GB2591378A - Method of processing substrate for an energy storage device - Google Patents

Method of processing substrate for an energy storage device Download PDF

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Publication number
GB2591378A
GB2591378A GB2103274.3A GB202103274A GB2591378A GB 2591378 A GB2591378 A GB 2591378A GB 202103274 A GB202103274 A GB 202103274A GB 2591378 A GB2591378 A GB 2591378A
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GB
United Kingdom
Prior art keywords
substrate
precursor
energy storage
groove
face
Prior art date
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Granted
Application number
GB2103274.3A
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GB202103274D0 (en
GB2591378B (en
Inventor
John Topping Alexander
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Power Roll Ltd
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Power Roll Ltd
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Publication date
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Publication of GB2591378A publication Critical patent/GB2591378A/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/35Sputtering by application of a magnetic field, e.g. magnetron sputtering
    • C23C14/351Sputtering by application of a magnetic field, e.g. magnetron sputtering using a magnetic field in close vicinity to the substrate
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/56Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
    • C23C14/562Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks for coating elongated substrates
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/458Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
    • C23C16/4582Rigid and flat substrates, e.g. plates or discs
    • C23C16/4583Rigid and flat substrates, e.g. plates or discs the substrate being supported substantially horizontally
    • C23C16/4586Elements in the interior of the support, e.g. electrodes, heating or cooling devices
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/50Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
    • C23C16/503Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using dc or ac discharges
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/54Apparatus specially adapted for continuous coating
    • C23C16/545Apparatus specially adapted for continuous coating for coating elongated substrates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H01G13/04Drying; Impregnating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/14Organic dielectrics
    • H01G4/145Organic dielectrics vapour deposited
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32431Constructional details of the reactor
    • H01J37/32733Means for moving the material to be treated
    • H01J37/32752Means for moving the material to be treated for moving the material across the discharge
    • H01J37/32761Continuous moving
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H01G13/02Machines for winding capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/08Inorganic dielectrics
    • H01G4/085Vapour deposited

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Metallurgy (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Plasma & Fusion (AREA)
  • Analytical Chemistry (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
  • Ceramic Capacitors (AREA)

Abstract

The present invention relates to a method of processing a substrate for an energy storage device comprising providing a drum arranged to transport a moving substrate, the drum having an electromagnetic charge. A substrate to be moved is provided and a plurality of curing stations are provided around the circumference of the drum. Each curing station performs the steps of depositing a precursor on the surface of the moving substrate, generating a plasma and directing the plasma onto the surface of the moving substrate such that the precursor is reacted to form a material layer on the substrate without substantially raising the temperature of the substrate.

Claims (36)

1. A method of processing a substrate for an energy storage device comprising: providing a drum arranged to transport a moving substrate, the drum having an electromagnetic charge and providing a substrate to be moved; providing a plurality of curing stations located around the circumference of the drum, wherein each curing station performs the steps of: depositing a precursor on the surface of the moving substrate; generating a plasma; and directing the plasma onto the surface of the moving substrate such that the precursor is reacted to form a material layer on the substrate without substantially raising the temperature of the substrate.
2. A method of processing a substrate for an energy storage device comprising: providing a drum arranged to transport a moving substrate, the drum having an electromagnetic charge; providing a substrate to be moved; and providing a vapourised precursor of a material coating; providing a plurality of curing stations in the chamber and spaced apart from one another around the circumference of the drum, each curing station performing the steps of: generating a plasma comprising a reactive gas, the plasma being spatially defined by the electromagnetic charge of the drum; and mixing the vapourised precursor with the plasma such that the precursor is dissociated by the plasma and the dissociated precursor is reacted with the reactive gas to form a material coating which is deposited on the substrate as a material layer without substantially raising the temperature of the substrate.
3. A method according to claim 1 or claim 2, wherein the material layer comprises a dielectric material.
4. A method according to any one of claims 1 to 3, wherein the substrate to be moved comprises a plurality of grooves, each groove having a first face and a second face, the first face and second face each having a coat of non-insulating material.
5. A method according claim 4 when dependent on claim 1 , wherein the method comprises: providing a plurality of curing stations located around the circumference of the drum, wherein each curing station performs the steps of: depositing a precursor in at least one groove of the plurality of grooves; generating a plasma; and directing the plasma onto the at least one groove such that the precursor in the groove is reacted to form a material layer in said groove.
6. A method according claim 4 when dependent on claim 2, wherein the method comprises: providing a plurality of curing stations located around the circumference of the drum, wherein each curing station performs the steps of: generating a plasma containing a reactive gas; mixing the plasma and the vapourised precursor in order to dissociate the precursor such that the dissociated precursor is reacted with the reactive gas to form a material coating; and directing the plasma onto the at least one groove such that the material coating is deposited to form a material layer in said groove.
7. A method according to any one of claims 1 to 6, wherein the plurality of curing stations are configured to deposit or generate the same precursor.
8. A method according to any one of claims 1 to 6, wherein the plurality of the curing stations are configured to deposit or generate at least two different precursors.
9. A method according to claim 8, wherein the plurality of curing stations are provided such that the at least two different precursors are deposited in the at least one groove in an alternating sequence.
10. A method according to any one of claims 4 to 9, wherein the non-insulating material is a conductor material.
11. A method according to any one of the preceding claims, wherein the precursor is vaporised before it is deposited on the surface of the moving substrate.
12. A method according to any one claims 4 to 1 1 , wherein each material layer is continuous between the first face and second face of each groove.
13. A method according to any one of claims 4 to 12, wherein the non-insulating material on the first face and non-insulating material on the second face are electrically separated from each other.
14. A method according to any one of the preceding claims, wherein the drum is cooled by a coolant.
15. A method according to any one of the preceding claims, wherein the precursor is a metal organic precursor.
16. A method according to claim 15, wherein the metal organic precursor is one or more of: Titanium(IV) isopropoxide, Titanium(IV) ethoxide, Titanium(IV) chloride, Tantalum(V) ethoxide, Tantalum(V) chloride, Niobium(V) ethoxide, Niobium(V) chloride, h5- cyclopentadienyl)-tetracarbonylniobium, Bisdipivaloylmethanate barium and Barium hexafluoroacetylacetonate pentaethyleneglycol ethyl butyl ether.
17. A method according to any one of the preceding claims, wherein the precursor comprises a precursor of one or more of: titanium dioxide Titanium oxide, T antalum oxide, Niobium oxide, Barium titanate, Strontium titanate and Calcium copper titanate.
18. A substrate for an energy storage device processed by the method according to any one of the preceding claims.
19. A substrate for an energy storage device according to claim 18, comprising: a plurality of grooves, each groove having a first face and a second face, the first face and the second face each having a coat of non-insulating material; and a plurality of material layers in each groove of the plurality of grooves, each material layer formed by depositing a precursor into each groove and reacting the precursor with a plasma.
20. A substrate for an energy storage device according to claim 18, comprising a plurality of grooves, each groove having a first face and a second face, the first face and the second face each having a coat of non-insulating material; and a plurality of material layers in each groove of the plurality of groove, each material layer formed by generating a vapourised precursor; generating a plasma comprising a reactive gas; and mixing the vapourised precursor with the plasma such that the precursor is dissociated by the plasma and the dissociated precursor is reacted with the reactive gas to form a material coating which is then deposited into each groove on the substrate as a material layer.
21. A substrate for an energy storage device according to any one of claims 19 to 20, wherein the plurality of material layers comprise a dielectric material layer.
22. A substrate for an energy storage device according to any one of claims 19 to 21 , wherein each of the plurality of material layers comprise the same material.
23. A substrate for an energy storage device according to any one of claims 19 to 21 , wherein the plurality of material layers comprise at least two layers of different materials.
24. A substrate for an energy storage device according to claim 23, wherein in the at least two layers of different materials, at least one layer comprises a dielectric material and at least one layer comprises a conductor material.
25. A substrate for an energy storage device according to claim 23 or claim 24, wherein the at least two different material layers are arranged in an alternating sequence.
26. A substrate for an energy storage device according to any one of claims 19 to 25, wherein at least one material layer of the plurality of material layers comprises a capacitor material with a dielectric constant of above 10.
27. A substrate for an energy storage device according to any one of claims 19 to 26, wherein at least one material layer of the plurality of material layers comprises a polymer material.
28. A substrate for an energy storage device according to claim 27, wherein the polymer material is conjugated.
29. A substrate for an energy storage device according to any one of claims 19 to 28, wherein at least one layer of the plurality of material layers comprises a conductive material.
30. A substrate for an energy storage device according to any one of claims 19 to 29, wherein at least one material layer of the plurality of material layers comprises a radio- curable binder.
31. A substrate for an energy storage device according to any one of claims 18 to 30, wherein each material layer has a thickness of between 5nm and 300nm, preferably 100nm.
32. A substrate for an energy storage device according to any one of claims 18 to 31 , comprising at least two dielectric material layers in each groove.
33. A substrate for an energy storage device according to claim 32, comprising at least two dielectric layers and a conductive layer positioned in between the dielectric layers.
34. An energy storage substrate comprising: a plurality of grooves, each groove having a first face and a second face, the first face and the second face each having a coat of non-insulating material; and each groove having a plurality of material layers, each material layer formed by depositing a precursor of said material layer into each groove and reacting the precursor with a plasma.
35. An energy storage substrate being a planar substrate and comprising a plurality of material layers, each material layer formed by depositing a precursor of said material layer and reacting the precursor with a plasma.
36. An energy storage substrate according to claim 34 or claim 35 comprising a substrate according to any one of claims 18-33.
GB2103274.3A 2018-09-28 2019-09-27 Method of processing substrate for an energy storage device Active GB2591378B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GBGB1815842.8A GB201815842D0 (en) 2018-09-28 2018-09-28 Method of processing substrate for an energy storage device
PCT/GB2019/052730 WO2020065334A1 (en) 2018-09-28 2019-09-27 Method of processing substrate for an energy storage device

Publications (3)

Publication Number Publication Date
GB202103274D0 GB202103274D0 (en) 2021-04-21
GB2591378A true GB2591378A (en) 2021-07-28
GB2591378B GB2591378B (en) 2023-02-01

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GBGB1815842.8A Ceased GB201815842D0 (en) 2018-09-28 2018-09-28 Method of processing substrate for an energy storage device
GB2103274.3A Active GB2591378B (en) 2018-09-28 2019-09-27 Method of processing substrate for an energy storage device

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GB (2) GB201815842D0 (en)
WO (1) WO2020065334A1 (en)

Citations (6)

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Publication number Priority date Publication date Assignee Title
US5224441A (en) * 1991-09-27 1993-07-06 The Boc Group, Inc. Apparatus for rapid plasma treatments and method
US20040018307A1 (en) * 2002-07-26 2004-01-29 Park In-Sung Methods of forming atomic layers of a material on a substrate by sequentially introducing precursors of the material
US20120269988A1 (en) * 2009-10-30 2012-10-25 Sumitomo Chemical Company, Limited Method of manufacture of multilayer film
US8592004B2 (en) * 2009-09-11 2013-11-26 Fujifilm Corporation Film deposition method
KR20150033858A (en) * 2013-09-25 2015-04-02 (주)화인솔루션 Apparatus for Coating Flexible Sheet
US20150371834A1 (en) * 2013-02-01 2015-12-24 Camvac Limited Apparatus and Methods for Defining a Plasma

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JPH075310B2 (en) * 1988-12-08 1995-01-25 松下電器産業株式会社 Method for producing barium titanate thin film
JPH11116124A (en) * 1997-10-14 1999-04-27 Minolta Co Ltd Curl holding device and paper sheet accommodating device with it
KR100716655B1 (en) * 2006-06-29 2007-05-09 주식회사 하이닉스반도체 Method for forming capacitor dielectric with zrconium oxide and tantalum oxide stack and method of manufacturing capacitor using the same
US8722505B2 (en) * 2010-11-02 2014-05-13 National Semiconductor Corporation Semiconductor capacitor with large area plates and a small footprint that is formed with shadow masks and only two lithography steps
US9847326B2 (en) * 2013-09-26 2017-12-19 Infineon Technologies Ag Electronic structure, a battery structure, and a method for manufacturing an electronic structure
GB201617276D0 (en) * 2016-10-11 2016-11-23 Big Solar Limited Energy storage
GB2567029B (en) * 2017-09-29 2020-08-05 Camvac Ltd Apparatus and method for processing, coating or curing a substrate
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Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5224441A (en) * 1991-09-27 1993-07-06 The Boc Group, Inc. Apparatus for rapid plasma treatments and method
US20040018307A1 (en) * 2002-07-26 2004-01-29 Park In-Sung Methods of forming atomic layers of a material on a substrate by sequentially introducing precursors of the material
US8592004B2 (en) * 2009-09-11 2013-11-26 Fujifilm Corporation Film deposition method
US20120269988A1 (en) * 2009-10-30 2012-10-25 Sumitomo Chemical Company, Limited Method of manufacture of multilayer film
US20150371834A1 (en) * 2013-02-01 2015-12-24 Camvac Limited Apparatus and Methods for Defining a Plasma
KR20150033858A (en) * 2013-09-25 2015-04-02 (주)화인솔루션 Apparatus for Coating Flexible Sheet

Also Published As

Publication number Publication date
GB201815842D0 (en) 2018-11-14
JP2022502853A (en) 2022-01-11
GB202103274D0 (en) 2021-04-21
GB2591378B (en) 2023-02-01
WO2020065334A1 (en) 2020-04-02

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