GB2547086B - Methods and apparatus for using analytical/statistical modeling for continued process verification (CPV) - Google Patents

Methods and apparatus for using analytical/statistical modeling for continued process verification (CPV) Download PDF

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Publication number
GB2547086B
GB2547086B GB1621305.0A GB201621305A GB2547086B GB 2547086 B GB2547086 B GB 2547086B GB 201621305 A GB201621305 A GB 201621305A GB 2547086 B GB2547086 B GB 2547086B
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United Kingdom
Prior art keywords
cpv
analytical
methods
statistical modeling
process verification
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Active
Application number
GB1621305.0A
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English (en)
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GB2547086A (en
GB201621305D0 (en
Inventor
Jin Zuwei
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Fisher Rosemount Systems Inc
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Fisher Rosemount Systems Inc
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Publication of GB201621305D0 publication Critical patent/GB201621305D0/en
Publication of GB2547086A publication Critical patent/GB2547086A/en
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Classifications

    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00—Testing or monitoring of control systems or parts thereof
    • G05B23/02—Electric testing or monitoring
    • G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0243—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults model based detection method, e.g. first-principles knowledge model
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B17/00—Systems involving the use of models or simulators of said systems
    • G05B17/02—Systems involving the use of models or simulators of said systems electric
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4184—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by fault tolerance, reliability of production system
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41885—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by modeling, simulation of the manufacturing system
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06F—ELECTRIC DIGITAL DATA PROCESSING
    • G06F17/00—Digital computing or data processing equipment or methods, specially adapted for specific functions
    • G06F17/10—Complex mathematical operations
    • G06F17/18—Complex mathematical operations for evaluating statistical data, e.g. average values, frequency distributions, probability functions, regression analysis
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06F—ELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00—Computer-aided design [CAD]
    • G06F30/20—Design optimisation, verification or simulation
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00—Testing or monitoring of control systems or parts thereof
    • G05B23/02—Electric testing or monitoring
    • G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0224—Process history based detection method, e.g. whereby history implies the availability of large amounts of data
    • G05B23/024—Quantitative history assessment, e.g. mathematical relationships between available data; Functions therefor; Principal component analysis [PCA]; Partial least square [PLS]; Statistical classifiers, e.g. Bayesian networks, linear regression or correlation analysis; Neural networks
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Theoretical Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Data Mining & Analysis (AREA)
  • Computational Mathematics (AREA)
  • Mathematical Analysis (AREA)
  • Mathematical Physics (AREA)
  • Pure & Applied Mathematics (AREA)
  • Mathematical Optimization (AREA)
  • Evolutionary Computation (AREA)
  • Geometry (AREA)
  • Computer Hardware Design (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Bioinformatics & Computational Biology (AREA)
  • Operations Research (AREA)
  • Probability & Statistics with Applications (AREA)
  • Evolutionary Biology (AREA)
  • Algebra (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Databases & Information Systems (AREA)
  • Software Systems (AREA)
  • Testing And Monitoring For Control Systems (AREA)
  • General Factory Administration (AREA)
GB1621305.0A 2015-12-18 2016-12-14 Methods and apparatus for using analytical/statistical modeling for continued process verification (CPV) Active GB2547086B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US14/974,458 US10394973B2 (en) 2015-12-18 2015-12-18 Methods and apparatus for using analytical/statistical modeling for continued process verification (CPV)

Publications (3)

Publication Number Publication Date
GB201621305D0 GB201621305D0 (en) 2017-01-25
GB2547086A GB2547086A (en) 2017-08-09
GB2547086B true GB2547086B (en) 2021-11-10

Family

ID=58221976

Family Applications (1)

Application Number Title Priority Date Filing Date
GB1621305.0A Active GB2547086B (en) 2015-12-18 2016-12-14 Methods and apparatus for using analytical/statistical modeling for continued process verification (CPV)

Country Status (5)

Country Link
US (1) US10394973B2 (enExample)
JP (1) JP7053113B2 (enExample)
CN (1) CN106896800B (enExample)
DE (1) DE102016124585A1 (enExample)
GB (1) GB2547086B (enExample)

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DE102016107491A1 (de) * 2016-04-22 2017-10-26 Beckhoff Automation Gmbh Verbindungseinheit, Überwachungssystem und Verfahren zum Betreiben eines Automatisierungssystems
AT519096B1 (de) * 2016-12-23 2018-04-15 Engel Austria Gmbh Verfahren zum Einstellen einer Formgebungsmaschine
KR102485767B1 (ko) * 2017-02-22 2023-01-09 에이에스엠엘 네델란즈 비.브이. 전산 계측
US10649430B2 (en) * 2018-06-26 2020-05-12 Fisher-Rosemount Systems, Inc. Method and apparatus for configuring access to multi-variable field devices signals
CN108873699B (zh) * 2018-07-11 2021-02-09 杭州电子科技大学 一种化工时变工业过程混合控制方法
GB201820282D0 (en) 2018-12-13 2019-01-30 Ge Healthcare Bio Sciences Ab Method for control of a bioprocess
US11899417B2 (en) * 2019-05-02 2024-02-13 Fisher-Rosemount Systems, Inc. Methods and apparatus to implement predictive analytics for continuous control system processes
JP7084907B2 (ja) * 2019-11-28 2022-06-15 花王株式会社 品質計測方法及び品質計測装置
JP7249320B2 (ja) * 2020-11-30 2023-03-30 三菱ケミカルエンジニアリング株式会社 生産プロセスのモニタリング方法
DE102022200946A1 (de) * 2022-01-28 2023-08-03 Robert Bosch Gesellschaft mit beschränkter Haftung Verfahren und Vorrichtung zum Parametrieren eines Fertigungsprozesses
EP4343458A1 (en) * 2022-09-21 2024-03-27 Siemens Aktiengesellschaft Method for monitoring quality of an industrial process
CN118732629B (zh) * 2024-09-02 2024-11-12 成都秦川物联网科技股份有限公司 工业物联网信息云共享的生产工艺智能推荐方法和系统
CN118740634B (zh) * 2024-09-03 2024-11-12 成都秦川物联网科技股份有限公司 基于云平台的工业物联网信息服务方法、系统及存储介质

Citations (5)

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US20070078530A1 (en) * 2005-09-30 2007-04-05 Fisher-Rosemount Systems, Inc. Method and system for controlling a batch process
US20100063611A1 (en) * 2008-09-11 2010-03-11 Honeywell International Inc. Systems and methods for real time classification and performance monitoring of batch processes
US20110276169A1 (en) * 2010-05-04 2011-11-10 Frito-Lay North America, Inc. Batch control using bang-bang control
GB2494778A (en) * 2011-09-19 2013-03-20 Fisher Rosemount Systems Inc Inferential Process Modelling, Quality Prediction And Fault Detection Using Multi-Stage Data Segregation
US20150005903A1 (en) * 2013-06-28 2015-01-01 Fisher-Rosemount Systems, Inc. Non-Intrusive Data Analytics in a Process Control System

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US6738682B1 (en) * 2001-09-13 2004-05-18 Advances Micro Devices, Inc. Method and apparatus for scheduling based on state estimation uncertainties
US7379890B2 (en) * 2003-10-17 2008-05-27 Makor Issues And Rights Ltd. System and method for profit maximization in retail industry
ITTO20040377A1 (it) 2004-06-07 2004-09-07 Martini Daniele De Procedimento e sistema per il controllo statistico di processi industriali.
EP2179338A1 (en) * 2007-08-14 2010-04-28 Shell Internationale Research Maatschappij B.V. System and methods for continuous, online monitoring of a chemical plant or refinery
JP4911055B2 (ja) * 2008-02-05 2012-04-04 富士電機株式会社 バッチプロセスデータの解析装置およびそれを用いた異常検出／品質推定装置
CN101872161A (zh) * 2010-04-30 2010-10-27 浙江大学 一种基于虚拟现实的流程工业重点装置交互控制方法
US8880203B2 (en) * 2010-05-21 2014-11-04 Fisher-Rosemount Systems, Inc. On-line alignment of a process analytical model with actual process operation
JP2012203714A (ja) 2011-03-25 2012-10-22 Toshiba Corp モンテカルロ解析実行制御方法、およびモンテカルロ解析実行制御装置
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US20070078530A1 (en) * 2005-09-30 2007-04-05 Fisher-Rosemount Systems, Inc. Method and system for controlling a batch process
US20100063611A1 (en) * 2008-09-11 2010-03-11 Honeywell International Inc. Systems and methods for real time classification and performance monitoring of batch processes
US20110276169A1 (en) * 2010-05-04 2011-11-10 Frito-Lay North America, Inc. Batch control using bang-bang control
GB2494778A (en) * 2011-09-19 2013-03-20 Fisher Rosemount Systems Inc Inferential Process Modelling, Quality Prediction And Fault Detection Using Multi-Stage Data Segregation
US20150005903A1 (en) * 2013-06-28 2015-01-01 Fisher-Rosemount Systems, Inc. Non-Intrusive Data Analytics in a Process Control System

Also Published As

Publication number Publication date
US20170177754A1 (en) 2017-06-22
CN106896800A (zh) 2017-06-27
JP2017111827A (ja) 2017-06-22
GB2547086A (en) 2017-08-09
US10394973B2 (en) 2019-08-27
CN106896800B (zh) 2021-07-06
DE102016124585A1 (de) 2017-06-22
JP7053113B2 (ja) 2022-04-12
GB201621305D0 (en) 2017-01-25

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