017-09-13 | 2021-12-01 | 日本電気硝子株式会社 | ガラス物品の製造方法 |
| PL3728974T3 (pl) * | 2017-12-21 | 2024-07-22 | Saint-Gobain Isover | Piec z zanurzonym palnikiem ze ścianą z autotyglem |
| FR3075943B1 (fr) * | 2017-12-21 | 2020-06-26 | Saint-Gobain Isover | Four a bruleur immerge a paroi auto-creuset |
| CN108585446B (zh) * | 2018-07-03 | 2023-10-13 | 海南海控特玻科技有限公司 | 一种用于光电倍增管玻璃的溢流装置 |
| CN110174256B (zh) * | 2019-06-24 | 2021-08-17 | 科立视材料科技有限公司 | 溢流砖模流试验装置 |
| FR3099474A1 (fr) | 2019-07-30 | 2021-02-05 | Saint-Gobain Glass France | Preparation d’un silicate d’alcalin en combustion immergée |
| US20220388886A1 (en) * | 2020-08-14 | 2022-12-08 | Owens-Brockway Glass Container Inc. | Cast cullet-based layer on wall Panel for a Melter |
| US20220411306A1 (en) * | 2020-09-30 | 2022-12-29 | Owens-Brockway Glass Container Inc. | Feeder Alcove and Batch Feeding Apparats for a Melter |
| US11912608B2 (en) | 2019-10-01 | 2024-02-27 | Owens-Brockway Glass Container Inc. | Glass manufacturing |
| US11390551B2 (en) | 2019-10-01 | 2022-07-19 | Owens-Brockway Glass Container Inc. | Cooling panel for a melter |
| FR3106132B1 (fr) | 2020-01-15 | 2023-05-19 | Saint Gobain Isover | Fusion de matière vitrifiable |
| CN112030350A (zh) * | 2020-08-28 | 2020-12-04 | 山西华康绿色建材有限公司 | 一种利用煤矸石生产岩棉的方法 |
| CN112174495A (zh) * | 2020-09-14 | 2021-01-05 | 通城县同力玻纤有限公司 | 一种用于生产玻纤纱的坩埚及采用其制造玻纤纱的方法 |
| WO2022072588A1 (en) * | 2020-09-30 | 2022-04-07 | Owens-Brockway Glass Container Inc. | Submerged combustion melting exhaust systems |
| FR3116815B1 (fr) | 2020-11-30 | 2023-04-28 | Saint Gobain Isover | Procede de traitement de dechets verriers |
| RU2762608C1 (ru) * | 2021-05-18 | 2021-12-21 | федеральное государственное бюджетное образовательное учреждение высшего образования "Национальный исследовательский университет "МЭИ" (ФГБОУ ВО "НИУ "МЭИ") | Способ погружного сжигания топлива и окислителя в плавильных печах барботажного типа |
| WO2023278232A1 (en) * | 2021-07-01 | 2023-01-05 | Corning Incorporated | Apparatus and methods for cooling walls of a glass melting vessel |
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| FR1251170A (fr) | 1960-03-15 | 1961-01-13 | Klerner Maschf Glueckauf | Perfectionnements apportés aux dispositifs pour redresser les raclettes des transporteurs à raclettes et à deux chaînes |
| SU501258A1 (ru) * | 1974-02-19 | 1976-01-30 | Всесоюзный Научно-Исследовательский Институт Теплоизоляционных И Акустических Строительных Материалов И Изделий | Плавильный агрегат дл получени силикатного расплава |
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2012
- 2012-06-12 FR FR1255476A patent/FR2991759B1/fr active Active
-
2013
- 2013-06-11 US US14/407,343 patent/US9493372B2/en active Active
- 2013-06-11 MX MX2014014855A patent/MX367144B/es active IP Right Grant
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- 2013-06-11 CN CN201380030667.XA patent/CN104350013B/zh active Active
- 2013-06-11 SA SA113340634A patent/SA113340634B1/ar unknown
- 2013-06-11 KR KR1020157000326A patent/KR102101804B1/ko active IP Right Grant
- 2013-06-11 SI SI201330356A patent/SI2858955T1/sl unknown
- 2013-06-11 LT LTEP13731406.8T patent/LT2858955T/lt unknown
- 2013-06-11 EP EP13731406.8A patent/EP2858955B1/fr active Active
- 2013-06-11 HU HUE13731406A patent/HUE033033T2/en unknown
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- 2013-06-11 DK DK13731406.8T patent/DK2858955T3/en active
- 2013-06-11 JP JP2015516662A patent/JP6027234B2/ja active Active
- 2013-06-11 CA CA2874706A patent/CA2874706C/fr active Active
- 2013-06-11 ES ES13731406.8T patent/ES2601198T3/es active Active
- 2013-06-11 RU RU2014153893A patent/RU2627288C2/ru active
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Also Published As
| Publication number | Publication date |
|---|---|
| US9493372B2 (en) | 2016-11-15 |
| DK2858955T3 (en) | 2016-11-28 |
| EP2858955B1 (fr) | 2016-08-10 |
| CA2874706A1 (fr) | 2013-12-19 |
| BR112014029811B1 (pt) | 2021-02-02 |
| KR102101804B1 (ko) | 2020-04-17 |
| US20150175464A1 (en) | 2015-06-25 |
| FR2991759B1 (fr) | 2014-06-20 |
| LT2858955T (lt) | 2016-11-25 |
| SA113340634B1 (ar) | 2015-08-20 |
| MX2014014855A (es) | 2015-04-08 |
| JP6027234B2 (ja) | 2016-11-16 |
| RU2627288C2 (ru) | 2017-08-04 |
| SI2858955T1 (sl) | 2016-11-30 |
| MX367144B (es) | 2019-08-07 |
| BR112014029811A2 (pt) | 2017-06-27 |
| JP2015519289A (ja) | 2015-07-09 |
| HUE033033T2 (en) | 2017-11-28 |
| CL2014003346A1 (es) | 2015-04-17 |
| FR2991759A1 (fr) | 2013-12-13 |
| PL2858955T3 (pl) | 2017-02-28 |
| CN104350013A (zh) | 2015-02-11 |
| RU2014153893A (ru) | 2016-07-27 |
| EP2858955A1 (fr) | 2015-04-15 |
| WO2013186480A1 (fr) | 2013-12-19 |
| ES2601198T3 (es) | 2017-02-14 |
| CN104350013B (zh) | 2017-05-31 |
| RS55252B1 (sr) | 2017-02-28 |
| KR20150022984A (ko) | 2015-03-04 |
| CA2874706C (fr) | 2020-12-22 |
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