CN112404151A - Alloy wire manufacturing and stretching process - Google Patents
Alloy wire manufacturing and stretching process Download PDFInfo
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- CN112404151A CN112404151A CN202011165686.1A CN202011165686A CN112404151A CN 112404151 A CN112404151 A CN 112404151A CN 202011165686 A CN202011165686 A CN 202011165686A CN 112404151 A CN112404151 A CN 112404151A
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- plate
- roller
- cylinder
- fixedly arranged
- wire drawing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C19/00—Devices for straightening wire or like work combined with or specially adapted for use in connection with drawing or winding machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C3/00—Profiling tools for metal drawing; Combinations of dies and mandrels
- B21C3/02—Dies; Selection of material therefor; Cleaning thereof
- B21C3/025—Dies; Selection of material therefor; Cleaning thereof comprising diamond parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
- B21C43/02—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
- B21C43/02—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
- B21C43/04—Devices for de-scaling wire or like flexible work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/28—Drums or other coil-holders
Abstract
The invention relates to an alloy wire manufacturing and drawing process, which comprises a workbench, a processing device and a wire drawing device, wherein the processing device and the wire drawing device are respectively and fixedly arranged at the upper ends of the left side and the right side of the workbench, the processing device comprises a guide roller, an arc plate, an inverted C-shaped plate, a motor I, a gear I, a positioning plate, a positioning frame, a straightening roller, a grinding frame and a cleaning column, the processing device is used for tensioning and orienting raw materials, and simultaneously the distances among the straightening roller, the grinding frame and the cleaning column on the same vertical plane are controlled so as to achieve the purpose of processing the raw materials with different sizes, meanwhile, compared with the traditional straightener, the processing space is saved, the wire drawing device is used for carrying out wire drawing processing on the raw materials, and simultaneously, the wire subjected to wire drawing processing is guided and positioned so as to prevent the wire drawing from bending downwards due to gravity, thereby influencing the force on the raw materials during wire drawing, ultimately affecting the quality of the wire.
Description
Technical Field
The invention relates to the field of alloy wire processing, in particular to an alloy wire manufacturing and stretching process.
Background
The wire rod is a hot-rolled round steel with the smallest section size, is generally coiled and supplied by eight specifications of hot-rolled section steel with the diameter of 5-9 mm in China, and is a pressure processing method for reducing the section and increasing the length by plastic deformation of a wire blank through a die hole under the action of certain tensile force, wherein the wire rod used as a wire drawing raw material is required to ensure that chemical components and physical properties are uniform and stable, a metallographic structure is sorbitized as far as possible, the size is accurate, the surface is smooth and clean, and iron oxide skin is thin and is beneficial to removal.
In the process of processing the wire rod, due to the structural limitation of the wire rod, the following problems exist in the actual operation process:
(1) when the traditional alloy wire manufacturing and drawing equipment is used for drawing the wire, the wire needs to be straightened by a common straightener, and the space required by equipment processing is larger due to the structure of the straightener.
(2) When the traditional alloy wire manufacturing and stretching equipment is used for stretching the wire, the surface treatment needs to be additionally carried out on the wire, so that the production efficiency is reduced.
Disclosure of Invention
In order to make up the defects of the prior art, the invention provides an alloy wire manufacturing and drawing process.
The technical scheme adopted by the invention to solve the technical problem is as follows: the alloy wire manufacturing and stretching process uses alloy wire manufacturing and stretching equipment which comprises a workbench, a processing device and a wire drawing device, and the specific method for manufacturing and stretching the alloy wire by adopting the alloy wire manufacturing and stretching equipment comprises the following steps:
s1, positioning the raw material: positioning the raw material through a processing device and a wire drawing device;
s2, straightening the raw material: straightening, polishing and cleaning the raw material through a processing device;
s3, drawing raw material: performing wire drawing treatment on the raw material through a wire drawing device;
s4, winding the wire: winding the wire subjected to the wire drawing treatment by using a wire drawing device;
the upper ends of the left side and the right side of the workbench are respectively and fixedly provided with a processing device and a wire drawing device;
the processing device comprises a guide roller, an arc-shaped plate, an inverted-C-shaped plate, a first motor, a first gear, a positioning plate, a positioning frame, a straightening roller, a polishing frame and a cleaning column, wherein rectangular plates are symmetrically and fixedly arranged on the front side and the rear side of the upper end of the left side of a workbench, the guide roller is fixedly arranged in the middle of each rectangular plate through a rotating shaft, the arc-shaped plate is fixedly arranged on the upper end of the workbench, a large cylindrical through hole is formed in the middle of each arc-shaped plate, the inverted-C-shaped plate is fixedly arranged on the upper end of each arc-shaped plate, the first motor is fixedly arranged at the left end of each inverted-C-shaped plate through a motor base, the first gear is fixedly arranged on an output shaft of the first motor through a coupler, the positioning plate is connected to the inner end face of the large cylindrical through hole in the arc-shaped plate in a sliding, the right side of the position adjusting frame is uniformly and fixedly provided with a straightening roller through a rotating shaft, the position adjusting frame is fixedly provided with a polishing frame on the right side of the straightening roller, and the position adjusting frame is fixedly provided with a cleaning column on the right side of the polishing frame; carry out taut and orientation to the log through the guide roll, fix the board of falling C through the arc, restrict the motion of locating plate simultaneously, fix motor one through the board of falling C, rotate through motor control gear one, thereby cooperate with the tooth's socket on the locating plate, it rotates to drive the locating plate, fix a position the frame through the locating plate, through the distance between alignment roller and the frame of polishing and the clearance post on the frame simultaneous control same vertical plane of adjusting, in order to reach the mesh that can all process the log of unidimensional, compare simultaneously with traditional straightener, the processing space has been saved, through the leveling roller, the frame of polishing is straightened the log respectively with the clearance post, the surface is polished and the surface is cleared up.
The wire drawing device comprises a wire drawing die, a die core, a supporting roller, an inverted L-shaped plate, a right-angle plate, a second motor, a rotating roller and a winding sleeve, wherein the wire drawing die is uniformly and fixedly installed at the upper end of the right side of a workbench, the die core is fixedly installed in the middle of the wire drawing die, the material of the die core is diamond, the diameter of a hole in the middle of the die core from left to right is gradually reduced, the supporting roller is fixedly installed on the upper side of the workbench, which is positioned on the right side of the wire drawing die, through a rotating shaft, the inverted L-shaped plate is fixedly installed at the upper end of the right side of the workbench, the right-angle plate is fixedly installed at the front end of the inverted L-; fix the mold core through the wire drawing mould, carry out the wire drawing processing to former material through the mold core, carry out the guiding orientation to the wire rod after the wire drawing processing through the backing roll, in order to prevent it because of gravity downwarping, thereby the power that former material received when influencing the wire drawing, finally influence the quality of wire rod, fix the straight angle board through falling L shaped plate, fix a position the live-rollers simultaneously, fix motor two through the right angle board, drive the live-rollers rotation through motor two, thereby drive the rolling cover and carry out the rolling to the wire rod.
The polishing frame comprises a polishing roller, a first scraper, a second scraper, a polishing roller, a first spring, a quadrangular plate, small rollers and a rubber plate, the polishing roller is fixedly arranged on the right side of the straightening roller on the positioning frame through a rotating shaft, the first scraper and the second scraper which are obliquely crossed are uniformly and fixedly arranged on the outer surface of the polishing roller along the circumferential direction, the polishing roller with rough surface is uniformly and fixedly arranged at the tail ends of the two scrapers through a pin shaft, the first spring is fixedly arranged between the first scrapers which are obliquely crossed on the outer surface of the polishing roller, the quadrangular plate is fixedly arranged at the tail end of the first spring, the small rollers are uniformly and fixedly arranged on the outer peripheral end surfaces of the quadrangular plate through the pin shaft, the rubber plate is fixedly arranged at the outer end; the first scraper and the second scraper are fixed through the grinding roller, and compared with the horizontal installation, the first scraper and the second scraper which are obliquely and crossly installed reduce the resistance on the surface of the raw material when the raw material is processed, meanwhile, the surface of the raw material can be completely treated, the bulges and the iron scale on the surface of the raw material are scraped by the scraper, positioning two pairs of polishing rollers by a scraper, polishing the surface of the raw material by the polishing rollers with rough surfaces, the pair of quadrangular plates are fixed through the spring, the small roller and the rubber plate are positioned through the quadrangular plates, the friction force between the quadrangular plate and the first scraper and the second scraper is reduced through the small roller, the scraps falling from the surface of the raw material after cleaning are extruded through the rubber plate, the rubber plate is prevented from entering between the first scraper and the second scraper, so that the service life and the use effect of the first scraper and the second scraper are influenced.
As a preferred technical scheme of the invention, the guide roller comprises a cylindrical roller, a small cylinder, a small spring and a cylindrical stop block, the cylindrical roller is fixedly arranged in the middle of a rectangular plate on the workbench through a rotating shaft, the small cylinder is uniformly connected to the outer end surface of the middle of the cylindrical roller in a sliding fit manner along the circumferential direction, small cylinder grooves are uniformly formed in the outer end surface of the small cylinder along the circumferential direction, the small spring is fixedly arranged in each small cylinder groove, and the cylindrical stop block is fixedly arranged at the tail end of the small spring; fix a position small circle post through the cylinder roller, fix little spring through the little cylinder, fix the cylinder dog through little spring, improve the life of guide roll through small circle post. The front side and the rear side of the raw material are positioned through the cylindrical stop blocks.
As a preferred technical scheme of the invention, the inner end face of the large cylindrical through hole on the arc plate is uniformly connected with large balls in a sliding fit manner along the circumferential direction, and the diameters of the large balls adjacent to each other on the left and right are different; reduce the frictional force between arc and the locating plate through big ball, through controlling the big ball that adjacent diameter is all inequality to prevent to break away from mutually between arc and the locating plate.
As a preferred technical scheme of the invention, the positioning plate is a circular plate, the thickness of the circular plate is greater than that of the arc-shaped plate, annular grooves with different cross-sectional areas are uniformly formed on the outer end face of the circular plate, which is in contact with the arc-shaped plate, and the annular grooves are connected with the large balls in a sliding fit manner; the large ball is positioned by the annular grooves with different cross-sectional areas, and the outer end face of the left side of the circular plate is meshed with the first gear, so that the right side of the circular plate is connected with the arc plate in a sliding fit manner, and the thickness of the circular plate is larger than that of the arc plate.
According to a preferred technical scheme, the positioning frame comprises a threaded rod, a connecting long plate, a control rod, a nut pair, a supporting plate and an inverted C-shaped frame, wherein the two ends of a diagonal extension line on a rectangular column through hole on the positioning plate are symmetrically connected with the threaded rod in a threaded connection mode, the rotating directions of threaded grooves on the front side and the rear side of the threaded rod are opposite, one end of each adjacent threaded rod is provided with the connecting long plate through a pin shaft, the middle part of the other end of the lower threaded rod is fixedly provided with the control rod, the two sides of the threaded rod are symmetrically connected with the nut pair in a threaded connection mode, the right end of the adjacent nut pair on the adjacent threaded rod is fixedly provided with the supporting plate, the right end of the middle part of the supporting plate is symmetrically and fixedly; the threaded rod is positioned through the positioning plate, the threaded rod is controlled to rotate through the control rod, all the threaded rods are controlled to rotate simultaneously through the connecting long plate, the distance between nut pairs on the same threaded rod is controlled through the threaded rods with the opposite threaded groove rotating directions on the front side and the rear side, the supporting plate is fixed through the nut pairs, the inverted C-shaped frame is fixed through the supporting plate, and the straightening roller, the polishing frame and the cleaning column are positioned through the inverted C-shaped frame.
As a preferred technical scheme of the invention, the outer end surface of the middle part of the straightening roller is uniformly and fixedly provided with straightening columns along the circumferential direction through pin shafts, and the outer end surfaces of the straightening columns are coated with diamond coatings; the service life of the straightening roller is prolonged through the straightening column, and the service life of the straightening column is prolonged through the diamond coating.
As a preferred technical scheme of the invention, the cleaning column comprises a cylinder, a cylindrical brush, a support rod, a cylindrical spring and a rubber ball, the cylinder is fixedly arranged on the right side of the polishing frame on the positioning frame through a rotating shaft, the cylindrical brush is fixedly arranged on the outer end face of the cylinder, the support rod is uniformly and fixedly arranged on the outer end face of the cylindrical brush along the circumferential direction, the cylindrical spring is sleeved on the support rod, one end of the cylindrical spring is fixedly connected with the cylindrical brush, and the rubber ball is fixedly arranged at the other end of the cylindrical spring; fix the drum brush through the cylinder, fix cradling piece and cylinder spring through the drum brush, fix a position cylinder spring through the cradling piece, fix the rubber ball through cylinder spring, cooperate through cylinder spring and rubber ball, fix a position the brush hair on the drum brush to thereby prevent it from buckling because of the too big production of extrusion force, unable reply, thereby lead to the life reduction of drum brush.
As a preferred technical scheme of the invention, the winding sleeve comprises a cylindrical sleeve and a rubber sleeve, the outer end of the rotating roller is clamped with the cylindrical sleeve, the cylindrical sleeve is made of plastic, small circular grooves are uniformly formed in the outer surface of the cylindrical sleeve along the circumferential direction, and the rubber sleeve is fixedly arranged on the outer end surface of the cylindrical sleeve; the cylinder sleeve made of plastic is convenient to replace, the wire is positioned through the small circular ring groove, and the friction force between the wire and the cylinder sleeve is increased through the rubber sleeve.
Compared with the prior art, the invention has the following advantages:
1. according to the alloy wire manufacturing and drawing process, the raw material is tensioned and oriented through the processing device, and the distances between the straightening rollers, the polishing frame and the cleaning columns on the same vertical plane are controlled at the same time, so that the purpose of processing the raw materials with different sizes is achieved.
2. According to the invention, through the arranged processing device, the resistance of the scraper I and the scraper II which are obliquely and crossly arranged is reduced when the surface of the raw material is processed, meanwhile, the surface of the raw material can be completely processed, the scraper is used for scraping the bulges and the iron scale on the surface of the raw material, the surface of the raw material is polished through a rough polishing roller, the small roller and the rubber plate are positioned through the four-edge plate, the friction force between the four-edge plate and the scraper I and the scraper II is reduced through the small roller, and the rubber plate is used for extruding the scraps falling from the surface of the raw material after cleaning, so that the rubber plate is prevented from entering between the scraper I and the scraper II, and the service life and the use effect of the scraper I and the scraper II are influenced.
3. According to the invention, through the arranged processing device, the service life of the straightening roller is prolonged through the straightening column, the service life of the straightening column is prolonged through the diamond coating, and the bristles on the cylindrical hairbrush are positioned through the matching of the cylindrical spring and the rubber ball, so that the phenomenon that the bristles are bent and cannot be restored due to overlarge extrusion force is prevented, and the service life of the cylindrical hairbrush is shortened.
4. According to the invention, the wire drawing device is convenient to replace by the plastic cylindrical sleeve, the wire is positioned by the small circular groove, and the friction force between the wire and the cylindrical sleeve is increased by the rubber sleeve.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic workflow diagram of the present invention;
FIG. 2 is a schematic plan view of the present invention in front elevation;
FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2 of the present invention;
FIG. 4 is a schematic plan view of the positioning frame of the present invention;
FIG. 5 is an enlarged view of a portion of the present invention at N of FIG. 2;
FIG. 6 is an enlarged fragmentary view of the invention at M of FIG. 2;
FIG. 7 is an enlarged fragmentary view of the invention at E of FIG. 2;
fig. 8 is a schematic plan view of the threaded rod and connecting elongated plate of the present invention.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 8.
The alloy wire manufacturing and drawing process uses alloy wire manufacturing and drawing equipment which comprises a workbench 1, a processing device 2 and a wire drawing device 3, and the specific method for manufacturing and drawing the alloy wire by adopting the alloy wire manufacturing and drawing equipment comprises the following steps:
s1, positioning the raw material: positioning the raw material through a processing device 2 and a wire drawing device 3;
s2, straightening the raw material: straightening, polishing and cleaning the raw material through a processing device 2;
s3, drawing raw material: performing wire drawing treatment on the raw material through a wire drawing device 3;
s4, winding the wire: winding the wire subjected to the wire drawing treatment by using a wire drawing device 3;
the upper ends of the left side and the right side of the workbench 1 are respectively fixedly provided with a processing device 2 and a wire drawing device 3,
the processing device 2 comprises a guide roller 20, an arc-shaped plate 21, an inverted-C-shaped plate 22, a motor I23, a gear I24, a positioning plate 25, a positioning frame 26, a straightening roller 27, a polishing frame 28 and a cleaning column 29, wherein rectangular plates are symmetrically and fixedly arranged on the front side and the rear side of the upper end of the left side of the workbench 1, and the middle part of each rectangular plate is fixedly provided with the guide roller 20 through a rotating shaft; the guide roller 20 comprises a cylindrical roller 201, a small cylinder 202, a small spring 203 and a cylindrical stop block 204, the cylindrical roller 201 is fixedly installed in the middle of a rectangular plate on the workbench 1 through a rotating shaft, the small cylinder 202 is evenly connected to the outer end face of the middle of the cylindrical roller 201 in a sliding fit mode along the circumferential direction, small cylinder 202 grooves are evenly formed in the outer end face of the small cylinder 202 along the circumferential direction, the small spring 203 is fixedly installed in the small cylinder 202 grooves, and the cylindrical stop block 204 is fixedly installed at the tail end of the small spring 203; an arc-shaped plate 21 is fixedly arranged at the upper end of the workbench 1; the inner end face of the large cylindrical through hole on the arc plate 21 is uniformly connected with large balls in a sliding fit manner along the circumferential direction, and the diameters of the left large ball and the right large ball are different; a large cylindrical through hole is formed in the middle of the arc plate 21, an inverted C-shaped plate 22 is fixedly mounted at the upper end of the arc plate 21, a motor I23 is fixedly mounted at the left end of the inverted C-shaped plate 22 through a motor base, a gear I24 is fixedly mounted at an output shaft of the motor I23 through a coupler, a positioning plate 25 is connected to the inner end face of the large cylindrical through hole in the arc plate 21 in a sliding fit manner, tooth grooves are uniformly formed in the outer end face of the left side of the positioning plate 25 along the circumferential direction, and the tooth; the positioning plate 25 is a circular plate, the thickness of the circular plate is greater than that of the arc-shaped plate 21, annular grooves with different cross-sectional areas are uniformly formed in the outer end face of the circular plate, which is in contact with the arc-shaped plate 21, and the annular grooves are connected with the large balls in a sliding fit manner; a rectangular column through hole is formed in the middle of the positioning plate 25, and positioning frames 26 are symmetrically arranged at two ends of a diagonal extension line on the rectangular column through hole on the positioning plate 25; the positioning frame 26 comprises a threaded rod 261, a connecting long plate 262, a control rod 263, a nut pair 264, a supporting plate 265 and an inverted C-shaped frame 266, two ends of a diagonal extension line on a rectangular column through hole on the positioning plate 25 are symmetrically connected with the threaded rod 261 in a threaded connection mode, the rotating directions of threaded grooves on the front side and the rear side of the threaded rod 261 are opposite, one end of each adjacent threaded rod 261 is provided with the connecting long plate 262 through a pin shaft, the middle part of the other end of the lower threaded rod 261 is fixedly provided with the control rod 263, two sides of the threaded rod 261 are symmetrically connected with the nut pair 264 in a threaded connection mode, the right end of the adjacent nut pair 264 on the adjacent threaded rod 261 is fixedly provided with the supporting plate 265, the right end of the middle part of the supporting plate 265 is symmetrically and fixedly provided with the; the straightening rollers 27 are uniformly and fixedly arranged on the right side of the positioning frame 26 through rotating shafts; the outer end face of the middle part of the straightening roller 27 is uniformly and fixedly provided with straightening columns along the circumferential direction through pin shafts, and the outer end faces of the straightening columns are coated with diamond coatings; a polishing frame 28 is fixedly arranged on the position adjusting frame 26 at the right side of the straightening roller 27, and a cleaning column 29 is fixedly arranged on the position adjusting frame 26 at the right side of the polishing frame 28; tensioning and orienting the log by guide rollers 20; the small cylinder 202 is positioned through the cylinder roller 201, the small spring 203 is fixed through the small cylinder 202, the cylinder stopper 204 is fixed through the small spring 203, and the service life of the guide roller 20 is prolonged through the small cylinder 202. Positioning the front side and the rear side of the raw material through cylindrical stoppers 204; the inverted C-shaped plate 22 is fixed through the arc-shaped plate 21, and the movement of the positioning plate 25 is limited; the friction force between the arc-shaped plate 21 and the positioning plate 25 is reduced through the large balls, and the arc-shaped plate 21 and the positioning plate 25 are prevented from being separated from each other through the large balls with different diameters which are adjacent to each other on the left and the right; the inverted C-shaped plate 22 is used for fixing the first motor 23, the first motor 23 is used for controlling the first gear 24 to rotate, so that the first gear is matched with a tooth groove on the positioning plate 25 to drive the positioning plate 25 to rotate, and the positioning frame 26 is positioned through the positioning plate 25; the large ball is positioned by the annular grooves with different cross-sectional areas, and the outer end face of the left side of the circular plate is meshed with the first gear 24, and the right side of the circular plate is connected with the arc-shaped plate 21 in a sliding fit manner, so that the thickness of the circular plate is greater than that of the arc-shaped plate 21; the distance between the straightening roll 27 and the grinding frame 28 on the same vertical plane and the distance between the cleaning columns 29 are simultaneously controlled through the positioning frame 26, so that the purpose of processing raw materials with different sizes can be achieved, and meanwhile, compared with a traditional straightener, the processing space is saved; the threaded rods 261 are positioned through the positioning plate 25, the threaded rods 261 are controlled to rotate through the control rods 263, all the threaded rods 261 are controlled to rotate simultaneously through the connecting long plate 262, the distance between nut pairs 264 on the same threaded rod 261 is controlled through the threaded rods 261 with the opposite rotation directions of threaded grooves on the front side and the rear side, the supporting plate 265 is fixed through the nut pairs 264, the inverted C-shaped frame 266 is fixed through the supporting plate 265, the straightening rollers 27, the polishing frame 28 and the cleaning column 29 are positioned through the inverted C-shaped frame 266, and straightening, surface polishing and surface cleaning are respectively carried out on raw materials through the straightening rollers 27, the polishing frame 28 and the cleaning column 29; the service life of the straightening roll 27 is prolonged by the straightening column, and the service life of the straightening column is prolonged by the diamond coating.
The polishing frame 28 comprises a polishing roller 281, a first scraper 282, a second scraper 283, a polishing roller 284, a first spring 285, a four-edge plate 286, a small roller 287 and a rubber plate 288, the polishing roller 281 is fixedly arranged on the right side of the straightening roller 27 on the positioning frame 26 through a rotating shaft, the first scraper 282 and the second scraper 283 which are obliquely crossed are uniformly and fixedly arranged on the outer surface of the polishing roller 281 along the circumferential direction, the polishing roller 284 with rough surface is uniformly and fixedly arranged at the tail end of the second scraper 283 through a pin shaft, the first spring 285 is fixedly arranged between the obliquely crossed scrapers on the outer surface of the polishing roller 281, the four-edge plate 286 is fixedly arranged at the tail end of the first spring 285, the small roller 287 is uniformly and fixedly arranged on the outer end surface of the periphery of the four-edge plate 286 through a pin shaft, the rubber plate 288 is fixedly arranged at the outer; the first scraper 282 and the second scraper 283 are fixed through the grinding roller 281, the first scraper 282 and the second scraper 283 which are obliquely and crossly arranged are arranged horizontally, so that the resistance of the first scraper and the second scraper in the surface treatment of the raw material is reduced, the surface of the raw material can be completely treated, the protrusion and the iron oxide scale of the surface of the raw material are scraped through the first scraper 282, the grinding roller 284 is positioned through the second scraper 283, the surface of the raw material is ground through the grinding roller 284 with a rough surface, the four-prism-shaped plate 286 is fixed through the first spring 285, the small roller 287 and the rubber plate 288 are positioned through the four-prism-shaped plate 286, the friction force between the four-prism-shaped plate 286 and the first scraper 282 and the second scraper 283 is reduced through the small roller 287, the scraps which are fallen through the cleaning of the surface of the raw material are extruded through the rubber plate 288, so that the rubber plate 288 is prevented from entering between the first scraper 282 and the second scraper, thereby affecting the service life and the use effect of the first scraper 282 and the second scraper 283.
The cleaning column 29 comprises a column body 291, a cylindrical brush 292, a support rod 293, a cylindrical spring 294 and a rubber ball 295, the column body 291 is fixedly installed on the right side of the polishing frame 28 on the positioning frame 26 through a rotating shaft, the cylindrical brush 292 is fixedly installed on the outer end face of the column body 291, the support rod 293 is uniformly and fixedly installed on the outer end face of the cylindrical brush 292 along the circumferential direction, the cylindrical spring 294 is sleeved on the support rod 293, one 285 end of the cylindrical spring 294 is fixedly connected with the cylindrical brush 292, and the rubber ball 295 is fixedly installed at the other end of the cylindrical spring 294; fix cylinder brush 292 through cylinder 291, fix cradling piece 293 and cylinder spring 294 through cylinder brush 292, fix a position cylinder spring 294 through cradling piece 293, fix rubber ball 295 through cylinder spring 294, cooperate with rubber ball 295 through cylinder spring 294, fix a position the brush hair on the cylinder brush 292, thereby prevent it and buckle because of the too big production of extrusion force, can't reply, thereby lead to the life reduction of cylinder brush 292.
The wire drawing device 3 comprises a wire drawing die 31, a die core 32, a supporting roller 33, an inverted L-shaped plate 34, a right-angle plate 35, a second motor 36, a rotating roller 37 and a winding sleeve 38, the wire drawing die 31 is uniformly and fixedly installed at the upper end of the right side of the workbench 1, the die core 32 is fixedly installed in the middle of the wire drawing die 31, the die core 32 is made of diamond, the diameter of a hole in the middle of the die core 32 from left to right is gradually reduced, the supporting roller 33 is fixedly installed at the right side, located on the right side of the wire drawing die 31, of the upper side of the workbench 1 through a rotating shaft, the inverted L-shaped plate 34 is fixedly installed at the upper end of the right side of the workbench 1, the right-angle plate 35 is fixedly installed at the front end of the inverted L-shaped plate 34, the second motor; the rolling sleeve 38 comprises a cylindrical sleeve 381 and a rubber sleeve 382, the outer end of the rotating roller 37 is clamped with the cylindrical sleeve 381, the cylindrical sleeve 381 is made of plastic materials, small circular grooves are uniformly formed in the outer surface of the cylindrical sleeve 381 along the circumferential direction, and the rubber sleeve 382 is fixedly installed on the outer end face of the cylindrical sleeve 381; the core 32 is fixed through the wire drawing die 31, the raw material is subjected to wire drawing treatment through the core 32, the wire subjected to the wire drawing treatment is guided and positioned through the supporting roller 33 to prevent the wire from bending downwards due to gravity, so that the force borne by the raw material during wire drawing is influenced, the quality of the wire is finally influenced, the straight angle plate 35 is fixed through the inverted L-shaped plate 34, the rotating roller 37 is positioned at the same time, the second motor 36 is fixed through the right angle plate 35, the rotating roller 37 is driven to rotate through the second motor 36, and the winding sleeve 38 is driven to wind the wire; the cylindrical sleeve 381 made of plastic is convenient to replace, the wire rod is positioned through the small circular groove, and the friction force between the wire rod and the cylindrical sleeve 381 is increased through the rubber sleeve 382.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. An alloy wire manufacturing and drawing process uses an alloy wire manufacturing and drawing apparatus including a table (1), a processing device (2), and a wire drawing device (3), and is characterized in that: the specific method for manufacturing and stretching the alloy wire by adopting the alloy wire manufacturing and stretching equipment comprises the following steps:
s1, positioning the raw material: positioning the raw material through a processing device (2) and a wire drawing device (3);
s2, straightening the raw material: straightening, polishing and cleaning the raw material through a processing device (2);
s3, drawing raw material: performing wire drawing treatment on the raw material through a wire drawing device (3);
s4, winding the wire: winding the wire subjected to the wire drawing treatment by using a wire drawing device (3);
the upper ends of the left side and the right side of the workbench (1) are respectively fixedly provided with a processing device (2) and a wire drawing device (3);
the processing device (2) comprises a guide roller (20), an arc-shaped plate (21), an inverted-C-shaped plate (22), a motor I (23), a gear I (24), a positioning plate (25), a positioning frame (26), a straightening roller (27), a polishing frame (28) and a cleaning column (29), wherein rectangular plates are symmetrically and fixedly arranged on the front side and the rear side of the upper end of the left side of the workbench (1), the guide roller (20) is fixedly arranged in the middle of the rectangular plate through a rotating shaft, the arc-shaped plate (21) is fixedly arranged on the upper end of the workbench (1), a large cylindrical through hole is formed in the middle of the arc-shaped plate (21), the inverted-C-shaped plate (22) is fixedly arranged on the upper end of the arc-shaped plate (21), the motor I (23) is fixedly arranged at the left end of the inverted-C-shaped plate (22) through a motor base, the gear I (24) is fixedly arranged at an output, tooth sockets are uniformly formed in the outer end face of the left side of the positioning plate (25) along the circumferential direction and are meshed with the gear I (24), a rectangular column through hole is formed in the middle of the positioning plate (25), adjusting frames (26) are symmetrically arranged at two ends of a diagonal extension line on the rectangular column through hole in the positioning plate (25), straightening rollers (27) are uniformly and fixedly arranged on the right side of each adjusting frame (26) through rotating shafts, a polishing frame (28) is fixedly arranged on the right side of each straightening roller (27) on each adjusting frame (26), and a cleaning column (29) is fixedly arranged on the right side of each polishing frame (28) on each adjusting frame (26);
the wire drawing device (3) comprises a wire drawing die (31), a die core (32), a supporting roller (33), an inverted L-shaped plate (34), a right-angle plate (35), a second motor (36), a rotating roller (37) and a winding sleeve (38), the wire drawing die (31) is uniformly and fixedly installed at the upper end of the right side of the workbench (1), the die core (32) is fixedly installed in the middle of the wire drawing die (31), the die core (32) is made of diamond, the diameter of a hole in the middle of the die core (32) from left to right is gradually reduced, the supporting roller (33) is fixedly installed on the right side of the wire drawing die (31) on the upper side of the workbench (1) through a rotating shaft, the inverted L-shaped plate (34) is fixedly installed at the upper end of the right side of the workbench (1), the right-angle plate (35) is fixedly installed at the front end of the right-angle plate (35), the rotating roller (, the outer end of the rotating roller (37) is clamped with a winding sleeve (38);
the polishing frame (28) comprises a polishing roller (281), a first scraper (282), a second scraper (283), a polishing roller (284), a first spring (285), a quadrangular plate (286), small rollers (287) and a rubber plate (288), the polishing roller (281) is fixedly arranged on the right side of the straightening roller (27) on the positioning frame (26) through a rotating shaft, the first obliquely crossed scraper (282) and the second scraper (283) are uniformly and fixedly arranged on the outer surface of the polishing roller (281) along the circumferential direction, the rough-surface polishing roller (284) is uniformly and fixedly arranged at the tail end of the second scraper (283) through a pin shaft, the first spring (285) is fixedly arranged between the obliquely crossed scrapers on the outer surface of the polishing roller (281), the quadrangular plate (286) is fixedly arranged at the tail end of the first spring (285), the small rollers (287) are uniformly and fixedly arranged on the outer end surfaces of the periphery of the quadrangular plate (286) through pin shafts, and the rubber plate (, the length of the rubber plate (288) is greater than the length of the square plate (286).
2. The alloy wire manufacturing and drawing process according to claim 1, wherein: guide roll (20) include cylinder roller (201), little cylinder (202), little spring (203) and cylinder dog (204), there are cylinder roller (201) at the rectangular plate middle part on workstation (1) through axis of rotation fixed mounting, cylinder roller (201) middle part outer terminal surface is connected with little cylinder (202) with sliding fit's mode along circumference is even, little cylinder (202) recess has evenly been seted up along circumference to little cylinder (202) outer terminal surface, fixed mounting has little spring (203) in little cylinder (202) recess, little spring (203) terminal fixed mounting has cylinder dog (204).
3. The alloy wire manufacturing and drawing process according to claim 1, wherein: the inner end face of the large cylindrical through hole in the arc-shaped plate (21) is uniformly connected with large balls in a sliding fit mode along the circumferential direction, and the diameters of the left large ball and the right large ball are different.
4. The alloy wire manufacturing and drawing process according to claim 1, wherein: the positioning plate (25) is a circular plate, the thickness of the circular plate is larger than that of the arc-shaped plate (21), the outer end face of the circular plate, which is in contact with the arc-shaped plate (21), is uniformly provided with annular grooves with different cross-sectional areas, and the annular grooves are connected with large balls in a sliding fit mode.
5. The alloy wire manufacturing and drawing process according to claim 1, wherein: the positioning frame (26) comprises a threaded rod (261), a connecting long plate (262), a control rod (263), a nut pair (264), a support plate (265) and an inverted C-shaped frame (266), two ends of a diagonal extension line on a rectangular column through hole on the positioning plate (25) are symmetrically connected with the threaded rod (261) in a threaded connection mode, the rotating directions of threaded grooves on the front side and the rear side of the threaded rod (261) are opposite, one end of each adjacent threaded rod (261) is provided with the connecting long plate (262) through a pin shaft, the middle part of the other end of the lower threaded rod (261) is fixedly provided with the control rod (263), two sides of the threaded rod (261) are symmetrically connected with the nut pair (264) in a threaded connection mode, the right end of the adjacent nut pair (264) on the adjacent threaded rod (261) is fixedly provided with the support plate (265), the right end of, the middle part of the inverted C-shaped frame (266) is fixedly provided with a straightening roller (27) through a rotating shaft.
6. The alloy wire manufacturing and drawing process according to claim 1, wherein: the outer end face of the middle part of the straightening roller (27) is uniformly and fixedly provided with straightening columns along the circumferential direction through pin shafts, and the outer end faces of the straightening columns are coated with diamond coatings.
7. The alloy wire manufacturing and drawing process according to claim 1, wherein: clearance post (29) are including cylinder (291), drum brush (292), cradling piece (293), cylinder spring (294) and rubber ball (295), it has cylinder (291) to lie in grinding frame (28) right side through axis of rotation fixed mounting on positioning frame (26), cylinder (291) outer terminal surface fixed mounting has drum brush (292), the even fixed mounting in circumference has cradling piece (293) outside terminal surface edge of drum brush (292), the cover has cylinder spring (294) on cradling piece (293), cylinder spring (294) one (285) end and drum brush (292) fixed connection, cylinder spring (294) other end fixed mounting has rubber ball (295).
8. The alloy wire manufacturing and drawing process according to claim 1, wherein: the coiling sleeve (38) comprises a cylindrical sleeve (381) and a rubber sleeve (382), the outer end of the rotating roller (37) is connected with the cylindrical sleeve (381), the cylindrical sleeve (381) is made of plastic, small circular grooves are uniformly formed in the outer surface of the cylindrical sleeve (381) along the circumferential direction, and the rubber sleeve (382) is fixedly installed on the outer end face of the cylindrical sleeve (381).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011165686.1A CN112404151A (en) | 2020-10-27 | 2020-10-27 | Alloy wire manufacturing and stretching process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011165686.1A CN112404151A (en) | 2020-10-27 | 2020-10-27 | Alloy wire manufacturing and stretching process |
Publications (1)
| Publication Number | Publication Date |
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| CN112404151A true CN112404151A (en) | 2021-02-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN202011165686.1A Withdrawn CN112404151A (en) | 2020-10-27 | 2020-10-27 | Alloy wire manufacturing and stretching process |
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| Country | Link |
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| CN (1) | CN112404151A (en) |
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| CN116078842A (en) * | 2023-01-13 | 2023-05-09 | 广东嘉元科技股份有限公司 | Copper wire elongation device for improving copper dissolution speed of copper dissolution tank |
| CN117506584A (en) * | 2024-01-05 | 2024-02-06 | 烟台鼎宸铜业有限公司 | Automatic copper wire polishing device |
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| CN117506584A (en) * | 2024-01-05 | 2024-02-06 | 烟台鼎宸铜业有限公司 | Automatic copper wire polishing device |
| CN117506584B (en) * | 2024-01-05 | 2024-04-19 | 烟台鼎宸铜业有限公司 | Automatic copper wire polishing device |
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