CN220486776U - Residential heat insulation material with foamed ceramic protective layer - Google Patents
Residential heat insulation material with foamed ceramic protective layer Download PDFInfo
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- CN220486776U CN220486776U CN202321805626.0U CN202321805626U CN220486776U CN 220486776 U CN220486776 U CN 220486776U CN 202321805626 U CN202321805626 U CN 202321805626U CN 220486776 U CN220486776 U CN 220486776U
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- insulation
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- 239000000919 ceramic Substances 0.000 title claims abstract description 62
- 239000011241 protective layer Substances 0.000 title claims abstract description 61
- 239000012774 insulation material Substances 0.000 title claims abstract description 39
- 238000009413 insulation Methods 0.000 claims abstract description 78
- 239000010410 layer Substances 0.000 claims abstract description 48
- 230000001681 protective effect Effects 0.000 claims abstract description 36
- 238000005187 foaming Methods 0.000 claims abstract description 28
- 229920002635 polyurethane Polymers 0.000 claims abstract description 13
- 239000004814 polyurethane Substances 0.000 claims abstract description 13
- 239000002344 surface layer Substances 0.000 claims abstract description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 4
- 239000010439 graphite Substances 0.000 claims abstract description 4
- 238000004321 preservation Methods 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 13
- 238000010521 absorption reaction Methods 0.000 claims description 5
- 239000004570 mortar (masonry) Substances 0.000 claims description 4
- 229920000742 Cotton Polymers 0.000 claims description 3
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 238000010276 construction Methods 0.000 abstract description 19
- 238000005034 decoration Methods 0.000 abstract description 6
- 239000011810 insulating material Substances 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 239000006260 foam Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 239000002910 solid waste Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Abstract
The utility model discloses a residence heat insulation material with a foaming ceramic protective layer, which comprises a heat insulation layer, wherein the heat insulation layer is a plate with a heat conductivity coefficient smaller than 0.030W/m.k, the outer side of the heat insulation layer is provided with the foaming ceramic protective layer, the heat insulation layer can be made of foaming polyurethane plates, the foaming ceramic protective layer is combined with the foaming polyurethane plates in a foaming way, the heat insulation layer can also be made of graphite extruded sheets so as to meet different market demands, and the heat insulation material is provided with a protective sleeve and further comprises a sound insulation structure and a decorative surface layer. The utility model greatly reduces the overall thickness of the heat insulation material, improves the yield of houses, has a thinner wall structure, is more convenient for transportation and assembly, and reduces the construction workload. The protective sleeve effectively reduces the damage rate of the heat insulation material and ensures the construction progress; the sound insulation structure further improves the sound insulation and heat insulation performance of the heat insulation material; the arrangement of the decorative surface layer enables the utility model to form an integrated heat insulation material for heat insulation and decoration, and shortens the construction period.
Description
Technical Field
The utility model relates to the technical field of residence insulation, in particular to a residence insulation material with a foaming ceramic protective layer.
Background
Currently, residential insulation is mainly sandwich panels or point-to-point built-in insulation. The sandwich panel generally adopts aerated concrete as a protective layer, and a structural form of an insulating layer is arranged in the middle. In engineering practice, the aerated concrete slab is used as a protective layer, so that the volume weight of the heat insulation material is reduced to a certain extent, but a certain wall strength is sacrificed, and the protective performance of the heat insulation layer is reduced. Therefore, the thickness of the aerated concrete slab has to be greatly increased to obtain enough structural strength, so that the whole thickness of the heat insulation material is thicker, the construction and the transportation are inconvenient, and the yield of the house is low;
meanwhile, the existing heat insulation material is generally provided with an assembly structure of a body of protruding material, so that butt-joint assembly is facilitated. Patent document with publication number of CN217998497U discloses a house insulation material autoclaved aerated concrete self-heat-preservation integrated wall body with a foaming ceramic protective layer, which forms a concave-convex groove structure for engagement butt joint by arranging a middle insulation layer and inner and outer wall boards in a staggered manner, thereby achieving the application effects of facilitating construction, improving assembly precision and enhancing the air tightness of the wall body. However, in the actual production, transportation and assembly processes, the concave-convex groove structure is extremely easy to collide and damage, the damage rate exceeds 50% for one time, the construction progress is severely restricted, and the production and construction costs are raised.
In addition, the sound insulation effect of the existing house heat insulation material needs to be further improved, and related records of the decoration integrated house heat insulation material are rarely provided in the prior art.
Based on the above, developing a high-strength house insulation material which can reduce the overall thickness and improve the house yield of houses and has the protection function of an assembly structure and the sound insulation and decoration functions is a technical problem to be solved at present.
Disclosure of Invention
The utility model aims to solve the problems that the strength of a protective layer of the existing residential heat-insulating material is insufficient, the overall thickness is thicker, the building yield is low, and meanwhile, the problems that the concave-convex assembly structure of the existing residential heat-insulating material is easy to damage, the construction progress is influenced, and the production and building cost is increased.
In order to solve the technical problems, the utility model adopts the following technical scheme:
a residence heat insulation material with a foamed ceramic protective layer comprises a heat insulation layer, wherein the heat insulation layer is a plate with a heat conductivity coefficient smaller than 0.030W/m.k, and the foamed ceramic protective layer is arranged on the outer side of the heat insulation layer.
Preferably, the heat preservation layer is a foaming polyurethane plate, and the foaming ceramic protective layer is combined with the heat preservation layer in a foaming way.
Preferably, the heat preservation is a graphite extruded sheet to meet different market demands.
Preferably, the heat insulation material further comprises a protective sleeve corresponding to the concave-convex assembly structure, the protective sleeve is of a U-shaped structure sleeved on the heat insulation material, a protective cavity for accommodating the concave-convex assembly structure is formed in the top of the U-shaped structure, and a baffle plate is arranged on the inner wall of the protective sleeve corresponding to the end face of the heat insulation material.
Preferably, the protective sleeve is provided with an anti-falling structure, and the anti-falling structure is a tooth-shaped structure which is arranged on the inner wall of the protective sleeve corresponding to the foaming ceramic protective layer; or the anti-drop structure is a closing-in structure with two side walls of the protective sleeve bent in opposite directions to form a certain angle.
Preferably, the insulation material further comprises a sound insulation structure.
Preferably, the sound insulation structure comprises a sound insulation mortar layer or a sound absorption cotton layer arranged between the foamed ceramic protective layer and the heat insulation layer.
Preferably, the sound insulation structure comprises a plurality of sound insulation cavities arranged on the foaming ceramic protective layer, a groove which is concaved in the surface of the heat insulation layer is formed in one side, connected with the heat insulation layer, of the foaming ceramic protective layer, the groove forms a plurality of sound insulation cavities, and sound absorption materials are filled in the sound insulation cavities.
Preferably, a decorative surface layer is arranged on the outer side of the foamed ceramic protective layer, and the decorative surface layer takes the foamed ceramic protective layer as a connecting and fixing base material.
Preferably, reinforcing steel bars are preset in the foamed ceramic protective layer.
The utility model has the beneficial effects that:
according to the utility model, the heat insulation layer of the plate with the heat conductivity coefficient smaller than 0.030W/m.k is selected, and the foamed ceramic is used as the protective layer, so that the overall thickness of the heat insulation material is greatly reduced under the condition of ensuring the heat insulation effect and the structural strength, the higher house yield is obtained, the thinner wall structure is more convenient and rapid in the process of shipping and assembling, the transportation cost is saved, and the construction workload is reduced.
The protective sleeve is arranged corresponding to the concave-convex assembly structure of the heat insulation material, so that the concave-convex assembly structure is protected from collision, the damage rate of the heat insulation material is effectively reduced, and the construction progress is guaranteed.
The sound insulation structure is arranged, so that the sound insulation and heat insulation performance of the heat insulation material is further improved; the arrangement of the decoration surface layer enables the heat-insulating and decorating integrated heat-insulating material to be formed, the inconvenience that the traditional decoration surface layer needs to be additionally installed after the whole heat-insulating material construction is finished is avoided, the construction period is shortened, construction waste on a construction site is reduced, the high-strength foamed ceramic protection layer can be directly used as a connecting and fixing base material of the decoration surface layer, a connecting piece does not need to penetrate through the whole heat-insulating material, and the generation of a cold bridge is avoided.
Drawings
The utility model will be described in further detail with reference to the drawings and the detailed description.
Fig. 1 and 2 are schematic structural views of the present utility model.
Fig. 3 is a view in the direction A-A of fig. 1.
FIG. 4 is a schematic structural view of a protective sheath according to the present utility model.
In the figure: 10- -an insulating layer; 11- -a concave-convex assembly structure; 20- -a foamed ceramic protective layer; 21- -reinforcing bars; 30- -a protective sleeve; 31- -a protective cavity; 32- -a stop plate; 33- -tooth structure; 40- -a sound insulation structure; 41- -an acoustic isolation chamber; 50- -decorative surface layer.
Detailed Description
As shown in fig. 1-4, a residence insulation material with a foamed ceramic protective layer comprises an insulation layer 10, wherein the insulation layer 10 is a plate material with a heat conductivity coefficient smaller than 0.030W/m.k, and the smaller heat conductivity coefficient can greatly reduce the thickness of the insulation layer 10 under the condition of meeting the heat insulation requirement, so that a thinner insulation layer 10 structure is obtained. The foam ceramic protective layer 20 is arranged on the outer side of the heat preservation layer 10 and is used as a protective structure of the heat preservation layer 10, the foam ceramic plate has remarkable advantages as a protective layer compared with the traditional air-entrained concrete plate and other existing plates, and under the condition of reaching the same strength parameter, the thickness of the foam ceramic plate is far smaller than that of the air-entrained concrete plate, so that the whole thickness of the material can be greatly reduced by adopting the foam ceramic plate as the heat preservation material of the protective layer, and the higher house yield is obtained under the condition of meeting the strength requirement. Meanwhile, the thinner wall structure is more convenient and faster in the process of shipping and assembling, so that the transportation cost is saved, and the construction workload is reduced. In order to further strengthen the strength of the foamed ceramic protective layer 20, reinforcing steel bars 21 are preset in the foamed ceramic protective layer 20.
In addition, the raw materials of the foamed ceramic plate are all selected from solid wastes such as tile garbage, slag, fly ash and the like, so that waste materials are changed into valuable materials, solid wastes are fully consumed, and the foamed ceramic plate is environment-friendly. The production process is substantially the same as that of the aerated concrete plate, and the aerated concrete plate can be formed by sintering at high temperature only in the heating forming process. Therefore, the foaming ceramic plate can be directly put into the production of the foaming ceramic plate by using the production line of the original aerated concrete plate and adding sintering forming equipment.
The heat preservation 10 can be made of foamed polyurethane plates, the foamed polyurethane plates have lower heat conductivity coefficients, and the foamed polyurethane plates can be made of thinner plate structures under the condition of meeting the same heat preservation requirement, so that the overall thickness of the heat preservation material is further reduced, and the yield of residential buildings is improved.
The foamed polyurethane sheet is foamed and combined with the foamed ceramic protective layer 20 to improve the bonding strength of the foamed polyurethane sheet and the foamed ceramic protective layer. Specifically, the foamed ceramic protective layer 20 is preset in a polyurethane foaming mold box, and the foamed ceramic protective layer 20 is triggered by volume expansion and parallel connection in the polyurethane foaming process, so that the foamed ceramic protective layer 20 is firmly combined with the polyurethane foaming process, and a firm integrated structure is formed. The complicated steps of additionally coating glue or mortar for bonding the heat preservation layer 10 and the protective layer or fixedly connecting the heat preservation layer 10 and the protective layer by installing the connecting piece are omitted, and the connection strength of the heat preservation layer 10 and the protective layer is improved.
In order to meet different market demands, the thermal insulation layer 10 may also be a graphite extruded sheet, which has obvious cost advantages compared with a foamed polyurethane sheet.
In a further embodiment, the heat insulation material further comprises a protective sleeve 30 corresponding to the concave-convex assembly structure 11, the protective sleeve 30 is a U-shaped structure sleeved on the heat insulation material, and a protective cavity 31 for accommodating the concave-convex assembly structure 11 is arranged at the top of the U-shaped structure and used for blocking external collision in the production and transportation processes, protecting the concave-convex assembly structure 11 from collision and reducing the breakage rate.
Further, the end face of the inner wall of the protective sleeve 30, which corresponds to the heat insulation material, is provided with the stop plate 32, when the protective sleeve 30 is buckled on the heat insulation material, the stop plate 32 stops on the end face of the heat insulation material, so that the top of the U-shaped structure of the protective sleeve 30 forms a fixed protective cavity 31, and the protective failure caused by the displacement of the protective sleeve 30 along the heat insulation material after being stressed is avoided. When the concave-convex assembly structure 11 of the heat insulating material is subjected to external force, the stop plate 32 can stop the forced displacement of the protective sleeve 30, so that safer protection is provided for the concave-convex assembly structure 11.
Further, an anti-falling structure is arranged on the protective sleeve 30, so that the protective sleeve 30 is prevented from falling accidentally to cause protection failure. The anti-drop structure is a tooth-shaped structure 33 arranged on the inner wall of the protective sleeve 30 corresponding to the foaming ceramic protective layer 20. The anti-drop structure can also be a closing-in structure with two side walls of the protective sleeve 30 bent in opposite directions to form a certain angle, so that the opening end of the protective sleeve 30 is smaller than the top size of the U-shaped structure, namely, the distance between the opening ends of the side walls of the protective sleeve 30 is smaller than the thickness of the heat insulation material. When in use, the plastic deformation generated by the side wall of the protective sleeve 30 is clamped and fixed on the heat-insulating material to form a stable holding force, so that the protective sleeve 30 is prevented from falling off accidentally.
To enhance the sound insulation of the wall, the insulation material further includes a sound insulation structure 40. Preferably, the soundproof structure 40 includes a soundproof mortar layer or a sound absorbing cotton layer disposed between the foamed ceramic protective layer 20 and the heat insulating layer 10. The sound insulation structure 40 may also be several sound insulation cavities 41 provided on the foamed ceramic protective layer 20. Specifically, a groove recessed in the surface of the heat insulation layer 10 is formed on one side of the heat insulation layer 10 connected with the foamed ceramic protective layer 20, and after the heat insulation layer 10 is combined with the foamed ceramic protective layer 20, a plurality of sound insulation cavities 41 are formed in the groove, and sound absorption materials are filled in the sound insulation cavities 41. The region outside the sound insulation cavity 41 of the sound insulation structure 40 in the above form can be used as the bonding surface of the foamed ceramic protective layer 20 and the heat insulation layer 10, and the sound insulation and heat insulation performance of the heat insulation material can be effectively improved under the condition that the wall thickness is not remarkably increased and the connection strength between all layers of the heat insulation material is reduced.
In a further embodiment, a decorative surface layer 50 is disposed on the outer side of the foamed ceramic protective layer 20, so as to form an integrated thermal insulation material. The inconvenience that the traditional decorative surface layer 50 needs to be additionally installed after the whole construction of the heat-insulating material is finished is avoided, the construction period is shortened, and the construction waste on the construction site is reduced. The high strength foamed ceramic protective layer 20 can be directly used as a connecting and fixing base material of the decorative surface layer 50, and the connecting piece does not need to penetrate through the whole heat insulation material during installation, so that the generation of a cold bridge is avoided.
The foregoing disclosure is merely illustrative of specific embodiments of this patent and this patent is not to be construed as limiting, since modifications will be apparent to those skilled in the art without departing from the principles of the utility model.
Claims (9)
1. A residential insulation with a foamed ceramic protective layer, comprising an insulation layer (10), characterized in that: the heat preservation (10) is the panel that the coefficient of heat conductivity is less than 0.030W/m.k, heat preservation (10) outside is provided with foaming ceramic inoxidizing coating (20), heat preservation still includes lag (30) that correspond unsmooth assembly structure (11) set up, lag (30) are the cover and establish U-shaped structure on the heat preservation, and the top of U-shaped structure is provided with protection cavity (31) that hold unsmooth assembly structure (11), the terminal surface that lag (30) inner wall corresponds heat preservation is provided with stop plate (32).
2. A residential insulation with a foamed ceramic protective layer according to claim 1, wherein: the heat insulation layer (10) is made of foamed polyurethane plates, and the foamed ceramic protective layer (20) is combined with the heat insulation layer (10) in a foaming mode.
3. A residential insulation with a foamed ceramic protective layer according to claim 1, wherein: the heat preservation layer (10) is a graphite extruded sheet so as to meet different market demands.
4. A residential insulation with a foamed ceramic protective layer according to claim 1, wherein: the protective sleeve (30) is provided with an anti-falling structure, and the anti-falling structure is a tooth-shaped structure (33) which is arranged on the inner wall of the protective sleeve (30) corresponding to the foamed ceramic protective layer (20); or the anti-falling structure is a closing-in structure with two side walls of the protective sleeve (30) bent in opposite directions to form a certain angle.
5. A residential insulation with a foamed ceramic protective layer according to claim 1, wherein: the insulation material further comprises a sound insulation structure (40).
6. A residential insulation with a foamed ceramic protective layer according to claim 5, wherein: the sound insulation structure (40) comprises a sound insulation mortar layer or a sound absorption cotton layer arranged between the foaming ceramic protective layer (20) and the heat insulation layer (10).
7. A residential insulation with a foamed ceramic protective layer according to claim 5, wherein: the sound insulation structure (40) comprises a plurality of sound insulation cavities (41) arranged on the foaming ceramic protective layer (20), a groove which is concaved in the surface of the heat insulation layer (10) is formed in one side, connected with the heat insulation layer (10), of the foaming ceramic protective layer (20), the groove forms a plurality of sound insulation cavities (41), and sound absorption materials are filled in the sound insulation cavities (41).
8. A residential insulation with a foamed ceramic protective layer according to claim 1, wherein: a decorative surface layer (50) is arranged on the outer side of the foaming ceramic protective layer (20), and the decorative surface layer (50) takes the foaming ceramic protective layer (20) as a connecting and fixing base material.
9. A residential insulation with a foamed ceramic protective layer according to any one of claims 1-8, characterized in that: reinforcing steel bars (21) are preset in the foaming ceramic protective layer (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321805626.0U CN220486776U (en) | 2023-07-11 | 2023-07-11 | Residential heat insulation material with foamed ceramic protective layer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321805626.0U CN220486776U (en) | 2023-07-11 | 2023-07-11 | Residential heat insulation material with foamed ceramic protective layer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220486776U true CN220486776U (en) | 2024-02-13 |
Family
ID=89830590
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321805626.0U Active CN220486776U (en) | 2023-07-11 | 2023-07-11 | Residential heat insulation material with foamed ceramic protective layer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220486776U (en) |
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2023
- 2023-07-11 CN CN202321805626.0U patent/CN220486776U/en active Active
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