CN106896800B - 使用分析或统计建模来进行连续过程验证的方法和装置 - Google Patents

使用分析或统计建模来进行连续过程验证的方法和装置 Download PDF

Info

Publication number
CN106896800B
CN106896800B CN201611179007.XA CN201611179007A CN106896800B CN 106896800 B CN106896800 B CN 106896800B CN 201611179007 A CN201611179007 A CN 201611179007A CN 106896800 B CN106896800 B CN 106896800B
Authority
CN
China
Prior art keywords
batch
historical
simulation
model
parameters
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201611179007.XA
Other languages
English (en)
Chinese (zh)
Other versions
CN106896800A (zh
Inventor
Z·金
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fisher Rosemount Systems Inc
Original Assignee
Fisher Rosemount Systems Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fisher Rosemount Systems Inc filed Critical Fisher Rosemount Systems Inc
Publication of CN106896800A publication Critical patent/CN106896800A/zh
Application granted granted Critical
Publication of CN106896800B publication Critical patent/CN106896800B/zh
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00—Testing or monitoring of control systems or parts thereof
    • G05B23/02—Electric testing or monitoring
    • G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0243—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults model based detection method, e.g. first-principles knowledge model
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06F—ELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00—Computer-aided design [CAD]
    • G06F30/20—Design optimisation, verification or simulation
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B17/00—Systems involving the use of models or simulators of said systems
    • G05B17/02—Systems involving the use of models or simulators of said systems electric
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4184—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by fault tolerance, reliability of production system
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41885—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by modeling, simulation of the manufacturing system
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06F—ELECTRIC DIGITAL DATA PROCESSING
    • G06F17/00—Digital computing or data processing equipment or methods, specially adapted for specific functions
    • G06F17/10—Complex mathematical operations
    • G06F17/18—Complex mathematical operations for evaluating statistical data, e.g. average values, frequency distributions, probability functions, regression analysis
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00—Testing or monitoring of control systems or parts thereof
    • G05B23/02—Electric testing or monitoring
    • G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0224—Process history based detection method, e.g. whereby history implies the availability of large amounts of data
    • G05B23/024—Quantitative history assessment, e.g. mathematical relationships between available data; Functions therefor; Principal component analysis [PCA]; Partial least square [PLS]; Statistical classifiers, e.g. Bayesian networks, linear regression or correlation analysis; Neural networks
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Theoretical Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Data Mining & Analysis (AREA)
  • Computational Mathematics (AREA)
  • Mathematical Analysis (AREA)
  • Mathematical Physics (AREA)
  • Pure & Applied Mathematics (AREA)
  • Mathematical Optimization (AREA)
  • Evolutionary Computation (AREA)
  • Geometry (AREA)
  • Computer Hardware Design (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Bioinformatics & Computational Biology (AREA)
  • Operations Research (AREA)
  • Probability & Statistics with Applications (AREA)
  • Evolutionary Biology (AREA)
  • Algebra (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Databases & Information Systems (AREA)
  • Software Systems (AREA)
  • Testing And Monitoring For Control Systems (AREA)
  • General Factory Administration (AREA)
CN201611179007.XA 2015-12-18 2016-12-19 使用分析或统计建模来进行连续过程验证的方法和装置 Active CN106896800B (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US14/974,458 US10394973B2 (en) 2015-12-18 2015-12-18 Methods and apparatus for using analytical/statistical modeling for continued process verification (CPV)
US14/974,458 2015-12-18

Publications (2)

Publication Number Publication Date
CN106896800A CN106896800A (zh) 2017-06-27
CN106896800B true CN106896800B (zh) 2021-07-06

Family

ID=58221976

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201611179007.XA Active CN106896800B (zh) 2015-12-18 2016-12-19 使用分析或统计建模来进行连续过程验证的方法和装置

Country Status (5)

Country Link
US (1) US10394973B2 (enExample)
JP (1) JP7053113B2 (enExample)
CN (1) CN106896800B (enExample)
DE (1) DE102016124585A1 (enExample)
GB (1) GB2547086B (enExample)

Families Citing this family (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102016107491A1 (de) * 2016-04-22 2017-10-26 Beckhoff Automation Gmbh Verbindungseinheit, Überwachungssystem und Verfahren zum Betreiben eines Automatisierungssystems
AT519096B1 (de) * 2016-12-23 2018-04-15 Engel Austria Gmbh Verfahren zum Einstellen einer Formgebungsmaschine
JP2020509431A (ja) * 2017-02-22 2020-03-26 エーエスエムエル ネザーランズ ビー．ブイ． コンピュータによる計測
US10649430B2 (en) * 2018-06-26 2020-05-12 Fisher-Rosemount Systems, Inc. Method and apparatus for configuring access to multi-variable field devices signals
CN108873699B (zh) * 2018-07-11 2021-02-09 杭州电子科技大学 一种化工时变工业过程混合控制方法
GB201820282D0 (en) * 2018-12-13 2019-01-30 Ge Healthcare Bio Sciences Ab Method for control of a bioprocess
US11899417B2 (en) * 2019-05-02 2024-02-13 Fisher-Rosemount Systems, Inc. Methods and apparatus to implement predictive analytics for continuous control system processes
JP7084907B2 (ja) * 2019-11-28 2022-06-15 花王株式会社 品質計測方法及び品質計測装置
JP7249320B2 (ja) * 2020-11-30 2023-03-30 三菱ケミカルエンジニアリング株式会社 生産プロセスのモニタリング方法
DE102022200946A1 (de) * 2022-01-28 2023-08-03 Robert Bosch Gesellschaft mit beschränkter Haftung Verfahren und Vorrichtung zum Parametrieren eines Fertigungsprozesses
EP4343458A1 (en) * 2022-09-21 2024-03-27 Siemens Aktiengesellschaft Method for monitoring quality of an industrial process
CN118732629B (zh) * 2024-09-02 2024-11-12 成都秦川物联网科技股份有限公司 工业物联网信息云共享的生产工艺智能推荐方法和系统
CN118740634B (zh) * 2024-09-03 2024-11-12 成都秦川物联网科技股份有限公司 基于云平台的工业物联网信息服务方法、系统及存储介质

Family Cites Families (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6738682B1 (en) * 2001-09-13 2004-05-18 Advances Micro Devices, Inc. Method and apparatus for scheduling based on state estimation uncertainties
US7379890B2 (en) * 2003-10-17 2008-05-27 Makor Issues And Rights Ltd. System and method for profit maximization in retail industry
ITTO20040377A1 (it) 2004-06-07 2004-09-07 Martini Daniele De Procedimento e sistema per il controllo statistico di processi industriali.
US7877154B2 (en) 2005-09-30 2011-01-25 Fisher-Rosemount Systems, Inc. Method and system for controlling a batch process
JP2010537282A (ja) 2007-08-14 2010-12-02 シエル・インターナシヨナル・リサーチ・マートスハツペイ・ベー・ヴエー 化学プラントや精製所の連続オンラインモニタリング用のシステムおよび方法
JP4911055B2 (ja) 2008-02-05 2012-04-04 富士電機株式会社 バッチプロセスデータの解析装置およびそれを用いた異常検出／品質推定装置
US8090676B2 (en) * 2008-09-11 2012-01-03 Honeywell International Inc. Systems and methods for real time classification and performance monitoring of batch processes
CN101872161A (zh) * 2010-04-30 2010-10-27 浙江大学 一种基于虚拟现实的流程工业重点装置交互控制方法
US9110462B2 (en) 2010-05-04 2015-08-18 Frito-Lay North America, Inc. Batch control using bang-bang control
US8880203B2 (en) * 2010-05-21 2014-11-04 Fisher-Rosemount Systems, Inc. On-line alignment of a process analytical model with actual process operation
JP2012203714A (ja) 2011-03-25 2012-10-22 Toshiba Corp モンテカルロ解析実行制御方法、およびモンテカルロ解析実行制御装置
US9047559B2 (en) * 2011-07-22 2015-06-02 Sas Institute Inc. Computer-implemented systems and methods for testing large scale automatic forecast combinations
US9110452B2 (en) 2011-09-19 2015-08-18 Fisher-Rosemount Systems, Inc. Inferential process modeling, quality prediction and fault detection using multi-stage data segregation
US10018997B2 (en) 2013-06-28 2018-07-10 Fisher-Rosemount Systems, Inc. Non-intrusive data analytics in a process control system
CN104598692B (zh) * 2015-02-02 2017-12-08 廖鹰 火电厂排放烟尘污染仿真模拟方法
JP6733164B2 (ja) 2015-02-26 2020-07-29 富士電機株式会社 プロセス監視装置、プロセス監視方法及びプログラム
US10331156B2 (en) * 2015-03-03 2019-06-25 Leidos, Inc. System and method for big data geographic information system discovery

Also Published As

Publication number Publication date
JP2017111827A (ja) 2017-06-22
CN106896800A (zh) 2017-06-27
GB2547086B (en) 2021-11-10
JP7053113B2 (ja) 2022-04-12
GB201621305D0 (en) 2017-01-25
DE102016124585A1 (de) 2017-06-22
US20170177754A1 (en) 2017-06-22
GB2547086A (en) 2017-08-09
US10394973B2 (en) 2019-08-27

Similar Documents

Publication Publication Date Title
CN106896800B (zh) 使用分析或统计建模来进行连续过程验证的方法和装置
RU2724075C1 (ru) Система и способ определения источника аномалии в кибер-физической системе, обладающей определенными характеристиками
US10521490B2 (en) Equipment maintenance management system and equipment maintenance management method
EP1703348B1 (en) Programmable controller system
RU2724716C1 (ru) Система и способ формирования данных для мониторинга кибер-физической системы с целью раннего определения аномалий в системе графического интерфейса пользователя
CN112101662A (zh) 设备健康状况和生命周期检测方法、存储介质及电子设备
US10018997B2 (en) Non-intrusive data analytics in a process control system
US10768188B2 (en) Diagnostic device and method for monitoring operation of a technical system
EP2946219B1 (en) System and method for fault management in lighting systems
CN112673327B (zh) 控制装置及计算机可读取的存储介质
JP6678824B2 (ja) 非定常検出装置、非定常検出システム、および非定常検出方法
US10901398B2 (en) Controller, control program, control system, and control method
KR102408426B1 (ko) 설비 노화 지수를 이용한 이상 감지 방법 및 장치
CN103809585A (zh) 用于验证控制系统中的现场设备的方法和装置
CN108375960A (zh) 用于使用分立输入通道传输警告通知的方法和装置
CN111400850B (zh) 设备故障分析方法、装置、设备和存储介质
CN111880400B (zh) 用于实现针对连续过程的预测分析的方法和装置
JP2011253275A (ja) プラントシミュレータ
JP6805554B2 (ja) 監視装置及び監視方法
CN118194195B (zh) 一种机房智能监控方法、装置以及电子设备
CN120688655A (zh) 用于获得领域知情ml/ai模型的方法
TW202301049A (zh) 預測系統、資訊處理裝置以及資訊處理程式
CN114545107A (zh) 用测量仪器监视过程设备中测量的被测变量的方法
JP4177780B2 (ja) 半導体製造装置の早期警報管理方法及びシステム
JP2024040655A (ja) 故障予測システムおよび故障予測方法

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant