GB2595354A - Integrated plumbing system apparatus and method of manufacture thereof - Google Patents

Integrated plumbing system apparatus and method of manufacture thereof Download PDF

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Publication number
GB2595354A
GB2595354A GB2104615.6A GB202104615A GB2595354A GB 2595354 A GB2595354 A GB 2595354A GB 202104615 A GB202104615 A GB 202104615A GB 2595354 A GB2595354 A GB 2595354A
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GB
United Kingdom
Prior art keywords
outer layer
core
sheet
core member
adhesive
Prior art date
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Pending
Application number
GB2104615.6A
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GB202104615D0 (en
Inventor
Mckenzie Lindsay
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of GB202104615D0 publication Critical patent/GB202104615D0/en
Publication of GB2595354A publication Critical patent/GB2595354A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03CDOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
    • E03C1/00Domestic plumbing installations for fresh water or waste water; Sinks
    • E03C1/02Plumbing installations for fresh water
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03CDOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
    • E03C1/00Domestic plumbing installations for fresh water or waste water; Sinks
    • E03C1/02Plumbing installations for fresh water
    • E03C1/04Water-basin installations specially adapted to wash-basins or baths
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47KSANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
    • A47K1/00Wash-stands; Appurtenances therefor
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/16Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
    • A61L2/23Solid substances, e.g. granules, powders, blocks, tablets
    • A61L2/238Metals or alloys, e.g. oligodynamic metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/266Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03CDOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
    • E03C1/00Domestic plumbing installations for fresh water or waste water; Sinks
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/52Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • B32B2250/246All polymers belonging to those covered by groups B32B27/32 and B32B27/30
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/10Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/26Polymeric coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/726Permeability to liquids, absorption
    • B32B2307/7265Non-permeable
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03DWATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
    • E03D11/00Other component parts of water-closets, e.g. noise-reducing means in the flushing system, flushing pipes mounted in the bowl, seals for the bowl outlet, devices preventing overflow of the bowl contents; devices forming a water seal in the bowl after flushing, devices eliminating obstructions in the bowl outlet or preventing backflow of water and excrements from the waterpipe
    • E03D11/13Parts or details of bowls; Special adaptations of pipe joints or couplings for use with bowls, e.g. provisions in bowl construction preventing backflow of waste-water from the bowl in the flushing pipe or cistern, provisions for a secondary flushing, for noise-reducing
    • E03D11/14Means for connecting the bowl to the wall, e.g. to a wall outlet
    • E03D11/143Mounting frames for toilets and urinals
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34869Elements for special technical purposes, e.g. with a sanitary equipment

Abstract

An apparatus 2 suitable for use as an integrated plumbing system (IPS) unit including a core member and an outer later attached to the core member, wherein the core member and outer layer are formed from a polymer material. At least the outer layer includes at least one antimicrobial agent or additive. Preferably the agent is a metal based antimicrobial or a biocide. Each of the polymer may be PVC. Further disclosed is an IPS unit made from the apparatus, and a method of manufacturing the apparatus. The apparatus may include seamless bends, suitable for a sterile hospital environment.

Description

Integrated Plumbing System Apparatus and Method of Manufacture Thereof The present invention relates to an integrated plumbing system (IPS) apparatus, or part thereof, and method for assembling said apparatus or part thereof.
Although the following description refers exclusively to IPS systems in 10 medical or hospital settings, the person skilled in the art will appreciate that the present invention can be used in a variety of locations and is not limited to hospitals or other medical buildings.
IPS units are typically sanitary units whereby the plumbing and cisterns etc, for the sanitarvware (such as wash basins, sinks, toilets and/or the like) is concealed at the rear of the unit behind one (Jr more panels. Conventional IPS panels are placed in a variety of commercial washroom or wash-station locations and helping prevent vandalism and ensure the washroom is easier to clean. It is the easy cleaning and unitary nature of the IPS that make them attractive to use in hospital wash stations and toilets where the number of exposed surfaces that must be cleaned can be minimised.
A problem with conventional IPS units, particularly those around sinks, washstands and in wetrooms is that they are constructed from composite panels, including; melamine faced chipboard (MFG), high-pressure laminate (IIPL), solid grade laminate (SGL), and real wood veneer where, save for SG-L, water ingress into the panel is a serious structural problem as well as presenting a hygiene and cleaning issue.
[yen in the case of panels that are impervious to water themselves, such as SG I. panels for example, water ingress at the joints between the panels remains a cleaning and hygiene issue.
It is therefore an aim of the present invention to provide an apparatus which addresses the abovementioned problems.
It is a further aim of the invention to provide a method of manufacturing an apparatus that addresses the abovementioned 10 problems.
It is a yet further aim of the invention to provide a method of installing an apparatus that addresses the abovementioned problems.
In a first aspect of the invention there is provided an apparatus suitable for use as, or at least as part of, an II'S unit, said apparatus including a core member and an outer layer (Jr sheet attached to said core member, said core member and outer layer are formed from polymer material wherein at least the outer layer or sheet includes at least one antimicrobial agent or additive.
Typically the antimicrobial agent is metal based. Further typically the antitnicrobial agent includes silver ion, zinc or copper. Preferably the antimicrobial agent or additive includes silver.
In one embodiment the antimicrobial agent is a biocide. Typically the biocide is a phenolic biocide, quaternary ammonium compound trichlorohydroxydiphenylether, a methyl urea, (Jr imidazolcarbamatc. Further typically the biocide is any one (Jr any combination of phenolic biocide, quaternary ammonium compound trichlorohydroxydiphenylether, a methyl urea, and/or imidazolcarbamate In a preferred embodiment the core member is constructed from polyvinyl chloride (PVC). ThTically the core member is primarily constructed from PVC or a PVC derivative polymer.
Preferably the core member is formed from a single or unitary sheet of 10 polymer or polymeric material. Typically the single sheet is PVC P0 lymer.
In a preferred embodiment the outer layer or sheet is constructed from PVC. Typically both the core member and outer layer or sheet are 15 formed from PVC or a PVC based polymer.
In one embodiment the core member and outer laver or sheet are attached together using at least one adhesive or glue.
In a preferred embodiment the adhesive is a vinyl adhesive. Typically the adhesive a spray adhesive, for example TensorG rip ® L71 vinyl spray adhesive or the like.
Typically the apparatus includes one or more bends or corners formed 25 in the same. Further typically these bends or corners are seamless.
Typically the apparatus is bent or folded into the desired shape without cutting the same. Further typically the apparatus is bent or folded to form a single unit with two or more surfaces formed at an angle to one another whereby the edge or bend where the two surfaces meet is continuous surface with no cutting to at least the outer layer or sheet.
In one embodiment the apparatus is substantially U-shaped. 'typically 5 the apparatus is U shaped when view along a longitudinal or vertical axis of the apparatus. Further typically the apparatus is substantially U-shaped when viewed in horizontal cross section.
Typically the apparatus includes at least a front surface and two side 10 surfaces. Typically the apparatus substantially surround pipework and/or cisterns etc. when attached to a wall.
Typically the apparatus includes one or more apertures. Further typically the one or more apertures allow one Or more doors, access 15 hatches, pipes, sanitary fittings and/or the like to be attached or mounted on the apparatus.
In one embodiment the apparatus is provided with santtaryware attached to the same.
In a second aspect of the invention there is provided a IPS unit including a solid or homogeneous polymer core and an outer polymeric layer wherein at least the outer laver includes an antimicrobial or biocidal compound.
Preferably the core and outer layer comprise PVC.
In a third aspect of the invention there is provided a method of manufacturing an apparatus for use in an IPS unit including a polymer
S
core and an outer layer including a. antimicrobial composition, said method including the step of adhering or gluing the core and outer laver together.
Typically the apparatus includes two or more surfaces, said surfaces formed by folding said core and outer layer. Further typically said folding occurs after the core and outer layer are attached together.
In one embodiment a groove or notch is cut into the rear surface of the core member thereby forming the fold line or corner when the core member and outer layer are bend or folded. Typically heat is applied to at least the core member and/or the outer layer to impart some flexibility and aid folding or shaping.
In one embodiment the groove or notch is substantially V-shaped. Typically the groove or notch is cut using CNC machine In one embodiment once the outer layer is bonded or attached to the core member heat is applied to bend or form the same into the required 20 shape.
Typically the core member is a flat sheet of PVC NViliCh is folded and/or formed after attachment of the outer layer.
In one embodiment the apparatus includes a floor plinth member. The floor plinth can be constructed in the same manner as the core and outer layer as the unit. In one embodiment the plinth member is rebated so a flooring layer can be attached to the same.
In a further aspect of the invention there is provided a method of installing an apparatus for use as an IPS unit including a polymer core and an outer layer including a. antimicrobial composition, said method including the step of attaching or mounting at least part of said apparatus to a wall, floor and/or ceiling of a building structure.
Specific embodiments of the invention are now described with reference to the following figures wherein: Figures 1 shows an image of an IPS unit in accordance with one embodiment of the invention; and Figure 2 shows an alternative view of the IPS unit in accordance with an embodiment of the invention.
The present invention concerns the world's first antimicrobial modular IPS unit. Primarily designed to encapsulate the pipework, the unit is an aesthetically pleasing, hygienic finish to a common trade problem.
The unit is pre-fabricated with no joints, and can include access panels, sanitaryware such as basins and taps, and is wrapped in an antimicrobial or biocide containing layer.
The present invention provides a joint free, fully accessible, ultra-25 hygienic unit, that is easy to install, but even easier to clean and maintain.
The unit can be delivered pre-plumbed, reducing the installation period. The simple install procedure allows you to reduce the amount of trades required, saving you time and money.
Turning now to figure 1 wherein there is shown an IPS wash station unit 2 tha.t includes a. sink 4 and taps attached to a single jointless outer surface 6. The outer surface 6 is a layer of PVC that includes antimicrobial silver encapsulated in the polymer. 't he outer surface 6 is bonded to a PVC core (not shown) to form a unit that is impervious to water, and even in the event of water ingress, the unitary nature of the polymer core and surface ensures that no deleterious effects can occur.
The unit 2 is particularly easy to clean as it is essentially one continuous 15 surface with no joints in which dirt can accumulate.
This example includes a rebated plinth section 8 to which a vinyl floor can be lapped to form an aligned surface with the unit 2. A number of access hatches 10 are also formed in this example so that the concealed pipework 12, shown in figure 2 can be accessed for installation and maintenance.
Figure 2 shows the hatches 10 open showing the pipework 12 concealed behind. Although a wash station is shown in this example, the skilled 25 person will appreciate that the invention is not limited to a wash station; showers, sluice units or WC basins can also be provided.
The benefits of the present invention over the prior art is the joint free shell which is easy to clean with no additional areas for bacteria or
S
germs to colonise. The single PVC core also eliminates any problems associated with water ingress.
The antimicrobial properties of the silver tons included in the outer 5 layer also mean that the IPS unit has surfaces upon which microbes do not survive.
Laboratory and real-life testing has proved this technology reduces microbes by 80% in just 15 minutes and 99.9% in just two hours. It 10 has been proven effective against MRSA. E.Coli and even at deactivating the Influenza (HI Ni) virus.

Claims (20)

  1. Claims 1. An apparatus suitable for use as, Or at least as part of, an IPS unit, said apparatus including a core member and an outer layer or sheet attached to said core member, said core member and outer layer are formed from polymer material wherein at least the outer layer or sheet includes at least one antimicrobial agent or additive.
  2. 2. An apparatus according to claim 1 wherein the antimicrobial agent 10 is metal based.
  3. 3. An apparatus according to claim 2 wherein the antimicrobial agent includes silver ion, zinc or copper.
  4. 4. An apparatus according to claim 1 wherein the antimicrobial agent is a biocide.
  5. 3. An apparatus according to claim 4 wherein the biocide is a phenolic biocide, quaternary ammonium compound trichlorohydroxydiphenylether, a methyl urea, or imidazolcarbamate.
  6. 6. An apparatus according to any preceding claim wherein the core member is constructed from polyvinyl chloride (PVC).
  7. 7. An apparatus according to any preceding claim wherein the core member is formed from a single or unitary sheet of polymer or polymeric material.
  8. 8. An apparatus according to any preceding claim wherein the outer layer or sheet is constructed from PVC.
  9. 9. An apparatus according to any preceding claim wherein the core s member and outer layer or sheet are attached together using at least one adhesive or glue
  10. 10. An apparatus according to claim 9 wherein the adhesive is a vinyl adhesive.
  11. 11. An apparatus according to claim 10 wherein the adhesive a spray adhesive.
  12. 12. An apparatus according to any preceding claim wherein the 15 apparatus includes one or more seamless bends or corners formed in the same.
  13. 13. An apparatus according to claim 12 wherein the apparatus is bent or folded to form a single unit with two or more surfaces formed at an angle to one another whereby the edge or bend where the two surfaces meet is a continuous surface with no cutting to at least the outer layer or sheet.
  14. 14. An apparatus according to claim 13 wherein the apparatus is substantially U-shaped.
  15. 15. An apparatus according to claim 14 wherein the apparatus includes at least a front surface and two side surfaces substantially surrounding pipework and/or cisterns when attached to a wall.
  16. 16. An apparatus according to ally preceding claim wherein the apparatus includes one or more apertures formed to allow one or more doors, access hatches, pipes, sanitary fittings and/or the like to be 5 attached or mounted on the apparatus.
  17. 17. An apparatus according to any preceding claim wherein the apparatus is provided with sanitaryware attached to the same.
  18. 18. An IPS unit including a solid or homogeneous polymer core and an outer polymeric layer wherein at least the outer layer includes an antimicrobial or biocidal compound.
  19. 19. A method of manufacturing an apparatus for use in an IPS unit 15 including a polymer core and an outer laver including an antimicrobial composition, said method including the step of adhering or gluing the core and outer layer together.
  20. 20. A method of installing an apparatus for use as an IPS unit including a polymer core and an outer layer including a antimicrobial composition said method including the step of attaching or mounting at least part of said apparatus to a wall, floor and/or ceding of a building structure.
GB2104615.6A 2020-03-31 2021-03-31 Integrated plumbing system apparatus and method of manufacture thereof Pending GB2595354A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GBGB2004777.5A GB202004777D0 (en) 2020-03-31 2020-03-31 Integrated plumbing system apparatus and method of manufacture thereof

Publications (2)

Publication Number Publication Date
GB202104615D0 GB202104615D0 (en) 2021-05-12
GB2595354A true GB2595354A (en) 2021-11-24

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GB2104615.6A Pending GB2595354A (en) 2020-03-31 2021-03-31 Integrated plumbing system apparatus and method of manufacture thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023110368A1 (en) * 2021-12-17 2023-06-22 Toi Toi & Dixi Group Gmbh Sanitary cubicle, in particular a toilet cubicle

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2430445A (en) * 2005-09-26 2007-03-28 N G Bailey & Company Ltd Integrated plumbing system
US20140199356A1 (en) * 2013-01-14 2014-07-17 Dmr International, Inc. Antimicrobial polymer systems using multifunctional organometallic additives for polyurethane hosts

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2430445A (en) * 2005-09-26 2007-03-28 N G Bailey & Company Ltd Integrated plumbing system
US20140199356A1 (en) * 2013-01-14 2014-07-17 Dmr International, Inc. Antimicrobial polymer systems using multifunctional organometallic additives for polyurethane hosts

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023110368A1 (en) * 2021-12-17 2023-06-22 Toi Toi & Dixi Group Gmbh Sanitary cubicle, in particular a toilet cubicle

Also Published As

Publication number Publication date
GB202004777D0 (en) 2020-05-13
GB202104615D0 (en) 2021-05-12

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