GB2113017A - Apparatus for removing the insulation from electrical wires - Google Patents

Abstract

The apparatus comprises a housing with a hole into which an insulated wire is pushed along an axis 55. Inside the housing there are a chuck for clamping the wire and a knife head 50 with knives 83,83a which are pivotally mounted on an inner tube 82 and pivotally attached to an outer tube 80 by pin and slot connections 165. When the inner tube 82 is rotated anti-clockwise (arrow T), the cutting edges 86,86a at the inner ends of the knives 83,83a partially close the passageway 87 defined by the cutting edges. A motor and various actuating linkages respond to actuation of a switch by the inserted wire to provide the following sequence of operations:- A chuck clamps the wire Inner tube 82 rotates anti- clockwise to cause knives 83,83a to cut insulation. Inner tube 82 optionally rotates slightly clockwise to enlarge passageway 87, to avoid damage to conductor core of wire. Knife head 50 moves axially to remove cut portion of insulation. <IMAGE>

Description

1 GB 2 113 017 A 1

SPECIFICATION Apparatus for removing the insulation from electrical wires

The present invention relates to apparatus for removing the insulation from the end of the 70 conductor core of an insulated wire and comprising knives in a knife head which is motor driven to cause the knives to approach each other and cut the insulation and then moved axially to remove a portion of the insulation.

The object of the invention is to provide such apparatus with an improved knife head.

The apparatus according to the invention is defined in claim 1 below.

This application is divided out of our application No. 7938369 (Serial No. 2 038 108) which is concerned with further features of the apparatus now to be described, relating more specifically to the slight enlargement of the opening between the knives after the insulation has been cut and before the knife head is moved axially to remove the portion of insulation.

The invention will now be described in more detail, by way of example, with reference to the accompanying drawings, in which:

Figure 1 is a perspective view of the apparatus used to remove the insulation from electrical wires by employing the principles of the invention.

Figure 2 is a partially broken away top view of the apparatus of Figure 1.

Figure 3 is a partially broken away front view of the apparatus.

Figure 4 is a cross sectional view of the apparatus taken along line]V-1V of Figure 3.

Figure 5 is a cross sectional view of the apparatus taken along line V-V of Figure 3.

Figure 6 is a cross sectional view of the apparatus taken along line V]-VI of Figure 3.

Figure 7 is a partially broken away rear view of the apparatus.

Figure 8 is a front view of the apparatus with 105 the protective housing removed and with the clamping head, or chuck, in the rest position, when the clamping head is adjusted to the maximum diameter of the insulation.

Figure 9 is a front view of the apparatus with 110 the chuck in the rest position, when the chuck is adjusted to the minimum diameter of the insulation.

Figure 10 is a front view of the apparatus without the protective housing and without the 115 clamping head, with the knife head shown in the rest position.

Figure 11 is a top view of the apparatus without the protective housing.

Figure 12 is a cross sectional view of the 120 apparatus taken along line X11-Xli of Figure 10.

Figure 13 is a cross sectional view of a portion of the machine taken along line X111-Xlil of Figure 11.

Figure 14 is a cross sectional view of the apparatus taken along line XIVXIV of Figure 11.

Figure 15 is a front view of the control cam of Figure 14 and shows the curve of the cam on an enlarged scale.

Figure 16 shows a bracket for receiving a controlling lever for the switching device.

Figure 17 shows the circuit diagram for the motor driving the control means of the apparatus.

Figure 18 shows an adjustment device for the switching device in the rest position.

Figure 19 shows an adjusting device for the switching device in the position of operation.

Figure 20 is an enlarged longitudinal cross sectional view of the clamping head of the apparatus.

Figure 21 is a front view of the clamping head with the clamping jaws indicated by broken lines.

Figure 22 is an enlarged longitudinal cross sectional view of the knife head of the apparatus taken along line XXII- XXII of Figure 23.

Figure 23 is a front view of the knife head shown in Figure 10 and shows the cutting knives.

Figure 24 is a cross sectional view of the knife head taken along line MIV-XXIV of Figure 22.

Figure 25 is a longitudinal cross sectional view of the switching device of the apparatus.

Figure 26 shows the camming curve of a switching cam actuating the endpoint switch for control of motor operation.

Figure 27 shows the camming curve of a clamping cam.

Figure 28 shows the camming curve of a stripping cam.

Figure 29 shows the camming curve of a cutting cam.

Detailed Description of the Invention

As shown in Figure 1, apparatus 1 according to the invention for removing the insulation from an insulated electrical wire 2 is mounted in a protective housing 3. The end of wire 2 with the insulation 4 to be removed can be introduced into an opening 5 in housing 3 so far into the direction of arrow D, until wire 2 engages the switching device 6 shown in Figures 5 and 25. When the switching device 6 is engaged, a motor 7 for the apparatus 1 is energized. At the end of a working cycle, i.e., after having removed the insulation from the end of wire 2, motor 7 is de-energized and the insulating piece 4 drops as waste into a drawer-shaped receptacle 8 which can be inserted into housing 3 from the outside and which is periodically emptied.

Shafts 12, 13, and 14, each of which protrudes from housing 3 of apparatus 1 and is provided with a knob 9, 10, and 11, respectively, are used to adjust apparatus 1 to various conditions of operation, as indicated in the following description. The setting of each of knobs 9 and 10, can be read on scales 15 and 16, respectively. The setting of knob 11 is indicated on scale 17 in Figure 2.

The components of apparatus 1 and their functioning are explained with reference to Figure 2 and the following figures.

As shown in Figures 5 and 25, the switching device 6 is provided with a switching member 19 adapted to slide inside tubular housing 18 and 2 GB 2 113 017 A 2 with a contact rod 22 whose rear end is connected with motor 7 through an electrical cable 45; contact rod 22 is embeddedin insulating body 29 coating with a contact surface 20 provided on the one end of said switching member and spaced therefrom by axial distance 21, the insulating body adjustable inside housing 18 by means of a setting screw 28.

The front end of switching member 19 is provided with a stop member 23 axially protruding 75 from housing 18. A biasing spring 25, which tends to urge switching member 19 out of housing 18 in the axial direction, is disposed between stop 23 and a shoulder 24 inside housing 18. A sleeve 27, which penetrates switching member 19 in the radial direction and can be moved in the axial direction with its two ends disposed in elongated slots 26 in housing 18, prevents switching member 19 from being urged out of housing 18 beyond a certain position in the axial direction, when spring 25 acts. Switching member 19 can be moved in the axial direction by a force acting in the direction of arrow D to overcome the biasing spring force, when switching member 19 is moved, the spacing 21 from contact rod 22 90 decreases.

The force which is required for the axial shifting and which acts upon stop member 23 of switching member 19 depends upon the resilience of compression spring 25. During operation, the force acting upon stop member 23 of switching member 19 is transmitted by the end of wire 2 from which the insulation is to be removed. The required force should be minimized, particularly in view of the fact that insulation is to be removed from conductor cores having extremely small cross section. If the force required for actuating the switching device 6 exceeds the buckling resistance of wire 2, the end of wire 2 is bent before the insulation has been removed.

Spacing 21 (Figure 25) between contact surface 20 of switching member 19 and contact rod 22 can be adjusted by means of the setting screw 28 provided on housing 18 to minimize spacing 21. In this manner, the force exerted by the spring is kept constant. Thus production tolerances can be compensated for.

The above-described contact of switching member 19 with contact rod 22 closes the circuit of motor 7, motor 7 is energized, and, as shown in 115 Figures 3, 6, 8, 9, and 10, shaft 95 is rotated clockwise. Figure 11 shows that shaft 95 carries a clamping cam 91, a cutting cam 92, an insulation removing cam 93, and a switching cam 94. In the circuit of motor 7, another switch, a so-called end- point switch 96, is connected in parallel with the switching device 6; switch 96 can be actuated by switching cam 94 of shaft 95, as shown in Figures 11 and 17.

When the switching device 6 has been initially 125 closed, end-point switch 96 is closed via switching cam 94 rotated by motor 7. During the operating cycle the contact of switching means 6 is interrupted by the removing motion of knife head 50. At the end of a cycle of operation, 130 switching cam 94 permits end-point switch 96 to open whereby motor 7 (which is a so-called braking motor) and shaft 95 joined with the motor, along with cams 91, 92, 93, and 94 affixed to shaft 95, are brought to a stop at the initial position, i.e., to their rest positions. When the switching device 6 is closed again, motor 7 is energized to pass through a full cycle of operation. The camming curve of switching cam 94 is shown in Figure 26. In one preferred embodiment, motor 7 used to operate the unit has a torque of 0.9 Nm. This suffices to reach clamping forces of 160 N, cutting forces of 100 N and removing forces of 120 N. The apparatus of the invention can be used with wire gages having conductor cross sections of 0.05-2.50 mm'. This relatively large range makes it necessary to adjust unit 1 to the diameter of the insulation of wire 2 from which the insulation is to be removed. The following description outlines the adjustment operation.

Before unit 1 is put into operation, knobs 9, 10, and 11 are used to adjust the desired or required conditions of operation (see Figure 1).

The length L of the insulation to be removed can be adjusted with knob 9 (see Figures 5, 18 and 19). The rotation of knob 9 can be followed via pointer 31 on scale 15 on which the lengths of the insulation pieces to be removed are indicated (e.g., range of 2-10 mm).

Shaft 12, which is connected with knob 9, supported by frame 32, and extending parallel to the axis 55 of symmetry of the knife head 50 and the clamping head 51 (both will be described below in detail), coacts with a spindle drive 33 and axially shifts a spindle 34 in the directions R and V; spindle 34 is mounted coaxial with shaft 12.

A bracket 35, which can be linearly moved in the directions R and V, is attached to frame 32 with two screws 120, 121 (see Figures 18, 19) which permits the bracket to slide beneath the screw heads. For this purpose, bracket 3 5 is provided with a long slot 122 extending in the direction of motion (Figure 16). A sliding member 123 is provided on frame 32 between the two screws 120, 121 (Figure 17). Bracket 35 carries a block 125 having a thread 124. A bolt 97 screwed into thread 124 is used to rotatably mount a control lever 36 at block 125 of bracket 35. During operation, the upper end 38 of control lever 36 is urged toward the free end 41 of spindle 34 by means of a tension spring 39, the other end of which is attached to a pin 43 radially penetrating spindle 34 (see Figures 5, 18, and 19). The preferably double-fork shaped lower end 40 (lower end during operation) of control lever 36 embraces both ends of a pin 42 penetrating through a tongue 30 provided on housing 18 of switching device 6. During operation, the switching means can shift in the axial direction within a longitudinal slot 37 of an internal cylinder 82 of knife head 50, the sliding taking place in the direction of the axis 55 of symmetry. One end of pin 43 penetrating spindle 34 passes through a long slot 44 provided in frame 32 parallel to the axis of spindle 34; pin 43 also passes through 3 GB 2 113 017 A 3 housing 3 and in this manner forms a pointer 31 which is visible from the outside and indicates the instantaneous position of spindle 34 and, hence, the position of the switching device 6 on scale 15 (Figure 1). Since the end of pin 43 forming pointer 31 is supported by the longitudinal faces of long slot 44, the pin 43 also prevents spindle 34 from rotating when spindle drive 33 is actuated by knob 9.

The length L of the insulation 4 to be removed by unit 1 corresponds to the spacing between cutting plane S, of knife head 50 in the rest position (i.e., before the beginning of a working cycle) and the face of stop member 23 of switching member 19 of switching device 6, as shown specifically in Figure 18. By axially adjusting spindle 34 before operation of the apparatus, control lever 36 shifts switching device 6 as a whole.

The shifting takes place in the axial direction of the switching device so that the spacing between stop member 23 of switching member 19 and cutting plane S, of knife head 50 and, hence, the length L of the insulation 4 to be removed can be changed within well-defined limits, i.e., between 2 and 10 mm in the embodiments under consideration.

In Figures 18 and 19, spindle 34 is shown in the same axial position. However, it is easy to recognize that, under the assumption that bracket 95 35 does not change its position, axial shifting of the free end 41 of spindle 34 to the right causes a displacement of the lower end 40 of control lever 36 to the left and vice versa. Since in the embodiment under consideration, the lever arms Z 100 on both sides of the pivot point formed by screw 97 of control lever 36 have identical lengths, the axial displacement of spindle 34 coincides with the change in the length L of the insulation piece to be removed.

Knob 10 adjusts both knife head 50 and clamping head 51 to the diameter of the insulation to be removed from wire 2.

Shaft 13 of knob 10 is joined with a spindle drive 130 (see Figures 8, 9) comprising a member 110 131 nonrotatably attached to frame 32 and a screwed spindle 132 axially fixed in member 131 but rotatable by knob 10. Screwed spindle 132 extends through a thread provided in a sliding block or slider 133 which can move back and forth 115 in the directions C and X between a recess 136 in walls 134, 135 whIch are parallel. Block 133 easily slides with a minimum of backlash in directions C and X (Figure 13).

Clamping head 51 is connected through linking 120 rods 137 (Figures 3, 8, 9 and 21) with slider 133 so that lever 75, with which the width of a passageway 77 for wire 2 can be adjusted (as outlined below), can be rotated over an angle P (preferably P = 50); see Figure 21. Linkage 137 comprises a transverse rod 138, a vertical rod 140, and a transverse rod 111. Transverse rod 138 is mounted to rotate around the shaft of a bolt 139 in frame 32. Transverse rod 138 comprises a pin 141 provided on slider 133 and is also 130 connected to vertical rod 140 through a joint 142.

The lower portion of vertical rod 140 is provided with a central slot receiving one end of transverse rod 111. Transverse rod 111 is provided with a pin 110 forming a pivot. The ends of pin 110 are supported in long slots 143 which extend in the direction of the longitudinal axis of vertical slot and are disposed in the region of the central slot of vertical rod 140. Pin 110 is kept in the upper position by a spring 144.

At the end embracing pin 141 of slider 133, transverse rod 138 is provided with a long slot 145 which extends in the longitudinal direction of transverse rod 138 but perpendicular to the axis of spindle drive 130. Pin 141 is supported by long slot 145 without backlash in the C and X directions but with the possibility of backlash in the direction of transverse rod 138. The kinematics of linkage 137 necessitates the backlash, as can be directly inferred from inspection of Figures 8 and 9.

When slider 133 is in the upper position (Figure 8), lever 75 of clamping head 51 is adjusted to the maximum diameter of the insulation through linkage 137 (see Figure 21). However, if by rotating knob 10, slider 133 is shifted downward (Figure 9), vertical rod 140 causes the pin or the pivot point 110 of transverse rod 111 to rise. A roller 146 mounted in central position on transverse rod 114 is supported by the contour of the first clamping cam 9 1, so that transverse rod 111 urges lever 75 downward (Figures 9 and 21). In this manner clamping head 51 has been adjusted to the minimum diameter of the insulation.

Continuously adjustable intermediate positions between the two extreme positions described above are possible for any diameter of the insulation.

The maximum diameter of the insulation can be adjusted by rotating knob 10, while transverse rod 111, on which resetting spring 147 acts, is returned into its initial position.

Spring 144, which keeps pin 110 in the upper position, serves to absorb excessive bending loads, which may act upon transverse rod 111 as a consequence of a random increase in the thickness of the conductor's insulation.

The size of the spacing of the clamping jaws, i.e., the size of passageway 77, is indicated outside housing 3 on scale 16 by means of a pointer 52 attached to slider 133 and passing to the outside through frame 32 and housing 3.

The adjustment of knife head 50 to the desired diameter of the conductor core is described below. Since knife head 50 and its components are described below, the cooperation of knob 10 with knife head 50 is only briefly discussed.

As shown in Figures 22 and 23, the knife head 50 is provided not only with the internal cylinder 82 mentioned above, but also with an external cylinder 80 which must be rotated in the direction of arrow G relative to internal cylinder 82 which is stationary in the rest position of the unit, when knife head 50 is adjusted to the maximum 4 GB 2 113 017 A 4 diameter of the conductor. Rotation is effected with adjusting lever 81 which radially penetrates external cylinder 80 through a bore (as shown in Figures 4 and 13). The lever end protruding from external cylinder 80 runs through a cylinder 150 provided in central position in slider 133 and movable axially in it, i.e., in the direction of a straight line parallel to axis 55 of symmetry.

Lever 81 passes through slider 133 when unit 1 is viewed from the side (Figure 4) at a point differing from that of the screw spindle 132 of spindle drive 130. Spindle drive 130 is situated above the plane of the cross section shown in Figure 13 and therefore cannot be illustrated (see also Figure 11).

Figure 13 shows the principle of adjusting the knife head 50 to the desired diameter of the conductor. When slider 133 is shifted upward in the directions C and X, lever 81 rotates counter- clockwise around axis 55 of symmetry in the direction of arrow G and drives external cylinder 80 (adjustment to the maximum diameter of the conductor core). When slider 133 is moved downward in the directions C and X, lever 81 and, hence, external cylinder 80 are rotated clockwise around the axis 55 of symmetry (adjustment to the minimum diameter of the conductor core).

These adjustments correspond to the adjustments of clamping head 51. As indicated above, the adjustments are indicated on scale 16 by pointer 52 of slider 133.

Knob 11 is used to adjust to a mode of operation in which the piece 4 of the insulation removed from conductor 2 by knife head 50 is either fully stripped from the end of conductor 2 and removed as waste or pulled away over some distance from the point of the cut but left on the end of conductor 2. The latter mode of operation is convenient when fine wire strands are to be prevented from untwisting at the end of conductor 105 2 after removal of the insulation. To this end, the pivot point, around which a lever 105 controlled by the cam of removing cam 93 and transferring knife head 50 into the removing motion, is rotated, is shifted so that the fullstroke of cam 93 1.10 is effective in one position (piece 4 is completely removed from conductor 2) but gripped only partially by cam 93 in another position (piece 4 is pulled away from the point of the cut only over a certain distance and then remains in that position 115 on the core of conductor 2; see Figures 6, 11 and 12).

The movable pivot point is formed by an eccentric pin 104 mounted at the lower end of shaft 14 of knob 11 and passing through one end of lever 105 (see Figures 6 and 12). The other end of lever 105 is attached by means of a bolt 160 to external cylinder 80 of knife head 50 (Figure 24).

By rotating knob 11 over 1800, the pivot point of lever 105 is shifted over the distance F (Figure 12 shows the shifting of the pivot point plotted to an enlarged scale which does not correspond to the actual distance F).

The particular position of the pivot point is indicated on scale 17 by means of a pointer 53 130 provided on the edge of knob 11.

The clamping head 51 and then knife head 50 are now described in detail.

The purpose of clamping head 51 is to clamp conductor 2 at the beginning of an operational cycle in a certain position and to keep conductor 2 in that position until knife head 50 has cut into insulation 4 of conductor 2 and removed piece 4 either completely or partially from the end of the conductor. A new operational cycle and, therefore the operation of clamping head 51, are triggered by the end of conductor 2 from which the insulation is to be removed; this happens when the end is introduced into opening 5 of housing 3, i.e., when the end transfers the above-described switching member 19 into the switching position and therefore puts apparatus 1 into operation for performing a cycle.

As shown in Figures 20 and 2 1, and clamping head 51 is a unit of rotational symmetry which is mounted in a housing 54 of rectilinear cross section, the housing being attached to frame 32. The axis 55 of symmetry of the clamping head is coaxial with opening 4 of apparatus 1. Housing 54 has a stationary front panel 56 with a bore 57 passing through panel 56 and conically extending toward the front side; housing 54 also comprises a rear panel 59 which covers the interior of housing 54 on the rear and is attached to edge 58 of the housing preferably by screws (see Figure 20). At the center of rear panel 59 there is provided a bore 60 aligned with bore 57 of front panel 56 in the position of operation; the diameter of bore 60 is about the same as that of bore 57. On the side facing the interior of housing 54, rear panel 56 is provided with a circular flange 61 protruding toward front panel 56 and concentric with bore 60. Flange 61 has in the radial direction a cylindrical shoulder 62 and in the axial direction a front face 63 which is perpendicular to the axis 55 of symmetry. Clamping head 51 comprises a clamping ring 64 with a cylindrical inner face 65, the ring 64 being disposed in the interior of housing 54 when in the position of operation. The axial dimension of clamping ring 64 approximately corresponds to the height H of flange 6 1. In the position of operation, the inner face 65 of clamping ring 64 bears sufficiently strongly against shoulder 62 of flange 61 so that clamping ring 64 can be rotated in the direction of arrow M around flange 61 without backlash (Figure 2 1). Clamping ring 64 is prevented from axial movement by the planar inner face of rear panel 59 on the one hand and by a collar 66 provided on housing 54, on the other hand. Flange 61 and clamping ring 64 are preferably provided with four bores 67 and 68 which have the spacing K and are uniformly distributed over the periphery of ring 64 and aligned in the radial direction when they are in the position of operation. Bores 67 and 68 receive bolts 69 and 70 which are fixed in those bores and extend parallel to the axis 55 of symmetry toward the front panel 56 of housing 54. Each of the four pairs of bolts carries a clamping jaw 71 or 71 a. In other words, each of p i 1 GB 2 113 017 A 5 the four clamping jaws 71, 71 a is provided with spaced bores 72, 73 (spacing K) for the pairs of bolts 69, 70. When compared with the diameter of the bolts 69, 70, bores 72, 73 have tolerances such that the bolts can be rotated in the bores without clearance. One of the bores 72, 73 penetrated by bolts 69, 70 of each of the clamping jaws 71, 71 a must have the form of a long slot 164 extending in the direction of central axis 100 of clamping jaws 71, 71 a (Figure 2 1), because during an operational cycle, the spacing K of the bolts 69, 70 changes, as described below.

When clamping ring 64 is rotated in the direction of arrow M in the interior of housing 54 relative to the rear panel 59, the ends 74 facing tile axis 55 of symmetry are rotated in the direction of arrow N. The ends 74 of clamping jaws 71, 71 a can be shaped as shown in Figure 2 1.

According to the invention, the ends 74 overlap like the segments of a diaphragm or of a shutter of a photo camera. As shown in Figure 2 1, the ends 74 can embrace and keep a cylindrical body such as an insulated conductor 2 in a stationary position, provided that clamping ring 64 is rotated sufficiently in the direction of arrow M. In this manner, it is possible to remove the insulation from wires which only slightly protrude from circuit components. By rotating clamping ring 64 in the direction opposite to arrow M, a clamped workpiece is released.

Clamping jaws 71 are distinguished from clamping jaws 71 a insofar, as they comprise milled sections on opposite sides in the over- lapping regions. The two clamping jaws 71 are the 100 ---leftform", and the two clamping jaws 71 a the 11 right form". Once clamping head 51 has been mounted in housing 54, clamping jaws 71, 71 a are located on a single plane, as shown in Figure 20.

At the clamping surfaces 76, which in the clamping position touch the insulation of the wire 2, the ends of clamping jaws 71, 7 1 a are provided with a corrugation to improve the clamping effect.

Depending upon the diameter of the insulation 110 of the wire from which the insulation is to be removed, a passageway 77 for inserting the end of conductor 2 is formed by the ends 74 of all four clamping jaws 71, 71 a and adjusted by rotating knob 10. By rotating knob 10, the size of passageway 77 can be increased or reduced. The following description outlines the transfer of the rotational motion of knob 10 onto clamping jaws 71, 71 a of clamping head 5 1.

A lever 75 is provided on clamping ring 64, passes through housing 54 outwardly in the radial direction, and can be rotated at most over an angle X. Lever 75 is used to transfer ring 64 from the rest position (unclamping) into the position of operation (clamping position) and to return it to the initial position (Figure 21).

The function of knife head 50 is to remove the piece 4 at the end of a wire 2 from the insulation remaining on the conductor and to strip piece 4 either completely or partially from the conductor core.

As shown in Figure 22 and 23, knife head 50 comprises an external cylinder 80 with a lever 81 radially penetrating cylinder 80 and used to adjust knife head 50 to the corresponding diameter of the insulation, an internal cylinder 82 rotatably supported by external cylinder 80 but prevented from axial motion relative to it, and four cutting knives, namely two cutting knives 83, and two cutting knives 83a. Cutting knives 83, 83a are attached with a screw 84 to external cylinder 80 and with a screw 85, 85a to internal cylinder 82. One of the perforations through which screws 84, 85/85a penetrate each cutting knife 83 must have the form of a long slot 165 extending in the direction of the central axis of the cutting knives 83, 83a, because, during a cycle of operation, the spacing A of screws 84, 85/85a changes, as outlined below.

The ends of cutting knives 83, 83a have the form of crescent-shaped edges 86, 86a shaped so that they overlap like the segments of a diaphragm or of the shutter of a photo camera and leave a passageway 87 of approximately circular cross section. In the rest position of apparatus 1, the size of passageway 87 approximately corresponds to the size of passageway 77 of clamping head 51 in the rest position.

Cutting knives 83 and 83a are mounted in pairwise opposite relationship and pairwise overlap in the range of the ends facing axis 55 of symmetry at knife head 50. The two cutting knives 83 form the---leftconfiguration" and the two cutting knives 83a the "right configuration", so that, once they have been appropriately attached to knife head 50, the edges 86, 86aof the four cutting knives 83, 83a are always situated on a single plane S, and cut the insulation with a single, clean cut when apparatus 1 is in operation.

When in the course of an operational cycle, internal cylinder 81 is rotated relative to external cylinder 80 in the direction of arrow W the cutting edges 86, 86a of cutting knives 83, 83a perform a rotational motion (cutting motion) indicated by arrow W, by which knife head 50 is transferred into the operational position (cutting position).

While this goes on, the cutting edges 86, 86a of the four cutting knives 83, 83a reduce the size of passageway 37 by approximately the thickness of the insulation to the diameter of the metallic conductor core without insulation. Cuts are made by cutting edges into the insulation so that the cut piece can be removed from the remaining insulation and stripped either completely or partially from conductor 2 upon moving the entire knife head 50 axially in the direction of arrow G while the knife head is kept in the cutting position (see Figure 22).

When knife head 50 has been adjusted to the maximum size of passageway 87, the back 78 of one of the two cutting knives 83a hits the edge of one of the two screws 85 to limit the width of passageway 87.

The entire piece 4 of insulation removed from the end of conductor 2 can drop into receptacle 8 6 GB 2 113 017 A 6 provided for this purpose, as indicated above; piece 4 drops through perforations 88, 89, and 90 provided for this purpose in both the internal cylinder 82 and the external cylinder 80 and in the frame 32 of the housing (see Figure 5).

The removal of the insulation proceeds as follows.

When a wire 2 is introduced through opening 5 of housing 3, through passageway 77 of clamping head 51, and through passageway 87 of knife head 50, the end of the wire hits stop member 23 of switching member 19 of switching device 6 and causes a switch closure, as described above with reference to Figure 25. Motor 7 begins to run and rotates shaft 9 5 along with cams 9 1, 92, 93, and 94 mounted on shaft 95.

First of all, switching cam 94 closes end-point switch 96 so that motor 7 remains energized even after interrupting the contacts of switching device 6 (Figures 17 and 26). Thereafter, cams 91, 92, and 93 become effective in succession and interact (as indicated by the camming curves shown in Figures 27, 28, and 29).

By means of clamping cam 91 lever 75 of clamping 51 is rotated through transverse rod 111 90 and, accordingly, clamping ring 64 is rotated relative to housing 54 of clamping head 51 by a certain angle (preferably 4') so that the passageway 77 of clamping head 51 is accordingly narrowed, by which action wire 2 is held in its position (Figures 8, 9, 20, and 2 1).

Almost at the same time the contour 108 of cutting cam 92 depresses a lug 155 provided on the end of cross member 106 (see Figures 7 and 14). Lug 155 of cross member 106 is constantly urged against contour 108 of cutting cam 92 by means of a spring 153 mounted between frame 32 and cross member 106. Cross member 106, which is also connected through screw 156 with the end of internal cylinder 82 of knife head 50 counterclockwise rotates internal cylinder 82 in the direction of arrow T (Figure 23) and, in this manner, transfers the knife head 50 into the cutting position, which was described above.

The camming curve which is preferably used for 110 cutting cam 92 is shown in Figures 15 and 29.

Further, an internal thread 157 receiving a headless screw 158 is used to attach cutting cam 92.

Removing cam 93 urges lever 105 via a roller 161 attached to lever 105 into the direction of arrow D (see Figures 2, 11, and 12). The consequence is that external cylinder 80, along with the entire knife head 50, are also axially shifted parallel to the axis 55 of symmetry in the direction of arrow D. Roller 161 of lever 105 is biased by spring 154 mounted between 105 and frame 32 and constantly bears on removing cam 93 (Figure 12).

When knife head 50 is shifted in the axial 125 direction, the cutting knives 83, 83a are still in the closed position and in this matter (depending upon the setting of knob 11) the knobs either strip the cut piece 4 of insulation from tile conductor or shift piece 4 over a short distance, as described above. In order to prevent conductor 2 from being damaged, the contour 108 of cam 92 has a small shoulder 109 at 135', so that, after the actual cutting, the passageway 87 of knife head 50 is slightly enlarged (see Figure 23; Figures 15 and 29 at 1351). Thus, the cutting edges 86, 86a of cutting knives 83, 83a cannot damage the conductor. This design feature also helps to preserve the cutting edges 86, 86a.

The step 102 provided at the 2651 position of cam 92 opens knife head 50, which thereafter is briefly closed by the so-called -dropping step 103 at the 3201 position. In the latter position, any piece of insulation which still may be in the vicinity of cutting knives 83, 83a of knife head 50 drops from the knife head.

In order to obtain sufficient space for piece 4 of the insulation to be removed, the switching device 6 which is slidably mounted inside internal cylinder 82 of knife head 50 is shifted as a whole relative to knife head 50 in the direction of arrow D, while the knife head 50 performs the removing motion over the distance E. The switching device 6 is shifted over the double distance 2 E in the following manner.

When knife head 50 is shifted in the direction D along its axis 55 of symmetry (shifting over a distance E), both lever 81 and cylinder 150, through which lever 81 passes and which is slidably mounted in slider 133, are shifted over the same distance E (Figures 4 and 13). Bracket 35 is attached to face 162 of cylinder 150 by means of a screw 163 passing through a long slot 128 (Figure 16), so that cylinder 150 can freely move relative to braeket 35 when an adjustment to the core cross section is made by rotating knob 10 in the directions C and X but so that bracket 35 is carried along the axis 55 of symmetry in the direction D in the case of axial shifting of cylinder 150.

When knife head 50 is shifted from the position shown in Figure 18 to the right into the position of Figure 19 over a distance E, screw 97 inserted into bracket 35 also moves to the right over the same distance E; screw 97 is the pivot of lever 36. Since the two lever arms on both sides of the pivot have the same length Z, the lower end 40 of lever 36 moves to the right over twice the distance 2 E (relative to stationary spindle 38) until stop 129 is reached. The motion is magnified because the upper end 38 bears against end 41 of spindle 34 which is stationary during operation of unit 1.

Thus, the stop member 23 of switching member 19 of switching device 6 travels over a distance 2E to the right and releases piece 4 of the insulation toward receptacle 8 after stripping piece 4 from wire 2 by the movement of knife head 50. Thus, the cutting plane S, of knife head 50 was shifted toward the cutting plane S2 (Figures 18 and 19).

It should be emphasized that by appropriately shaping housing 3, apparatus 1 is readily accessible for small repairs and for servicing. It is particularly advantageous to provide for the easy removal of front panel 151 of housing 3, because f R 7 GB 2 113 017 A 7 in this case one obtains easy access to clamping head 51 and (having removed head 5 1) to knife head 50, as shown in Figure 10. Front panel 151 can be attached to housing 3 by means of hinges and to frame 32 by means of knurled screw 149.

Claims (6)

1. Wire stripping apparatus for removing the insulation from the end of the conductor core of an insulated wire, comprising: a housing having a hole in one wall for insertion of an end of the insulated wire to be stripped, said hole establishing a reference axis; a chuck mounted at the inside wall of said housing coaxially with said insertion hole; a knife head in said housing have multiple knives adapted to be separated to define a rest position and to approach each other to define a cutting position at a cutting diameter about a knife axis which coincides to said reference axis, said knife head being mounted so as to be movable along said reference axis and further comprising an outer tube closely fitted to rotate within said outer tube, with said knives pivotally attached to both tubes so that relative rotation of said tubes causes said knives to approach each other or to be separated, according to the direction of relative rotation, means associated with the inner tube for moving the knives from the rest position to the cutting position and back to the rest position, motor means for driving the chuck and the said moving means, and switch means for energising said motor means when said wire is inserted into said hole and passes through said chuck and said knife head; whereby said chuck means and said knife head are operated in a time relationship to clamp the insulated wire to be stripped, to move said multiple knives to said cutting position and cut the insulation, to strip the insulation from the conductor core, to open said chuck means and return said knife head to said rest position, and finally to deenergize the motor.

2. Wire stripping apparatus as claimed in claim 1, comprising means operable after moving said knives to the cutting diameter, to partially open 105 said knives to a diameter greater than said cutting diameter but less than the insulation diameter and to retain said knives in such position until completion of stripping of the insulation.

3. Wire stripping apparatus as claimed in claim 110 1, wherein the knives, after being opened to said rest position, are partially closed and finally reopened to said rest position after the wire stripping has been performed.

4. Wire stripping apparatus as claimed in claim 115 1, further comprising: a removing cam; and a stripping lever which is linked to said knife head to provide axial motion to said knife head, said lever being driven by said removing cam so that said knife head is shifted along said reference axis and 120 toward the end of said insulated wire after said knives have closed to said cutting diameter, and before said knives return to said rest position, whereby the edges of said knives force the terminal portion of the insulation which has been separated by said knives toward the end of said wire, thereby stripping said insulation from the conductor core, said removing cam subsequently returning said knives to the initial axial position in which cutting was performed.

5. Wire stripping apparatus as claimed in claim 1, further comprising: a clamping cam; and a clamping lever; and wherein said chuck means is a movable jaw type in which the jaws are simultaneously closed by partial rotation of a clamping ring, and wherein said clamping lever is fastened to said clamping ring and is driven by said clamping cam, the profile of said cam providing chuck closure as the first step in the operating cycle and subsequent chuck opening just prior to completion of the operating cycle.

6. Wire stripping apparatus as claimed in claim 1, further comprising: a motor run cam; and a switch operated by said motor run cam, said switch being connected to activate said motor, said switch being closed immediately after said cam shaft begins to rotate, and remaining closed until all other steps of said operating cycle are completed, said switch finally opening at the end of one complete rotation of said cam shaft to complete the operating cycle.

New claims or amendments to claims filed on 11 March 1983.

Superseded claims 1.

New or amended claims:- 1. Wire stripping apparatus for removing the insulation from the end of the conductor core of an insulated wire, comprising: a housing having a hole in one wall for insertion of an end of the insulated wire to be stripped, said hole establishing a reference. axis; a chuck mounted at the inside wall of said housing coaxially with said insertion hole; a knife head in said housing having multiple knives adapted to be separated to define a rest position and to approach each other to define a cutting position at a cutting diameter about a knife axis which coincides to said reference axis, said knife head being mounted so as to be movable along said reference axis and further comprising an outer tube and an inner tube closely fitted to rotate within said outer tube, with said knives pivotally attached to both tubes so that relative rotation of said tubes causes said knives to approach each other or to be separated, according to the direction of relative rotation, means associated with the inner tube for moving the knives from the rest position to the cutting position and back to the rest position, motor means for driving the chuck and the said moving means, and switch means for energizing said motor means when said wire is inserted into said hole and passes through said chuck and said knife head; whereby said chuck means and said knife head are operated in a timed relationship to clamp 8 GB 2 113 017 A 8 the insulated wire to be stripped, to move said multiple knives to said cutting position and cut the insulation, to strip the insulation from the conductor core, to open said chuck means and return said knife head to said rest position, and finally to deenergize the motor.

Printed for Her Majesty's Stationery Office by the Courier Press, Leamington Spa, 1983. Published by the Patent Office Southampton Buildings, London, WC2A IlAY, from which copies may be obtained.

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