GB2485180A - Centrifuge for processing waste - Google Patents

Centrifuge for processing waste Download PDF

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Publication number
GB2485180A
GB2485180A GB1018586.6A GB201018586A GB2485180A GB 2485180 A GB2485180 A GB 2485180A GB 201018586 A GB201018586 A GB 201018586A GB 2485180 A GB2485180 A GB 2485180A
Authority
GB
United Kingdom
Prior art keywords
drum
waste
chamber
outlet
heat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB1018586.6A
Other versions
GB201018586D0 (en
GB2485180B (en
Inventor
Ophneil Henry Perry
Rifat Al Chalabi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chinook Sciences Ltd
Original Assignee
Chinook Sciences Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chinook Sciences Ltd filed Critical Chinook Sciences Ltd
Priority to GB201018586A priority Critical patent/GB2485180B/en
Publication of GB201018586D0 publication Critical patent/GB201018586D0/en
Priority to PL11760810T priority patent/PL2635418T3/en
Priority to EP11760810.9A priority patent/EP2635418B1/en
Priority to PCT/GB2011/001310 priority patent/WO2012059706A1/en
Priority to CN201180053254.4A priority patent/CN103282177B/en
Priority to US13/878,137 priority patent/US8869425B2/en
Publication of GB2485180A publication Critical patent/GB2485180A/en
Application granted granted Critical
Publication of GB2485180B publication Critical patent/GB2485180B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00Drying solid materials or objects by processes involving the application of heat
    • F26B3/02Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02Separating plastics from other materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04BCENTRIFUGES
    • B04B1/00Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04BCENTRIFUGES
    • B04B15/00Other accessories for centrifuges
    • B04B15/02Other accessories for centrifuges for cooling, heating, or heat insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04BCENTRIFUGES
    • B04B3/00Centrifuges with rotary bowls in which solid particles or bodies become separated by centrifugal force and simultaneous sifting or filtering
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B1/00Retorts
    • C10B1/10Rotary retorts
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B49/00Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated
    • C10B49/02Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated with hot gases or vapours, e.g. hot gases obtained by partial combustion of the charge
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B57/00Other carbonising or coking processes; Features of destructive distillation processes in general
    • C10B57/08Non-mechanical pretreatment of the charge, e.g. desulfurization
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B7/00Coke ovens with mechanical conveying means for the raw material inside the oven
    • C10B7/14Coke ovens with mechanical conveying means for the raw material inside the oven with trucks, containers, or trays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02Separating plastics from other materials
    • B29B2017/0213Specific separating techniques
    • B29B2017/0217Mechanical separating techniques; devices therefor
    • B29B2017/0231Centrifugating, cyclones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02Separating plastics from other materials
    • B29B2017/0213Specific separating techniques
    • B29B2017/0255Specific separating techniques using different melting or softening temperatures of the materials to be separated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/04Disintegrating plastics, e.g. by milling
    • B29B2017/0424Specific disintegrating techniques; devices therefor
    • B29B2017/0496Pyrolysing the materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/34Electrical apparatus, e.g. sparking plugs or parts thereof
    • B29L2031/3462Cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B15/00Apparatus or processes for salvaging material from cables
    • H01B15/003Apparatus or processes for salvaging material from cables by heating up
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Microbiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Processing Of Solid Wastes (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

An apparatus 100 for processing waste material comprising: a heat proof chamber 102, a means 106, 112 of heating the interior of the heat proof chamber 102 and a rotatable drum 118 for containing waste to be processed, said drum 118 having gaps or holes 120 therein and being located within the heat proof chamber 102 and separated therefrom around its edge by a gap. The apparatus 100 is also provided with a means 126, 128 for rotating the drum 118 at a speed such that, in use, waste material that is heat softened is centrifugally separated from the remainder of the waste and passes through the gaps 120 in the drum 118. A removable collection pan 116 and a waste retaining means 130 may be present while the means for heating is preferably hot gas introduced into the chamber 102 via inlet conduit 108. The apparatus is particularly useful for removing polymer insulation from cables.

Description

Improvements in Waste Processing The present invention relates to improvements in waste processing, in particular the invention relates to the processing of waste material containing a polymer metal mix, for example waste insulated electrical cable.
With diminishing resources and an increasing cost of oil it is becoming increasingly important that materials are recycled and not put into landfill. Furthermore it is increasingly important that waste materials are processed locally and are not, for example, shipped overseas where they can be disposed of in regimes having less harsh statutory requirements relating to pollution and the processing of waste.
When materials containing substantial quantities of metal are to be processed it is usual to separate the metal from the remainder of the waste and to clean it for re-use.
However, when the metals are coated in other substances this can prove to be difficult and specialised processes are used for removing the coatings. One such process is described in WO/2004 059229 in the name of Al Chalabi et al, in which a de-coating method is described. While this method is effective for recovering the metal and energy is recovered from the non metal components there are several problems associated with this technology when trying to recycle material substantially comprising a low melting point plastic and metal. Firstly, as the plastic melts the waste will stick together and stick to the sides of the oven and accordingly will not tumble through the oven as is intended to happen. Secondly the plastic is pyrolysed and is not recovered from the process. Accordingly, although energy is recovered from the plastic component of the waste it can not be reused.
Currently, where it is desirable for the plastic to be recycled from the waste the waste is shipped to countries having a low labour cost and the plastic is manually separated from the metal, for example the insulation is manually stripped from copper wire. In this manner both the plastic and the metal can be sold on to be recycled into new products. While this method is effective it is not financially viable for manual separation in many countries as the cost of labour is too high in comparison to the value of the plastics recovered.
It is the purpose of the present invention to provide an improved waste processing system that at least in part mitigates the above mentioned problems.
According to a first aspect of the invention there is provided an apparatus for processing waste material comprising: a heat proof chamber; a means of heating the interior of the heat proof chamber; a rotatable drum for containing waste to be processed, said drum having gaps therein and being located within the heat proof chamber and separated therefrom around its edge by a gap; and a means for rotating the drum at a speed such that, in use, waste material that is heat softened is centrifugally separated from the remainder of the waste and passes through the gaps in the drum.
In this manner, as the plastic starts to melt and becomes flowable it is physically separated from the metal thereby allowing both the metal and the plastic components to be recovered for re-use without the need for labour intensive processes.
Preferable the apparatus further comprises a retaining means, adjacent to and separated from the interior of the drum such that a space is defined between the retaining means and the drum for receiving the waste. In this manner, irrespective of the orientation of the drum, when it is being loaded with waste material this waste material can be distributed around the interior of the drum and retained In place there during processing. In one preferred use the retaining means is separable. This enables the retaining means to be used to load the waste material, for example when being used for separating insulation from metal cable cables the insulated cables can be wound around the retaining means prior to it being inserted in the cage.
In a preferred arrangement the drum is vertically oriented about its central axis. The drum may have a closed lower end. In this manner, especially when being used in a vertical orientation, waste material that does not heat soften is prevented from falling out of the drum under the influence of gravity.
In a preferred arrangement the apparatus may further comprise a chamber liner located adjacent the side walls of the heat proof chamber. The liner prevents the molten plastic from coming into contact with the walls of the chamber and may, for example, be constructed of steel.
The means of heating the chamber may comprise an inlet for receiving hot gas and an outlet for exhausting hot gas. Preferably the gas that passes through the chamber has reduced or substantially no oxygen content so as to prevent any oxidation of the materials therein. The inlet is preferably substantially in the centre of the drum, more preferably the inlet comprises an inlet conduit centrally located within the drum, the inlet conduit having a plurality of inlet holes therein about its circumference. The hot gas can enter the drum through the conduit and is distributed internally within the drum around the circumference of the inlet conduit to effect even heating.
In a preferred embodiment the apparatus includes a collection pan located at the lower end of the heat proof chamber for, in use, collecting the heat softened material separated from the waste. The collection pan may be in the shape of an open topped annulus. Where the means of heating the chamber comprises an inlet for receiving hot gas and an outlet for exhausting hot gas, the outlet preferably passes through the centre of the annulus. The collection pan may be removably attachable to the chamber liner.
Preferably the means of rotating the drum comprises an electric motor located externally of the heat proof chamber and having a drive shaft passing through the heat proof container from the outside to the inside.
In one embodiment the chamber has an opening along one side thereof for providing a second, alternative, outlet for the hot gas and valve means for selectively opening a flow path through either the first outlet and/or through the second outlet. Preferably the opening is elongate. The liner may also have a slit that extends along its length and which aligns with an elongate outlet in the side of the chamber giving an alternative exit route for the hot gas.
In a preferred embodiment the apparatus comprises the retaining means, adjacent to and separated from the interior of the drum such that a space is defined between the retaining means and the drum for receiving the waste; the chamber liner located adjacent the side walls of the heat proof chamber; and the collection pan located at the lower end of the heat proof chamber for, in use, collecting the heat softened material separated from the waste; and the rotatable drum, the retaining means, the chamber liner, and the collection pan form a waste processing cartridge, the waste processing cartridge removable from the heat proof chamber as a single unit.
According to a second aspect of the invention there is provided a method of processing waste matter containing heat softening material, the method comprising: placing the waste material in a rotating drum having gaps therein; heating the waste material so as to heat soften the heat softening material contained therein but not sufficiently to oxidise or pyrolyse the waste material; and rotating the drum so as to cause the heat softened material to centrifugally separate from the remainder of the waste by passing through the gaps in the drum.
Preferably the method further comprises collecting the heat softened material in a collection pan beneath the rotating drum. The method preferably further comprises solidifying the material collected in the collection pan.
Preferably the method comprises retaining the material to be treated between a retention means and the interior of the rotating drum.
Heating the waste material may comprise passing hot gas over the waste material.
Preferably the hot gas is passed from an interior of the drum to an exterior of the drum through the waste material.
In a preferred embodiment the method comprises passing hot air into a chamber containing the rotating drum so that it passes over the material therein and exits via an elongate slot extending along the length of the chamber so as to remove any dust or dirt form the exterior of the cables. The hot gas may have water injected into is so that the water assists in cleaning the exterior of the material in the chamber. Once the plastic has substantially been cleaned a valve downstream of the elongate slot is closed so as to prevent further gas flow therethrough and a valve downstream of a main chamber outlet, situated substantially coaxially with the chamber in the bottom thereof is opened.
Preferably, once the heat softening material has been substantially separated from the remainder of the waste, the method further comprises increasing the temperature within the chamber by passing hot gasses substantially devoid of oxygen through said chamber so as to pyrolyse any organic matter within the remaining waste. Preferably the separated heat softening material is maintained at a temperature below its pyrolysis temperature In a preferred method placing the waste material in a rotating drum having gaps therein comprises placing the waster material in a waste processing cartridge comprising: the drum; a retaining means adjacent to and separated from the interior of the drum such that a space is defined between the retaining means and the drum for receiving the waste; a chamber liner surrounding and separated from the drum; and a collection pan removably attached to the chamber liner underneath the rotating drum; and placing the waste processing cartridge in a heat proof chamber to be heated.
The method may further comprise the step of removing the cartridge from the heat proof chamber.
The method preferably comprises allowing the heat softening material to solidify; separating the collection pan from the chamber liner; and removing the solidified heat softening material from the collection pan.
In a preferred method the waste material comprises metal cables insulated with a polymer material and the method substantially separates the polymer material from the metal.
In one preferred method wherein the rotating drum is located in a chamber having an inlet, a first outlet coaxial to the chamber an located at one end thereof and a second outlet in the side of the chamber, the method may further comprise: opening a flow path through the inlet and the second outlet for the passage of hot gas to clean the material therein; closing the flow path through the inlet and the second outlet and opening a flow path through the inlet and the first outlet to process the waste. The method may further comprise adding water and/or surfactants to the hot gas when the hot gasses are flowing path through the flow path between the inlet and the second outlet.
Preferably, once the heat softening material has been substantially separated from the remainder of the waste, the method includes the steps of: closing the flow path through the inlet and the first outlet and opening the flow path between the inlet and the second outlet; and increasing the temperature within the chamber by passing hot gasses substantially devoid of oxygen through said flow path between the inlet and the second outlet so as to pyrolyse any organic matter within the remaining waste.
Embodiments of the invention will now be described, by way of example, in relation to the drawings in which: Figure 1 is a cross section of an orthogonal view of an apparatus in accordance with the invention; Figure 2 is an exploded view of an apparatus in accordance with the invention; Figure 3 is a cross section of an orthogonal view of a chamber liner and collection pan for use in the apparatus in accordance with the invention; and Figure 4 shows the steps by which solidified heat softenable material is removed from the collection pan according to the invention; and Figure 5 shows a flow chart of the method according to the invention.
Figure 6 shows a cross section of an orthogonal view of an alternative arrangement of the invention having a second outlet; Figure 7 shows an alternative arrangement of the chamber liner for use in the apparatus shown in figure 6; and Figure 5 shows a flow chart of a further method according to the invention.
Referring to Figures 1 and 2 an apparatus 100 for processing waste material is shown.
The apparatus comprises a heat proof chamber 102 having a lid 104, the chamber and lid defining an interior space in which the waste can be processed. The chamber is preferably of a refractory lined material, although other materials capable of withstanding the process temperatures may of course be used. Located in the lid 104 is an inlet 106 for receiving hot gasses which are used to heat the interior of the chamber.
A substantially tubular inlet conduit 108 extends from the inlet into the interior of the chamber 102 substantially along its central axis. The conduit 108 has a closed end and a plurality of perforations 110 in its sides evenly spaced about its circumference.
An outlet 112 is located at the bottom of the chamber through which hot gasses can exit the apparatus 100. The outlet exits the chamber 102 substantially about its central axis. Located within the chamber is a chamber liner 114 which is adjacent to the side walls of the chamber 102 lining the sides thereof. Located at the bottom of the chamber between the outlet and the side walls is a collection pan 116 that is removably attached to the chamber liner 114. The collection pan is substantially annular in shape and has an inner surface the upper edge of which curves towards the pan, i.e. away from the annular opening in the centre of the pan 116.
Located within the chamber, and aligned on its central axis is a rotating drum 118 that has a plurality of perforations 120 therein. The drum 118 has a bottom surface 122 by which it is attached to a shaft that passes through the bottom of the chamber 102 and is driven by a motor 126 via a gearbox 128. As the drum is rotated, the vertical orientation provides the most mechanically sound bearing orientation for the axis of rotation as there are no static bending loads on the shaft or bearing.
Inside the drum 118 is a retainer 130 that is coaxial with the drum 118 and defines a waste holding space between the drum 118 and the retainer 130. The retainer has spacers 132 to hold it in spaced relationship from the drum 118. Although only shown at the bottom it will be appreciated that similar spaces (not shown) may also be located at the top of the retainer 130.
As can be seen the inlet conduit 108 extends into the centre of the drum 118. The shaft 124 passes through the centre of the collection pan 116 and maintains the drum 118 in spaced relationship from the collection pan 116. Hot gas passing from the inlet 106 to the outlet 112 enters the chamber 102 in its centre and the hot gasses then flow outwards through the waste material that is being processed, between the base of the drum and the collection pan 116 and through the central opening in the base of the chamber to the outlet 112. As both the inlet 106 and outlet 112 are located on the central axis of the processing chamber a substantially even flow through the chamber will be effected resulting in even heating of the waste therein without the formation of hotspots. The rotation of the drum by the motor contributes to the even heating as, in the even that hotspots of concentrated air flow are experienced, passing rotating the drum prevents these hotspots heating a single are of the waste.
S
With specific reference to Figure 2, as can be seen, with the lid 104 removed the drum 118, liner 114, collection pan 116 and retainer 130 can all be removed from the chamber 102. Although shown as an exploded image it will be appreciated that these parts may be removed as a single unitary item, i.e. the liner 114 with the collection pan 116 attached thereto with the drum and retainer may be removed together as a cartridge 117. In this way a fast change over between processing cycles can be achieved as one cartridge is being processed another can be unloaded or cooled whilst another is being prepared for processing. This method minimises downtime between cycles and improves overall efficiency of the system.
Detail of the liner 114 and collection pan 116 is shown in greater detail in Figure 3. The liner 114 substantially comprises a tubular piece of metal that in use lines the interior of the container and the collection pan comprises a U shaped annulus having a bottom surface 134 and upright inner 136 and outer annular 138 surfaces defining the collection space therebetween for collecting plastic 142 or other heat softening material The inner surface 136 has an inwardly curving lip 140 at its upper edge which defines the edge of a gas flow path. The curved lip 140 assists in reducing turbulence in the gas flowing out of the outlet and assists in preventing molten plastic from being entrained into the gas flow from the collection space.
The collection pan 116 is removably connected to the liner 114 by means of a simple push fit. In use, as the drum rotates the heat softened material separates from the waste being processed and flows down the liner walls to gather in the collection pan 116.
As shown in Figure 4, once the material has been processed the liner 114 and collection pan 116 are removed from the container (for example as part of a treatment cartridge, and can then be processed for re-use. First the collection pan 116 is separated from the liner 114 (Step 1). To remove the plastic billet it is first allowed to harden sufficiently to be handled and then the lip 140 is removed from the pan (Step 2) and the pan 116 is then invented to remove the plastic billet 142 located therein (Step 3).
As shown in Figure 5, in use the material to be processed is placed in the waste processing cartridge 1171 between the retainer 130 and the drum 118. Where the apparatus is being used to process insulated electrical cable the cable may be wound around the retainer 130 and then the retainer and cable are positioned inside the drum 118.
The cartridge 117, once loaded, is then placed in the chamber 102 and the lid 104 is attached. Preferably a seal is formed between the cartridge and the lid to prevent the leaking of any gasses or fumes from the chamber. Hot gases are then passed in the inlet 106 and out of the outlet 112 so that a flow of hot air is established through the chamber and over the waste to be processed. As the gas flows from the interior to the exterior of the drum it must pass by, and in close proximity to the material being processed and thereby also cause that to become heated. The gas has a reduced oxygen concentration (compared to free air) and is preferably substantially devoid of oxygen so as to prevent oxidation of the materials being processed. The gas is at an elevated temperature but below the temperature at which the plastic material would pyrolyse.
The drum 118 is rotated as the gasses are passed therethrough.
The rotation has two effects, the first effect is that as the chamber 102 is rotated the material is moved about the container and becomes evenly heated, compensating for any possible cool or hot spots caused by local variance in flow pattern within the chamber 102.
The second effect of the rotation is that a centrifugal force is applied to the material being processed. As the material becomes heated the heat softenable part will soften and become flowable. The centrifugal force created by the rotation of the drum 118 exerts an outward force on the softened material causing it to move towards the outside of the drum 118. Once the softened material reaches the outside of the drum 118 it becomes separated therefrom along a radial path and will come into contact with the chamber liner from where it will flow, under the influence of gravity down the liner 114 and collect in the collection pan 116 at the bottom thereof.
The speed of rotation necessary to cause the material to become centrifugally separated will, of course, depend on the diameter of the drum 118 and on the materials being processed, for example materials that become quickly flowable with a low viscosity will require a lesser centrifugal separation force (and hence drum rotation) than materials that slowly soften over a range of temperature and have a high viscosity.
Once substantially all of the heat softenable material, for example plastic, has been removed from the non heat softenable material, for example metal, the separation is complete and the heat and rotation can be stopped and the cartridge 117 removed from the chamber 102, allowed to cool, opened and the cable and plastic removed therefrom.
The metal will, at this stage still have small remnants of the heat softenable material thereon and may need further processing to clean it. This may be done in a known way externally form the apparatus of the invention, for example as describes in WO/2004 059229 in the name of Al Chalabi et al. Alternatively the meal may be cleaned in the same apparatus by increasing the temperature of the gas to above the pyrolysis temperature and continuing to pass it through the chamber to pyrolyse any remaining unwanted material on the metal. It will, of course, be essential that if this process is followed that the plastic collected in the collection pan 116 is maintained at a temperature below its pyrolysis temperature. This may be done by providing a deeper collection pan 116 to maintain the plastic out of the main flow path of the hot gas and/or reducing insulation surrounding the collection pan 116 so that heat loss therefrom prevents material in the collection pan 116 from becoming over heated.
Referring now to Figure 6, 7 and 8 an alternative arrangement and method of the invention is shown wherein the container 102a is provided with an elongate opening 144 along one side thereof and the liner 1 14a is also provided with an elongate opening 146 aligned with the opening 144. The apparatus is further provided with control valves downstream of the opening 144 and the opening 112 so as to enable a control system or operator to selectively open and close the flow paths through each opening.
In use the apparatus is loaded with waste as described above.
Once the process is started, initially the flow path through the outlet 112 is closed and the flow path through the elongate opening 144 is open so that gas flowing therethrough passes out of the outlet. As the hot gases enter through inlet 106 and pass through they will start to clean the exterior of the waste of dirt which will become entrained in the gas flow. In addition, water and/or cleaning products, for example surfactants, can be added to the gas flow to assist in the cleaning of the waste being processed. In this manner any dust or sand or any oils on the surface of the cables can be removed.
This cleaning step may be done at a gas temperature below the softening temperature of the plastic or at the process temperature such that cleaning occurs prior to the material having absorbed sufficient heat to soften.
Once the cleaning process is complete any water or surfactants being added to the hot gas is stopped and, where cleaning has been performed below process temperature, the temperature of the hot gasses may be increased.
Any dirt removed from the waste is entrained in the gas flow and removed via opening 144.
The valves are operated to close the flow path through the opening 144 and open the flow path through opening 112 so that separation of the waste may commence. In this manner, waste material separated during the process is clean material and has reduced or no contamination from the surfaces of the material therein. As the collection pan 116 operates as a trap to collect the heat softened material 142 the use of two openings prevents any entrained dirt merely collecflng in the collection pan 116.
A further benefit of this arrangement is that once the heat softened materials are separated from the remainder of the waste being processed the valves (not shown) can be operated to change the flow paths such that the hot gas exits through the opening 144 and not through outlet 112. The temperature of the gas can then be increased to above the pyrolysis temperature of the heat softenable material to clean pyrolyse any residual material on the non heat softenable part of the waste thereby cleaning it.
As the flow path through opening 144 does not pass the collection pan 116 there will be reduced heat transfer to the material collected 142 therein thereby reducing the possibility of its pyrolysation, i.e. it is isolated from the main gas flow. This may of course be used in combination with a deeper collection pan 116 and heat loss cooling described above.
Once the process is complete the separated materials are removed from the container I 02a as described with reference to the first embodiment. The recovered heat softenable materials, e.g. plastics, from the cleaned waste contain a much lower contamination level and therefore are of higher value for re-use.
Although reference is made above to processing of insulated cable and material that comprises a high percentage of heat softenable and non heat softenable material may be processed by the method and apparatus described herein

Claims (4)

  1. CLAIMS: 1 Apparatus for processing waste material comprising: a heat proof chamber; a means of heating the interior of the heat proof chamber; a rotatable drum for containing waste to be processed, said drum having gaps therein and being located within the heat proof chamber and separated therefrom around its edge by a gap; and a means for rotating the drum at a speed such that, in use, waste material that is heat softened is centrifugally separated from the remainder of the waste and passes through the gaps in the drum.
  2. 2 Apparatus as claimed in claim 1 wherein the apparatus further comprises a retaining means, adjacent to and separated from the interior of the drum such that a space is defined between the retaining means and the drum for receiving the waste.
  3. 3 Apparatus according to claim I or claim 2 wherein the drum is vertically oriented about its central axis 4 Apparatus according to claim 3 wherein the drum has a closed lower end.Apparatus according to any preceding claim further comprising a chamber liner located adjacent the side walls of the heat proof chamber.6 Apparatus according to any preceding claim wherein the means of heating the chamber comprises an inlet for receiving hot gas and a first outlet for exhausting hot gas.7 Apparatus according to claim 6 wherein the inlet is substantially in the centre of the drum.B Apparatus according to claim 7 wherein the inlet comprises an inlet conduit centrally located within the drum, the inlet conduit having a plurality of inlet holes therein about its circumference.9 Apparatus according to any preceding claim further comprising a collection pan located at the lower end of the heat proof chamber for, in use, collecting the heat softened material separated from the waste.10 Apparatus according to claim 9 wherein the collection pan is in the shape of an open topped annulus.11 Apparatus according to claim 10 wherein the means of heating the chamber comprises an inlet for receiving hot gas and an outlet for exhausting hot gas and the outlet passes through the centre of the annulus.12 Apparatus according to any one of claims 9 to 11 when dependant on claim 5 wherein the collection pan is removably attachable to the chamber liner.13 Apparatus according to any preceding claim wherein the means of rotating the drum comprises an electric motor located externally of the heat proof chamber and having a drive shaft passing through the heat proof container from the outside to the inside.15 Apparatus according to claim 6 wherein the chamber has an opening along one side thereof for providing a second, alternative, outlet for the hot gas and valve means for selectively opening a flow path through either the first outlet and/or through the second outlet 16 Apparatus according to claim 15 wherein the opening is elongate.17 Apparatus according to claim 5 and claim 15 wherein the liner has an opening corresponding and aligned with the second outlet.18 Apparatus according to any claim 1 further comprising: a retaining means, adjacent to and separated from the interior of the drum such that a space is defined between the retaining means and the drum for receiving the waste; a chamber liner located adjacent the side walls of the heat proof chamber; and a collection pan located at the lower end of the heat proof chamber for, in use, collecting the heat softened material separated from the waste; wherein the rotatable drum, the retaining means, the chamber liner and the collection pan form a waste processing cartridge, the waste processing cartridge removable from the heat proof chamber as a single unit.19 A method of processing waste matter containing heat softening material, the method comprising: placing the waste material in a rotating drum having gaps therein; heating the waste material so as to heat soften the heat softening material contained therein but not sufficiently to oxidise or pyrolyse the waste material; and rotating the drum so as to cause the heat softened material to centrifugally separate from the remainder of the waste by passing through the gaps in the drum.20 The method of claim 19 further comprising collecting the heat softened material in a collection pan beneath the rotating drum.21 The method of claim 19 or claim 20 further comprising retaining the material to be treated between a retention means and the interior of the rotating drum.22 The method according to any one of claims 19 to 17 wherein heating the waste material comprises passing hot gas over the waste material.23 The method according to claim 22 wherein the hot gas is passed from an interior of the drum to an exterior of the drum through the waste material.24 The method according to any one of claims 19 to 23 further comprising solidifying the material collected in the collection pan.25 The method according to any one of claims 19 to 24 further comprising the step of: once the heat softening material has been substantially separated from the remainder of the waste, increasing the temperature within the chamber by passing hot gasses substantially devoid of oxygen through said chamber so as to pyrolyse any organic matter within the remaining waste.26 The method of claim 25 further comprising the step of maintaining the separated heat softening material at a temperature below its pyrolysis temperature 27 The method according to claim 19 wherein placing the waste material in a rotating drum having gaps therein comprises placing the waster material in a waste processing cartridge comprising: the drum; a retaining means adjacent to and separated from the interior of the drum such that a space is defined between the retaining means and the drum for receiving the waste; a chamber liner surrounding and separated from the drum; and a collection pan removably attached to the chamber liner underneath the rotating drum; and placing the waste processing cartridge in a heat proof chamber to be heated.28 The method according to claim 27 further comprising the step of removing the cartridge from the heat proof chamber; 29 The method of claim 28 comprising: allowing the heat softening material to solidify; separating the collection pan from the chamber liner; and removing the solidified heat softening material from the collection pan.The method according any one of claims 19 to 29 wherein the waste material comprises metal cables insulated with a polymer material and the method substantially separates the polymer material from the metal.31 The method according to any claim 22 wherein the rotaUng drum is located in a chamber having an inlet, a first outlet coaxial to the chamber and located at one end thereof and a second outlet in the side of the chamber, the method further comprising: opening a flow path through the inlet and the second outlet for the passage of hot gas to clean the material therein; closing the flow path through the inlet and the second outlet and opening a flow path through the inlet and the first outlet to process the waste.32 The method according to claim 31 wherein the method further comprises adding water and/or surfactants to the hot gas when the hot gasses are flowing path through the flow path between the inlet and the second outlet.33 The. method according to claim 31 further comprising: once the heat softening material has been substantially separated from the remainder of the waste, closing the flow path through the inlet and the first outlet and opening the flow path between the inlet and the second outlet; and increasing the temperature within the chamber by passing hot gasses substantially devoid of oxygen through said flow path between the inlet and the second outlet so as to pyrolyse any organic matter within the remaining waste.34 An apparatus substantially as described herein.35 A method substantially as described herein.Amendments to the claims have been filed as follows: CLAIMS: 1 A method of processing waste matter containing heat softening material, the method comprising: placing the waste material in a rotatable drum having gaps therein; with said rotatable drum located in a heat proof chamber, heating the waste materiai so as to heat soften the heat softening material contained therein but not sufficiently to oxidise or pyrolyse the waste material; and rotating the drum so as to cause the heat softened material to centrifugally separate from the remainder of the waste by passing through the gaps in the drum; and once the heat softening material has been substantially separated from the remainder of the waste, increasing the temperature within the chamber by passing hot gasses substantially devoid of oxygen through said chamber so as to pyrolyse any organic mailer within the remaining waste.2 The method of claim 1 further comprising collecting the heat softened material * in a collection pan beneath the rotating drum.* S Sn * S 3 The method of claim 1 or claim 2 further comprising retaining the material to be treated between a retention means and the interior of the rotating drum.S'S...* 4 The method according to any one of claims 1 to 3 wherein heating the waste material comprises passing hot gas over the waste material.The method according to claim 4 wherein the hot gas is passed from an interior of the drum to an exterior of the drum through the waste material.6 The method according to claims 2 further comprising solidifying the material collected in the collection pan.7 The method of claim 1 further comprising the step of maintaining the separated heat softening material at a temperature below its pyrolysis temperature 8 The method according to claim I wherein placing the waste material in a rotating drum having gaps therein comprises placing the waster material in a waste processing cartridge comprising: the drum; a retaining means adjacent to and separated from the interior of the drum such that a space is defined between the retaining means and the drum for receiving the waste; a chamber liner surrounding and separated from the drum; and a collection pan removably attached to the chamber liner underneath the rotating drum; and placing the waste processing cartridge in a heat proof chamber to be heated.9 The method according to claim 8 further comprising the step of removing the cartridge from the heat proof chamber; The method of claim 9 comprising: allowing the heat softening material to solidify; separating the collection pan from the chamber liner; and removing the solidified heat softening material from the collection pan.S.....Ii The method according any one of claims 1 to 10 wherein the waste material comprises metal cables insulated with a polymer material and the method substantially separates the polymer material from the metal.12 The method according to claim 4 wherein the heat proof chamber has an inlet, a first outlet coaxial to the chamber and located at one end thereof and a second outlet * S in the side of the chamber, the method further comprising: opening a flow path through the inlet and the second outlet for the passage of hot gas to clean the material therein; closing the flow path through the inlet and the second outlet and opening a flow path through the inlet and the first outlet to process the waste.13 The method according to claim 12 wherein the method further comprises adding water and/or surfactants to the hot gas when the hot gasses are flowing path through the flow path between the inlet and the second outlet.14 The method according to claim 12 further comprising: once the heat softening material has been substantially separated from the remainder of the waste, closing the flow path through the inlet and the first outlet and' opening the flow path between the inlet and the second outlet; and increasing the temperature within the chamber by passing hot gasses substantially devoid of oxygen through said flow path between the inlet and the second outlet so as to pyrolyse any organic matter within the remaining waste.Apparatus for performing the method of claim 1, the apparatus comprising: a heat proof chamber; a means of heating the interior of the heat proof chamber; a rotatable drum for containing waste to be processed, said drum having gaps therein and being located within the heat proof chamber and separated therefrom around its edge by a gap; and a means for rotating the drum at a speed such that, in use, waste material that is heat softened is centrifugally separated from the remainder of the waste and passes through the gaps in the drum * and a control system configured to, once the heat softening material has been * èubstantially separated from the remainder of the waste, increase the temperature *...: within the chamber by passing hot gasses substantially devoid of oxygen through said chamber so as to pyrolyse any organic matter within the remaining waste.16 Apparatus as claimed in claim 15 wherein the apparatus further comprises a retaining means, adjacent to and separated from the interior of the drum such that a space is defined between the retaining means and the drum for receiving the waste.17 Apparatus according to claim 15 or claim 16 wherein the drum is vertically oriented about its central axis 18 Apparatus according to claim 17 wherein the drum has a closed lower end.19 Apparatus according to any one of claims 15 to 18 further comprising a chamber liner located adjacent the side walls of the heat proof chamber.Apparatus according to any one of claims 15 to 19 wherein the means of heating the chamber comprises an inlet for receiving hot gas and a first outlet for exhausting hot gas.21 Apparatus according to claim 20 wherein the inlet is substantially in the centre of the drum.22 Apparatus according to claim 21 wherein the inlet comprises an inlet conduit centrally located within the drum, the inlet conduit having a plurality of holes therein about its circumference.23 Apparatus according to any one of claims 15 to 22 further comprising a collection pan located at the lower end of the heat proof chamber for, in use, collecting the heat softened material separated from the waste.24 Apparatus according to claim 23 wherein the collection pan is in the shape of an * open topped annulus.* ** * .* * 0 Apparatus according to claim 20 further comprising a collection pan located at the lower end of the heat proof chamber for, in use, collecting the heat softened material separated from the waste, wherein the collection pan is in the shape of an open topped annulus and the outlet passes through the centre of the annulus. * 026 Apparatus according to any one of claims 23 to 25 when dependant on claim 19 wherein the collection pan is removably attachable to the chamber liner.27 Apparatus according to any one of claims 15 to 26 wherein the means of rotating the drum comprises an electric motor located externally of the heat proof chamber and having a drive shaft passing through the heat proof container from the outside to the inside.28 Apparatus according to claim 19 wherein the chamber has an opening along one side thereof for providing a second, alternative, outlet for the hot gas and valve means for selectively opening a flow path through either the first outlet and/or through the second outlet 29 Apparatus according to claim 28 wherein the opening is elongate.Apparatus according to claim 19 wherein the chamber has an opening along one side thereof for providing a second, alternative, outlet for the hot gas and valve means for selectively opening a flow path through either the first outlet and/or through the second outlet; and wherein the liner has an opening corresponding and aligned with the second outlet.31 Apparatus according to any claim 15 further comprising: a retaining means, adjacent to and separated from the interior of the drum such that a space is defined between the retaining means and the drum for receiving the waste; a chamber liner located adjacent the side walls of the heat proof chamber; and a collection pan located at the lower end of the heat proof chamber for, in use, collecting the heat softened material separated from the waste; wherein the rotatable drum, the retaining means, the chamber liner and the * S....* S collection pan form a waste processing cartridge, the waste processing cartridge removable from the heat proof chamber as a single unit.32 An apparatus substantially as shown in Figures 1 to
  4. 4. S. * SqS33 An apparatus substantially as shown in Figures 6 and 7.34 A method substantially as described herein with reference to the Figures 5 or 8.
GB201018586A 2010-11-04 2010-11-04 Improvements in waste processing Expired - Fee Related GB2485180B (en)

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GB201018586A GB2485180B (en) 2010-11-04 2010-11-04 Improvements in waste processing
CN201180053254.4A CN103282177B (en) 2010-11-04 2011-09-07 The improvement that refuse processes
EP11760810.9A EP2635418B1 (en) 2010-11-04 2011-09-07 Improvements in waste processing
PCT/GB2011/001310 WO2012059706A1 (en) 2010-11-04 2011-09-07 Improvements in waste processing
PL11760810T PL2635418T3 (en) 2010-11-04 2011-09-07 Improvements in waste processing
US13/878,137 US8869425B2 (en) 2010-11-04 2011-09-07 Waste processing

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GB201018586D0 (en) 2010-12-22
WO2012059706A8 (en) 2012-08-23
PL2635418T3 (en) 2016-04-29
US20140144043A1 (en) 2014-05-29
EP2635418A1 (en) 2013-09-11
CN103282177A (en) 2013-09-04
GB2485180B (en) 2012-09-26
EP2635418B1 (en) 2015-10-21
WO2012059706A1 (en) 2012-05-10
US8869425B2 (en) 2014-10-28

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