ES2432090R1 - Procedimiento de fabricación de piezas realizadas en material compuesto y dispositivo empleado. - Google Patents

Procedimiento de fabricación de piezas realizadas en material compuesto y dispositivo empleado. Download PDF

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Publication number
ES2432090R1
ES2432090R1 ES201230446A ES201230446A ES2432090R1 ES 2432090 R1 ES2432090 R1 ES 2432090R1 ES 201230446 A ES201230446 A ES 201230446A ES 201230446 A ES201230446 A ES 201230446A ES 2432090 R1 ES2432090 R1 ES 2432090R1
Authority
ES
Spain
Prior art keywords
plane
section
manufacture
composite material
employed device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
ES201230446A
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English (en)
Other versions
ES2432090B2 (es
ES2432090A2 (es
Inventor
David Cano Cediel
Ruth CHINARRO VERA
Francisco Escobar Benavides
Pedro Nogueroles Viñes
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Airbus Operations SL
Original Assignee
Airbus Operations SL
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Airbus Operations SL filed Critical Airbus Operations SL
Priority to ES201230446A priority Critical patent/ES2432090B2/es
Priority to US14/388,555 priority patent/US9782958B2/en
Priority to EP13725719.2A priority patent/EP2832531A1/en
Priority to PCT/ES2013/070190 priority patent/WO2013144404A1/es
Publication of ES2432090A2 publication Critical patent/ES2432090A2/es
Publication of ES2432090R1 publication Critical patent/ES2432090R1/es
Application granted granted Critical
Publication of ES2432090B2 publication Critical patent/ES2432090B2/es
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00—Subject matter not provided for in other groups of this subclass
    • B29D99/0003—Producing profiled members, e.g. beams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/02—Bending or folding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/80—Component parts, details or accessories; Auxiliary operations
    • B29C53/82—Cores or mandrels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B29C70/342—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation using isostatic pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
    • B29C70/386—Automated tape laying [ATL]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/541—Positioning reinforcements in a mould, e.g. using clamping means for the reinforcement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/0012—Mechanical treatment, e.g. roughening, deforming, stretching
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00—Moulds or cores; Details thereof or accessories therefor
    • B29C33/30—Mounting, exchanging or centering
    • B29C33/308—Adjustable moulds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/001—Profiled members, e.g. beams, sections
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/07—Parts immersed or impregnated in a matrix
    • B32B2305/076—Prepregs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/72—Cured, e.g. vulcanised, cross-linked
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/06—Angles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00—Vehicles
    • B32B2605/18—Aircraft
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor
    • Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
    • Y10T156/1043—Subsequent to assembly
    • Y10T156/1044—Subsequent to assembly of parallel stacked sheets only

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Robotics (AREA)
  • Moulding By Coating Moulds (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Abstract

El procedimiento de fabricación objeto de la invención comprende las siguientes etapas: A) apilado de tiras de material preimpregnado sobre un útil de encintado (14), de manera que se obtiene una pieza laminada en ángulo (2) que comprende una sección central (2a) contenida en un primer plano (12), al menos una sección lateral (2b) contenida en un segundo plano (13), y al menos un eje de doblado (5) entre la sección central (2a) y la al menos una sección lateral (2b), de manera que, el primer plano y el segundo plano forman un ángulo {al}; B) conformado de la pieza laminada en ángulo (2) que comprende el doblado por el eje de doblado (5) de la al menos una sección lateral respecto la sección central (2a), obteniendo una pieza conformada (6); C) curado, de la pieza conformada (6).
ES201230446A 2012-03-26 2012-03-26 Procedimiento de fabricación de piezas realizadas en material compuesto y dispositivo empleado. Active ES2432090B2 (es)

Priority Applications (4)

Application Number Priority Date Filing Date Title
ES201230446A ES2432090B2 (es) 2012-03-26 2012-03-26 Procedimiento de fabricación de piezas realizadas en material compuesto y dispositivo empleado.
US14/388,555 US9782958B2 (en) 2012-03-26 2013-03-22 Method and device for manufacturing composite material parts
EP13725719.2A EP2832531A1 (en) 2012-03-26 2013-03-22 Method and device for manufacturing composite material parts
PCT/ES2013/070190 WO2013144404A1 (es) 2012-03-26 2013-03-22 Procedimiento y dispositivo de fabricación de piezas de material compuesto

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ES201230446A ES2432090B2 (es) 2012-03-26 2012-03-26 Procedimiento de fabricación de piezas realizadas en material compuesto y dispositivo empleado.

Publications (3)

Publication Number Publication Date
ES2432090A2 ES2432090A2 (es) 2013-11-29
ES2432090R1 true ES2432090R1 (es) 2014-08-12
ES2432090B2 ES2432090B2 (es) 2015-04-27

Family

ID=48536923

Family Applications (1)

Application Number Title Priority Date Filing Date
ES201230446A Active ES2432090B2 (es) 2012-03-26 2012-03-26 Procedimiento de fabricación de piezas realizadas en material compuesto y dispositivo empleado.

Country Status (4)

Country Link
US (1) US9782958B2 (es)
EP (1) EP2832531A1 (es)
ES (1) ES2432090B2 (es)
WO (1) WO2013144404A1 (es)

Families Citing this family (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2451940A1 (es) * 2012-09-28 2014-03-28 Airbus Operations, S.L. Procedimiento y útil de encintado empleado en la fabricación de piezas de material compuesto
US20170320276A1 (en) * 2014-10-30 2017-11-09 Lm Wp Patent Holding A/S A shear web mould system comprising variable moulding plates
WO2017103745A1 (en) * 2015-12-17 2017-06-22 Bombardier Inc. Preform tool and method of shaping composite material
JP6543577B2 (ja) 2016-01-22 2019-07-10 三菱重工業株式会社 複合材の成形方法及び複合材の成形用治具
US10059065B2 (en) 2016-04-06 2018-08-28 Spirit Aerosystems, Inc. Method for eliminating radius wrinkles in composite laminates
JP6785866B2 (ja) * 2016-09-07 2020-11-18 三菱重工業株式会社 複合材の成形方法及び複合材の成形用治具
CN108943760B (zh) * 2017-12-14 2020-09-08 中航复合材料有限责任公司 一种复合材料j形地板梁毛坯的成型工装及成型方法
CN109366955B (zh) * 2018-11-21 2021-01-29 郭煜城 一种吸塑折边机
WO2021106074A1 (ja) * 2019-11-26 2021-06-03 三菱重工業株式会社 成形方法及び成形型
US11148372B2 (en) * 2020-03-23 2021-10-19 Spirit Aerosystems, Inc. System and method for forming integral flange in composite laminate structure after layup
CN112590241B (zh) * 2020-11-17 2022-07-22 海鹰空天材料研究院(苏州)有限责任公司 一种适用于z型结构复合材料的热隔膜预成型方法
CN112590240B (zh) * 2020-11-17 2022-07-22 海鹰空天材料研究院(苏州)有限责任公司 一种适用于帽型结构复合材料的热隔膜预成型方法
NL2031608B1 (en) * 2022-04-15 2023-11-06 Curve Works Holding B V A method to fabricate a thin-walled structure

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GB2243104A (en) * 1990-04-20 1991-10-23 Gen Electric Mold tool for consolidating composite materials
GB2244453A (en) * 1990-04-04 1991-12-04 Dowty Aerospace Gloucester Laying up table
US5238640A (en) * 1984-12-10 1993-08-24 Sumitomo Chemical Co., Limited Method of manufacturing a laminated body
US20050023728A1 (en) * 2003-08-01 2005-02-03 Benson Vernon M. Apparatus and methods for forming composite stiffeners and reinforcing structures
EP1609584A1 (en) * 2004-06-21 2005-12-28 Alenia Aeronautica S.P.A. A method of manufacturing composite structural beams for aircraft
US20060249883A1 (en) * 2005-05-09 2006-11-09 Fuji Jukogyo Kabushiki Kaisha Folding and forming apparatus and method of prepreg
EP2206598A1 (en) * 2009-01-08 2010-07-14 Korean Air Lines Co., Ltd. Folding and shape-forming apparatus and method for prepreg
EP2248785A1 (en) * 2009-05-07 2010-11-10 General Electric Company Process For Inhibiting Delamination In A Bend Of A Continuous Fiber-Reinforced Composite Article
EP2261006A2 (en) * 2009-06-12 2010-12-15 Alliant Techsystems Inc. Pressure molded preform process for composite structures

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US6814916B2 (en) * 2002-08-30 2004-11-09 The Boeing Company Forming method for composites
FR2850368B1 (fr) * 2003-01-23 2005-04-22 Eads Space Transportation Sa Procede de depose sur un support de couches fibreuses successives inclinees, a partir d'une bande continue
JP4264054B2 (ja) * 2004-06-01 2009-05-13 株式会社神戸製鋼所 曲げ成形方法およびその成形方法に用いる成形金型
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Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5238640A (en) * 1984-12-10 1993-08-24 Sumitomo Chemical Co., Limited Method of manufacturing a laminated body
GB2244453A (en) * 1990-04-04 1991-12-04 Dowty Aerospace Gloucester Laying up table
GB2243104A (en) * 1990-04-20 1991-10-23 Gen Electric Mold tool for consolidating composite materials
US20050023728A1 (en) * 2003-08-01 2005-02-03 Benson Vernon M. Apparatus and methods for forming composite stiffeners and reinforcing structures
EP1609584A1 (en) * 2004-06-21 2005-12-28 Alenia Aeronautica S.P.A. A method of manufacturing composite structural beams for aircraft
US20060249883A1 (en) * 2005-05-09 2006-11-09 Fuji Jukogyo Kabushiki Kaisha Folding and forming apparatus and method of prepreg
EP2206598A1 (en) * 2009-01-08 2010-07-14 Korean Air Lines Co., Ltd. Folding and shape-forming apparatus and method for prepreg
EP2248785A1 (en) * 2009-05-07 2010-11-10 General Electric Company Process For Inhibiting Delamination In A Bend Of A Continuous Fiber-Reinforced Composite Article
EP2261006A2 (en) * 2009-06-12 2010-12-15 Alliant Techsystems Inc. Pressure molded preform process for composite structures

Also Published As

Publication number Publication date
EP2832531A1 (en) 2015-02-04
WO2013144404A1 (es) 2013-10-03
US20150053332A1 (en) 2015-02-26
US9782958B2 (en) 2017-10-10
ES2432090B2 (es) 2015-04-27
ES2432090A2 (es) 2013-11-29

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