FI3470457T4 - Rikin avulla silloitettava kautsuseos, kautsuseoksen vulkanoitu kumi ja ajoneuvon rengas - Google Patents

Rikin avulla silloitettava kautsuseos, kautsuseoksen vulkanoitu kumi ja ajoneuvon rengas Download PDF

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FI3470457T4
FI3470457T4 FIEP17195625.3T FI17195625T FI3470457T4 FI 3470457 T4 FI3470457 T4 FI 3470457T4 FI 17195625 T FI17195625 T FI 17195625T FI 3470457 T4 FI3470457 T4 FI 3470457T4
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rubber
mixture
phr
htc
rubber mixture
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FIEP17195625.3T
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Swedish (sv)
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Nils Walter Hojdis
Carla Recker
Michael Wark
Hendrik Multhaupt
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Continental Reifen Deutschland Gmbh
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/002Methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/74Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
    • B29B7/7476Systems, i.e. flow charts or diagrams; Plants
    • B29B7/7495Systems, i.e. flow charts or diagrams; Plants for mixing rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C1/00Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C1/00Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
    • B60C1/0025Compositions of the sidewalls
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K11/00Use of ingredients of unknown constitution, e.g. undefined reaction products
    • C08K11/005Waste materials, e.g. treated or untreated sewage sludge
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/01Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/013Fillers, pigments or reinforcing additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L9/00Treating solid fuels to improve their combustion
    • C10L9/08Treating solid fuels to improve their combustion by heat treatments, e.g. calcining
    • C10L9/086Hydrothermal carbonization
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/16Halogen-containing compounds
    • C08K2003/168Zinc halides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/006Additives being defined by their surface area
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2312/00Crosslinking
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/02Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B57/00Other carbonising or coking processes; Features of destructive distillation processes in general
    • C10B57/04Other carbonising or coking processes; Features of destructive distillation processes in general using charges of special composition
    • C10B57/06Other carbonising or coking processes; Features of destructive distillation processes in general using charges of special composition containing additives

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Claims (13)

  1. Table 2
    Char Starting T Yield | Carbon con- | BET e E [STI EE = ju s jae] ja joja ja ja [eben | fm jm Js Dj a jos Reese = a epa a ke Dj = joe | mikek a jou juju hoe =
    Table 3 Char T Yield | Carbon con- | BET ST Er joj EE cl I EJ + a jae fw fa js wale [oi a ja (www jo EF. a | jaja J 2 ja eps jp = a | jaja je je a jaa jaja ja ja = | esse a jaa jajaja ja ja 2 | jaja je a ja pj = a | jaja ja ja a ja Jw [uv j = a ja wes je jw a [ana jaja ja ja Jo s ja eps j js a [ava jaja ja ja jo a je jaja e A a [aura ju jaja ja (= In table 3 Coconit 300 © was used as the starting substance.
    Table 4 Char | Salt to | T Yield | Carbon con- | BET no. |start. sub. tent wt. ratio Te jee [e a js jek ke Js a [= jea e a jes je ja js. a ja jek Jw Jo [% a ja: jeju ja fe Ju In table 4 Coconit 300 9 was used as the starting substance and ZnCl> was used as the salt. Substances used a) Biomass: Mixture of grass and rushes from green wastes from the area to the northeast of Oldenburg. Contains around 70% of common rushes (Juncus ef- fusus), 25-30% of grasses (Poaceae, Cyperaceae) and smaller amounts and traces of herbs. The different grasses and rushes were used already mixed and comminuted to afford particles having a size of about 0.2 mm. b) Coconut husk: Coconut husk granulates of less than 1 inch in size from Mahl- werk Neubauer-Friedrich Geffers GmbH c) Coconit 300: Coconut husk flour from Mahlwerk Neubauer-Friedrich Geffers GmbH d) Rice husks: from Kazulube e) Glucose: D(+)-Glucose anhydrous, VWR f) Cellulose: a-cellulose powder (“powder”), Sigma Aldrich An HTC char produced using at least one salt has an increased surface roughness and an optimized surface functionality.
    The surface roughness may be qualitatively assessed using TEM images by way of comparison as shown for example in figures 1 and 2.
    Fig. 1 shows an HTC char produced using the salt mixture ZnCl2/KCl (reaction at 180°C for 12 hours).
    Fig. 2 shows a char produced without using the salt mixture under otherwise iden- tical conditions (reaction at 180°C for 12 hours). Asis apparent from the comparison of Fig. 1 and Fig. 2 the HTC char produced using at least one salt has a higher roughness.
    Fig. 3 is an exemplary FTIR spectrum. Here, transmission is plotted qualitatively (units: a.u. = arbitrary units) against wavenumber (W for short) (units: cm™). The spectra and their relevant sections are shown for the following substances: - for the starting substance coconut husk flour 4; -for a hydrochar 5 produced by hydrothermal carbonization of coconut husk flour (reaction at 180°C for 12 hours) without salt - for a salt hydrochar 6 produced using the salt ZnCl: but otherwise identical con- ditions (reaction at 180°C for 12 hours; coconut husk flour); - for an activated salt hydrochar 7 produced using the salt mixture LiCl/ZnCl2 (re- action at 180°C for 12 hours; coconut husk flour) and subsequent activation by water vapor at 500°C for 1 hour; — -for carbon black N 660 8.
    It is apparent in Fig. 3 that a salt hydrochar 6 still comprises functional groups compared to a salt hydrochar 7 activated in a further step, as is apparent from the bands for carbonyl compounds 1 and the bands for oxygen-containing functional groups 3. The char produced with salt simultaneously exhibits bands for C=C dou- ble bonds 2 in the FTIR spectrum.
    The spectrum for the carbon black 8 also exhib- its bands for oxygen-containing functional groups 3 and for C=C double bonds 2 and the salt hydrochar 6 is therefore chemically at least similar to carbon blacks.
    The salt hydrochar thus has functional groups which may possibly result in in- creased interactions in a rubber mixture.
    Compared to hydrochar (without salt) 5 it
    1s apparent that while use of the salt causes part of the functionality to be lost and only the above described groups to be retained the band for oxygen-containing functional groups 3 is actually stronger in the salt hydrochar 6.
    It is further conceivable that the loss of the potentially disruptive groups results in
    — improved interactivity of the salt hydrochar in a rubber mixture.
    The HTC chars summarized in table 1 were incorporated into rubber mixtures whose general formulations are shown in table 5. When choosing the chars the focus was on sustainability for economic reasons and several waste biomasses
    — were therefore selected as starting substances.
    The mixtures labeled "E" are mix- tures which contain at least one HTC char as a filler while the mixtures marked with "V" are comparative mixtures containing carbon black as a filler.
    The mix- tures E6 and E14 are mixtures according to the invention.
    — The mixture was produced according to the process customary in the rubber indus- try under standard conditions in three stages in a laboratory mixer having a volume of 300 milliliters to 3 liters wherein initially in the first mixing stage (preliminary mixing stage) all constituents apart from the vulcanization system (sulfur and vul- canization influencers) were mixed at 145°C to 165°C, target temperatures of
    152°Cto 157°C, for 200 to 600 seconds.
    This preliminary mixture was mixed again in a further step.
    Addition of the vulcanization system in the third stage (final mixing stage) afforded the final mixture, mixing being carried out at 90°C to 120°C for 180 to 300 seconds.
    All mixtures were used to produce test specimens by vulcanization and these test specimens were used to determine material properties typical for the rubber indus-
    — try and these are summarized in tables 6 and 7. The tests described above were carried out on test samples using the following test methods:
    e Archimedes density e Shore A hardness at room temperature RT and 70*C using a durometer accord- ing to ISO 868 e Rebound resilience at RT and 70°C according to ISO 4662 e Stress values at 50% and 100% strain at room temperature according to ISO 37 and ASTM D 412 (M50 and M100) Table5 e kk! Pk Cw we? mP!
    Substances used g) SSBR: Nipol NS 210R, Zeon Europe GmbH h) chars from table 1; as reported in tables 6 to 9, in each case in the reported amounts of 60 or 40 phr i) aging stabilizers, antiozonant wax, zinc oxide, stearic acid
    As is apparent from tables 6 and 7 carbon black (N 660) (mixtures V1 and V2) may be completely substituted by HTC chars, the reduced rebound resiliences re- sulting in improved room-temperature wet grip indicators, especially for use in vehicle tires.
    Stiffness (values for M50 und M100 hardnesses) and thus the han- dling indicators and rebound resilience at 70°C remain at a comparable level ac- ceptable for use in vehicle tires.
    In addition, the rubber mixtures according to the invention show a reduced density compared to the respective comparative mixtures which in turn results in lighter and thus rolling resistance-optimized components for vehicle tires.
    Table 6 [EE EEEEEE Char no. from 1 7 i EET EEE TE 1 1 11111 1! |. wes foe Hardness Shore A | 58.8 | 59.0 | 59.4 | 52.3 | 47.6 | 56.2 | 55.6 | 62.0 | 56.7 Flo [].
    Reb. resil. | % 59.4 | 56.0 | 53.6 | 56.2 | 53.2 | 52.0 | 55.2 | 56.4 | 56.4 = TO PII IITIT Table 7 [me em fw fe a Char no. from 1 7 mn TI PPP of 11111 11] |. Properties [uus Rebound resili- | % 53.2 | 52.0 | 55.2 | 54.0 | 54.8 | 54.6 | 55.2 | 53.0 | 56.4 mm | PE Rebound resili- | % 61.6 | 58.4 | 57.2 | 59.4 | 58.8 | 57.0 | 58.4 | 55.0 | 58.2 e | [PPT ve a fa a a fs a a As further working examples the hydrochars reported in tables 2 to 4 may further- more be employed in the rubber mixture according to the invention.
    List of reference numerals (Part of the description) 1 band for carbonyl compound C=O (in FTIR spectrum) 2 band for C=C double bond (in FTIR spectrum) 3 band for oxygen-containing functional groups -O- (in FTIR spec- trum) 4 section of the FTIR spectrum for the starting substance coconut husk flour 5 section of the FTIR spectrum for hydrochar: HTC (12 h, 180°C) 6 section of the FTIR spectrum for salt hydrochar: HTC (12 h, 180*C) with zinc chloride 7 section of the FTIR spectrum for activated salt hydrochar: HTC (12 h, 180°C) with lithium chloride/zinc chloride and activated (1 h, 500°C) with steam 8 section of the FTIR spectrum for carbon black N 660
    PATENTTIVAATIMUKSET
    1. Rikin avulla silloitettava kautsu- seos, joka sisältää ainakin seuraavia aineosia: - vähintään yhtä dieenikautsua; - vähintään yhtä hiiltä (HTC-hiiltä), joka on valmistettu karbonoimalla hydrotermisesti vähintään yksi lähtöaine, - jolloin hydrotermisessä karbonoinnissa käy- tetään vähintään yhtä metallihalogenidia, jolloin hyd- roterminen karbonointi toteutetaan 210 - 230*C:n 1läm- pötilassa, ja jossa hiilen typpipinta-ala (BET-pinta- ala DIN ISO 9277:n mukaan) on 20 - 200 m2/g.
  2. 2. Patenttivaatimuksen 1 mukainen rikin avulla silloitettava kautsuseos, tunnettu siitä, että metallihalogenidi on ainakin ZnC1l,.
  3. 3. Patenttivaatimuksen 1 tai 2 mukainen rikin avulla silloitettava kautsuseos, tunnettu siitä, että ainakin yhtenä metallihalogenidina käyte- tään suolaa, joka on valittu ryhmästä, joka koostuu LiCl:sta, NaCl:sta ja KCl:sta.
  4. 4. Jonkin edellä esitetyistä patentti- vaatimuksista mukainen rikin avulla silloitettava kaut- suseos, tunnettu siitä, että lähtöaineena käyte- tään vähintään yhtä biomassaa ja/tai sen hajoamistuo- tetta (hajoamistuotteita).
  5. 5. Patenttivaatimuksen 4 mukainen rikin avulla silloitettava kautsuseos, tunnettu siitä, että biomassa on valittu ryhmästä, joka koostuu viljan- jyvien kuorista, pähkinänkuorista, hedelmien kuorista, kasvien leikkuujätteestä, puujätteistä, kuten sahajau- hosta, ja levistä.
  6. 6. Jonkin edellä esitetyistä patentti- vaatimuksista mukainen rikin avulla silloitettava kaut- suseos, tunnettu siitä, että ainakin yksi lähtö- aine on valittu ryhmästä, joka koostuu ligniinistä,
    selluloosasta, hemiselluloosasta ja sokerista, eritvi- sesti glukoosista.
  7. 7. Jonkin edellä esitetyistä patentti- vaatimuksista mukainen rikin avulla silloitettava kaut- suseos, tunnettu siitä, että hydroterminen karbo- nointi toteutetaan 2—20 bar:n paineessa.
  8. 8. Jonkin edellä esitetyistä patentti- vaatimuksista mukainen rikin avulla silloitettava kaut- suseos, tunnettu siitä, että se ei sisällä HTC- hiilen ohella mitään muuta lujittavaa täyteainetta, eri- tyisesti 0 phr nokimustaa ja 0 phr piihappoa.
  9. 9. Jonkin patenttivaatimuksen 1-7 mukai- nen rikin avulla silloitettava kautsuseos, tun - nettu siitä, että se sisältää vähintään yhtä muuta lujittavaa täyteainetta, joka on valittu piihaposta ja nokimustasta.
  10. 10. Jonkin edellä esitetyistä patentti- vaatimuksista mukainen rikin avulla silloitettava kaut- suseos, tunnettu siitä, että se sisältää 5-100 phr vähintään yhtä HTC-hiiltä.
  11. 11. Vulkanoitu kumi, joka on saatu rikki- vulkanoimalla vähintään yksi jonkin patenttivaatimuk- sista 1-10 mukainen kautsuseos.
  12. 12. Ajoneuvon rengas, jossa on vähintään yhdessä rakenneosassa vähintään yhtä patenttivaatimuk- sen 11 mukaista vulkanoitua kumia.
  13. 13. Patenttivaatimuksen 12 mukainen ajo- neuvon rengas, jolloin se käsittää vulkanoitua kumia ainakin sivuseinässä ja/tai laippaprofiilissa (Hornpro- fil) ja/tai sisemmässä rakenneosassa.
FIEP17195625.3T 2017-10-10 2017-10-10 Rikin avulla silloitettava kautsuseos, kautsuseoksen vulkanoitu kumi ja ajoneuvon rengas FI3470457T4 (fi)

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EP17195625.3A EP3470457B2 (de) 2017-10-10 2017-10-10 Schwefelvernetzbare kautschukmischung, vulkanisat der kautschukmischung und fahrzeugreifen

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US (1) US11952494B2 (fi)
EP (1) EP3470457B2 (fi)
ES (1) ES2862748T5 (fi)
FI (1) FI3470457T4 (fi)
WO (1) WO2019072431A1 (fi)

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US20200308372A1 (en) 2020-10-01
US11952494B2 (en) 2024-04-09
EP3470457B1 (de) 2021-01-06
ES2862748T5 (es) 2024-05-07
ES2862748T3 (es) 2021-10-07
WO2019072431A1 (de) 2019-04-18
EP3470457B2 (de) 2023-09-20

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