GB2039819A - Moulding Prefabricated Wall or Roof Panels - Google Patents
Moulding Prefabricated Wall or Roof Panels Download PDFInfo
- Publication number
- GB2039819A GB2039819A GB7939567A GB7939567A GB2039819A GB 2039819 A GB2039819 A GB 2039819A GB 7939567 A GB7939567 A GB 7939567A GB 7939567 A GB7939567 A GB 7939567A GB 2039819 A GB2039819 A GB 2039819A
- Authority
- GB
- United Kingdom
- Prior art keywords
- wall
- concrete
- assembly
- shuttering
- panel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S20/00—Solar heat collectors specially adapted for particular uses or environments
- F24S20/60—Solar heat collectors integrated in fixed constructions, e.g. in buildings
- F24S20/66—Solar heat collectors integrated in fixed constructions, e.g. in buildings in the form of facade constructions, e.g. wall constructions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/44—Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles
- B29C33/442—Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles with mechanical ejector or drive means therefor
- B29C33/444—Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles with mechanical ejector or drive means therefor for stripping articles from a mould core, e.g. using stripper plates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
- B32B13/02—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material with fibres or particles being present as additives in the layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
- B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B13/06—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
- B32B13/14—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
- E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
- E04B2/8605—Walls made by casting, pouring, or tamping in situ made in permanent forms without spacers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S20/00—Solar heat collectors specially adapted for particular uses or environments
- F24S20/60—Solar heat collectors integrated in fixed constructions, e.g. in buildings
- F24S20/67—Solar heat collectors integrated in fixed constructions, e.g. in buildings in the form of roof constructions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/08—Reinforcements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2607/00—Walls, panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
- E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
- E04B2002/8682—Mixed technique using permanent and reusable forms
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
- E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
- E04B2002/8688—Scaffoldings or removable supports therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S80/00—Details, accessories or component parts of solar heat collectors not provided for in groups F24S10/00-F24S70/00
- F24S2080/01—Selection of particular materials
- F24S2080/012—Concrete
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/20—Solar thermal
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
Landscapes
- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Electromagnetism (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
- Building Environments (AREA)
- Panels For Use In Building Construction (AREA)
- Laminated Bodies (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
- Finishing Walls (AREA)
Abstract
Polyester resin, additives and a light insulating filler e.g. of glass balls, is cast between, at least one reinforcing wall 1 of the panel e.g. of cellular concrete, which may be supported by a frame 2, and a removable shuttering wall 5. A wall panel may incorporate service ducts 4. A roof panel e.g. incorporating solar heating tubes may be cast between shuttering lined with e.g. glass fibres or metal gauze, which may be combined with a roof covering. The filler may also comprise shavings, straw, or expanded clay. <IMAGE>
Description
SPECIFICATION
Process for the Production of Prefabricated
Panels and the Panels Produced
The present invention concerns the production of prefabricated panels for forming walls or roofs.
Prefabricated panels of cellular concrete are already known, which have a satisfactory level of mechanical strength, while being relatively light and while enjoying certain properties in respect of thermal and acoustic insulation.
The aim of the present invention is economically to produce panels which have thermal and acoustic insulation properties which are much better than those of the conventional panels of cellular concrete.
For this purpose, according to the invention, a mixture, hereinafter called special concrete, comprising polyester resin, additives and a filler of a light, insulating product, for example, glass balls, is cast between, on the one hand, a strengthening wall assembly such as a wall of cellular concrete or a roof covering assembly which is optionally strengthened with glass fibres, forming a shuttering wall which is optionally supported for example by a frame, and on the other hand, another recoverable shuttering wall.
The prefabricated panels which are produced in this way enjoy the remarkable thermal and acoustic insulation qualities of the special concrete referred to above, to which are added the qualities of mechanical strength and thermal and acoustic insulation of conventional cellular concrete.
In an advantageous mode of operation, sheaths or conduits which are embedded in the special cast concrete and which will serve as passages for receiving electric cables or gas or water lines for example are disposed against the inside face of the cellular concrete wall.
It is also advantageous for the abovementioned recoverable shuttering wall assembly to be first lined with an internal finishing coating which will form an integral part with the special cast concrete.
The present invention will be better appreciated from the following description and from study of the accompanying drawings which show by way of example two embodiments of prefabricated panels which are produced by carrying out the process according to the invention. In the drawings:
Figure 1 is a sectional view of part of a panel which can be used for building a wall, and
Figure 2 is also a sectional view of part of a panel which can be used for building a roof.
In order to produce the prefabricated panel shown in Figure 1, use is made of a strengthening wall assembly formed by a wall 1 of cellular concrete, which is supported for example by means of a frame 2 comprising shaped members.
The wall 1 may already be provided on its outside face with a covering layer 3, and, on its inside face, with sheaths or conduits 4 which are to act as passages for electric cables or water pipes which are to be installed in the future in the house which is built using such panels. A shuttering wall assembly 5 which is optionally provided with an internal finishing covering 6 is positioned at a certain distance from the inside face of the cellular concrete wall, e being a distance which depends on the thickness of the panel to be produced. This therefore provides a shuttering assembly wherein one wall is formed by the cellular concrete wall 1 and the other is formed by the wall member 5. The special concrete, comprising polyester resin, additives, such as hydrogen peroxide, water or an antimony compound, and a filler such as glass balls is cast in the shuttering assembly.Other fillers used may be for example shavings, straw or expanded clay or other light and insulating filler material. After the special concrete 7 has set, the shuttering wall assembly 5 is removed, thus providing a composite prefabricated panel formed by a wall of cellular concrete as at 1, which is covered with an external coating 3, and a wall 7 of special concrete, which is covered with a coating 6. The mechanical strength of this panel is provided in #particular by the cellular concrete, while the thermal and acoustic insulation are provided in particular by the special concrete.
In order to produce the prefabricated panel shown in Figure 2, which is intended to form a roof member, the same special concrete 7 as that defined hereinbefore for the production of a wall panel is cast in a shuttering assembly whose walls have each been lined with a layer of reinforcing material, for example of glass fibres 1 1 or metal gauze, so that the special concrete penetrates into the reinforcing material which thus gives the assembly of the panel, all the desired bending strength. The lower reinforcing material may moreover be combined with a covering 13 of the roof. The strengthening materials may also comprise tubes for passing therethrough various ducts, for example solar heating. The upper strengthening material is covered with a sealing film 14.
Claims
1. A process for the production of prefabricated materials which are intended for the construction of houses, which comprises casting a concrete type mixture comprising polyester resin, additives and a filler of a light insulating product in a shuttering assembly formed on the one hand by a strengthening wall assembly forming a first shuttering wall which may be supported by a frame, and, on the other hand, by a recoverable shuttering wall.
2. A process as claimed in claim 1 wherein the strengthening wall assembly is a wall of cellular concrete in a roof covering wall assembly.
3. A process as claimed in claim 2, wherein the strengthening wall assembly is a roof covering wall assembly strengthened by glass fibres, metal gauze or other reinforcing material such that the special concrete penetrates the reinforcing material.
**WARNING** end of DESC field may overlap start of CLMS **.
Claims (10)
1. A process for the production of prefabricated materials which are intended for the construction of houses, which comprises casting a concrete type mixture comprising polyester resin, additives and a filler of a light insulating product in a shuttering assembly formed on the one hand by a strengthening wall assembly forming a first shuttering wall which may be supported by a frame, and, on the other hand, by a recoverable shuttering wall.
2. A process as claimed in claim 1 wherein the strengthening wall assembly is a wall of cellular concrete in a roof covering wall assembly.
3. A process as claimed in claim 2, wherein the strengthening wall assembly is a roof covering wall assembly strengthened by glass fibres, metal gauze or other reinforcing material such that the special concrete penetrates the reinforcing material.
4. A process according to any one of claims 1 to 3 wherein the recoverable shuttering wall assembly has previously been lined with an internal finishing coating which will form an integral part with the cast mixture.
5. A process according to any one of claims 1 to 4 wherein sheaths or conduits which will be embedded in the cast mixture and which will serve as passages for electric cables or water or gas lines for example are placed against the inside face of the strengthening wall assembly.
6. A process according to any one of claims 1 to 5, wherein the filler is shavings, straw or expanded clay.
7. A process according to any one of claims 1 to 5, wherein the filler is glass balls.
8. A process according to claim 1 conducted substantially as described herein with reference to
Fig. 1 or Fig. 2 of the drawings.
9. A prefabricated construction panel for walls or roofs, whenever produced by a process according to any one of claims 1 to 8.
10. A prefabricated construction panel as claimed in claim 7, substantially as described herein with reference to and as shown in the drawings.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR7832480A FR2441700A1 (en) | 1978-11-17 | 1978-11-17 | PROCESS FOR MANUFACTURING PREFABRICATED PANELS AND PANELS OBTAINED |
Publications (1)
Publication Number | Publication Date |
---|---|
GB2039819A true GB2039819A (en) | 1980-08-20 |
Family
ID=9215003
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB7939567A Withdrawn GB2039819A (en) | 1978-11-17 | 1979-11-15 | Moulding Prefabricated Wall or Roof Panels |
Country Status (10)
Country | Link |
---|---|
JP (1) | JPS5581958A (en) |
BE (1) | BE880038A (en) |
DE (1) | DE2946346A1 (en) |
ES (1) | ES8101176A1 (en) |
FR (1) | FR2441700A1 (en) |
GB (1) | GB2039819A (en) |
IL (1) | IL58721A0 (en) |
IT (1) | IT1125802B (en) |
LU (1) | LU81888A1 (en) |
NL (1) | NL7908402A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2137255A (en) * | 1983-02-24 | 1984-10-03 | Dow Mac Concrete Ltd | Low density concrete walls |
EP2088387A3 (en) * | 2008-02-11 | 2013-12-18 | Adolf Astner | Device with a solar module |
WO2019059877A1 (en) * | 2017-09-25 | 2019-03-28 | Андрей Васильевич ЕРЕМИН | Method for comprehensive thermal renovation of buildings or structures |
WO2019059876A1 (en) * | 2017-09-25 | 2019-03-28 | Андрей Васильевич ЕРЕМИН | System for comprehensive thermal renovation of buildings or structures |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2574837B1 (en) * | 1984-12-18 | 1987-03-06 | Duez Alain | METHODS OF CONSTRUCTING WALLS ON THE EDGE OF BUILDING FLOORS |
DE3700309A1 (en) * | 1986-02-12 | 1988-07-21 | Karl Heinz Vahlbrauk | Plumbing-wall element |
DE3610098A1 (en) * | 1986-03-25 | 1987-10-01 | Braas & Co Gmbh | ROOF SURFACE LIMIT |
ES2559640B1 (en) * | 2014-08-14 | 2016-12-19 | Tobías Santiago GONZÁLEZ ROMERO | Concrete insulating panel |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1109975A (en) * | 1958-09-16 | 1956-02-03 | Building erection process and equipment for the implementation of this process | |
FR1355593A (en) * | 1963-01-12 | 1964-03-20 | Partition wall panel and its manufacturing method | |
DE1880084U (en) * | 1963-07-01 | 1963-10-03 | Ilse Morr | SELF-SUPPORTING SOUND AND THERMAL INSULATING BUILDING PLATE. |
FR2259953A1 (en) * | 1974-02-02 | 1975-08-29 | Pape Wilhelm | Concealed shuttering for concrete walls - produces sandwich wall construction with outer concrete panel and inner plaster-board with steel tie bars |
CH612462A5 (en) * | 1976-11-19 | 1979-07-31 | Gschwend & Stadler Inst Fuer P | Reflective concrete body, process for the production thereof and use thereof |
FR2376924A1 (en) * | 1977-01-05 | 1978-08-04 | Vignolles Jean | Lightweight concrete walls of building - are poured inside permanent forms of reinforced plaster which are supported by buried metal frame |
DE2708839B1 (en) * | 1977-03-01 | 1978-06-22 | Schmitz Wido F | Plaster made from aggregate and binding agent for coating components |
-
1978
- 1978-11-17 FR FR7832480A patent/FR2441700A1/en active Granted
-
1979
- 1979-11-14 ES ES485955A patent/ES8101176A1/en not_active Expired
- 1979-11-14 IL IL58721A patent/IL58721A0/en unknown
- 1979-11-14 BE BE0/198112A patent/BE880038A/en unknown
- 1979-11-15 LU LU81888A patent/LU81888A1/en unknown
- 1979-11-15 GB GB7939567A patent/GB2039819A/en not_active Withdrawn
- 1979-11-15 IT IT27302/79A patent/IT1125802B/en active
- 1979-11-16 NL NL7908402A patent/NL7908402A/en not_active Application Discontinuation
- 1979-11-16 DE DE19792946346 patent/DE2946346A1/en not_active Withdrawn
- 1979-11-16 JP JP14782079A patent/JPS5581958A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2137255A (en) * | 1983-02-24 | 1984-10-03 | Dow Mac Concrete Ltd | Low density concrete walls |
EP2088387A3 (en) * | 2008-02-11 | 2013-12-18 | Adolf Astner | Device with a solar module |
WO2019059877A1 (en) * | 2017-09-25 | 2019-03-28 | Андрей Васильевич ЕРЕМИН | Method for comprehensive thermal renovation of buildings or structures |
WO2019059876A1 (en) * | 2017-09-25 | 2019-03-28 | Андрей Васильевич ЕРЕМИН | System for comprehensive thermal renovation of buildings or structures |
Also Published As
Publication number | Publication date |
---|---|
DE2946346A1 (en) | 1980-05-29 |
FR2441700B1 (en) | 1983-08-19 |
IL58721A0 (en) | 1980-02-29 |
ES485955A0 (en) | 1980-12-16 |
JPS5581958A (en) | 1980-06-20 |
ES8101176A1 (en) | 1980-12-16 |
NL7908402A (en) | 1980-05-20 |
IT7927302A0 (en) | 1979-11-15 |
BE880038A (en) | 1980-05-14 |
FR2441700A1 (en) | 1980-06-13 |
IT1125802B (en) | 1986-05-14 |
LU81888A1 (en) | 1980-01-25 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
WAP | Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1) |