GB1011744A - Manufacture of laminates - Google Patents

Manufacture of laminates

Info

Publication number
GB1011744A
GB1011744A GB16462/62A GB1646262A GB1011744A GB 1011744 A GB1011744 A GB 1011744A GB 16462/62 A GB16462/62 A GB 16462/62A GB 1646262 A GB1646262 A GB 1646262A GB 1011744 A GB1011744 A GB 1011744A
Authority
GB
United Kingdom
Prior art keywords
layer
cloth
layers
assembly
bleeder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
GB16462/62A
Inventor
Dale Max Beery
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Boeing Co
Original Assignee
Boeing Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Boeing Co filed Critical Boeing Co
Priority to GB16462/62A priority Critical patent/GB1011744A/en
Publication of GB1011744A publication Critical patent/GB1011744A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/02Moulds or cores; Details thereof or accessories therefor with incorporated heating or cooling means
    • B29C33/04Moulds or cores; Details thereof or accessories therefor with incorporated heating or cooling means using liquids, gas or steam
    • B29C33/048Moulds or cores; Details thereof or accessories therefor with incorporated heating or cooling means using liquids, gas or steam using steam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/02Moulds or cores; Details thereof or accessories therefor with incorporated heating or cooling means
    • B29C33/04Moulds or cores; Details thereof or accessories therefor with incorporated heating or cooling means using liquids, gas or steam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/10Isostatic pressing, i.e. using non-rigid pressure-exerting members against rigid parts or dies
    • B29C43/12Isostatic pressing, i.e. using non-rigid pressure-exerting members against rigid parts or dies using bags surrounding the moulding material or using membranes contacting the moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06Fibrous reinforcements only
    • B29C70/08Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
    • B29C70/086Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers and with one or more layers of pure plastics material, e.g. foam layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/42Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/44Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/549Details of caul plates, e.g. materials or shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0007Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2027/00Use of polyvinylhalogenides or derivatives thereof as moulding material
    • B29K2027/06PVC, i.e. polyvinylchloride
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/08Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
    • B29K2105/0854Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns in the form of a non-woven mat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00Layered products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/06Embossing

Abstract

1,011,744. Laminates and laminating. BOEING CO. April 30, 1962, No. 16462/62. Heading B5N. Laminates comprising thermoplastic material, such as P.V.C., cellulose acetate-butyrate or polythene, sandwiched between layers of " bleeder " material, are made by hot pressing under vacuum which removes trapped air and gaseous decomposition products through the bleeder material, at least one layer of bleeder material being fused to the thermoplastic layer as a component of the product. As shown, Fig. 1, a vacuum press of the flexible membrane type comprising a base 10 and a membrane 12 encloses an assembly comprising coarse cloth 14, a porous aluminium plate 16 made by flame spraying the metal, a layer F of P.V.C., a decorative porous layer C of unwoven fibres, paper, or a composite layer of cloth and decorative foil, film or scattered fibres, a P.V.C. layer B, a parting film 18 of polyvinyl alcohol, and a layer 20 of coarse cloth. The base 10 comprises hollow conduits for heating, e.g. by steam, and cooling. The assembly is vacuum compressed by the membrane and is heated in two stages and finally rapidly cooled. During the operation vapours &c. are removed via the layers 14, 16 and 20, the parting layer 18 which wrinkles under heat and pressure, and the layer C which projects beyond the other layers to prevent clogging with P.V.C. and which forms part of the product. Layer F is preferably transparent and may carry decoration in the form of printing on its inner face; it is patterned by layer 16. Layer B may be opaque, e.g. white. Alternatively the assembly FCB may be inverted and the layer 18 replaced by nylon gauze which becomes fused into layer F, this layer also being patterned by the cloth layer 20. Apparatus for carrying out the invention is described herein and is claimed in Specifications 1,011,745 and 1,011,746. Lightweight wall structures may be formed by providing the products of the invention with honeycomb backings.
GB16462/62A 1962-04-30 1962-04-30 Manufacture of laminates Expired GB1011744A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB16462/62A GB1011744A (en) 1962-04-30 1962-04-30 Manufacture of laminates

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB16462/62A GB1011744A (en) 1962-04-30 1962-04-30 Manufacture of laminates

Publications (1)

Publication Number Publication Date
GB1011744A true GB1011744A (en) 1965-12-01

Family

ID=10077774

Family Applications (1)

Application Number Title Priority Date Filing Date
GB16462/62A Expired GB1011744A (en) 1962-04-30 1962-04-30 Manufacture of laminates

Country Status (1)

Country Link
GB (1) GB1011744A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3852136A (en) * 1971-12-08 1974-12-03 Glaverbel Production of laminated glazing
FR2511656A1 (en) * 1981-08-19 1983-02-25 Aerospatiale METHOD AND INSTALLATION FOR DRAPING PLIERS IN COMPOSITE MATERIALS
FR2530538A1 (en) * 1982-07-24 1984-01-27 Rolls Royce PROCESS FOR MANUFACTURING ARTICLES OF COMPOSITE MATERIALS
EP0273145A2 (en) * 1986-12-29 1988-07-06 General Electric Company Multilayer composite structure for smooth surfaces
EP0319895A2 (en) * 1987-12-07 1989-06-14 The Boeing Company Method for debulking partially precured thermoplastic composite laminae
CN106984818A (en) * 2017-02-28 2017-07-28 东莞市佳乾新材料科技有限公司 A kind of nanometer foam aluminium composite sandwich panel with gradient interface and preparation method thereof
CN111136932A (en) * 2019-12-27 2020-05-12 中材科技(邯郸)风电叶片有限公司 Method capable of quickly laying auxiliary material

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3852136A (en) * 1971-12-08 1974-12-03 Glaverbel Production of laminated glazing
FR2511656A1 (en) * 1981-08-19 1983-02-25 Aerospatiale METHOD AND INSTALLATION FOR DRAPING PLIERS IN COMPOSITE MATERIALS
EP0073708A1 (en) * 1981-08-19 1983-03-09 AEROSPATIALE Société Nationale Industrielle Method and apparatus for laying composite material tape
US4487730A (en) * 1981-08-19 1984-12-11 Societe Nationale Industrielle Aerospatiale Process for draping layers of composite materials
FR2530538A1 (en) * 1982-07-24 1984-01-27 Rolls Royce PROCESS FOR MANUFACTURING ARTICLES OF COMPOSITE MATERIALS
EP0273145A2 (en) * 1986-12-29 1988-07-06 General Electric Company Multilayer composite structure for smooth surfaces
EP0273145A3 (en) * 1986-12-29 1989-12-20 General Electric Company Multilayer composite structure for smooth surfaces
EP0319895A2 (en) * 1987-12-07 1989-06-14 The Boeing Company Method for debulking partially precured thermoplastic composite laminae
EP0319895A3 (en) * 1987-12-07 1990-10-31 The Boeing Company Method for debulking partially precured thermoplastic composite laminae
CN106984818A (en) * 2017-02-28 2017-07-28 东莞市佳乾新材料科技有限公司 A kind of nanometer foam aluminium composite sandwich panel with gradient interface and preparation method thereof
CN111136932A (en) * 2019-12-27 2020-05-12 中材科技(邯郸)风电叶片有限公司 Method capable of quickly laying auxiliary material

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