WO2017137716A1 - Pyrolysis chamber and method of disposal of refuse - Google Patents
Pyrolysis chamber and method of disposal of refuse Download PDFInfo
- Publication number
- WO2017137716A1 WO2017137716A1 PCT/GB2017/050031 GB2017050031W WO2017137716A1 WO 2017137716 A1 WO2017137716 A1 WO 2017137716A1 GB 2017050031 W GB2017050031 W GB 2017050031W WO 2017137716 A1 WO2017137716 A1 WO 2017137716A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- enclosure
- pyrolysis chamber
- grille
- pyrolysis
- refuse
- Prior art date
Links
- 238000000197 pyrolysis Methods 0.000 title claims abstract description 59
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000002485 combustion reaction Methods 0.000 claims abstract description 19
- 239000003921 oil Substances 0.000 claims description 21
- 239000012530 fluid Substances 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 11
- 239000000446 fuel Substances 0.000 claims description 10
- 239000011800 void material Substances 0.000 claims description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 7
- 229910052760 oxygen Inorganic materials 0.000 claims description 7
- 239000001301 oxygen Substances 0.000 claims description 7
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 230000001502 supplementing effect Effects 0.000 claims description 2
- 239000002699 waste material Substances 0.000 description 10
- 239000007789 gas Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000007788 liquid Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- MHCVCKDNQYMGEX-UHFFFAOYSA-N 1,1'-biphenyl;phenoxybenzene Chemical compound C1=CC=CC=C1C1=CC=CC=C1.C=1C=CC=CC=1OC1=CC=CC=C1 MHCVCKDNQYMGEX-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- 239000010791 domestic waste Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000010794 food waste Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000000123 paper Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000010815 organic waste Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 239000010819 recyclable waste Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000003053 toxin Substances 0.000 description 1
- 231100000765 toxin Toxicity 0.000 description 1
- 108700012359 toxins Proteins 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
- 230000003442 weekly effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/40—Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
- F23G5/027—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage
- F23G5/0273—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage using indirect heating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2201/00—Pretreatment
- F23G2201/30—Pyrolysing
- F23G2201/301—Treating pyrogases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2201/00—Pretreatment
- F23G2201/30—Pyrolysing
- F23G2201/302—Treating pyrosolids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2201/00—Pretreatment
- F23G2201/30—Pyrolysing
- F23G2201/304—Burning pyrosolids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2900/00—Special features of, or arrangements for incinerators
- F23G2900/50201—Waste pyrolysis, gasification or cracking by indirect heat transfer
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/08—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating
- F23G5/14—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion
Definitions
- the present invention relates to the disposal of refuse, especially refuse from domestic dwellings and smaller commercial establishments.
- the domestic households of the United Kingdom collectively generate approximately 30 million tonnes of waste per year. Typically, 40% of this is recyclable - such as paper, cardboard, glass, cans plastics and (in some cases) green waste and food waste.
- This waste is collected from the majority of households via a kerbside type collection scheme operated by or on behalf of local government bodies.
- Existing UK practice is to require householders to divide waste into separate containers for the various types of recyclable waste, to allow these to be harvested with the remainder being classed as residual waste.
- the waste is collected either weekly or fortnightly, and the residual waste is either landfilled or sent to large scale Energy from Waste plants to generate electricity.
- WO 2015/104400 disclosed a pyrolysis chamber for treating domestic refuse, and a domestic dwelling including a pyrolysis unit for processing waste within the dwelling.
- the present invention relates to an improved waste disposal apparatus and related method.
- the present invention is directed to a pyrolysis chamber for treating domestic refuse, comprising a receptacle for the refuse, the receptacle having a double- skinned enclosure with an exterior wall, and interior heat-conductive wall, and a void between the two walls in which a working fluid is disposed, the receptacle further comprising at least one heating element in thermal contact with the enclosure, the pyrolysis chamber further comprising a grille within the enclosure which is moveable between at least a first lower position and a second upper position.
- the chamber may be used in place of a separate boiler or furnace in a domestic environment.
- Such an arrangement can reduce the amount of domestic fuel or electricity used to heat the domestic environment or water within the domestic environment, reducing retail bills and producing useful energy from domestic refuse.
- the double-skinned arrangement with a working fluid within the void creates a chamber with a very uniform temperature distribution, which assists the pyrolysis process.
- the enclosure preferably also includes at least one heat-conductive pin extending from the interior wall into the interior of the receptacle, to create a more uniform temperature distribution within the interior of the chamber and especially within the interior of the initially- cold refuse placed within the chamber.
- the at least one pin is preferably hollow, and the hollow interior of the pin is ideally in fluid communication with the void in order to share the heat-transmitting capabilities of the fluid.
- the receptacle preferably also includes at least one leg extending from the exterior wall, and a heat source connected to the leg in order to introduce heat into the chamber and elevate the temperature to a level sufficient for pyrolysis.
- the at least one leg is ideally hollow, with the hollow interior of the leg being in fluid communication with the void in order to provide a high degree of thermal communication with the remainder of the chamber.
- the heat source can be an electrical heating element, or a heat exchanger, which may be supplied with waste heat recovered from the current or previous pyrolysis cycles. Multiple such legs may be provided, each with a heat source. A range of different heat sources may be provided on different legs.
- the enclosure is preferably formed of stainless steel in order to provide the necessary thermal, mechanical and corrosion properties.
- the working fluid need not completely fill the void; an expansion gap may be provided which can be evacuated, or filled with an inert gas, or filled with air.
- the working fluid can be Dowtherm ATM or (liquid) sodium; generally Dowtherm ATM is preferred for temperatures up to about 400°C whereas sodium is preferable above this level.
- lower and upper positions are in respect of the orientation of the enclosure when the chamber is installed for use.
- the enclosure has portions which can be referred to as a base portion and a top portion.
- the grille is moved to its first position when pyrolysis of refuse is to take place and is moved to its second position after pyrolysis has taken place.
- the grille may be formed of a wire mesh or metal plate with multiple holes formed within it. Other suitable materials may be used.
- the at least one pin may be vertically arranged, with one end of the or each pin extending from substantially the base of the enclosure.
- the at least one pin may be arranged substantially around the perimeter of the enclosure. Thus, in the situation where there are multiple pins, they may define an internal space.
- the grille may be shaped and sized to fit within such an internal space defined by one or more pins.
- the grille and pin or pins may be sized so that in the second position a lowermost part of the grille is substantially at the same level as or above the uppermost part of the pin or pins.
- the grille may further comprise substantially vertical side walls.
- the grille may form a basket.
- the grille may be moved between its first and second positions and any intermediate positions by any suitable means.
- the grille may be moved by a cable attached to the grille at one end, the cable passing over a pulley located outside the enclosure so that the grille may be raised and lowered between positions.
- the chamber may have a substantially circular cross-section with the enclosure having a corresponding substantially circular cross-section.
- the chamber may have a substantially rectangular cross-section and the enclosure having a corresponding substantially rectangular cross-section. Differently shaped cross-sections may be used, so long as they allow a grille to be moved between different positions as set out above.
- the chamber may be provided with a supplementary input suitable for providing additional fuel into the enclosure.
- the additional fuel may be a solid, liquid or gas fuel.
- the chamber may be operated with additional fuel in the absence of pyrolysis products.
- the chamber may be provided with a support frame joined to the base portion of the chamber.
- the support frame may further be provided with wheels. In this configuration, the chamber may thus be moveable.
- the present invention also relates to a method of extracting useful energy from domestic waste. It is known, for example, that pyrolysis can result in the conversion of organic waste such as paper, food waste and some plastics into syngas, oils and char.
- the present invention is directed to a method for processing domestic refuse including the following steps:
- Ignition of the char within the pyrolysis chamber enables combustion of the char which provides useful energy from the domestic refuse.
- the grille is raised into the second position before char is ignited.
- the method may further comprise the additional step of reintroducing one or both of the oils and syngas after the char has been ignited. This enables combustion of the oils and/or syngas to provide further useful energy.
- the oils may be dehydrated.
- This energy may be used, for example, to heat water for use in a domestic hot water system or central heating system. This energy is most likely to be useful at times when heated water is required. At other times, the syngas, oils and char may be stored for later combustion.
- the reintroduction of oils and/or syngas may be controlled so as to maintain a steady combustion rate and to assist complete combustion of the char, oils and/or syngas. This ought to minimise the unwanted production of carbon monoxide and other toxins or pollutants.
- the method may further comprise the step of directing combustion products from the enclosure to a heat exchanger. This may provide a further opportunity to extract useful energy from the combustion.
- the method may further comprise the step of supplementing the char, oils and/or syngas with additional fuel.
- This enables useful energy to be obtained in situations during which the combustion of the pyrolysis products is insufficient to produce enough useful energy for a desired purpose. For example, at times there may not be enough domestic waste to produce enough hot water or to operate a central heating system, or a householder may wish the hot water system and/or central heating system to operate without having to frequently activate the pyrolysis chamber.
- the method may be used with a pyrolysis chamber as described above.
- Figure 1 shows a side view of a pyrolysis chamber according to the present invention in which the wall of the receptacle has been shown as transparent for clarity;
- Figure 2 shows a perspective view of the same pyrolysis chamber as shown in Figure i
- Figure 3 shows a perspective view of the same pyrolysis chamber of Figures 1 and 2, from a different angle;
- Figure 4 shows a plan view of the same pyrolysis chamber of Figures 1 to 3;
- Figure 5 shows a side view of an alternative pyrolysis chamber according to the present invention in which the wall of the receptacle has been shown as transparent for clarity;
- Figure 6 shows a perspective view of the same pyrolysis chamber as shown in Figure
- Figure 7 shows a lid of a pyrolysis chamber such as shown in Figures 5 and 6;
- Figure 8 shows a side view of a pyrolysis chamber according to the present invention
- Figure 9 shows a perspective view of the same pyrolysis chamber as shown in Figure
- Figure 10 shows a plan view of the same pyrolysis chamber of Figures 8 and 9. DETAILED DESCRIPTION OF THE EMBODIMENTS
- a pyrolysis chamber 10 formed with a cylindrical double-walled enclosure 12.
- the enclosure 12 has an interior heat-conductive wall 14 and an exterior wall 16. Between the interior wall 14 and exterior wall 16 is a void, which can be at least partially filled with a working fluid.
- the enclosure 12 has a heating element leg 18 in thermal contact with its base 22.
- the heating element leg 18 is also in thermal communication via the working fluid with a series of hollow pins 20 which are distributed on the interior wall 14 of the enclosure 12 around its perimeter, approximately evenly spaced around that perimeter.
- the pins 20 are arranged vertically and extend upwards from near the base 22 of the enclosure 12.
- the pins 20 are slightly less than half the total height of the chamber 10.
- the chamber 10 also has a grille 24 which is a basket (i.e. open on its upper edge) with a substantially cylindrical cross-section, formed from metal sheeting with multiple holes therein.
- a pulley arrangement 26 mounted to the grille 24 within the enclosure 12.
- a lid 28 At the top of the chamber 10 there is a lid 28 through which a pipe 30 passes.
- the pipe 30 may pass combustion products and exhaust to a heat-exchanger which is not part of the present invention. Passage of material and gases through the pipe 30 may be controlled by a valve (not shown).
- a further valved pipe 32 Near the base 22 of the chamber 10 is a further valved pipe 32 (not shown in Figure 1) which may pass gases and liquids into or out of the chamber 10 as necessary.
- FIG 4 the lid 28 can be seen with the pipe 30 extending through it.
- Pulley arrangement 26 is mounted to the exterior wall 16 of the chamber 10.
- Pipe 32 can be seen, which is near to the base of the chamber (not shown in Figure 4).
- the grille 24 is moveable between an upper position and a lower position by actuating the pulley arrangement 26.
- FIG. 5 and 6 there is provided an alternative pyrolysis chamber 110 formed with a rectangular double-walled enclosure 112.
- the enclosure 112 has an interior heat-conductive wall 114 and an exterior wall 116. Between the interior wall 114 and exterior wall 116 is a void, which can be at least partially filled with a working fluid.
- the enclosure 112 has a heating element leg 118 in thermal contact with it its base 122.
- the heating element leg 118 is also in thermal communication via the working fluid with a series of hollow pins 120 which are distributed on the interior wall 114 of the enclosure 112 around its perimeter, approximately evenly spaced around that perimeter.
- the pins 120 are arranged vertically and extend upwards from near the base 122 of the enclosure 112.
- the pins 120 are slightly less than half the total height of the chamber 110.
- the chamber 110 also has a grille 124 which is a basket (i.e. open on its upper edge) with a substantially rectangular cross-section, formed from metal sheeting with multiple holes therein.
- a pulley arrangement 126 mounted to the grille 124 within the enclosure 112.
- a lid 128 At the top of the chamber 110 there is a lid 128 through which a pipe 130 passes.
- the pipe 130 may pass combustion products and exhaust to a heat-exchanger which is not part of the present invention. Passage of material and gases through the pipe 130 may be controlled by a valve (not shown).
- a further valved pipe 132 Near the base 122 of the chamber 110 is a further valved pipe 132 which may pass gases and liquids into or out of the chamber 110 as necessary.
- the chamber 110 is mounted on a support frame 134 which has wheels 136 attached to it.
- the grille is shown in an upper position for clarity.
- the lid 128 can be seen with the pipe 130 extending through it.
- Pulley arrangement 126 is mounted to the exterior wall 116 of the chamber 110.
- Pipe 132 can be seen, which is near to the base of the chamber (not shown in Figure 7).
- the grille 124 is moveable between an upper position and a lower position by actuating the pulley arrangement 126.
- Figures 8 and 9 show the outside of a chamber 10 similar to that shown in Figures 1 to 4 referred to above.
- the chamber 10 is formed with a cylindrical double-walled enclosure 12.
- the enclosure 12 has an interior heat-conductive wall (not shown) and an exterior wall 16. Between the interior wall and exterior wall 16 is a void, which can be at least partially filled with a working fluid.
- the enclosure 12 has a heating element leg 18 (not shown in Figure 9) in thermal contact with its base 22.
- a pulley arrangement 26 mounted on the exterior wall 16 of the chamber 10 is a pulley arrangement 26 connected to a grille (not shown) within the enclosure 12.
- a lid 28 through which a pipe 30 passes.
- the pipe 30 may pass combustion products and exhaust to a heat-exchanger which is not part of the present invention. Passage of material and gases through the pipe 30 may be controlled by a valve (not shown).
- a further valved pipe 32 Near the base 22 of the chamber 10 is a further valved pipe 32 (not shown in Figure 8) which may pass gases and liquids into or out of the chamber 10 as necessary.
- Pulley arrangement 26 is mounted to the exterior wall 16 of the chamber 10. Pipe 32 can be seen, which is near to the base of the chamber (not shown in Figure 10).
- the pyrolysis chambers described above may be used with the following method:
- the grille is raised into the second position before char is ignited.
- oils and syngas may be reintroduced into the chamber to provide further useful energy if needed.
- the oils may be dydrated.
- oils and/or syngas may be controlled so as to maintain a steady combustion rate and to assist complete combustion of the char, oils and/or syngas.
- the combustion products from the enclosure may be directed to a heat exchanger.
- the char, oils and/or syngas may be supplemented with additional fuel.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
Disposal of Refuse A pyrolysis chamber (10) and method of disposal of refuse is disclosed, for domestic use. The pyrolysis chamber has a double- skinned arrangement (12) with a basket-like grille (24) inside the chamber for assisting in the efficient pyrolysis of refuse and subsequent combustion for generating useful energy for domestic use.
Description
PYROLYSIS CHAMBER AND METHOD OF DISPOSAL OF REFUSE
FIELD OF THE INVENTION
The present invention relates to the disposal of refuse, especially refuse from domestic dwellings and smaller commercial establishments.
BACKGROUND ART
The domestic households of the United Kingdom collectively generate approximately 30 million tonnes of waste per year. Typically, 40% of this is recyclable - such as paper, cardboard, glass, cans plastics and (in some cases) green waste and food waste. This waste is collected from the majority of households via a kerbside type collection scheme operated by or on behalf of local government bodies. Existing UK practice is to require householders to divide waste into separate containers for the various types of recyclable waste, to allow these to be harvested with the remainder being classed as residual waste. The waste is collected either weekly or fortnightly, and the residual waste is either landfilled or sent to large scale Energy from Waste plants to generate electricity.
Our earlier application, WO 2015/104400 disclosed a pyrolysis chamber for treating domestic refuse, and a domestic dwelling including a pyrolysis unit for processing waste within the dwelling.
SUMMARY OF THE INVENTION
The present invention relates to an improved waste disposal apparatus and related method.
Accordingly, the present invention is directed to a pyrolysis chamber for treating domestic refuse, comprising a receptacle for the refuse, the receptacle having a double- skinned enclosure with an exterior wall, and interior heat-conductive wall, and a void between the two walls in which a working fluid is disposed, the receptacle further comprising at least
one heating element in thermal contact with the enclosure, the pyrolysis chamber further comprising a grille within the enclosure which is moveable between at least a first lower position and a second upper position.
This arrangement provides for the optional combustion of one or more of the pyrolysis products after pyrolysis of domestic refuse is complete. Thus, the chamber may be used in place of a separate boiler or furnace in a domestic environment. Such an arrangement can reduce the amount of domestic fuel or electricity used to heat the domestic environment or water within the domestic environment, reducing retail bills and producing useful energy from domestic refuse. The double-skinned arrangement with a working fluid within the void creates a chamber with a very uniform temperature distribution, which assists the pyrolysis process. The enclosure preferably also includes at least one heat-conductive pin extending from the interior wall into the interior of the receptacle, to create a more uniform temperature distribution within the interior of the chamber and especially within the interior of the initially- cold refuse placed within the chamber. The at least one pin is preferably hollow, and the hollow interior of the pin is ideally in fluid communication with the void in order to share the heat-transmitting capabilities of the fluid.
The receptacle preferably also includes at least one leg extending from the exterior wall, and a heat source connected to the leg in order to introduce heat into the chamber and elevate the temperature to a level sufficient for pyrolysis. The at least one leg is ideally hollow, with the hollow interior of the leg being in fluid communication with the void in order to provide a high degree of thermal communication with the remainder of the chamber. The heat source can be an electrical heating element, or a heat exchanger, which may be supplied with waste heat recovered from the current or previous pyrolysis cycles. Multiple such legs may be provided, each with a heat source. A range of different heat sources may be provided on different legs.
The enclosure is preferably formed of stainless steel in order to provide the necessary thermal, mechanical and corrosion properties.
The working fluid need not completely fill the void; an expansion gap may be provided which can be evacuated, or filled with an inert gas, or filled with air. The working fluid can
be Dowtherm A™ or (liquid) sodium; generally Dowtherm A™ is preferred for temperatures up to about 400°C whereas sodium is preferable above this level.
In this context, lower and upper positions are in respect of the orientation of the enclosure when the chamber is installed for use. In such an orientation, the enclosure has portions which can be referred to as a base portion and a top portion. Generally, the grille is moved to its first position when pyrolysis of refuse is to take place and is moved to its second position after pyrolysis has taken place.
The grille may be formed of a wire mesh or metal plate with multiple holes formed within it. Other suitable materials may be used. The at least one pin may be vertically arranged, with one end of the or each pin extending from substantially the base of the enclosure. The at least one pin may be arranged substantially around the perimeter of the enclosure. Thus, in the situation where there are multiple pins, they may define an internal space.
The grille may be shaped and sized to fit within such an internal space defined by one or more pins.
The grille and pin or pins may be sized so that in the second position a lowermost part of the grille is substantially at the same level as or above the uppermost part of the pin or pins.
The grille may further comprise substantially vertical side walls. Thus, the grille may form a basket.
The grille may be moved between its first and second positions and any intermediate positions by any suitable means. For example, the grille may be moved by a cable attached to the grille at one end, the cable passing over a pulley located outside the enclosure so that the grille may be raised and lowered between positions. The chamber may have a substantially circular cross-section with the enclosure having a corresponding substantially circular cross-section. Alternatively, the chamber may have a substantially rectangular cross-section and the enclosure having a corresponding substantially rectangular cross-section. Differently shaped cross-sections may be used, so long as they allow a grille to be moved between different positions as set out above.
The chamber may be provided with a supplementary input suitable for providing additional fuel into the enclosure. The additional fuel may be a solid, liquid or gas fuel. One preferred gas fuel is natural gas. The chamber may be operated with additional fuel in the absence of pyrolysis products. The chamber may be provided with a support frame joined to the base portion of the chamber. The support frame may further be provided with wheels. In this configuration, the chamber may thus be moveable.
The present invention also relates to a method of extracting useful energy from domestic waste. It is known, for example, that pyrolysis can result in the conversion of organic waste such as paper, food waste and some plastics into syngas, oils and char.
Accordingly, the present invention is directed to a method for processing domestic refuse including the following steps:
- placing domestic refuse within a pyrolysis chamber having an enclosure and a grille within the enclosure, the refuse being placed above the grille; - applying heat to the refuse in an atmosphere of reduced oxygen concentration to perform pyrolysis on the refuse, to in turn produce syngas, oils and char;
- removing oils and syngas from the enclosure;
- once the pyrolysis has finished, raising the grille within the enclosure;
- introducing air with a normal oxygen concentration into the enclosure; and - igniting the char.
Ignition of the char within the pyrolysis chamber enables combustion of the char which provides useful energy from the domestic refuse.
Preferably, the grille is raised into the second position before char is ignited. By raising the grille above the level of the pin or pins, air with a normal oxygen concentration is able to circulate to aid complete combustion. Furthermore, any soot or similar produced during combustion will conveniently away from the pin or pins of the enclosure.
The method may further comprise the additional step of reintroducing one or both of the oils and syngas after the char has been ignited. This enables combustion of the oils and/or syngas to provide further useful energy. The oils may be dehydrated.
This energy may be used, for example, to heat water for use in a domestic hot water system or central heating system. This energy is most likely to be useful at times when heated water is required. At other times, the syngas, oils and char may be stored for later combustion.
The reintroduction of oils and/or syngas may be controlled so as to maintain a steady combustion rate and to assist complete combustion of the char, oils and/or syngas. This ought to minimise the unwanted production of carbon monoxide and other toxins or pollutants. The method may further comprise the step of directing combustion products from the enclosure to a heat exchanger. This may provide a further opportunity to extract useful energy from the combustion.
The method may further comprise the step of supplementing the char, oils and/or syngas with additional fuel. This enables useful energy to be obtained in situations during which the combustion of the pyrolysis products is insufficient to produce enough useful energy for a desired purpose. For example, at times there may not be enough domestic waste to produce enough hot water or to operate a central heating system, or a householder may wish the hot water system and/or central heating system to operate without having to frequently activate the pyrolysis chamber. The method may be used with a pyrolysis chamber as described above.
BRIEF DESCRIPTION OF THE DRAWINGS
An embodiment of the present invention will now be described by way of example, with reference to the accompanying figures in which; Figure 1 shows a side view of a pyrolysis chamber according to the present invention in which the wall of the receptacle has been shown as transparent for clarity;
Figure 2 shows a perspective view of the same pyrolysis chamber as shown in Figure i;
Figure 3 shows a perspective view of the same pyrolysis chamber of Figures 1 and 2, from a different angle;
Figure 4 shows a plan view of the same pyrolysis chamber of Figures 1 to 3;
Figure 5 shows a side view of an alternative pyrolysis chamber according to the present invention in which the wall of the receptacle has been shown as transparent for clarity;
Figure 6 shows a perspective view of the same pyrolysis chamber as shown in Figure
5;
Figure 7 shows a lid of a pyrolysis chamber such as shown in Figures 5 and 6;
Figure 8 shows a side view of a pyrolysis chamber according to the present invention; Figure 9 shows a perspective view of the same pyrolysis chamber as shown in Figure
8; and
Figure 10 shows a plan view of the same pyrolysis chamber of Figures 8 and 9. DETAILED DESCRIPTION OF THE EMBODIMENTS
Turning now to Figures 1, 2 and 3, there is provided a pyrolysis chamber 10 formed with a cylindrical double-walled enclosure 12. The enclosure 12 has an interior heat-conductive wall 14 and an exterior wall 16. Between the interior wall 14 and exterior wall 16 is a void, which can be at least partially filled with a working fluid. The enclosure 12 has a heating element leg 18 in thermal contact with its base 22. The heating element leg 18 is also in thermal communication via the working fluid with a series of hollow pins 20 which are distributed on the interior wall 14 of the enclosure 12 around its perimeter, approximately evenly spaced around that perimeter. The pins 20 are arranged vertically and extend upwards from near the base 22 of the enclosure 12. The pins 20 are slightly less than half the total height of the chamber 10. The chamber 10 also has a grille 24 which is a basket (i.e. open on its upper edge) with a substantially cylindrical cross-section, formed from metal sheeting with multiple holes therein.
Mounted on the exterior wall 16 of the chamber 10 is a pulley arrangement 26 connected to the grille 24 within the enclosure 12.
At the top of the chamber 10 there is a lid 28 through which a pipe 30 passes. The pipe 30 may pass combustion products and exhaust to a heat-exchanger which is not part of the present invention. Passage of material and gases through the pipe 30 may be controlled by a valve (not shown). Near the base 22 of the chamber 10 is a further valved pipe 32 (not shown in Figure 1) which may pass gases and liquids into or out of the chamber 10 as necessary.
In Figures 1, 2 and 3 the grille is shown in an upper position for clarity.
Turning now to Figure 4, the lid 28 can be seen with the pipe 30 extending through it. Pulley arrangement 26 is mounted to the exterior wall 16 of the chamber 10. Pipe 32 can be seen, which is near to the base of the chamber (not shown in Figure 4).
In use the grille 24 is moveable between an upper position and a lower position by actuating the pulley arrangement 26.
Turning now to Figures 5 and 6, there is provided an alternative pyrolysis chamber 110 formed with a rectangular double-walled enclosure 112. The enclosure 112 has an interior heat-conductive wall 114 and an exterior wall 116. Between the interior wall 114 and exterior wall 116 is a void, which can be at least partially filled with a working fluid. The enclosure 112 has a heating element leg 118 in thermal contact with it its base 122. The heating element leg 118 is also in thermal communication via the working fluid with a series of hollow pins 120 which are distributed on the interior wall 114 of the enclosure 112 around its perimeter, approximately evenly spaced around that perimeter. The pins 120 are arranged vertically and extend upwards from near the base 122 of the enclosure 112. The pins 120 are slightly less than half the total height of the chamber 110. The chamber 110 also has a grille 124 which is a basket (i.e. open on its upper edge) with a substantially rectangular cross-section, formed from metal sheeting with multiple holes therein. Mounted on the exterior wall 116 of the chamber 110 is a pulley arrangement 126 connected to the grille 124 within the enclosure 112.
At the top of the chamber 110 there is a lid 128 through which a pipe 130 passes. The pipe 130 may pass combustion products and exhaust to a heat-exchanger which is not part of the present invention. Passage of material and gases through the pipe 130 may be
controlled by a valve (not shown). Near the base 122 of the chamber 110 is a further valved pipe 132 which may pass gases and liquids into or out of the chamber 110 as necessary.
The chamber 110 is mounted on a support frame 134 which has wheels 136 attached to it. In Figures 5 and 6 the grille is shown in an upper position for clarity.
Turning now to Figure 7, the lid 128 can be seen with the pipe 130 extending through it. Pulley arrangement 126 is mounted to the exterior wall 116 of the chamber 110. Pipe 132 can be seen, which is near to the base of the chamber (not shown in Figure 7).
In use the grille 124 is moveable between an upper position and a lower position by actuating the pulley arrangement 126.
Figures 8 and 9 show the outside of a chamber 10 similar to that shown in Figures 1 to 4 referred to above. The chamber 10 is formed with a cylindrical double-walled enclosure 12. The enclosure 12 has an interior heat-conductive wall (not shown) and an exterior wall 16. Between the interior wall and exterior wall 16 is a void, which can be at least partially filled with a working fluid. The enclosure 12 has a heating element leg 18 (not shown in Figure 9) in thermal contact with its base 22.
Mounted on the exterior wall 16 of the chamber 10 is a pulley arrangement 26 connected to a grille (not shown) within the enclosure 12.
At the top of the chamber 10 there is a lid 28 through which a pipe 30 passes. The pipe 30 may pass combustion products and exhaust to a heat-exchanger which is not part of the present invention. Passage of material and gases through the pipe 30 may be controlled by a valve (not shown). Near the base 22 of the chamber 10 is a further valved pipe 32 (not shown in Figure 8) which may pass gases and liquids into or out of the chamber 10 as necessary. Turning now to Figure 10, the lid 28 can be seen with the pipe 30 extending through it. Pulley arrangement 26 is mounted to the exterior wall 16 of the chamber 10. Pipe 32 can be seen, which is near to the base of the chamber (not shown in Figure 10).
In use, the pyrolysis chambers described above may be used with the following method:
- placing domestic refuse within the pyrolysis chamber, the refuse being placed above the grille; - applying heat to the refuse in an atmosphere of reduced oxygen concentration to perform pyrolysis on the refuse, to in turn produce syngas, oils and char;
- removing oils and syngas from the enclosure;
- once the pyrolysis has finished, raising the grille within the enclosure;
- introducing air with a normal oxygen concentration into the enclosure; and - igniting the char.
The grille is raised into the second position before char is ignited.
One or both of the oils and syngas may be reintroduced into the chamber to provide further useful energy if needed. The oils may be dydrated.
The reintroduction of oils and/or syngas may be controlled so as to maintain a steady combustion rate and to assist complete combustion of the char, oils and/or syngas.
The combustion products from the enclosure may be directed to a heat exchanger.
The char, oils and/or syngas may be supplemented with additional fuel.
It will of course be understood that many variations may be made to the above- described embodiments and method without departing from the scope of the present invention.
Claims
1. A pyrolysis chamber for treating domestic refuse, comprising a receptacle for the refuse, the receptacle having a double-skinned enclosure with an exterior wall, and interior heat-conductive wall, and a void between the two walls in which a working fluid is disposed, the receptacle further comprising at least one heating element in thermal contact with the enclosure, the pyrolysis chamber further comprising a grille within the enclosure which is moveable between at least a first lower position and a second upper position.
2. A pyrolysis chamber according to claim 1 in which the enclosure has at least one heat- conductive pin extending from the interior wall into the interior of the receptacle.
3. A pyrolysis chamber according to claim 2 wherein the at least one pin is hollow, and the hollow interior of the pin is in fluid communication with the void.
4. A pyrolysis chamber according to claim 2 or claim 3 wherein the at least one pin is substantially vertically arranged, with one end of the or each pin extending from substantially a base of the enclosure.
5. A pyrolysis chamber according to and of claims 2 to 4 wherein the at least one pin is arranged substantially around a perimeter of the enclosure.
6. A pyrolysis chamber according to claim 5 wherein the grille is shaped and sized to fit within an internal space defined by the one or more pins.
7. A pyrolysis chamber according to any of claims 2 to 6 wherein the grille and pin or pins are sized so that in the second position a lowermost part of the grille is substantially at the same level as or above the uppermost part of the pin or pins.
8. A pyrolysis chamber according to any preceding clam wherein the grille further comprises substantially vertical side walls.
9. A pyrolysis chamber according to any preceding claim wherein the grille is formed of a wire mesh or metal plate with multiple holes formed within it.
A pyrolysis chamber according to any preceding claim wherein the receptacle has at least one leg extending from the exterior wall, and a heat source connected to the leg wherein the at least one leg is hollow.
A pyrolysis chamber according to any preceding claim wherein the chamber has a substantially circular cross-section with the enclosure having a corresponding substantially circular cross-section.
A pyrolysis chamber according to any preceding claim wherein the chamber has a substantially rectangular cross-section and the enclosure having a corresponding substantially rectangular cross-section.
A pyrolysis chamber according to any preceding claim wherein chamber is provided with a supplementary input suitable for providing additional fuel into the enclosure.
A method for processing domestic refuse including the steps:
- placing domestic refuse within a pyrolysis chamber having an enclosure and a grille within the enclosure, the refuse being placed above the grille;
- applying heat to the refuse in an atmosphere of reduced oxygen concentration to perform pyrolysis on the refuse, to in turn produce syngas, oils and char;
- removing oils and syngas from the enclosure;
- once the pyrolysis has finished, raising the grille within the enclosure;
- introducing air with a normal oxygen concentration into the enclosure; and
- igniting the char.
A method according to claim 14 wherein the grille is raised into the second position before char is ignited.
A method according to claim 15 including the additional step of reintroducing one or both of the oils and syngas after the char has been ignited.
A method according to any of claims 14 to 16 including the additional step of directing combustion products from the enclosure to a heat exchanger.
A method according to any of claims 14 to 17 including the additional step of supplementing the char, oils and/or syngas with additional fuel.
A method according to any of claims 14 to 18 in which the pyrolysis chamber is according to any of claims 1 to 13.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GBGB1602594.2A GB201602594D0 (en) | 2016-02-12 | 2016-02-12 | Disposal of refuse |
GB1602594.2 | 2016-02-12 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2017137716A1 true WO2017137716A1 (en) | 2017-08-17 |
Family
ID=55697662
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/GB2017/050031 WO2017137716A1 (en) | 2016-02-12 | 2017-01-09 | Pyrolysis chamber and method of disposal of refuse |
Country Status (2)
Country | Link |
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GB (1) | GB201602594D0 (en) |
WO (1) | WO2017137716A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2561846A (en) * | 2017-04-24 | 2018-10-31 | Manik Ventures Ltd | Waste treatment apparatus and method |
CN117945344A (en) * | 2024-03-27 | 2024-04-30 | 中鹏未来有限公司 | Method for preparing hydrogen by pulping by mixing pyrolysis oil and carbon of household garbage |
WO2024103193A1 (en) * | 2022-11-16 | 2024-05-23 | Universidad De Tarapacá | Pyrolysis reactor for batch treatment of urban waste |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2469655A1 (en) * | 1979-11-10 | 1981-05-22 | Wichmann Heinrich | Animal dung combustion process - blows air into layer of fuel above grid |
US4732092A (en) * | 1985-09-30 | 1988-03-22 | G.G.C., Inc. | Pyrolysis and combustion apparatus |
US20090060779A1 (en) * | 2006-01-03 | 2009-03-05 | Maurice Chambe | Apparatus for the thermal treatment of organics materials and method therefor |
GB2485180A (en) * | 2010-11-04 | 2012-05-09 | Chinook Sciences Ltd | Centrifuge for processing waste |
WO2015104400A1 (en) * | 2014-01-10 | 2015-07-16 | Manik Ventures Limited | A pyrolysis chamber for treating domestic refuse and dwelling equipped with such a chamber |
-
2016
- 2016-02-12 GB GBGB1602594.2A patent/GB201602594D0/en not_active Ceased
-
2017
- 2017-01-09 WO PCT/GB2017/050031 patent/WO2017137716A1/en active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2469655A1 (en) * | 1979-11-10 | 1981-05-22 | Wichmann Heinrich | Animal dung combustion process - blows air into layer of fuel above grid |
US4732092A (en) * | 1985-09-30 | 1988-03-22 | G.G.C., Inc. | Pyrolysis and combustion apparatus |
US20090060779A1 (en) * | 2006-01-03 | 2009-03-05 | Maurice Chambe | Apparatus for the thermal treatment of organics materials and method therefor |
GB2485180A (en) * | 2010-11-04 | 2012-05-09 | Chinook Sciences Ltd | Centrifuge for processing waste |
WO2015104400A1 (en) * | 2014-01-10 | 2015-07-16 | Manik Ventures Limited | A pyrolysis chamber for treating domestic refuse and dwelling equipped with such a chamber |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2561846A (en) * | 2017-04-24 | 2018-10-31 | Manik Ventures Ltd | Waste treatment apparatus and method |
WO2024103193A1 (en) * | 2022-11-16 | 2024-05-23 | Universidad De Tarapacá | Pyrolysis reactor for batch treatment of urban waste |
CN117945344A (en) * | 2024-03-27 | 2024-04-30 | 中鹏未来有限公司 | Method for preparing hydrogen by pulping by mixing pyrolysis oil and carbon of household garbage |
Also Published As
Publication number | Publication date |
---|---|
GB201602594D0 (en) | 2016-03-30 |
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