GB2430445A - Integrated plumbing system - Google Patents

Integrated plumbing system Download PDF

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Publication number
GB2430445A
GB2430445A GB0618291A GB0618291A GB2430445A GB 2430445 A GB2430445 A GB 2430445A GB 0618291 A GB0618291 A GB 0618291A GB 0618291 A GB0618291 A GB 0618291A GB 2430445 A GB2430445 A GB 2430445A
Authority
GB
United Kingdom
Prior art keywords
sanitary ware
plumbing
frame
water
sewage
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB0618291A
Other versions
GB0618291D0 (en
Inventor
Matthew Edward Thomas
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NG Bailey and Co Ltd
Original Assignee
NG Bailey and Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NG Bailey and Co Ltd filed Critical NG Bailey and Co Ltd
Publication of GB0618291D0 publication Critical patent/GB0618291D0/en
Publication of GB2430445A publication Critical patent/GB2430445A/en
Withdrawn legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E03—WATER SUPPLY; SEWERAGE
    • E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
    • E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
    • E03C1/12—Plumbing installations for waste water; Basins or fountains connected thereto; Sinks
    • E03C1/32—Holders or supports for basins
    • E03C1/322—Holders or supports for basins connected to the wall only
    • E—FIXED CONSTRUCTIONS
    • E03—WATER SUPPLY; SEWERAGE
    • E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
    • E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
    • E03C1/02—Plumbing installations for fresh water
    • E03C1/04—Water-basin installations specially adapted to wash-basins or baths
    • E—FIXED CONSTRUCTIONS
    • E03—WATER SUPPLY; SEWERAGE
    • E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
    • E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
    • E03C1/02—Plumbing installations for fresh water
    • E03C1/04—Water-basin installations specially adapted to wash-basins or baths
    • E03C1/0408—Water installations especially for showers
    • E—FIXED CONSTRUCTIONS
    • E03—WATER SUPPLY; SEWERAGE
    • E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
    • E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
    • E03C1/12—Plumbing installations for waste water; Basins or fountains connected thereto; Sinks
    • E03C1/122—Pipe-line systems for waste water in building
    • E—FIXED CONSTRUCTIONS
    • E03—WATER SUPPLY; SEWERAGE
    • E03D—WATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
    • E03D11/00—Other component parts of water-closets, e.g. noise-reducing means in the flushing system, flushing pipes mounted in the bowl, seals for the bowl outlet, devices preventing overflow of the bowl contents; devices forming a water seal in the bowl after flushing, devices eliminating obstructions in the bowl outlet or preventing backflow of water and excrements from the waterpipe
    • E03D11/13—Parts or details of bowls; Special adaptations of pipe joints or couplings for use with bowls, e.g. provisions in bowl construction preventing backflow of waste-water from the bowl in the flushing pipe or cistern, provisions for a secondary flushing, for noise-reducing
    • E03D11/14—Means for connecting the bowl to the wall, e.g. to a wall outlet
    • E03D11/143—Mounting frames for toilets and urinals
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
    • E04C2/521—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits serving for locating conduits; for ventilating, heating or cooling

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  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Public Health (AREA)
  • Water Supply & Treatment (AREA)
  • Structural Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Sanitary Device For Flush Toilet (AREA)

Abstract

An integrated plumbing system comprises a frame, a sanitary ware module and pre-fitted plumbing means for transferring water from a water supply to the sanitary ware module and transferring sewage from the sanitary ware module to a sewage system, wherein the frame is mountable and the pre-fitted plumbing means is connectable to the water supply and sewage system during a first installation stage; and the sanitary ware module is mountable to the frame and pre-fitted plumbing means is connectable to the sanitary ware module during a second installation stage, temporally spaced apart from the first installation stage.

Description

I
INTEGRATED PLUMBING SYSTEM
FIELD OF INVENTION
This invention relates to integrated plumbing systems. The invention particularly relates to a pre-plumbed integrated plumbing system.
BACKGROUND
An integrated plumbing system is effectively a modular sanitary system that is suitable for commercial, healthcare or private washroom or environments. An integrated plumbing system comprises modular elements that connect together easily to provide sanitary facilities such as a toilet, urinal, washbasin, showers etc. Integrated plumbing systems typically include a frame to which a sanitary ware unit is secured. Existing integrated plumbing systems are constructed such that the modular sanitary ware must be fitted to the frame prior to fitting, connecting and subsequently testing the plumbing for the system. Indeed, in the integrated plumbing system provided by Armitage Venesta, the plumbing for transferring water from the water service pipes to the sanitary ware and for transferring sewage from the sanitary ware to the sewage system cannot be fitted, connected to the water supply and sewage system and tested for leaks until the sanitary ware is secured to the frame. Since the connecting and testing of the plumbing occurs during the construction phase of a site, e.g. before the internal structure has been completed, the sanitary ware is at risk of being broken, damaged or even stolen. Furthermore, since the fitting, connecting and testing of the plumbing is complex, : 25 the installation and repair of the integrated plumbing system takes a significant amount of time and must be carried out by a professional plumber with specialised tools. * ** * ** *. *
STATEMENTS OF INVENTION
Embodiments of the invention seek to overcome the above-mentioned problems associated with conventional integrated plumbing systems. Embodiments of the invention seek to provide an integrated plumbing system where the plumbing may be connected to the water supply and sewage system prior to fitting the sanitary ware.
Embodiments of the invention seek to provide an integrated plumbing system in which the sanitary ware need not be fitted until the construction phase of the site has been completed. Embodiments of the invention seek to provide an integrated plumbing system that is simpler, quicker and cheaper to install and repair than a conventional system.
A first aspect of the invention relates to an integrated plumbing system comprising a frame, a sanitary ware module and pie-fitted plumbing means for transferring water from a water supply to the sanitary ware module and transferring sewage from the sanitary ware module to a sewage system, wherein the frame is mountable and the pre-fitted plumbing means is connectable to the water supply and sewage system during a first installation stage and the sanitary water module is mountable to the frame and the pie- fitted plumbing means is connectable to the sanitary ware module during a second installation stage that is temporally spaced apart from the first installation stage.
The frame may be a mountable within a cavity wall space or mountable to a wall and it preferably comprises moisture resistant MOF.
The plumbing means are preferably mounted to the rear side of the frame and are optionally factory fitted and tested.
The plumbing means preferably comprise a cold-water feed pipe for transferring cold water from a cold-water service pipe to the sanitary ware module and a waste pipe for transfemng sewage from the sanitary ware module to a sewage system pipe. It is preferable for the cold-water feed pipe to be operatively connectable to the cold-water * S..
service pipe and a cold-water inlet of the sanitary ware module, and for the waste pipe to : 25 be operatively connectable to a sewage outlet of the sanitary ware module and a * sewage pipe. Furthermore, the cold-water feed pipe is preferably operatively connectable to the cold-water inlet of the sanitary ware module using a flexible hose.
: The plumbing means may further comprise a hot-water feed pipe for transferring hot water from a hot-water service pipe to the sanitary ware module. The hot-water feed pipe is preferably operatively connectable to the hot-water service pipe and a hot-water inlet of the sanitary ware module. Furthermore, it is preferable that the hot-water feed pipe is operatively connectable to the hot-water inlet of the sanitary ware module using a flexible hose. Such plumbing means may further comprise a thermostatic mixing valve.
The plumbing means may also comprise a hot water return pipe and a thermostatic control return valve.
The sanitary ware module preferably comprises at least one sanitary ware item, mounted to a facia panel, and having at least one water inlet and a sewage outlet. The sanitary ware item may comprise a toilet, urinal, bidet, washbasin assembly, sink assembly or shower assembly.
The facia panel is preferably removeably mountable to the frame.
The integrated plumbing system may comprise one or more further facia panels removeably mountable to the frame.
The facia panels may be mountable to form a box-type unit having at least a front and side portions. The facia panels may be mountable to form a vanity-type unit.
A second aspect of the invention relates to a method of installing an integrated plumbing system according to the first aspect of the invention, wherein a first stage comprises the steps of: (I) mounting the frame; and (ii) connecting the pre-fitted plumbing means to the water supply and sewage system; and wherein a second stage, temporally spaced apart from the first stage, comprises the : .. steps of: I...
(i) mounting the sanitary ware module to the frame; S...
(ii) connecting the plumbing means to the sanitary ware module. I... : 25
A third aspect of the invention relates toa method of installing an integrated plumbing : system wherein the first installation stage comprises the steps of: * .. (i) providing a frame and pre-fitted plumbing means for transferring water from a water supply to a sanitary ware module and transferring sewage from the sanitary ware module to a sewage system; (ii) mounting the frame; and (iii) connecting the pre-fitted plumbing means to the sanitary ware module; and wherein a second installation stage, temporally spaced apart from the first installation stage, comprises the steps of: (i) providing the sanitary ware module; (ii) mounting the sanitary ware module to the frame; and (iii) connecting the pre-fitted plumbing means to the sanitary ware module.
The method of mounting the frame may include the step of mounting the frame in a cavity wall space or mounting the frame to a wall. The method of mounting of the frame may further include the step of securing the frame to a sub-frame.
The method of connecting the pre-fitted plumbing means to the water supply preferably includes the step of connecting a cold-water feed pipe to a cold-water supply pipe and the connecting of the pre-fitted plumbing means to the sewage system includes the step of connecting a waste pipe to a sewage system pipe. The method of connecting the pre- fitted plumbing means to the water supply even more preferably includes the step of connecting a hot-water feed pipe to a hot-water supply pipe. The method of connecting of the pre-fitted plumbing means to the water supply may then further include the step of connecting a hot-water return pipe to the hot-water supply pipe.
The method of mounting of the sanitary ware module to the frame preferably includes the step of removeably mounting a facia panel of the sanitary ware module to the frame.
The method of connecting the pre-fitted plumbing means to the sanitary ware module may include the steps of connecting the cold-water feed pipe to a cold-water inlet of the sanitary ware and connecting the waste pipe to the a sewage outlet of the sanitary ware. * ** * S S S...
Likewise, the method of connecting the pre-fitted plumbing means to the sanitary ware *S..
module may further include the step of connecting the hot-water feed pipe to a hot-water *: 25 inletof the sanitaryware.
S *55
S
The method of connecting of the pre-fitted plumbing means to the sanitary ware module preferably includes the step of connecting the cold-water feed pipe to the cold-water inlet .: and/or connecting the hot-water feed pipe to the hot-water inlet using a flexible hose pipe.
The second stage may further comprise the step of renioveably mounting one or more further facia panels to the frame.
A fourth aspect of the invention relates to a kit of parts for an integrated plumbing system, the kit comprising a frame, a sanitary ware module and pre-fitted plumbing means for transferring water from a water supply to the sanitary ware module and transferring sewage from the sanitary ware module to a sewage system and wherein the kit is configured to the installed using the method as defined in the second aspect of the invention.
A fifth aspect of the invention relates to a kit of parts for an integrated plumbing system, the kit comprising a frame and pre-fitted plumbing means for transferring water from a water supply to a sanitary ware module and transferring sewage from the sanitary ware module to a sewage system, wherein the frame is mountable and the pre-fitted plumbing means is connectable to the water supply and sewage system during a first installation stage.
A sixth aspect of the invention relates to a kit of parts for an integrated plumbing system, the kit comprising a sanitary ware module, wherein the sanitary ware module is mountable to a frame and is connectable to pre-fltted plumbing means during a second installation stage, temporally spaced apart from a first installation stage in which the frame is mountable and the pre-fitted plumbing means are connectable to a water supply and sewage system.
BRIEF DESCRIPTION OF DRAWINGS
: ,. For a better understanding of the present invention, and to show how it may be carried into effect, reference shall now be made by way of example to the accompanying *...
drawings, in which: . : 25 Figure 1 depicts a plumbing means for transferring water from a water supply to a sanitary ware module according to an embodiment of an integrated plumbing system.
. .: Figure 2 depicts a rear view of a frame according to the embodiment of the invention.
Figure 3 depicts a front view of the frame according to the embodiment of the invention.
Figure 4 depicts the mounting of the frame according to the embodiment of the invention.
Figure 5 depicts the frame mounted to a sub-frame according to the embodiment of the invention.
Figure 6 depicts a sanitary ware module, according to the embodiment of the invention.
mounted to the frame.
Figure 7 depicts the mounting of further facia panels according to the embodiment of the invention.
Figure 8 depicts a fully installed integrated plumbing system according to the embodiment of the invention.
DETAILED DESCRIPTION OF THE INVENTION
The integrated plumbing system according to the present invention essentially comprises a frame, a sanitary ware module and pre-fitted plumbing means for transferring water from the water supply pipe to the sanitary ware module and for transferring sewage from the sanitary ware module to the sewage system.
The frame is a rigid structure comprising upright members and crossmembers. When : *** the integrated plumbing system is installed, the upright members of the frame are arranged substantially perpendicular to the floor. The cross-members are arranged to extend substantially perpendicularly between the upright members.
* .. 25 S. S The frame may be formed from MDF, preferably moisture resistant MDF. The frame may also or alternatively be formed from a conventional metal framework assembly including metal struts and crossbars. I. S * S. * SS
The frame may be installed by mounting it within a cavity wall space or against a wall.
When the frame is mounted within a cavity wall space it is preferably arranged or retrofitted such that it is flush with the front surface of the partition walls, e.g. plasterboard.
The frame may be mounted with respect to and secured to a sub-frame. The sub-frame may be arranged within the cavity wall space such that it is mounted to the partition walls or incorporated as part of the partition wall structure. The sub-frame may be mounted to or incorporated as part of a wall. Alternatively, the frame may be arranged within a cavity wall space and secured directly to the partition wall structure or it may be secured directly to a wall surface.
The frame may be secured to the sub-frame, partition wall structure or wall surface using conventional securing means such as screws, bolts, clips etc. The integrated plumbing system is pre-plumbed, i.e. the plumbing means for transferring water to the sanitary ware module and transferring sewage from the sanitary ware module are pre-fitted and pretested prior to the installation of the integrated plumbing system. The plumbing means are pre-fitted by arranging, interconnecting and securing the appropriate piping and valves etc. to the frame, preferably the rear side of the frame.
The plumbing means are secured to the frame using securing means such as pipe brackets or other suitable securing means. The plumbing means are preferably pre-fitted and tested for leaks in the factory prior to delivering the frame on site. The plumbing means are preferably insulated. The plumbing means may also be labelled in order to indicate which pipes should be connected to which services. The insulation andlor labels may be applied in the factory.
The first stage of installing the integrated plumbing system involves the mounting of the : , frame and connection of the plumbing means to the services. The frame may be mounted simply, quickly and easily by any suitably trained person. For example, the frame may be mounted by a wall-partitioning specialist. The plumbing means are 25 preferably connected to the supply pipes and waste system by a plumbing specialist.
Once the plumbing means are connected, the plumbing specialist is then able to test the service system. By pre-fitting and pre-testing the plumbing means, the plumbing means can be connected to the service pipes after mounting the frame within a cavity space or against a wall. Hence, the sanitary unit module need not be mounted to the frame during the first installation stage. Furthermore, the sanitary ware module need not be mounted to the frame until at least a substantial part of the construction work has been completed, the services have been tested and the system is required for use. The sanitary ware module may even be mounted after the interior of the site has been decorated, carpeted and possibly furnished.
The plumbing means includes a cold-water feed pipe for transferring cold water from the cold-water service or supply pipe to the sanitary ware module. Depending on the sanitary ware, the plumbing means may further include a hot-water feed pipe for transferring hot water from the hotwater service or supply pipe to the sanitary ware module. The hot-water feed pipe and cold-water feed pipe are preferably fitted with a conventional thermostatic mixing valve for regulating the flow and temperature of the hot water. If the building includes a circulating hot water supply system, then the plumbing means may further include a hotwater return pipe for transferring hot water back to the hot water supply in order to ensure the hot water does not stand in the feed pipes and cool. The hot-water return pipe is preferably fitted with a temperature controlled return valve.
The feed pipes preferably comprise standard 15mm copper piping.
The plumbing means also include a waste pipe for transferring sewage from the sanitary ware module to the sewage system. The waste pipe preferably comprises standard waste piping in accordance with the sanitary ware.
The cold-water feed pipe, optional hot-water feed pipe and hot-water return pipe are connected to the service supply pipes using conventional pipe-interconnecting means and methods. The cold-water feed pipe and optional hot-water feed pipe are connected : ,.** to one or more water inlets of the sanitary ware module. The cold- water feed pipe and optional hot-water feed pipe are connected to the inlets using connecting means such as a flexible hose or rigid piping. The waste pipe is connected to the sewage system using conventional pipe- interconnecting means and methods. The waste pipe is connected to a sewage outlet of the sanitary ware module. The waste pipe may also be connected to the outlet using connecting means such as a flexible connector. I. S * S. * S.
Figures 1 to 8 relate to a particular embodiment of the invention wherein the integrated plumbing system comprises a washbasin and mixer tap. Figure 1 depicts the plumbing means for transferring hot and cold water to the mixer tap. In this particular embodiment, the plumbing means for transferring water from the water supply pipes to the taps (3A) comprise a cold-water feed pipe (5), a hot-water feed pipe (6), a thermostatic mixing valve (7), a hot-water return pipe (8) and a temperature controlled return valve (9). The cold-water feed pipe is connected to the cold-water inlet of the sanitary ware module (not shown) by a flexible hose pipe (5A). The hot-water feed pipe is connected to the hot- water inlet of the sanitary ware inlet by a flexible hose pipe (6A).
Figures 2 and 3 respectively depict a rear and front view of the frame (2) . The frame comprises a front side (2A) and a rear side (28). The Figures illustrate how the plumbing means for transferring water (3A) are mounted to the rear side (2B) of a frame (2). The frame in this particular embodiment is formed from moisture resistant MOF.
Figure 4 depicts the frame (2), with pre-fitted plumbing means for transferring water (3A) and plumbing means for transferring waste (3B), being mounted in a sub-frame (10).
The plumbing means for transferring water from the water supply (3A) have been lagged. The plumbing means for transferring sewage from the washbasin (3B) are mounted to the rear side (IB) of the frame and comprise a waste pipe (11) for transferring sewage from the washbasin to the sewage system.
Figure 5 depicts the frame (1) of Figure 4 mounted and secured to the subframe (10).
The sanitary ware module may comprise sanitary ware such as a toilet, urinal, bidet, washbasin assembly, sink assembly, shower assembly or any other suitable sanitary ware items. The sanitary ware may comprise a number of component parts. For example, a toilet comprises a cistern with a water inlet and bowl with a sewage outlet, a washbasin assembly comprises taps with a cold-water inlet and hot water inlet and a washbasin with a sewage outlet and a trap. Likewise, a sink assembly comprises taps :.:::. with a cold-water inlet and hot-water inlet and a sink with a sewage outlet and trap. The sanitary ware may be designed and configured according to use. For example, the washbasins may be suitable for domestic, patient or surgical use. The sink may be S...
: suitable for domestic, public or commercial use. The taps may be conventional separate hot and cold taps or a mixer tap.
The integrated plumbing system according to the present invention may comprise one or .: more sanitary ware modules. Likewise, the sanitary ware module may comprise one or more sanitary ware items.
The sanitary ware module further comprises a facia panel such that the module may be mounted to the frame. The sanitary ware is pre-fitted to the facia panel prior to securing the facia panel to the frame. The sanitary ware is pre-fitted by arranging, interconnecting the component parts and securing them to the facia panel. The sanitary ware is preferably factory fitted and also tested. The sanitary ware is secured to the facia panel using conventional securing means and methods. Certain components parts of the sanitary ware may be mounted and secured to the rear side of the facia panel such that they are concealed, and subsequently tamper-proof, when the sanitary ware module is mounted to the frame. For example, the cistern of a toilet may be arranged and secured to the rear side of the facia panel such that only the bowl is visible. Likewise, the trap of a washbasin assembly may be mounted behind the facia panel such that it is concealed.
The sewage outlet and water inlets of the sanitary ware are mounted and arranged such that they are connectable to the plumbing means on the rear side of the facia panel.
The facia panel of the sanitary ware module may encase and screen the entire frame when mounted. However, the facia panel may only conceal a part of the frame and thus the integrated plumbing system may comprise one or more further facia panels to hide the frame from view. The facia panels may be designed, configured and assembled to provide a box-type facia unit having at least a front and side portions. The facia panels may be designed, configured and assembled to provide a vanity-type unit having at least a front, top and side portions. The integrated plumbing system may include a vanity unit formed from a plurality of facia panels, wherein the facia panel of the sanitary ware module forms an upper or top portion of a vanity unit. A plurality of facia panels may be designed, configured and assembled to provide a cubicle suitable for housing a toilet etc. When a plurality of integrated plumbing systems are mounted along a wall, facia panels may be mounted to seal the gap between the individual systems. * ** * * I
* 25 During the second stage of installing the integrated plumbing system, the facia panel of the sanitary ware module is secured to the frame, the plumbing means are connected to **** : the inlet(s) and outlet of the sanitary ware module and, if the frame is not completely concealed, then one or more further facia panels are optionally mounted to the frame.
The second stage may be completed easily, quickly and does not require specialist plumbing knowledge. Thus, a non-plumbing specialist may complete the second stage.
*.: Hence, the plumbing specialist is only required for the first stage and so the number of site visits and consequential costs involved are reduced. Significantly, the sanitary ware module and optional further facia panels need not be delivered to the site and fitted until the construction phase of the internal structure has been completed or until the integrated plumbing systems are ready for commissioning. Hence, the risk of breaking, damaging or losing the sanitary items is greatly reduced.
The facia panels are removeably mounted to the frame such that they can be easily removed. Hence, plumbing means and/or sanitary ware may be easily and quickly tested, commissioned, repaired or replaced. The facia panels are mounted to the frame using releasable securing means such as screws or interlocking clips.
It is essential that the facia panels are water resistant. Thus, the facia panels may be manufactured from melamine-faced chipboard or laminated chipboard. The edges of the facia panels may be rolled, chamfered or lipped such that it may engage with an adjacent panel or flat such that it may abut a corresponding flat edge of an adjacent panel.
Figure 6 depicts a sanitary ware module (4) comprising a washbasin (12) and mixer tap (13) mounted to the frame of Figures 2 to 5 via a facia panel (14). It is clear that the facia panel does not entirely conceal the frame since the plumbing means for transferring water from the water supply to the mixer tap are still visible.
Figure 7 depicts a further facia panel (15) mounted to the frame below the sanitary ware module (4) and a further facia panel (16) being mounted to the frame above the sanitary water module such that the frame is completely hidden.
Figure 8 depicts the fully installed embodiment of the integrated plumbing system comprising a washbasin (12) and mixer tap (13). * S* * * S S...
*...., 25 One or more mirrors, soap dispenser, soap holder, toilet tissue dispenser, toilet tissue S...
holder etc may be further mounted to the facia panel of the sanitary ware module or *:::: further facia panels. These items are commonly known as sanitary ware accessories. S..
S
All the necessary tooling required to mount the frame, connecting the plumbing means .: 30 to the services and sanitary ware module and mount the facia panels may be provided as part of the integrated plumbing system. The tooling may be disposable tooling.
The size of the frame is preferably standardised such that the facia panels of the integrated plumbing system may be also standardised. As a result, the manufacture, installation and repair of the integrated plumbing system is simpler, quicker and cheaper.
The integrated plumbing system is suitable for commercial, public, private, domestic or healthcare purposes. The integrated plumbing system is suitable for kitchen or washroom environments. The integrated plumbing system is suitable for use in schools, hospitals, motorway service stations, offices, restaurants, houses etc. One of more integrated plumbing systems may be mounted along one or more walls in a room to provide a modular washroom environment.
As mentioned above, the integrated plumbing system is installed in two stages. During the first stage the frame is mounted within the wall cavity space or to a wall and the pre- fitted plumbing means, secured to the rear side of the frame, are connected to the water service pipes and sewage system (see Figure 4). During the second stage, the sanitary ware module is mounted to the frame, the plumbing means are connected to the water inlet(s) and sewage outlet of the sanitary ware module and further facia panels are optionally mounted to the frame (see Figure 7).
The first stage occurs during the construction phase of the site. Whereas the second stage need not occur until the internal structure of the site has been at least substantially completed. Hence, only the frame with the pre-fitted plumbing means and optional tools for completing the first stage are delivered to the site during the construction phase.
Thus, the sanitary ware module, optional further facia panels and tools for completing the second stage need only be delivered to the site as and when the integrated plumbing systems are required for commissioning.
: ,** The frame with the pre-fitted plumbing means is preferably delivered to the site in a e..
complete first fix package. The package has no loose parts and it is easy to handle or transport. The package is preferably transported on a returnable transport jig such that no packaging is required. Likewise, the sanitary ware module is preferably delivered to the site in a complete second fix package. Again, the package has no loose parts and it is easy to handle or transport. The package is also preferably transported on the returnable transport jig such that no packaging is required.
As explained, the first stage may be completed easily and quickly. Significantly, the first stage may be completed without having to secure the sanitary ware to the frame. Thus, the plumbing means can be connected to the water supply and the sewage system and the services may then be tested, and repaired if required, without having to fit the sanitary ware. The second stage may also be completed easily and quickly. Notably, the second stage may be completed by a non-plumbing specialist. Furthermore, the non- plumbing specialist may test the connections between the plumbing means and inlet/outlets by simply checking for leaks and then tightening the connecting means and/or applying a sealant if required.
Throughout the description and claims of this specification, the words "comprise" and "contain" and variations of the words, for example "comprising" and "comprises", means "including but not limited to", and is not intended to (and does not) exclude other moieties, additives, components, integers or steps.
Throughout the description and claims of this specification, the singulencompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, the specification is to be understood as contemplating plurality as well as singularity, unless the context requires otherwise.
Features, integers or characteristics described in conjunction with a particular aspect, embodiment or example of the invention are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith. .. * * * Is.. * S *.*. ** * * I I. S * S..
S S. S * . I * I. S. * * S * * **

Claims (45)

1. An integrated plumbing system (1) comprising a frame (2), a sanitary ware module (4) and pre-fitted plumbing means (3) for transferring water from a water supply to the sanitary ware module (4) and transferring sewage from the sanitary ware module (4) to a sewage system, wherein: the frame (2) is mountable and the pre-fitted plumbing means (3) is connectable to the water supply and sewage system during a first installation stage; and the sanitary water module (4) is mountable to the frame (2) and pre-fitted plumbing means (3) is connectable to the sanitary ware module (4) during a second installation stage, temporally spaced apart from the first installation stage.
2. An integrated plumbing system (1) according to claim 1, wherein the frame (2) is a mountable within a cavity wall space.
3. An integrated plumbing system (1) according to claim 1, wherein the frame (2) is
mountable to a wall.
4. An integrated plumbing system (1) according to any preceding claim, wherein the frame comprises moisture resistant MDF.
: **
5. An integrated plumbing system (1) according to any preceding claim, wherein the plumbing means (3) are mounted to the rear side (2B) of the frame (2). * ***
6. An integrated plumbing system (1) according to any preceding claim, wherein the plumbing means (3) are factory fitted and tested.
7. An integrated plumbing system (1) according to any preceding claim, wherein the plumbing means (3) comprises a cold-water feed pipe (5) for transferring cold water from a cold-water service pipe to the sanitary ware module (4) and a waste pipe (11) for transferring sewage from the sanitary ware module (4) to a sewage system pipe.
8. An integrated plumbing system (1) according to claim 7, wherein the cold-water feed pipe (5) is operatively connectable to the cold-water service pipe and a cold- water inlet of the sanitary ware module (4), and the waste pipe (11) is operatively connectable to a sewage outlet of the sanitary ware module (4) and a sewage pipe.
9. An integrated plumbing system (1) according to claim 8, wherein the cold-water feed pipe (5) is operatively connectable to the cold-water inlet of the sanitary ware module (4) using a flexible hose (5A).
10. An integrated plumbing system (1) according to any of claims 7 to 9, wherein the plumbing means (3) further comprises a hot-water feed pipe (6) for transferring hot water from a hot-water service pipe to the sanitary ware module (4).
11. An integrated plumbing system (1) according to claim 10, wherein the hot-water feed pipe (6) is operatively connectable to the hot-water service pipe and a hot- water inlet of the sanitary ware module (4).
12. An integrated plumbing system (1) according to claim 11, wherein the hot-water feed pipe (6) is operatively connectable to the hot-water inlet of the sanitary ware module (4) using a flexible hose (6A).
13. An integrated plumbing system (1) according to any of claims 10 to 12, wherein : *.* the plumbing means (3) further comprises a thermostatic mixing valve (7).
14. An integrated plumbing system (1) according to any of claims 10 to 13, wherein the plumbing means (3) further comprises a hot water return pipe (8) and a thermostatic control return valve (9).
*..: 30
15. An integrated plumbing system (1) according to any preceding claim, wherein the sanitary ware module (4) comprises at least one sanitary ware item mounted to a facia panel (14) and having at least one water inlet and a sewage outlet.
16. An integrated plumbing system (1) according to claim 15, wherein the sanitary ware item comprises a toilet, urinal, bidet, washbasin assembly, sink assembly or shower assembly.
17. An integrated plumbing system (1) according claim 15 or 16, wherein the facia panel (14) is removeably mountable to the frame (2).
18. An integrated plumbing system (1) according to any of claims 15 to 17, comprising one or more further facia panels (15,16) removeably mountable to the frame.
19. An integrated plumbing system (1) according to any of claims 15 to 19 wherein the facia panels (14,15,16) are mountable to form a box-type unit having at least a front and side portions.
20. An integrated plumbing system (1) according any of claims 15 to 19 wherein the facia panels (14,15,16) are mountable to form a vanity-type unit.
21. A method of instalhng the integrated plumbing system (1) according to any of claims I to 20, wherein a first installation stage comprises the steps of: (I) mounting the frame (2); and (ii) connecting the pre-fitted plumbing means (3) to the water supply and sewage system; and wherein a second stage, temporally spaced apart from the first stage, comprises the steps of: (i) mounting the sanitary ware module (4) to the frame (2); : ** (ii) connecting the pre-fitted plumbing means (3) to the sanitary ware module (4).
22. A method of installing an integrated plumbing system (1), wherein a first installation stage comprises the steps of: (i) providing a frame (2) and pre-fitted plumbing means (3) for transferring 30 water from a water supply to a sanitary ware module (4) and transferring sewage from the sanitary ware module to a sewage system; (ii) mounting the frame (2); and (iii) connecting the pre-fitted plumbing means (3) to the water supply and sewage system; and wherein a second installation stage, temporally spaced apart from the first installation stage, comprises the steps of: (i) providing the sanitary ware module (4); (ii) mounting the sanitary ware module (4) to the frame (2); and (iii) connecting the pre-fitted plumbing means (3) to the sanitary ware module (4).
23. A method according to claim 21 or 22 wherein the mounting of the frame (2) includes the step of mounting the frame (2) in a cavity wall space.
24. A method according to claim 21 or 22 wherein the mounting of the frame (2) includes the step of the mounting the frame (2) to a wall.
25. A method according to any of claims 23 or 24 wherein the mounting of the frame (2) further includes the step of securing the frame (2) to a sub-frame (10).
26. A method according to any of claims 21 to 25 wherein the connecting of the pre- fitted plumbing means (3) to the water supply includes the steps of connecting a cold-water feed pipe (5) to a cold-water supply pipe and the connecting of the pre-fitted plumbing (3) means to the sewage system includes the step of connecting a waste pipe (11) to a sewage system pipe.
27. A method according to claim 26 wherein the connecting of the prefitted plumbing means (3) to the water supply further includes the step of connecting a hot-water feed pipe (6) to a hot-water supply pipe. * .* * * *
28. A method according to claim 27 wherein the connecting of the prefitted plumbing means (3) to the water supply further includes the step of connecting a hot-water return pipe (8) to the hot-water supply pipe. S.
29. A method according to any of claims 21 to 28 wherein the mounting of the *. 30 sanitary ware module (4) to the frame (2) includes the step of removeably mounting a facia panel (14) of the sanitary ware module (3) to the frame (2).
30. A method according to claim 26 or any of claims 27 to 29 when dependent on claim 26 wherein the connecting of the pre-fitted plumbing means (3) to the sanitary ware module (4) includes the steps of connecting the cold-water feed pipe (5) to a cold-water inlet of the sanitary ware and connecting the waste pipe (11) to the a sewage outlet of the sanitary ware.
31. A method according to claim 27 or any of claims 28 to 30 when dependent on claim 26 wherein the connecting of the pre-fitted plumbing means (3) to the sanitary ware module (4) further includes the step of connecting the hot-water feed pipe (6) to a hot-water inlet of the sanitary ware.
32. A method according to claim 30 or 31 wherein the connecting of the pre-fitted plumbing means (3) to the sanitary ware module (4) includes the steps of connecting the cold-water feed pipe (5) to the cold-water inlet and/or connecting the hot-water feed pipe (6) to the hot-water inlet using a flexible hose pipe (5A, 6A).
33. A method according to any of claims 21 to 32 wherein the second stage further comprises the step of removeably mounting one or more further facia panels (15,16) to the frame (2).
34. An integrated plumbing system compnsing a frame and plumbing means mounted to the frame, the plumbing means including: a water supply component having a first end including connection means adapted operatively to be connected to a water supply and a second end including connection means adapted operatively to be connected to an item of : ** sanitary ware; and S...
a sewage andIor grey water discharge component having a first end including connection means adapted operatively to be connected to the item of sanitary ware and a second end including connection means adapted operatively to the connected to a grey water and/or sewage discharge outlet, wherein: during a first installation stage - the frame is operatively mountable, the first end 30 of the water supply component is operatively connectable to the water supply and * a* the second end of the sewage and/or grey water discharge component is operatively connectable to the grey water and/or sewage discharge outlet; and during a second installation stage that is temporally spaced apart from the first installation stage - the sanitary ware is operatively mountable to the frame, the second end of the water supply component is operatively connectable to the sanitary ware and the first end of the sewage and/or grey water discharge component is operatively connectable to the sanitary ware.
35. An integrated plumbing system (1) as defined in any of claims I to 20 configured to be installed using the method as defined in any of claims 21 to 33.
36. A kit of parts for an integrated plumbing system (1), the kit comprising a frame (2), a sanitary ware module (4) and pre-fitted plumbing means (3) for transferring water from a water supply to the sanitary ware module (4) and transferring sewage from the sanitary water module (4) to a sewage system and wherein the kit is configured to be installed using the method as defined in any of claims 21 to 33.
37. A kit of parts for an integrated plumbing system (1), the kit comprising a frame (2) and pre-fitted plumbing means (3) for transferring water from a water supply to a sanitary ware module (4) and transferring sewage from the sanitary ware module to a sewage system, wherein the frame (2) is mountable and the pre- fitted plumbing means (3) is connectable to the water supply and sewage system during a first installation stage.
38. A kit of parts according to claim 37, wherein the kit further comprises the sanitary ware module (4), wherein the sanitary ware module (4) is mountable to the frame (2) and connectable to the pre-fitted plumbing means (3) during a second : *. installation stage, temporally spaced apart from the first installation stage.
39. A kit of parts for an integrated plumbing system (1), the kit comprising a sanitary ware module (4), wherein the sanitary ware module (4) is mountable to a frame (2) and is connectable to pre-fitted plumbing means (3) during a second installation stage, temporally spaced apart from a first installation stage in which 30 the frame (2) is mountable and the pre-fitted plumbing means (3) is connectable to a water supply and sewage system.
40. A kit of parts according to any of claims 36, 38 or 39, wherein the kit further comprises any of the features as defined in claims 2 to 20.
41. A modular sanitary system produced by the integrated plumbing system (1) as defined in any of claims 1 to 20.
42. Use of the integrated plumbing system (1) as defined in any of claims 1 to 20 to provide a modular sanitary system.
43. A modular sanitary system produced by the method as defined in any of claims 21 to 33.
44. An integrated plumbing system (1) as hereinbefore described with reference to any of Figures 1 to 8.
45. A method of installing an integrated plumbing system (1) as hereinbefore described with reference to any of Figures 1 to 8. * S. * S * S... S... * S S... 5.5. * S * S. S
S S..
S S. S * .. * S. 5. * .. *5
GB0618291A 2005-09-26 2006-09-18 Integrated plumbing system Withdrawn GB2430445A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2580952A (en) * 2019-01-31 2020-08-05 Rsbp Ltd Support arrangement for a hinged panel
GB2595354A (en) * 2020-03-31 2021-11-24 Mckenzie Lindsay Integrated plumbing system apparatus and method of manufacture thereof

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10018287A1 (en) * 2000-04-13 2001-10-31 Tece Gmbh & Co Kg Installation component is prefabricated module with fresh water and waste water connections on auxiliary frame, together with sanitary basin retainer

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10018287A1 (en) * 2000-04-13 2001-10-31 Tece Gmbh & Co Kg Installation component is prefabricated module with fresh water and waste water connections on auxiliary frame, together with sanitary basin retainer

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2580952A (en) * 2019-01-31 2020-08-05 Rsbp Ltd Support arrangement for a hinged panel
GB2580952B (en) * 2019-01-31 2022-11-09 Rsbp Ltd Support arrangement for a hinged panel
GB2595354A (en) * 2020-03-31 2021-11-24 Mckenzie Lindsay Integrated plumbing system apparatus and method of manufacture thereof

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GB0618291D0 (en) 2006-10-25
GB0519569D0 (en) 2005-11-02

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