HRP20130309T1 - Device and method for coiling a flat wire - Google Patents

Device and method for coiling a flat wire Download PDF

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Publication number
HRP20130309T1
HRP20130309T1 HRP20130309AT HRP20130309T HRP20130309T1 HR P20130309 T1 HRP20130309 T1 HR P20130309T1 HR P20130309A T HRP20130309A T HR P20130309AT HR P20130309 T HRP20130309 T HR P20130309T HR P20130309 T1 HRP20130309 T1 HR P20130309T1
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HR
Croatia
Prior art keywords
winding
core
wire
cross
distance
Prior art date
Application number
HRP20130309AT
Other languages
Croatian (hr)
Inventor
JĂĽrgen Hagedorn
Original Assignee
Aumann Gmbh
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Filing date
Publication date
Application filed by Aumann Gmbh filed Critical Aumann Gmbh
Publication of HRP20130309T1 publication Critical patent/HRP20130309T1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/082Devices for guiding or positioning the winding material on the former
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/096Dispensing or feeding devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2847Sheets; Strips

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Wire Processing (AREA)

Claims (15)

1. Uređaj (1) za namatanje ravne žice (2) na jezgru (3) koja se rotirajući okreće pomoću alata za namatanje (4) koji ima prirubnicu (6), sa protuležajem (5) koji ima u svakom slučaju jednu prirubnicu (7), te alat za namatanje (4) obuhvaća barem dijelove oboda jezgre (3) tako da prirubnice (6, 7) omeđuju područje namatanja na jezgri (3), a navedeno područje namatanja ima namotaj (8) ravne žice (2) koja ima mnoštvo namota koji se nalaze jedni pored drugih, pri čemu je moguće podešavati relativnu udaljenost protuležaja (5) od alata za namatanje (4) tako da se između namotaja (8) i prirubnice (7) može definirati razmak (10) za ravnu žicu (2) koja se uvodi, te ima vodilicu za žicu (12), naznačen time da se pomoću vodilice za žicu (12), može podešavati nagib (kut nagiba α) susjednog presjeka ravne žice (2) s obzirom na ravninu presjeka (15) namotaja (8) i/ili s obzirom na ravninu svakog namota, pri čemu ravna žice ima dvije krajnje strane koje ograničavaju njenu širinu, gdje je strana unutrašnjeg kraja postavljena od vanjskog kraja jezgre pomoću vodilice za žicu (12) tako da strana unutrašnjeg kraja svakog namota opisuje prvu ravninu i strana vanjskog kraja, koja gleda suprotno od jezgre, za svaki namotaj opisuje drugu ravninu, pri čemu se dvije ravnine pružaju paralelno jedna sa drugom, te su na udaljenosti koja je određena sa kutom nagiba.1. Device (1) for winding a straight wire (2) on a core (3) which is rotated by means of a winding tool (4) having a flange (6), with a counter bearing (5) having in each case one flange (7) ), and the winding tool (4) comprises at least parts of the circumference of the core (3) so that the flanges (6, 7) delimit the winding area on the core (3), and said winding area has a winding (8) of straight wire (2) which has a plurality of windings located next to each other, whereby it is possible to adjust the relative distance of the counter bearing (5) from the winding tool (4) so that a gap (10) can be defined between the winding (8) and the flange (7) for a straight wire ( 2) which is introduced, and has a guide for the wire (12), indicated by the fact that with the help of the guide for the wire (12), the inclination (inclination angle α) of the adjacent section of the straight wire (2) can be adjusted with respect to the plane of the section (15) windings (8) and/or with respect to the plane of each winding, wherein the flat wire has two end sides that limit its width, where the side is inside of the outer end placed from the outer end of the core by means of a wire guide (12) so that the side of the inner end of each winding describes the first plane and the side of the outer end, looking opposite to the core, for each winding describes the second plane, the two planes extending parallel to each other with the other, and are at a distance determined by the angle of inclination. 2. Uređaj (1) prema zahtjevu1, naznačen time, da pomoću vodilice za žicu (12), svaki namotaj ima unutrašnje područje ravne žice koje je postavljeno unatrag u odnosu na vanjsko područje ravne žice u aksijalnom smjeru jezgre u vidu disk opruge.2. Device (1) according to claim 1, characterized in that, by means of a wire guide (12), each winding has an inner region of the straight wire which is set back in relation to the outer region of the straight wire in the axial direction of the core in the form of a disc spring. 3. Uređaj (1) prema zahtjevu1 ili 2, naznačen time, da pomoću vodilice za žicu (12), svaki namotaj ima izveden konusni profil.3. Device (1) according to claim 1 or 2, characterized in that, by means of the wire guide (12), each winding has a conical profile. 4. Uređaj (1) prema barem jednom od prethodnih zahtjeva, naznačen time, da se pomoću vodilice za žicu (12), može podesiti sferično konkavno i/ili konveksno kontaktno područje svakog namotaja u odnosu na susjedni namotaj.4. Device (1) according to at least one of the previous claims, characterized in that the spherically concave and/or convex contact area of each winding can be adjusted with respect to the adjacent winding using the wire guide (12). 5. Uređaj (1) prema barem jednom od prethodnih zahtjeva, naznačen time da je razmak (10) podesiv tako da bude znatno veći od najmanje dimenzije površine presjeka (uska strana 11) i znatno manji od najveće dimenzije površine presjeka ravne žice (2).5. Device (1) according to at least one of the previous claims, characterized in that the distance (10) is adjustable so that it is significantly larger than the smallest dimension of the cross-sectional area (narrow side 11) and significantly smaller than the largest dimension of the cross-sectional area of the straight wire (2) . 6. Uređaj (1) prema zahtjevu 1 ili 2, naznačen time da uređaj (1) ima vodilicu za žicu (12) koja je pomična u smjeru osi rotacije (14) jezgre u položaj na prednjoj strani razmaka (10).6. Device (1) according to claim 1 or 2, characterized in that the device (1) has a wire guide (12) which is movable in the direction of the axis of rotation (14) of the core to a position on the front side of the gap (10). 7. Uređaj (1) prema barem jednom od prethodnih zahtjeva, naznačen time da jezgra (3) ima ne-rotacijski simetričan oblik presjeka, naročito ne-okrugli ili ne-kružni oblik presjeka.7. Device (1) according to at least one of the preceding claims, characterized in that the core (3) has a non-rotationally symmetrical cross-sectional shape, especially a non-round or non-circular cross-sectional shape. 8. Uređaj (1) prema barem jednom od prethodnih zahtjeva, naznačen time, da u njenom položaju za uklanjanje, jezgra (3) ima smanjen opseg u usporedbi sa položajem namotavanja.8. Device (1) according to at least one of the preceding claims, characterized in that in its removal position, the core (3) has a reduced circumference compared to the winding position. 9. Uređaj (1) prema barem jednom od prethodnih zahtjeva, naznačen time da je jezgra (3) u položaju za uklanjanje pomična u odnosu na alat za namatanje (4).9. Device (1) according to at least one of the preceding claims, characterized in that the core (3) is movable in the removal position in relation to the winding tool (4). 10. Uređaj (1) prema barem jednom od prethodnih zahtjeva, naznačen time da uređaj (1) ima veći broj alata za namatanje (4) za istovremenu proizvodnju većeg broja namotaja (8).10. Device (1) according to at least one of the preceding claims, characterized in that the device (1) has a larger number of winding tools (4) for the simultaneous production of a larger number of windings (8). 11. Postupak za namatanje ravne žice na jezgru za uporabu u uređaju, pri čemu se ravna žica uvodi pomoću vodilice za žicu u razmak koji je ograničen pomoću prirubnice alata za namatanje i/ili sa protuležajem, a udaljenost između prirubnica tijekom namatanja se kontinuirano mijenja, naznačen time da kako bi se namotala ravna žica koja ima pravokutnu površinu presjeka pomoću vodilice za žicu, nagib susjednog presjeka ravne žice postavljen je s obzirom na ravninu presjeka namotavanja i ravna žica se namata na jezgru koja ima ne-rotacijski simetričan oblik presjeka, naročito ne-okrugli ili ne-kružni oblik presjeka, pri čemu ravna žica ima dvije krajnje strane koje ograničavaju njenu širinu, gdje je strana unutrašnjeg kraja postavljena od vanjskog kraja jezgre pomoću vodilice za žicu tako da strana unutrašnjeg kraja svakog namota opisuje prvu ravninu i strana vanjskog kraja, koja gleda suprotno od jezgre, za svaki namotaj opisuje drugu ravninu, pri čemu se dvije ravnine pružaju paralelno jedna sa drugom, te su na udaljenosti koja je određena kutom nagiba.11. A process for winding a straight wire on a core for use in a device, wherein the straight wire is introduced by means of a wire guide into a distance limited by the flange of the winding tool and/or with a counter bearing, and the distance between the flanges during winding is continuously changed, characterized in that in order to wind a straight wire having a rectangular cross-sectional area by means of a wire guide, the slope of an adjacent cross-section of the straight wire is set with respect to the winding cross-sectional plane and the straight wire is wound on a core having a non-rotationally symmetrical cross-sectional shape, particularly not -circular or non-circular cross-sectional shape, wherein the flat wire has two end sides which limit its width, where the inner end side is positioned from the outer end of the core by means of a wire guide so that the inner end side of each winding describes the first plane and the outer end side , which looks opposite to the core, describes a different plane for each winding, with the two planes extending parallel to each other bottom with the other, and are at a distance determined by the angle of inclination. 12. Postupak prema zahtjevu 11, naznačen time da se razmak između prirubnica tijekom namatanja povećava naročito kontinuirano, pri čemu je razmak između namota i prirubnica postavljen da bude veći nego najmanja dimenzija površine presjeka, ali manji nego najveća dimenzije površine presjeka.12. The method according to claim 11, characterized in that the distance between the flanges during winding increases particularly continuously, wherein the distance between the winding and the flanges is set to be greater than the smallest dimension of the cross-sectional area, but smaller than the largest dimension of the cross-sectional area. 13. Postupak prema zahtjevu 11 ili 12, naznačen time, da se na temelju udaljenosti između prirubnica tijekom namatanja, postavlja kut nagiba, te tako i ukupna duljina namota.13. The method according to claim 11 or 12, characterized in that, based on the distance between the flanges during winding, the angle of inclination is set, and thus the total length of the winding. 14. Postupak prema barem jednom zahtjevu od 11 do 13, naznačen time da se postupak namatanja kratko prekida nakon prethodno utvrđenog broja okretaja i namotaj se podvrgava sili predopterećenja u odnosu na prirubnicu opterećenu oprugom.14. The method according to at least one claim from 11 to 13, characterized in that the winding process is briefly interrupted after a predetermined number of revolutions and the winding is subjected to a preload force in relation to the spring-loaded flange. 15. Postupak prema barem jednom zahtjevu od 11 do 14, naznačen time da je protuležaj predopterećen u odnosu na namotaj tijekom kratkog prekida postupka namatanja.15. The method according to at least one claim from 11 to 14, characterized in that the counter bearing is preloaded in relation to the winding during a short interruption of the winding process.
HRP20130309AT 2008-05-28 2013-04-05 Device and method for coiling a flat wire HRP20130309T1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102008025590A DE102008025590A1 (en) 2008-05-28 2008-05-28 Apparatus and method for winding a flat wire

Publications (1)

Publication Number Publication Date
HRP20130309T1 true HRP20130309T1 (en) 2013-04-30

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Family Applications (1)

Application Number Title Priority Date Filing Date
HRP20130309AT HRP20130309T1 (en) 2008-05-28 2013-04-05 Device and method for coiling a flat wire

Country Status (7)

Country Link
EP (1) EP2128877B1 (en)
DE (1) DE102008025590A1 (en)
ES (1) ES2402689T3 (en)
HR (1) HRP20130309T1 (en)
PL (1) PL2128877T3 (en)
PT (1) PT2128877E (en)
SI (1) SI2128877T1 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6471310B2 (en) 2013-11-25 2019-02-20 ティーディーケイ・エレクトロニクス・アクチェンゲゼルシャフトTdk Electronics Ag Inductive element and apparatus and method for winding inductive element wire
CN112531991B (en) * 2020-10-23 2022-04-12 宁波欣达电梯配件厂 Stator flat wire winding device and winding method thereof
DE102020007625A1 (en) 2020-12-14 2022-06-15 Ulrich Clauss Electrical toroidal winding
DE102022109527A1 (en) 2021-10-25 2023-04-27 Schaeffler Technologies AG & Co. KG Process and device for linear winding of a rectangular wire
WO2023072334A1 (en) 2021-10-25 2023-05-04 Schaeffler Technologies AG & Co. KG Method and device for linear winding of a rectangular wire

Family Cites Families (7)

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Publication number Priority date Publication date Assignee Title
DE1188194B (en) 1961-07-14 1965-03-04 Bosch Gmbh Robert Method for producing field coils from flat wire for electrical machines
DE1638530C3 (en) 1968-01-15 1974-10-03 Ruhstrat, Ernst Adolf, 3400 Goettingen Flat wire winding for a variable transformer with fixed windings and method for producing the flat wire winding
DE1940938C3 (en) 1969-08-12 1975-04-17 Licentia Patent-Verwaltungs-Gmbh, 6000 Frankfurt Device for producing windings from flat wire
FR2417878A1 (en) 1978-02-16 1979-09-14 Ducellier & Cie Induction coil for rotating machine - has mating flat wires with V=shaped, arc-shaped or omega-shaped cross=section to prevent relative movement
US6007015A (en) * 1996-09-17 1999-12-28 Matsushita Electric Works, Ltd. Edgewise winding system for thin, flat-type conductor wire
JP2004071604A (en) * 2002-08-01 2004-03-04 Mitsubishi Cable Ind Ltd Vertically wound coil manufacturing device
JP4771931B2 (en) * 2006-12-25 2011-09-14 株式会社日東電機 Multi-layer aligned winding coil

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Publication number Publication date
EP2128877B1 (en) 2013-01-16
EP2128877A1 (en) 2009-12-02
ES2402689T3 (en) 2013-05-07
SI2128877T1 (en) 2013-06-28
DE102008025590A1 (en) 2009-12-03
PL2128877T3 (en) 2013-06-28
PT2128877E (en) 2013-04-09

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