GB2463916A - Electronic machine with power electronics - Google Patents
Electronic machine with power electronics Download PDFInfo
- Publication number
- GB2463916A GB2463916A GB0817860A GB0817860A GB2463916A GB 2463916 A GB2463916 A GB 2463916A GB 0817860 A GB0817860 A GB 0817860A GB 0817860 A GB0817860 A GB 0817860A GB 2463916 A GB2463916 A GB 2463916A
- Authority
- GB
- United Kingdom
- Prior art keywords
- electric machine
- circuit board
- housing
- solid state
- switching devices
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0201—Thermal arrangements, e.g. for cooling, heating or preventing overheating
- H05K1/0203—Cooling of mounted components
- H05K1/0204—Cooling of mounted components using means for thermal conduction connection in the thickness direction of the substrate
- H05K1/0206—Cooling of mounted components using means for thermal conduction connection in the thickness direction of the substrate by printed thermal vias
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/20—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
- H02K5/207—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium with openings in the casing specially adapted for ambient air
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/30—Structural association with control circuits or drive circuits
- H02K11/33—Drive circuits, e.g. power electronics
-
- H02K11/0073—
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/04—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for rectification
- H02K11/049—Rectifiers associated with stationary parts, e.g. stator cores
- H02K11/05—Rectifiers associated with casings, enclosures or brackets
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/20—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0201—Thermal arrangements, e.g. for cooling, heating or preventing overheating
- H05K1/0203—Cooling of mounted components
- H05K1/0204—Cooling of mounted components using means for thermal conduction connection in the thickness direction of the substrate
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/22—Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
- H02K5/225—Terminal boxes or connection arrangements
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/22—Arrangements for cooling or ventilating by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges
- H02K9/223—Heat bridges
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/22—Arrangements for cooling or ventilating by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges
- H02K9/227—Heat sinks
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0272—Adaptations for fluid transport, e.g. channels, holes
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09009—Substrate related
- H05K2201/09027—Non-rectangular flat PCB, e.g. circular
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10007—Types of components
- H05K2201/10166—Transistor
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10431—Details of mounted components
- H05K2201/10439—Position of a single component
- H05K2201/10446—Mounted on an edge
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0058—Laminating printed circuit boards onto other substrates, e.g. metallic substrates
- H05K3/0061—Laminating printed circuit boards onto other substrates, e.g. metallic substrates onto a metallic substrate, e.g. a heat sink
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
Abstract
An electric motor or generator assembly comprises an electric machine assembly 1 including a housing 2, an electric machine 6 housed within the housing, and a power electronics assembly 12 including one or more solid state power switching devices 18 for switching the electric current supplied to or drawn from the electric machine. The electric machine 6 is electrically connected to a plurality of electrical connections 24 that extend through the housing 2 for making external electrical connection to the electric machine, and the power electronics assembly 12 including a circuit board 14 on a first side 15 of which the solid state power switching devices 18 are mounted, the second side 16 of which is joined to an external portion 10 of the housing 2 so that the housing acts as a heat sink for the solid state power switching devices 18. The switching devices 18 are mounted in a peripheral portion of the circuit board 14 and the plurality of electrical connections 24 are electrically connected to a central portion of the circuit board 14.
Description
Electric Machine with Power Electronics
BACKGROUND
a. Field of the Invention
The present invention relates to an electric motor or generator assembly, and in particular to an electric motor or generator having a power electronics package for proving an electric current to drive the motor or for drawing an electrical current from the generator.
*.:. b. RelatedArt S.. S * I *S..
The use of high power electric motors is becoming ever more common in motor vehicles, owing to advances in semiconductor technology and the need to improve *...S.
* fuel economy and vehicle performance. Examples include the use of electric motors in hybrid vehicle to power road going wheels, and the use of high power engine starter motors in vehicles where the engine is turned off whenever the vehicle is stationary. Typical power consumption of such high power electric motors is in the range of 2 kW to 20 kW. The electric power to run such electric motors may be provided at 12 to 400 volts dc.
A vehicle starter motor will usually also serve as an engine driven generator.
Similarly, in a hybrid vehicle, the wheel electric motors will serve as electric generators when the vehicle is braking. The term "electric machine" as used in this specification refers to both electric motors and generators.
There is a need in the drive electronics at each high power electric machine to switch high currents in the machine's coils in a suitable sequence in order to power the machine. The solid state power switches that are normally used to switch the high currents are normally mounted directly onto a heat sink in order to dissipate heat generated within the solid state power switches. Control electronics for controlling the switching of the solid state power switches is mounted on a separate circuit board which may be connected to the solid state power switches by means of a rigid connector or flex circuit board connector.
Although this arrangement provides ready access to the various circuit boards and components if it is ever necessary to repair or replace the power electronics, the assembly of the power converter, control electronics and heat sink is relatively expensive.
It is an object of the present invention to provide a more convenient and economical electric machine assembly including an electric motor or generator **..* and power electronics for driving the electric motor or generator. S... * . S...
SUMMARY OF THE INVENTION * S *5**
* According to the invention, there is provided an electric machine assembly including a housing, an electric machine housed within the housing, and a power electronics assembly including one or more solid state power switching devices for switching the electric current supplied to or drawn from the electric machine, the electric machine being electrically connected to a plurality of electrical connections that extend through the housing for making external electrical connection to the power electronics assembly including a circuit board on a first side of which the solid state power switching devices are mounted, wherein: -the solid state power switching devices are mounted in a peripheral portion of the circuit board; -the plurality of electrical connections are electrically connected to a central portion of the circuit board; and -the second side of the circuit board is joined to an external portion of the housing so that the housing acts as a first heat sink to the solid state power switching devices.
The assembly provides a compact and robust arrangement of the electric machine and power electronics assembly and makes use of the material of the housing as a heat sink for the solid state power switching devices.
The circuit board may be formed with thermal paths between the first and second sides of the board to aid the conduction of heat from the first side of the board to the second side of the board. Areas of the board having these thermal paths preferentially conduct heat from one side of the board to another in comparison with other areas not having these paths. The thermal paths may be plated through holes in the circuit board.
The second side of the circuit board may be bonded to an external portion of the *.. housing by means of a thermal paste. This bonding ensures a secure assembly and also makes use of the thermal mass of the housing as a heat sink for the solid state power switching devices. * * **.. *15
***I** * The housing is substantially cylindrical in form extending along an axis of the electric machine, and the circuit board is joined to an external end face of the *:" housing extending transverse to said axis. In this case, the circuit board is preferably round. * 20
The solid state power switching devices are preferably mounted in an annular peripheral portion of the circuit board. This helps to keep the devices as far apart as possible and maximises the area of the assembly from which heat may be drawn by one or more heat sinks.
The housing may include one or more channels for conveying a coolant within the assembly including at least one channel in proximity with the external portion of the housing to which the circuit board is joined. The coolant may then serve to cool both the electric machine as well as the power electronics assembly.
A second heat sink may also be used in contact with the solid state power switching devices on the first side of the circuit board. This may be a passive heat sink having a large surface area provided by fins from which excess heat may be convected into the air.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention will now be further described, by way of example, and with reference to the accompanying drawings, in which: io Figure 1 is a schematic view of an electrical machine assembly according to * a preferred embodiment of the invention having an electric machine housed within a housing, and a power electronics assembly mounted externally at * ** . one end of the housing; and * * I *...
:415 Figure 2 is a cross section through a part of the power electronics assembly and housing of Figure 1. * * * S..
DETAILED DESCRIPTION
Figures 1 and 2 show an electric machine assembly 1, which is in this example is a generator/starter motor assembly for a motor vehicle. The assembly is based around a housing 2, part of which is shown cut away to reveal the windings 4 of an electric machine 6 held within the housing. The electric machine 6 serves as a generator to generate electric current to charge a battery (not shown), and as a starter motor for an internal combustion engine (not shown).
The housing 2 is generally cylindrical in shape, extending along an axis 8. The housing 2 has one substantially flat end surface 10 that extends transverse to the axis 8, on which a power electronics assembly 12 is mounted. The power electronics assembly is based on a printed circuit board 14 that has a central dielectric layer that is sandwiched between a pair of patterned conductive layers 15, 16 that include circuit traces (not shown) for conveying electrical current.
A number of solid state power switching devices 18 are mounted around the circular periphery of the board 14 and together with other circuit elements including a microcontroller 20 in a central portion of the board serve as a controller for current generated by or supplied to the electric machine 6. The power and control semiconductor devices 18, 20 are preferably surface mount devices electrically connected to just the outer side 15 of the board 14.
The layers 15, 16 are joined together in separate grid arrays 22 beneath each one of the power switching devices 18 so that heat generated by the devices is * conducted efficiently from the layer 15 on which the devices are mounted to the * opposite layer 16 that faces towards the housing end surface 10. *... * I *I*.
The electric machine 6 inc'udes a plurality of electrical connections 24 that extend S...
through the housing 2. At least some of these connections 24 are electrically connected a central portion of the circuit board 14, but some may stand proud of the board for making external electrical connections
SSSSS * S
The inner side 16 of the circuit board is joined to the external surface 10 of the housing so that the housing acts as a first heat sink to the solid state power switching devices 18.
The conductive layers 15, 16 plated on the opposite sides of the board 14 are separated by an intervening insulator 28. The thickness of each of the plated layers 15, 16 is greater than the thickness of the intervening insulating layer 28.
This helps to maximise the ability of the board to convey heat away from the semiconductor device 18 and towards the housing 2.
The power electronics assembly 12 is thermally bonded to the housing end surface 10 by means of a thin layer thermally conductive paste 30. The housing may also be secured by means of one or more screws 32.
Figure 2 shows a cross section through a part of the power electronics assembly 12 and housing 2. Also shown in Figure 2 is a channel 34 for conveying a coolant within the assembly, in proximity with the external portion 10 of the housing to which the circuit board 14 is joined. The coolant channel 34 therefore serves to carry excess heat away from both the electrical machine 6 and the circuit board 14.
Optionally, a passive heat sink including cooling fins (not shown) may be in physical contact with upper sides 36 of the semiconductor devices 18, 20.
The arrangement described above is particularly compact, as both the controland *:*:: power electronics are on the same board, together with the electrical connections * *** to the electrical machine. A grid array of through-plated vias is provided to preferentially conduct heat from beneath each power semiconductor device into the heat sink provided by the housing. The invention therefore provides a a.....
0 convenient and economical electric machine assembly including an electric motor or generator and power electronics for driving the electric motor or generator.
S
*....S * S
Claims (10)
- CLAIMS1. An electric machine assembly including a housing, an electric machine housed within the housing, and a power electronics assembly inc'uding one or more solid state power switching devices for switching the electric current supplied to or drawn from the electric machine, the electric machine being electrically connected to a plurality of electrical connections that extend through the housing for making external electrical connection to the power electronics assembly including a circuit board on a first side of which the solid state power switching devices are mounted, wherein: -the solid state power transforming devices are mounted in a peripheral portion of the circuit board; -the plurality of electrical connections are electrically connected to a central portion of the circuit board; and -the second side of the circuit board is joined to an external portion of the S. s. S* * housing so that the housing acts as a first heat sink to the solid state power switching devices.S *...* * S
- 2. An electric machine assembly as claimed in Claim 1, in which the circuit board is formed with thermal paths between the first and second sides of the board to aid the conduction of heat from the first side of the board to the second side of the board.
- 3. An electric machine assembly as claimed in Claimi or Claim 2, ih which the second side of the circuit board is bonded to an external portion of the housing by means of a thermal paste.
- 4. An electric machine assembly as claimed in which the housing is substantially cylindrical in form extending along an axis of the electric machine, and the circuit board is joined to an external end face of the housing extending transverse to said axis.
- 5. An electric machine assembly as claimed in any preceding claim, in which the solid state power switching devices are mounted in an annular peripheral portion of the circuit board.
- 6. An electric machine assembly as claimed in any preceding claim, in which the housing includes one or more channels for conveying a coolant within the assembly including at least one channel in proximity with the external portion of the housing to which the circuit board is joined.
- 7. An electric machine assembly as claimed in any preceding claim, comprising additionally a second heat sink, the second heat sink being in contact with the solid state power switching devices on the first side of the circuit board. * S *
- 8. An electric machine as claimed in any preceding claim, in which the circuit board is circular in outline, the solid state power switching devices being mounted in a circular pattern around the outside of the circuit board.
- 9. An electric machine as claimed in any preceding claim, in which the circuit board has a conductive layer plated on the first and second sides, and an intervening insulator layer between said plated layers, the thickness of each of said plated layers being greater than the thickness of the intervening insulating layer.
- 10. An electric machine assembly, substantially as herein described, with reference to or as shown in the accompanying drawings.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0817860.0A GB2463916B (en) | 2008-09-30 | 2008-09-30 | Electronic machine with power electronics |
DE102009045218A DE102009045218A1 (en) | 2008-09-30 | 2009-09-30 | Electric machine with power electronics |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0817860.0A GB2463916B (en) | 2008-09-30 | 2008-09-30 | Electronic machine with power electronics |
Publications (4)
Publication Number | Publication Date |
---|---|
GB0817860D0 GB0817860D0 (en) | 2008-11-05 |
GB2463916A true GB2463916A (en) | 2010-03-31 |
GB2463916A8 GB2463916A8 (en) | 2010-07-28 |
GB2463916B GB2463916B (en) | 2012-01-18 |
Family
ID=40019781
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB0817860.0A Expired - Fee Related GB2463916B (en) | 2008-09-30 | 2008-09-30 | Electronic machine with power electronics |
Country Status (2)
Country | Link |
---|---|
DE (1) | DE102009045218A1 (en) |
GB (1) | GB2463916B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016156022A1 (en) * | 2015-03-30 | 2016-10-06 | Danfoss Silicon Power Gmbh | Apparatus comprising a power module attached through an isolation layer to an electric machine and corresponding manufacturing method |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102013111774A1 (en) * | 2013-10-25 | 2015-04-30 | Zf Lenksysteme Gmbh | ELECTRIC SERVO MOTOR FOR A STEERING SYSTEM |
DE102019201292A1 (en) | 2019-02-01 | 2020-08-06 | Zf Friedrichshafen Ag | Power electronics arrangement for a vehicle, in particular an electric and / or hybrid vehicle, and method for producing such a power electronics arrangement |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5119466A (en) * | 1989-05-24 | 1992-06-02 | Asmo Co., Ltd. | Control motor integrated with a direct current motor and a speed control circuit |
WO1999000887A1 (en) * | 1997-06-26 | 1999-01-07 | Robert Bosch Gmbh | Electric drive motor |
US20040042180A1 (en) * | 2002-08-29 | 2004-03-04 | Atsushi Yamaguchi | Electronic circuit device including heat-generating element mounted on circuit board |
US20060158049A1 (en) * | 2005-01-18 | 2006-07-20 | Seiki Suzuki | Integrated electric motor and drive, optimized for high-temperature operation |
GB2426386A (en) * | 2005-05-13 | 2006-11-22 | Lear Corp | Cooling a component mounted on a PCB |
JP2007295639A (en) * | 2006-04-20 | 2007-11-08 | Denso Corp | Motor drive for vehicle |
-
2008
- 2008-09-30 GB GB0817860.0A patent/GB2463916B/en not_active Expired - Fee Related
-
2009
- 2009-09-30 DE DE102009045218A patent/DE102009045218A1/en not_active Withdrawn
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5119466A (en) * | 1989-05-24 | 1992-06-02 | Asmo Co., Ltd. | Control motor integrated with a direct current motor and a speed control circuit |
WO1999000887A1 (en) * | 1997-06-26 | 1999-01-07 | Robert Bosch Gmbh | Electric drive motor |
US20040042180A1 (en) * | 2002-08-29 | 2004-03-04 | Atsushi Yamaguchi | Electronic circuit device including heat-generating element mounted on circuit board |
US20060158049A1 (en) * | 2005-01-18 | 2006-07-20 | Seiki Suzuki | Integrated electric motor and drive, optimized for high-temperature operation |
GB2426386A (en) * | 2005-05-13 | 2006-11-22 | Lear Corp | Cooling a component mounted on a PCB |
JP2007295639A (en) * | 2006-04-20 | 2007-11-08 | Denso Corp | Motor drive for vehicle |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016156022A1 (en) * | 2015-03-30 | 2016-10-06 | Danfoss Silicon Power Gmbh | Apparatus comprising a power module attached through an isolation layer to an electric machine and corresponding manufacturing method |
Also Published As
Publication number | Publication date |
---|---|
DE102009045218A1 (en) | 2010-05-06 |
GB0817860D0 (en) | 2008-11-05 |
GB2463916A8 (en) | 2010-07-28 |
GB2463916B (en) | 2012-01-18 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
PCNP | Patent ceased through non-payment of renewal fee |
Effective date: 20120930 |