GB2416180A - Sash window frame - Google Patents

Sash window frame Download PDF

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Publication number
GB2416180A
GB2416180A GB0415645A GB0415645A GB2416180A GB 2416180 A GB2416180 A GB 2416180A GB 0415645 A GB0415645 A GB 0415645A GB 0415645 A GB0415645 A GB 0415645A GB 2416180 A GB2416180 A GB 2416180A
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GB
United Kingdom
Prior art keywords
jamb
head
head unit
window frame
dowel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB0415645A
Other versions
GB2416180B (en
GB0415645D0 (en
Inventor
John Derek Mumford
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mumford & Wood Ltd
Original Assignee
Mumford & Wood Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mumford & Wood Ltd filed Critical Mumford & Wood Ltd
Priority to GB0415645A priority Critical patent/GB2416180B/en
Publication of GB0415645D0 publication Critical patent/GB0415645D0/en
Publication of GB2416180A publication Critical patent/GB2416180A/en
Application granted granted Critical
Publication of GB2416180B publication Critical patent/GB2416180B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/96Corner joints or edge joints for windows, doors, or the like frames or wings
    • E06B3/984Corner joints or edge joints for windows, doors, or the like frames or wings specially adapted for frame members of wood or other material worked in a similar way
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B1/00Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
    • E06B1/04Frames for doors, windows, or the like to be fixed in openings
    • E06B1/06Wooden frames
    • E06B1/08Wooden frames composed of several parts with respect to the cross-section of the frame itself
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/32Arrangements of wings characterised by the manner of movement; Arrangements of movable wings in openings; Features of wings or frames relating solely to the manner of movement of the wing
    • E06B3/34Arrangements of wings characterised by the manner of movement; Arrangements of movable wings in openings; Features of wings or frames relating solely to the manner of movement of the wing with only one kind of movement
    • E06B3/42Sliding wings; Details of frames with respect to guiding
    • E06B3/44Vertically-sliding wings

Abstract

A method of making a sash window frame 1 comprises constructing first and second jamb units 3, 4 and a head unit 2 and fixing one of the jamb units 3, 4 to each end of the head unit 2, wherein each unit 2, 3, 4 comprises inner and outer liners (7, 8, 17, 18, figures 2 and 3) attached to an elongate member (6, 16, figures 2 and 3). The method may further comprise fixing the head unit to the jamb units by providing a butt joint held by separate fastening means. The separate fastening means may comprise dowels (11, 12, 14, 16, figures 2 and 3) or threaded fastening means.

Description

-1- 2416180 Sash Window Frame
Description
The present invention relates to a method of making a sash window frame and a sash window frame.
Sash windows are well known in the art. Conventional sash window frames comprise pulley heads, left and right pulley stiles, sills and inner and outer liners.
In a conventional method of constructing a sash window frame, the ends of the pulley head are attached to the left and right pulley stiles respectively. Typically, this Is achieved by means of a housing joint, each pulley stile being trenched at its upper end so as to receive one of the ends of the pulley head. The pulley stiles are glued onto the pulley head and then nailed in place to further secure the joint.
Next, the lower ends of the pulley stiles are located within respective asymmetric channels, which are cut into the upper surface of the sill at opposite ends thereof.
The left and right pulley stiles are secured within the asymmetric channels by means of a pair of wedges, one of which is inserted into each of the asymmetric channels, adjacent to the end of each pulley stile, so as to prevent the end of the pulley stile from moving relative to the sill.
Once the basic frame has been assembled, inner and outer liners are added to each of the pulley stiles and the pulley head. The liners are glued onto the basic frame and then nailed in place so as to create a cavity in which the pulleys and cords of the sash can be housed. There is a problem with this method, however, in that it is undesirably time consuming.
According to the present invention, there is provided a method of making a sash window frame, the method comprising constructing first and second jamb units and a head unit and fixing one of said jamb units to each end of said head unit, wherein each unit comprises inner and outer liners attached to an elongate member. - 2
Preferably, the method comprises fixing the head unit to a jamb units by providing a butt joint held by separate fastening means.
Preferably, the method comprises using a CNC machine to shape the ends of the s head unit to conform to the complimentary parts of the jamb units.
Preferably, said separated fastening means comprises dowels or threaded fastening means.
Preferably, the method comprises using dowel to locate the inner and outer liners of the head unit to locate relative to the inner and outer liners of a jamb unit, respectively.
According to the present invention, there is provided, a sash window frame comprising first and second jamb units and a head unit, wherein each unit comprises inner and outer liners attached to an elongate member and the head unit is mounted between the jamb units by means of butt joints secured by separate fastening means.
Preferably, the ends of the head unit are shaped so as to conform to the complimentary parts of the jamb units by means of a CNC machine.
Preferably, said separate fastening means comprises dowels or threaded fastening means.
Preferably, the inner and outer liners of the head unit comprise dowel for locating said liners relative to the inner and outer liners of a jamb unit, respectively.
An embodiment of the present invention will now be described, by way of example, with reference to the accompanying drawings, in which: Figure 1 is a schematic view of a window frame according to the present invention; Figure 2 is a perspective view of the right hand end of the head of the window frame of Figure 1; - 3 Figure 3 is a perspective view of the upper end of the right hand jamb of the window frame of Figure 1; . Figure 4 is a perspective view of the right hand end of the sill of the window frame of Figure 1; s Figure 5 is a perspective view of the lower end of the right hand jamb of the window frame of Figure 1; Figure 6 is a sectional view of the window frame of Figure 1 along the line X-X.
Figure 7 is a sectional view of the window frame of Figure 1 along the line Y-Y; and Figure 8 shows an example of a construction method of the window frame of 0 Figures 1 to 7; Referring to Figure 1, the window frame 1 comprises a head 2, left and right jambs 3, 4 and a sill 5.
Referrmg to Figure 2, the head 2 comprises a pulley head 6 and inner and outer head liners 7, 8. The inner head liner 7 is disposed so that it is adjacent to an internal wall when the window frame 1 is installed in a wall cavity. The outer head liner 8 is disposed so that it is adjacent to an external wall when the window frame 1 is installed in a wall cavity.
The inner head liner 7 has a rectangular cross-sectioned groove 9 running along its length. The groove 9 is disposed at the lower end of a major face of the inner head liner 7.
A first rectangular cross-sectioned tongue 10 projects from the pulley head 6 in the plane of its major faces. The first tongue 10 is provided along the length of the pulley head 6 and fits into the groove 9 of the inner head liner 7 so as to secure the two together such that the end of the inner head liner 7 is flush with the end of the pulley head 6.
The outer head liner 8 has a rectangular cross-sectioned groove 39 running along its length and is substantially the same as the inner head liner 7, except that it is shorter than the inner head liner 7. The pulley head 6 is further provided with a second - 4 tongue 40 on the opposite side to the first tongue 10. The second tongue 40 is the same length as the outer head liner 8. When the outer head liner 8 is attached to the pulley head 6, the end of the pulley head 6 extends beyond the end of the outer head liner 8.
The right hand end of the head 2 Includes fastening means for connecting the head 2 to the right hand jamb 4 of the window frame 1. More specifically, a dowel 11 projects from an upper portion of the right hand end of the inner head liner 7.
Similarly, a dowel 12 projects from an upper portion of the right hand end of the outer head liner 8. Furthermore, the end of the pulley head 6 is provided with a dowel receiving hole 13 and a dowel 14, which are symmetrically spaced on either side of a centre line. Additionally, a pair of screw-bolt holes 15 are symmetrically spaced on opposite sides of the centre line beyond the dowel receiving hole 13 and the dowel 14, respectively.
The left hand end of the head 2 is the mirror image of the right hand end.
Referring to Figure 3, the right hand jamb 4 comprises a pulley stile 16 and inner and outer jamb liners 17, 18. The inner jamb liner 17 has a rectangular cross sectioned groove 19 running along its length. The groove 19 is provided in a major face of the inner jamb liner 17.
A first rectangular cross-sectioned tongue 20 projects from the pulley stile 16 in the plane of its major faces. The first tongue 20 is provided along the length of the pulley stile 16 and fits into the groove 19 of the inner jamb liner 17 so as to secure the two together such that the upper end of the inner jamb liner 17 is flush with the upper end of the pulley stile 16.
The pulley stile 16 is further provided with a second tongue 21, which extends in the opposite direction to the first tongue 10. The outer jamb liner 18 is substantially the same as the inner jamb liner 17, except that it is longer and it has a rectangular cross-sectioned groove 22 that is offset with respect to the groove 19 of the inner jamb liner 17. Thus, when the outer jamb liner 18 is attached to the pulley - 5 stile 16, an edge of the outer jamb liner 18 protrudes beyond the face of the pulley stile 16.
The upper end of the right hand jamb 4 includes fastening means for connecting it s to the right hand end of the head 2. More specifically, the inner jamb liner 17 has a dowel receiving hole 23 disposed at its upper end, for receiving the dowel 11 that projects from the inner head liner 7. Similarly, the outer jamb liner 18 has a dowel receiving hole 24 disposed at its upper end, for receiving the dowel 12 that projects from the outer head liner 8. Furthermore, the upper end of the pulley stile 16 is provided with a dowel receiving hole 25 and a dowel 26, which are symmetrically spaced on either side of a centre line. Additionally, a pair of screw-bolt holes 27 are symmetrically spaced on opposite sides of the centre line beyond the dowel receiving hole 25 and the dowel 26, respectively.
Is The upper end of the left hand jamb 3 is the mirror image of the upper end of the right hand jamb 4.
Referring to Figure 4, the sill 5 is substantially trapezoidal in crosssection. The shorter of the two parallel sides defines the outward facing edge of the sill 5, while the longer of the two parallel sides defines the inward facing edge. The longer of the two parallel sides has a rectangular cross-sectioned channel 27 towards its lower end, which runs along the length of the inward facing edge of the sill 5.
A third side is perpendicular to both of the parallel sides and defines the base of the sill 5, whilst a fourth side defines the upper surface 28 of the sill 5. The fourth side has a vertical step approximately half way between its front and back edges and a rectangular cross-sectioned channel 29 adjacent to the longer of the two parallel sides.
The right hand end of the sill 5 includes fastening means for connecting it to the lower end of the right hand jamb 4. More specifically, the upper surface 28 of the sill 5 includes a channel 30 for receiving the lower end of the pulley stile 16 of the right hand jamb 4. The floor of the channel 30 is parallel to the third side of the - 6 cross-section of the sill 5. The channel 30 extends from the top of the outward facing edge of the sill 5 to the proximal edge of the rectangular cross- sectioned channel 29 in the upper surface 28 of the sill 5.
A dowel receiving hole 31 is disposed on the floor of the channel 30, along a centre line, parallel to the axis of the channel 30. A pair of screw-bolt holes 32 are also provided on the floor of the channel 30, on the centre line, on opposite sides of the dowel receiving hole 31.
Furthermore, a dowel receiving hole 33 is provided on the upper surface 28 of the sill 5 towards the right hand end of the sill 5 and adjacent to its inner edge.
Another dowel receiving hole 34 is provided towards the right hand end of the sill 5 adjacent to its outer edge.
The left hand end of the sill 5 is the mirror image of the right hand end.
As described above, the right hand jamb 4 comprises a pulley stile 16 and inner and outer jamb liners 17, 18. Referring to Figure 5, since the inner jamb liner 17 is not as long as the pulley stile 16, the lower end of the pulley stile 16 extends beyond that of the inner lamb lmer 17.
The lower end of the right hand jamb 4 includes fastening means for attaching the right hand jamb 4 to the sill 5. More specifically, a dowel 35 projects from the lower end of the pulley stile 16, for locating in the dowel receiving hole 31 of the channel 30 of the sill 5. A pair of screw-bolt holes 36 are disposed on opposite sides of the dowel 35, along a centre line of the end of the pulley stile 16.
Furthermore, a dowel 37 projects from the lower end of the inner jamb liner 17, for locating in the dowel receiving hole 33 adjacent to the inner edge of the sill 5.
Similarly, a dowel 38 projects from the lower end of the outer jamb liner 18, for locating in the dowel receiving hole 34 adjacent to the outer edge of the sill 5.
The lower end of the left hand jamb 3 is the mirror image of the lower end of the right hand jamb 4. - 7
A method of constructing a sash window frame according to the present invention will now be described with reference to Figures 1 to 8.
In step 200, the head 2 is formed by attaching the inner and outer head liners 7, 8 to the pulley head 6. This is achieved by inserting the first tongue 10 of the pulley head 6 into the groove 9 of the inner head liner 7 and the second tongue of the pulley head 6 into the groove of the outer head liner 8. The respective tongue and groove joints may be glued to secure them.
In steps 220 and 230, fastening means are formed in the ends of the head 2. More specifically, in step 220 the ends of the head 2 are cut and drilled to produce the profile shown in Figure 2, which includes the screw-bolt holes 15, a dowel receiving hole 13 and a hole for receiving the dowel 14 in the end of the pulley head 6, and holes in the ends of the inner and outer head liners 7, 8 for receiving dowels 11, 12, respectively. Step 220 is preferably carried out usmg a CNC machine operating according to a predetermined program.
Next, in step 230, the dowel 14 is inserted into the end of the pulley head 6 and dowels 11, 12 are inserted into their respective holes in the ends of the inner and outer head liners.
In step 240, the right hand jamb 4 is formed by attaching the inner and outer jamb liners 17, 18 to the pulley stile 16. This is achieved by inserting the first tongue 20 of the pulley stile 16 into the groove 19 of the inner jamb liner 17 and the second tongue 21 of the pulley stile 16 into the groove 22 of the outer jamb liner 18. The respective tongue and groove joints may be glued to secure them.
In steps 260 and 270, fastening means are formed in the ends of the right hand jamb 4. More specifically, in step 260 the upper end of the right hand jamb 4 is cut and drilled to produce the profile shown in Figure 3, which includes the screw-bolt holes 27, a dowel receiving hole 25 and a hole for receiving the dowel 26, in the pulley stile 16, and dowel receiving holes 23, 24 in the inner and outer head liners 7, - 8 8 for receiving dowels 11, 12, respectively. Thereafter, the lower end of the right hand jamb 4 is cut and drilled to produce the profile shown in Figure 5, which includes the screw-bolt holes 36 and a hole for receiving the dowel 35, in the end of the pulley stile 16, and holes for receiving dowels 37, 38 in the ends of the inner and s outer jamb liners 17, 18 respectively. Step 260 is preferably carried out using a CNC machine operating according to a predetermined program.
Next, in step 270, dowel 26 is inserted into the upper end of the pulley stile 16 and dowels 35, 37, 38 are inserted into the lower ends of the pulley stile 16 and the inner and outer jamb liners 17,18, respectively.
In another step (not shown), the channels 30 are cut into the upper surface 28 of the sill 5 and the screw-bolt holes 32 and the dowel receiving holes 31 are formed therein. Furthermore, the dowel receiving holes 33, 34 are formed in the upper surface 28 of the sill 5. This step is preferably carried out using a CNC machine operating according to a predetermined program.
In step 280, the right hand jamb 4 is attached to the head 2. This is achieved by inserting the dowel 14 on the pulley head 6 into the dowel receiving hole 25 on the pulley stile 16 and, simultaneously, inserting the dowel 26 on the pulley stile 16 into the dowel receiving hole 13 on the pulley head 6. At this time, the dowels 11, 12 projecting from the inner and outer head liners 7, 8 are inserted into the dowel receiving holes 23, 24 in the upper ends of the inner and outer jamb liners 17, 18, respectively.
The left hand jamb 3 is then secured to the left hand end of the head 2 in the same way.
In step 300, the lower end of the right hand jamb 4 is attached to the sill 5. The dowel 35 projecting from the lower end of the pulley stile 16 is inserted into the dowel receiving hole 31 in the channel 30. Simultaneously, the dowel 37 projecting from the lower end of the inner jamb liner 17 is inserted into the dowel receiving hole 33 adjacent to the inner edge of the sill 5 and the dowel 38 projecting from the lower end of the outer lamb liner 18 is inserted into the dowel receiving hole 34 adjacent to the outer edge of the sill 5.
The lower end of the left hand jamb 3 is secured to the left hand end of the sill 5 in s the same way.
With the right hand jamb 4 attached to the head 2, the screw-bolt holes 15 in the pulley head 6 are co-axial with the screw-bolt holes 27 in the upper end of the pulley stile 16. In step 320, screw-bolts are passed through the two sets of screw bolt holes 15, 27 so as to further secure the right hand jamb 4 to the head 2. The left hand jamb 3 is further secured to the head 2 in the same way.
With the lower end of the right hand jamb 4 attached to the right hand end of the sill 5, the screw-bolt holes 32 in the sill 5 are co-axial with the screw-bolt holes 36 in the lower end of the pulley stile 16. In step 340, screw-bolts are passed through the two sets of screw-bolt holes 32, 36 so as to further secure the right hand jamb 4 to the sill 5. The left hand jamb 3 is further secured to the sill 5 in the same way. -

Claims (10)

  1. Claims 1. A method of making a sash window frame, the method comprising
    constructing first and second jamb units and a head unit and fixing one of said jamb s units to each end of said head unit, wherein each unit comprises inner and outer liners attached to an elongate member.
  2. 2. A method according to claim 1, comprising fixing the head unit to a jamb units by providing a butt joint held by separate fastening means.
  3. 3. A method according to claim 2, comprising using a CNC machine to shape the ends of the head unit to conform to the complimentary parts of the jamb units.
  4. 4. A method according to claim 2, wherein said separated fastening means comprises dowels or threaded fastening means.
  5. 5. A method according to claim 2, comprising usmg dowel to locate the inner and outer liners of the head unit to locate relative to the inner and outer liners of a jamb unit, respectively.
  6. 6. A sash window frame comprising first and second jamb units and a head unit, wherein each unit comprises inner and outer liners attached to an elongate member and the head unit is mounted between the jamb units by means of butt joints secured by separate fastening means.
  7. 7. A sash window frame according to claim 6, wherein the ends of the head unit are shaped so as to conform to the complimentary parts of the jamb units by means of a CNC machine.
  8. 8. A sash window frame according to claim 6 or 7, wherein said separate fastening means comprises dowels or threaded fastening means.
  9. 9. A sash window according to claim 6, 7 or 8, wherein the inner and outer liners of the head unit comprise dowel for locating said liners relative to the inner and outer liners of a jamb unit, respectively.
    s
  10. 10. A sash window frame substantially as hereinbefore described with reference to the accompanying drawings.
GB0415645A 2004-07-13 2004-07-13 Sash window frame Active GB2416180B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB0415645A GB2416180B (en) 2004-07-13 2004-07-13 Sash window frame

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB0415645A GB2416180B (en) 2004-07-13 2004-07-13 Sash window frame

Publications (3)

Publication Number Publication Date
GB0415645D0 GB0415645D0 (en) 2004-08-18
GB2416180A true GB2416180A (en) 2006-01-18
GB2416180B GB2416180B (en) 2006-10-18

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ID=32893491

Family Applications (1)

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GB0415645A Active GB2416180B (en) 2004-07-13 2004-07-13 Sash window frame

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1664578A (en) * 1926-03-16 1928-04-03 Charles L Thornberry Sash frame
GB1353889A (en) * 1971-04-20 1974-05-22 Buergers A Door frame or the like
CH674662A5 (en) * 1987-12-07 1990-06-29 Ulrich Diem Profiled door frame member - has one side extended to form door stop and transverse groove at middle
DE29803742U1 (en) * 1998-03-04 1999-04-08 Hgm Tuerenwerke Heinrich Graut Lining boards for door frames or the like especially with clothing attached at least on one side

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1664578A (en) * 1926-03-16 1928-04-03 Charles L Thornberry Sash frame
GB1353889A (en) * 1971-04-20 1974-05-22 Buergers A Door frame or the like
CH674662A5 (en) * 1987-12-07 1990-06-29 Ulrich Diem Profiled door frame member - has one side extended to form door stop and transverse groove at middle
DE29803742U1 (en) * 1998-03-04 1999-04-08 Hgm Tuerenwerke Heinrich Graut Lining boards for door frames or the like especially with clothing attached at least on one side

Also Published As

Publication number Publication date
GB2416180B (en) 2006-10-18
GB0415645D0 (en) 2004-08-18

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