DE102016124585A1 - Verfahren und Vorrichtungen zur Verwendung einer analytischen/statistischen Modellierung für eine kontinuierliche Prozessüberprüfung (Continued Process Verification, CPV) - Google Patents

Verfahren und Vorrichtungen zur Verwendung einer analytischen/statistischen Modellierung für eine kontinuierliche Prozessüberprüfung (Continued Process Verification, CPV) Download PDF

Info

Publication number
DE102016124585A1
DE102016124585A1 DE102016124585.2A DE102016124585A DE102016124585A1 DE 102016124585 A1 DE102016124585 A1 DE 102016124585A1 DE 102016124585 A DE102016124585 A DE 102016124585A DE 102016124585 A1 DE102016124585 A1 DE 102016124585A1
Authority
DE
Germany
Prior art keywords
batch
simulated
historical
model
parameters
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
DE102016124585.2A
Other languages
German (de)
English (en)
Inventor
Zuwei Jin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fisher Rosemount Systems Inc
Original Assignee
Fisher Rosemount Systems Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fisher Rosemount Systems Inc filed Critical Fisher Rosemount Systems Inc
Publication of DE102016124585A1 publication Critical patent/DE102016124585A1/de
Pending legal-status Critical Current

Links

Images

Classifications

    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00—Testing or monitoring of control systems or parts thereof
    • G05B23/02—Electric testing or monitoring
    • G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0243—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults model based detection method, e.g. first-principles knowledge model
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B17/00—Systems involving the use of models or simulators of said systems
    • G05B17/02—Systems involving the use of models or simulators of said systems electric
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4184—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by fault tolerance, reliability of production system
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41885—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by modeling, simulation of the manufacturing system
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06F—ELECTRIC DIGITAL DATA PROCESSING
    • G06F17/00—Digital computing or data processing equipment or methods, specially adapted for specific functions
    • G06F17/10—Complex mathematical operations
    • G06F17/18—Complex mathematical operations for evaluating statistical data, e.g. average values, frequency distributions, probability functions, regression analysis
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06F—ELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00—Computer-aided design [CAD]
    • G06F30/20—Design optimisation, verification or simulation
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00—Testing or monitoring of control systems or parts thereof
    • G05B23/02—Electric testing or monitoring
    • G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0224—Process history based detection method, e.g. whereby history implies the availability of large amounts of data
    • G05B23/024—Quantitative history assessment, e.g. mathematical relationships between available data; Functions therefor; Principal component analysis [PCA]; Partial least square [PLS]; Statistical classifiers, e.g. Bayesian networks, linear regression or correlation analysis; Neural networks
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Theoretical Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Data Mining & Analysis (AREA)
  • Computational Mathematics (AREA)
  • Mathematical Analysis (AREA)
  • Mathematical Physics (AREA)
  • Pure & Applied Mathematics (AREA)
  • Mathematical Optimization (AREA)
  • Evolutionary Computation (AREA)
  • Geometry (AREA)
  • Computer Hardware Design (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Bioinformatics & Computational Biology (AREA)
  • Operations Research (AREA)
  • Probability & Statistics with Applications (AREA)
  • Evolutionary Biology (AREA)
  • Algebra (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Databases & Information Systems (AREA)
  • Software Systems (AREA)
  • Testing And Monitoring For Control Systems (AREA)
  • General Factory Administration (AREA)
DE102016124585.2A 2015-12-18 2016-12-16 Verfahren und Vorrichtungen zur Verwendung einer analytischen/statistischen Modellierung für eine kontinuierliche Prozessüberprüfung (Continued Process Verification, CPV) Pending DE102016124585A1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US14/974,458 US10394973B2 (en) 2015-12-18 2015-12-18 Methods and apparatus for using analytical/statistical modeling for continued process verification (CPV)
US14/974,458 2015-12-18

Publications (1)

Publication Number Publication Date
DE102016124585A1 true DE102016124585A1 (de) 2017-06-22

Family

ID=58221976

Family Applications (1)

Application Number Title Priority Date Filing Date
DE102016124585.2A Pending DE102016124585A1 (de) 2015-12-18 2016-12-16 Verfahren und Vorrichtungen zur Verwendung einer analytischen/statistischen Modellierung für eine kontinuierliche Prozessüberprüfung (Continued Process Verification, CPV)

Country Status (5)

Country Link
US (1) US10394973B2 (enExample)
JP (1) JP7053113B2 (enExample)
CN (1) CN106896800B (enExample)
DE (1) DE102016124585A1 (enExample)
GB (1) GB2547086B (enExample)

Families Citing this family (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102016107491A1 (de) * 2016-04-22 2017-10-26 Beckhoff Automation Gmbh Verbindungseinheit, Überwachungssystem und Verfahren zum Betreiben eines Automatisierungssystems
AT519096B1 (de) * 2016-12-23 2018-04-15 Engel Austria Gmbh Verfahren zum Einstellen einer Formgebungsmaschine
JP2020509431A (ja) * 2017-02-22 2020-03-26 エーエスエムエル ネザーランズ ビー．ブイ． コンピュータによる計測
US10649430B2 (en) * 2018-06-26 2020-05-12 Fisher-Rosemount Systems, Inc. Method and apparatus for configuring access to multi-variable field devices signals
CN108873699B (zh) * 2018-07-11 2021-02-09 杭州电子科技大学 一种化工时变工业过程混合控制方法
GB201820282D0 (en) * 2018-12-13 2019-01-30 Ge Healthcare Bio Sciences Ab Method for control of a bioprocess
US11899417B2 (en) * 2019-05-02 2024-02-13 Fisher-Rosemount Systems, Inc. Methods and apparatus to implement predictive analytics for continuous control system processes
JP7084907B2 (ja) * 2019-11-28 2022-06-15 花王株式会社 品質計測方法及び品質計測装置
JP7249320B2 (ja) * 2020-11-30 2023-03-30 三菱ケミカルエンジニアリング株式会社 生産プロセスのモニタリング方法
DE102022200946A1 (de) * 2022-01-28 2023-08-03 Robert Bosch Gesellschaft mit beschränkter Haftung Verfahren und Vorrichtung zum Parametrieren eines Fertigungsprozesses
EP4343458A1 (en) * 2022-09-21 2024-03-27 Siemens Aktiengesellschaft Method for monitoring quality of an industrial process
CN118732629B (zh) * 2024-09-02 2024-11-12 成都秦川物联网科技股份有限公司 工业物联网信息云共享的生产工艺智能推荐方法和系统
CN118740634B (zh) * 2024-09-03 2024-11-12 成都秦川物联网科技股份有限公司 基于云平台的工业物联网信息服务方法、系统及存储介质

Family Cites Families (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6738682B1 (en) * 2001-09-13 2004-05-18 Advances Micro Devices, Inc. Method and apparatus for scheduling based on state estimation uncertainties
US7379890B2 (en) * 2003-10-17 2008-05-27 Makor Issues And Rights Ltd. System and method for profit maximization in retail industry
ITTO20040377A1 (it) 2004-06-07 2004-09-07 Martini Daniele De Procedimento e sistema per il controllo statistico di processi industriali.
US7877154B2 (en) 2005-09-30 2011-01-25 Fisher-Rosemount Systems, Inc. Method and system for controlling a batch process
JP2010537282A (ja) 2007-08-14 2010-12-02 シエル・インターナシヨナル・リサーチ・マートスハツペイ・ベー・ヴエー 化学プラントや精製所の連続オンラインモニタリング用のシステムおよび方法
JP4911055B2 (ja) 2008-02-05 2012-04-04 富士電機株式会社 バッチプロセスデータの解析装置およびそれを用いた異常検出／品質推定装置
US8090676B2 (en) * 2008-09-11 2012-01-03 Honeywell International Inc. Systems and methods for real time classification and performance monitoring of batch processes
CN101872161A (zh) * 2010-04-30 2010-10-27 浙江大学 一种基于虚拟现实的流程工业重点装置交互控制方法
US9110462B2 (en) 2010-05-04 2015-08-18 Frito-Lay North America, Inc. Batch control using bang-bang control
US8880203B2 (en) * 2010-05-21 2014-11-04 Fisher-Rosemount Systems, Inc. On-line alignment of a process analytical model with actual process operation
JP2012203714A (ja) 2011-03-25 2012-10-22 Toshiba Corp モンテカルロ解析実行制御方法、およびモンテカルロ解析実行制御装置
US9047559B2 (en) * 2011-07-22 2015-06-02 Sas Institute Inc. Computer-implemented systems and methods for testing large scale automatic forecast combinations
US9110452B2 (en) 2011-09-19 2015-08-18 Fisher-Rosemount Systems, Inc. Inferential process modeling, quality prediction and fault detection using multi-stage data segregation
US10018997B2 (en) 2013-06-28 2018-07-10 Fisher-Rosemount Systems, Inc. Non-intrusive data analytics in a process control system
CN104598692B (zh) * 2015-02-02 2017-12-08 廖鹰 火电厂排放烟尘污染仿真模拟方法
JP6733164B2 (ja) 2015-02-26 2020-07-29 富士電機株式会社 プロセス監視装置、プロセス監視方法及びプログラム
US10331156B2 (en) * 2015-03-03 2019-06-25 Leidos, Inc. System and method for big data geographic information system discovery

Also Published As

Publication number Publication date
JP2017111827A (ja) 2017-06-22
CN106896800A (zh) 2017-06-27
CN106896800B (zh) 2021-07-06
GB2547086B (en) 2021-11-10
JP7053113B2 (ja) 2022-04-12
GB201621305D0 (en) 2017-01-25
US20170177754A1 (en) 2017-06-22
GB2547086A (en) 2017-08-09
US10394973B2 (en) 2019-08-27

Similar Documents

Publication Publication Date Title
DE102016124585A1 (de) Verfahren und Vorrichtungen zur Verwendung einer analytischen/statistischen Modellierung für eine kontinuierliche Prozessüberprüfung (Continued Process Verification, CPV)
DE102010017273B4 (de) Verfahren und Vorrrichtung zur Voraussage einer Prozessqualität in einem Prozesssteuerungssystem
EP2685382B1 (de) Verfahren und Vorrichtung zum Erstellen und Testen eines Steuergeräteprogramms
DE102014109033A1 (de) Nicht intrusive datenanalyse in einem prozesssteuerungssystem
DE112011101738T5 (de) Mehrstufiges Prozessmodellierungsverfahren
EP2122428B1 (de) Verfahren und system zur ermittlung von zuverlässigkeitsparametern einer technischen anlage
DE102020203986A1 (de) Verfahren, systeme, fertigungsartikel und vorrichtung zur verwaltung von prozessauslenkungen
DE102017211737B4 (de) Überwachungsvorrichtung und Verfahren zur Überwachung eines Systems
DE102012110166A1 (de) Prognostizierte Fehleranalyse
DE112012007224T5 (de) System und Verfahren zur Betriebsablauf-Überwachung und/oder -Diagnose einer Fertigungsstraße einer Industrieanlage
EP3210088B1 (de) Verfahren und assistenzsystem zur erkennung einer störung in einer anlage
DE102008036968A1 (de) Diagnoseverfahren eines Prozessautomatisierungssystem
US11892819B2 (en) Control device, control system, control method, and computer-readable storage medium
DE112017005957T5 (de) Informationsverarbeitungssystem und Informationsverarbeitungsverfahren
DE112018005937T5 (de) Messlösungsdienstleistungssystem
EP3715982A1 (de) Virtueller sensor auf einer übergeordneten maschinenplattform
EP4108411B1 (de) Verfahren, system und computerprogrammprodukt zum überwachen eines formgebungsprozesses
EP3841732B1 (de) Verfahren, computersystem und computerprogramm zur automatischen verarbeitung von datenbezeichnern
DE19742448C1 (de) Diagnosemodul zum Erstellen einer Diagnose für elektrisch ansteuerbare Systeme und Diagnoseeinrichtung zum Erstellen einer Gesamtsystemdiagnose
EP3796117B1 (de) Diagnoseverfahren und diagnosesystem für eine verfahrenstechnische anlage
EP3045726B1 (de) Messwertstandardisierung
EP4359877B1 (de) Verfahren und system zur verbesserung des produktionsprozesses in einer technischen anlage
CN112926793A (zh) 一种基于灰色预测理论的电力设备状态趋势感知方法
DE112021008086B4 (de) Zustandserfassungssystem, zustandserfassungsverfahren und zustandserfassungsprogramm
EP3657283A1 (de) Verfahren zur bestimmung eines fusionierten datensatzes

Legal Events

Date Code Title Description
R012 Request for examination validly filed