FR2514342A1 - METHOD AND DEVICE FOR THE PRODUCTION OF CERAMIC TILES OR THE LIKE - Google Patents

METHOD AND DEVICE FOR THE PRODUCTION OF CERAMIC TILES OR THE LIKE Download PDF

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Publication number
FR2514342A1
FR2514342A1 FR8217170A FR8217170A FR2514342A1 FR 2514342 A1 FR2514342 A1 FR 2514342A1 FR 8217170 A FR8217170 A FR 8217170A FR 8217170 A FR8217170 A FR 8217170A FR 2514342 A1 FR2514342 A1 FR 2514342A1
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FR
France
Prior art keywords
tiles
oven
cooking
roller conveyor
baking oven
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
FR8217170A
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French (fr)
Other versions
FR2514342B1 (en
Inventor
Ernst Walter Eberhard Wolf
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HEIMSOTH KERAMISCHE OEFEN
Original Assignee
HEIMSOTH KERAMISCHE OEFEN
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HEIMSOTH KERAMISCHE OEFEN filed Critical HEIMSOTH KERAMISCHE OEFEN
Publication of FR2514342A1 publication Critical patent/FR2514342A1/en
Application granted granted Critical
Publication of FR2514342B1 publication Critical patent/FR2514342B1/fr
Granted legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/32Burning methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243Setting, e.g. drying, dehydrating or firing ceramic articles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • F27B9/24Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor
    • F27B9/2407Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor the conveyor being constituted by rollers (roller hearth furnace)
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/0021Charging; Discharging; Manipulation of charge of ceramic ware
    • F27D3/0022Disposition of the charge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27MINDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
    • F27M2001/00Composition, conformation or state of the charge
    • F27M2001/15Composition, conformation or state of the charge characterised by the form of the articles
    • F27M2001/1504Ceramic articles
    • F27M2001/1508Articles of relatively small dimensions
    • F27M2001/1517Tiles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27MINDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
    • F27M2002/00Disposition of the charge
    • F27M2002/01Disposition of the charge in one layer

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Dispersion Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Tunnel Furnaces (AREA)
  • Attitude Control For Articles On Conveyors (AREA)
  • Rollers For Roller Conveyors For Transfer (AREA)

Abstract

INVENTION CONCERNANT DES PRODUITS CERAMIQUES OU SIMILAIRES. PROCEDE POUR LA FABRICATION DE CARREAUX EN MATERIAU CERAMIQUE OU ANALOGUE, DANS LEQUEL LES CARREAUX 14 PASSENT APRES DEMOULAGE ET AU MOYEN D'UN CONVOYEUR A ROULEAUX PAR UN FOUR DE CUISSON, ET DISPOSITIF A CET EFFET, COMPRENANT UN DISPOSITIF ALIMENTATEUR 17, UN FOUR DE CUISSON 10 ET UN CONVOYEUR A ROULEAUX 12 QUI EST CONSTITUE PAR UNE MULTIPLICITE DE ROULEAUX ALLONGES, DISPOSES AVEC FAIBLE ECARTEMENT MUTUEL, ET QUI PASSE AU TRAVERS DU FOUR DE CUISSON, DANS LEQUEL UN ORGANE 13 SITUE DERRIERE LE DISPOSITIF ALIMENTATEUR ET DEVANT LE FOUR DE CUISSON ASSURE L'ORIENTATION DES CARREAUX 15 PAR LEUR PLUS GRANDE ETENDUE DANS LE SENS DU TRANSPORT 16. APPLICATION AU TRAITEMENT DE PETITS CARREAUX PAR UN FOUR EXISTANT.INVENTION RELATING TO CERAMIC OR SIMILAR PRODUCTS. PROCESS FOR THE MANUFACTURING OF TILES IN CERAMIC OR SIMILAR MATERIAL, IN WHICH THE TILES 14 ARE PASSED AFTER UNMOLDING AND BY MEANS OF A ROLLER CONVEYOR BY A BAKING OVEN, AND DEVICE FOR THIS EFFECT, INCLUDING A FEEDER DEVICE 17, AN OVEN OF COOKING 10 AND A ROLLER CONVEYOR 12 WHICH IS CONSTITUTED BY A MULTIPLICITY OF EXTENDED ROLLERS, ARRANGED WITH LOW MUTUAL SPACING, AND WHICH PASSES THROUGH THE COOKING OVEN, IN WHICH A UNIT 13 LOCATED BEHIND THE FEEDER DEVICE AND IN FRONT OF THE COOKING DEVICE ENSURES THE ORIENTATION OF THE TILES 15 BY THEIR GREATER EXTENT IN THE DIRECTION OF TRANSPORT 16. APPLICATION TO THE TREATMENT OF SMALL TILES BY AN EXISTING OVEN.

Description

L'invention, concernant des produits céramiquesThe invention concerning ceramic products

ou similaires, est plus spécifiquement relative à un pro-  or similar, is more specifically

cédé pour la fabrication de carreaux en matériau cérami-  for the manufacture of ceramic tiles

que ou analogues, dans lequel les carreaux, après démoula-  that or the like, in which the tiles, after demolding

ge, sont guidés de façon à passer, au moyen d'un train  ge, are guided to pass by a train

de rouleaux, par un four de cuisson, ainsi qu'à un dispo-  rolls, by a cooking oven, as well as

sitif pour la mise en oeuvre dudit procédé, comprenant  process for carrying out said method, comprising

un dispositif alimentateur, un four de cuisson et un con-  a feeding device, a cooking oven and a

voyeur à rouleaux, qui est constitué par une multiplicité  voyeur with rollers, which is constituted by a multiplicity

de rouleaux de forme allongée et disposés à faible écar-  elongated rollers and arranged at a low

tement les uns des autres et qui passe à travers le four  from each other and passing through the oven

de cuisson.Cooking.

Dans la fabrication des carreaux de céramique  In the manufacture of ceramic tiles

et en particulier lors de la cuisson des carreaux de céra-  and especially when cooking ceramic tiles

mique démoulés, on utilise des convoyeurs à rouleaux pour transporter les carreaux Ces convoyeurs sont constitués par des cylindres relativement minces reposant dans des  These conveyors consist of relatively thin cylinders resting in

supports à leurs deux extrémités et entraînés d'un c 8 té.  supports at both ends and driven by a tee.

Or un rouleau d'un tel convoyeur doit présenter un diamètre aussi grand que possible, afin que le carreau ait lui-même une surface d'appui relativement grande Par ailleurs des diamètres relativement grands impliquent des écartements relativement grands des différents rouleaux les uns par rapport aux autres et à nouveau ceci entraîne une limitation de la dimension des carreaux qui peuvent être transportés sur un tel convoyeur, en ce qui concerne  However, a roller of such a conveyor must have a diameter as large as possible, so that the tile itself has a relatively large bearing surface. In addition, relatively large diameters imply relatively large spacings of the different rollers with respect to each other. to others and again this results in a limitation of the dimension of the tiles that can be transported on such a conveyor, as far as

la petitesse de leurs dimensions.the smallness of their dimensions.

En passant à des diamètres de rouleaux relati-  By changing to relative roll diameters

vement petits et à un écartement de ceux-ci relativement  small and at a distance from these relatively

faible, il faut tenir compte de ce que les rouleaux doi-  it is necessary to take into account that the rollers

vent supporter, dans le four de cuisson, une température  can withstand, in the baking oven, a temperature

relativement élevée et que par suite une limite est égale-  relatively high and therefore a limit is

ment imposée à la petitesse des rouleaux.  imposed on the smallness of the rollers.

Dans les installations actuellement en service, on utilise, en avant du four de cuisson et du convoyeur à rouleaux traversant ce four, -un dispositif alimentateur servant à placer les différents carreaux par rapport au convoyeur et par rapport les uns aux autres, de façon que  In the installations currently in use, it is used, in front of the baking oven and the roller conveyor passing through this oven, a feeder device for placing the different tiles relative to the conveyor and relative to each other, so that

par exemple un bord de limitation des carreaux soit diri-  for example a limiting edge of the tiles

gé perpendiculairement à la direction d'avance du co:^vo * yeur à rouleaux Une telle orientation est utilisée sans exception dans les dispositifs connus, parce qu'avec ce mode d'orientation des carreaux en nombre relativement grand peuvent être placés sur un convoyeur à rouleaux en  This orientation is used without exception in the known devices, because with this orientation mode relatively large number of tiles can be placed on a conveyor. with rollers

les situant les uns à côté des autres et en outre l'éva-  placing them next to each other and furthermore

cuation à l'extrémité de sortie du four peut Otre réali-  cuation at the outlet end of the oven can be

sée de façon relativement simple.relatively simple.

L'invention a pour objet d'établir ou réaliser  The object of the invention is to establish or

un procédé et un dispositif du genre indiqué dans l'intro-  a method and a device of the kind indicated in the introduction

duction, de façon que pour un convoyeur à rouleaux donné d'avance des carreaux puissent être transportés avec un écartement fixe et avec un diamètre de rouleau constant, nettement plus petit par rapport à la grandeur de carreau existant jusqu'à présent* Ceci est essentiellement obtenu grâce au fait  so that, for a given roller conveyor, tiles can be transported with a fixed gap and with a constant roll diameter, which is significantly smaller than the existing tile size * This is essentially obtained thanks to the fact

qu'à l'extrémité d'entrée les carreaux ne sont pas orien-  that at the entrance end the tiles are not

tés de façon qu'un de leurs bords soit perpendiculaire à la direction de transport du convoyeur, mais que leur plus grande étendue soit alignée sur cette direction Pour des carreaux carrés, ceci signifie que le carreau est orienté par une de ses diagonales dans la direction de transport, c'est-à-dire qu'il est introduit dans le four d'abord par sa pointe Grâce à cette disposition on peut transporter  so that one of their edges is perpendicular to the transport direction of the conveyor, but their largest extent is aligned in that direction. For square tiles, this means that the tile is oriented by one of its diagonals in the direction of transport, that is to say that it is introduced into the oven first by its tip With this arrangement can be transported

et cuire, avec un four à rouleaux donné d'avance, un car-  and cook, with a pre-set roller oven, a car-

reau nettement plus petit.much smaller.

L'invention sera exposées à titre d'exemple,  The invention will be described by way of example,

dans ce qui suit avec-référence à la figure unique du des-  in what follows with reference to the single figure of the des-

sin ci-annexé.hereinafter annexed.

Cette figure montre schématiquement l'extrémité,  This figure shows schematically the end,

c 8 té entrée, d'un four de cuisson avec convoyeur à rou-  c 8 t entry, a baking oven with conveyor to rou-

leaux correspondant.corresponding waters.

Sur la figure on a représenté schématiquement un four de cuisson 10 comportant une ouverture d'entrée 11,  In the figure is schematically shown a cooking oven 10 having an inlet opening 11,

Dans la direction de transport, telle qu'indi-  In the direction of transport, as indicated

quée par la flèche 16, on a placé devant le four 10 un convoyeur à rouleaux 12, constitué par une multiplicité de rouleaux 18 tous identiques Le convoyeur à rouleaux  By arrow 16, a roll conveyor 12 consisting of a multiplicity of rollers 18, all identical, is placed in front of the oven 10. The roller conveyor

12 passe au travers du four de cuisson 10; le disposi-  12 passes through the baking oven 10; the provision

tif d'entralnement et les paliers des différents rouleaux  tif of drive and the bearings of the different rollers

18 ne sont pas montrés.18 are not shown.

En 13 on voit schématiquement un dispositif,  In 13 we see schematically a device,

agissant sur les carreaux 14 qui se trouvent sur le con-  acting on the tiles 14 which are on the con-

voyeur à rouleaux, pour faire tourner ces carreaux d'un angle de 450 par rapport à la direction de transport 16, en admettant que le dispositif alimentateur (en 17), qui n'est pas représenté, aligne les carreaux 14 de façon  roller voyeur, for rotating these tiles at an angle of 450 relative to the direction of transport 16, assuming that the feeder device (at 17), which is not shown, aligns the tiles 14 so as to

qu'ils soient disposés par un bord de limitation perpen-  that they be arranged by a limiting edge

diculairement à la direction de transport 16 Après avoir quitté le dispositif d'orientation 13, les carreaux 15 ont cependant pris une orientation telle qu'ils soient dirigés vers l'avant par leur pointe, c'est-à-dire qu'une  However, after the departure of the orientation device 13, the tiles 15 have taken an orientation such that they are directed forward by their point, that is to say that

de leurs diagonales est parallèle à la direction de trans-  their diagonals is parallel to the direction of trans-

port 16.port 16.

Sur la figure on a seulement représenté trois carreaux 15, situés les uns à c 8 té des autres, et des  In the figure only three tiles 15, located one on top of the other, have been shown, and

carreaux 14, pour faire comprendre le principe de l'in-  tiles 14, to understand the principle of

vention Il va de soi que dans une forme de réalisation pratique de la présente invention les carreaux 15 seront disposés tout à c 8 té les uns des autres, tout au moins de  It is understood that in a practical embodiment of the present invention the tiles 15 will be arranged closely to each other, at least

façon que leurs bords avant soient dirigés perpendiculai-  so that their front edges are directed perpendicularly

rement à la direction de transport, mais que les pointes des différents carreaux soient disposées vers l'avant,  the direction of transport, but that the points of the various tiles are arranged forward,

les différents carreaux 15 formant des rangées dans les-  the different tiles 15 forming rows in the-

quelles les divers bords de carreaux voisins sont orien-  which the various neighboring edges of tiles are

tés parallèlement*in parallel *

Claims (3)

REVENDICATIONS 1 Procédé pour la fabrication de carreaux en matériau céramique ou analogue dans lequel lee carreaux, après démoulage, sont guidés pour passer au travers d'un four de cuisson au moyen d'un convoyeur à rouleaux, le- dit procédé étant caractérisé en ce que les carreaux  Process for the manufacture of tiles of ceramic material or the like in which the tiles, after demoulding, are guided through a baking oven by means of a roller conveyor, said method being characterized in that tiles sont orientés par leur plus grande étendue dans la direc-  are oriented by their greater extent in the direction tion de transport avant leur introduction dans le four  transport prior to introduction into the oven de cuisson.Cooking. 2 Dispositif pour la mise en oeuvre du procédé  2 Device for implementing the method selon la revendication 1, comprenant un dispositif a 1 î-  according to claim 1, comprising a device having mentateur, un four de cuisson et un convoyeur à rouleaux,  a cooking oven and a roller conveyor, constitué par une multiplicité de rouleaux de forme allon-  constituted by a multiplicity of rollers of allon- gée, disposés avec un faible écartement les uns par rap-  arranged, with a small gap between them port aux autres et qui passe à travers le four de cuis-  port to others and which passes through the cooking oven son, le dispositif étant caractérisé en ce qu'il com-  sound, the device being characterized in that prend, derrière le dispositif alimentateur ( 17) et de-  takes, behind the feeder device (17) and vant le four de cuisson ( 10), un-organe ( 13) qui oriente  the baking oven (10), an organ (13) les carreaux ( 14, 15) à cuire par leur plus grande éten-  the tiles (14, 15) to be cooked by their greater extent due dans la direction de transport.due in the direction of transport. 3 Dispositif selon la revendication 2, carac-  3 Device according to claim 2, characterized térisé en ce que l'organe ( 13), situé derrière le dispo-  in that the organ (13), located behind the device sitif alimentateur et devant le convoyeur à rouleaux ( 12) du four de cuisson ( 10), oriente des carreaux carrés ( 14, 15) de façon que leurs diagonales soient orientées dans la direction de transport du convoyeur à rouleaux,  feeding device and in front of the roller conveyor (12) of the baking oven (10), orient square tiles (14, 15) so that their diagonals are oriented in the conveying direction of the roller conveyor,
FR8217170A 1981-10-13 1982-10-13 METHOD AND DEVICE FOR THE PRODUCTION OF CERAMIC TILES OR THE LIKE Granted FR2514342A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19813140578 DE3140578A1 (en) 1981-10-13 1981-10-13 "METHOD AND DEVICE FOR PRODUCING CERAMIC TILES"

Publications (2)

Publication Number Publication Date
FR2514342A1 true FR2514342A1 (en) 1983-04-15
FR2514342B1 FR2514342B1 (en) 1984-08-31

Family

ID=6143993

Family Applications (1)

Application Number Title Priority Date Filing Date
FR8217170A Granted FR2514342A1 (en) 1981-10-13 1982-10-13 METHOD AND DEVICE FOR THE PRODUCTION OF CERAMIC TILES OR THE LIKE

Country Status (7)

Country Link
JP (1) JPS5895639A (en)
DD (1) DD204307A5 (en)
DE (1) DE3140578A1 (en)
ES (1) ES8404964A1 (en)
FR (1) FR2514342A1 (en)
GB (1) GB2111008A (en)
IT (1) IT1153220B (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0349974A2 (en) * 1988-07-05 1990-01-10 Hans Lingl Anlagenbau und Verfahrenstechnik GmbH & Co. KG Process and apparatus for making ceramic slabs from punched extruded clay
FR2650649A1 (en) * 1989-08-02 1991-02-08 Commissariat Energie Atomique VALVE FOR TRANSVASITING VACUUM-POWDERABLE MATERIALS WITHOUT POLLUTION BY TRANSVASIVE MATERIAL
EP0811817A1 (en) * 1996-06-05 1997-12-10 EISENMANN MASCHINENBAU KG (Komplementär: EISENMANN-Stiftung) Process and appropriate rollerearth furnace for the firing of bricks

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6215562U (en) * 1985-07-12 1987-01-30
JPS63243677A (en) * 1987-03-30 1988-10-11 品野セラミツクタイル工業株式会社 Method and device for feeding article to be baked in roller hearth kiln
CN113550526B (en) * 2021-07-26 2022-07-01 山东狮子王陶瓷科技有限公司 Production device of antifouling artificial marble ceramic tile

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE740254C (en) * 1941-06-01 1943-10-15 Friedrich Siemens K G Rotary hearth furnace
DE2908343A1 (en) * 1979-03-03 1980-09-04 Beumer Maschf Bernhard DEVICE FOR CHANGING THE POSITION OF PIECES ON A CONVEYOR

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE740254C (en) * 1941-06-01 1943-10-15 Friedrich Siemens K G Rotary hearth furnace
DE2908343A1 (en) * 1979-03-03 1980-09-04 Beumer Maschf Bernhard DEVICE FOR CHANGING THE POSITION OF PIECES ON A CONVEYOR

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0349974A2 (en) * 1988-07-05 1990-01-10 Hans Lingl Anlagenbau und Verfahrenstechnik GmbH & Co. KG Process and apparatus for making ceramic slabs from punched extruded clay
EP0349974A3 (en) * 1988-07-05 1991-01-16 Hans Lingl Anlagenbau und Verfahrenstechnik GmbH & Co. KG Process and apparatus for making ceramic slabs from punched extruded clay
FR2650649A1 (en) * 1989-08-02 1991-02-08 Commissariat Energie Atomique VALVE FOR TRANSVASITING VACUUM-POWDERABLE MATERIALS WITHOUT POLLUTION BY TRANSVASIVE MATERIAL
EP0811817A1 (en) * 1996-06-05 1997-12-10 EISENMANN MASCHINENBAU KG (Komplementär: EISENMANN-Stiftung) Process and appropriate rollerearth furnace for the firing of bricks

Also Published As

Publication number Publication date
JPS5895639A (en) 1983-06-07
DE3140578A1 (en) 1983-04-21
IT8223710A0 (en) 1982-10-12
IT1153220B (en) 1987-01-14
ES516310A0 (en) 1984-05-16
GB2111008A (en) 1983-06-29
ES8404964A1 (en) 1984-05-16
DD204307A5 (en) 1983-11-23
FR2514342B1 (en) 1984-08-31

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