EP4221982A1 - Als siebdruckeinheit ausgebildete bogendruckeinheit und verfahren zum betreiben einer als siebdruckeinheit ausgebildeten bogendruckeinheit - Google Patents
Als siebdruckeinheit ausgebildete bogendruckeinheit und verfahren zum betreiben einer als siebdruckeinheit ausgebildeten bogendruckeinheitInfo
- Publication number
- EP4221982A1 EP4221982A1 EP22709281.4A EP22709281A EP4221982A1 EP 4221982 A1 EP4221982 A1 EP 4221982A1 EP 22709281 A EP22709281 A EP 22709281A EP 4221982 A1 EP4221982 A1 EP 4221982A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cylinder
- sheet
- printing unit
- screen printing
- radius
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000007650 screen-printing Methods 0.000 title claims abstract description 321
- 238000007639 printing Methods 0.000 title claims abstract description 272
- 238000000034 method Methods 0.000 title claims description 104
- 238000009434 installation Methods 0.000 claims description 191
- 238000012546 transfer Methods 0.000 claims description 107
- 230000008569 process Effects 0.000 claims description 79
- 238000007664 blowing Methods 0.000 claims description 64
- 230000002093 peripheral effect Effects 0.000 claims description 20
- 230000032258 transport Effects 0.000 description 327
- 238000011161 development Methods 0.000 description 82
- 238000012384 transportation and delivery Methods 0.000 description 61
- 238000001035 drying Methods 0.000 description 38
- 238000007689 inspection Methods 0.000 description 31
- 239000002245 particle Substances 0.000 description 24
- 238000012545 processing Methods 0.000 description 22
- 239000000758 substrate Substances 0.000 description 13
- 239000000976 ink Substances 0.000 description 12
- 238000000071 blow moulding Methods 0.000 description 11
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- 230000002787 reinforcement Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 239000008186 active pharmaceutical agent Substances 0.000 description 4
- 238000007645 offset printing Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 210000000056 organ Anatomy 0.000 description 3
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- 230000005670 electromagnetic radiation Effects 0.000 description 2
- 239000006249 magnetic particle Substances 0.000 description 2
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- 230000003287 optical effect Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/08—Machines
- B41F15/0804—Machines for printing sheets
- B41F15/0809—Machines for printing sheets with cylindrical or belt-like screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/14—Details
- B41F15/16—Printing tables
- B41F15/18—Supports for workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/14—Details
- B41F15/34—Screens, Frames; Holders therefor
- B41F15/38—Screens, Frames; Holders therefor curved
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F21/00—Devices for conveying sheets through printing apparatus or machines
- B41F21/10—Combinations of transfer drums and grippers
- B41F21/102—Combinations of transfer drums and grippers with pneumatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2217/00—Printing machines of special types or for particular purposes
- B41P2217/10—Printing machines of special types or for particular purposes characterised by their constructional features
- B41P2217/11—Machines with modular units, i.e. with units exchangeable as a whole
Definitions
- Sheet-fed printing unit designed as a screen printing unit and method for operating a sheet-fed printing unit designed as a screen printing unit
- the invention relates to a sheet-fed printing unit designed as a screen printing unit and a method for operating a sheet-fed printing unit designed as a screen printing unit.
- DE 102018 122 146 A1 and DE 102018 122 147 A1 each disclose a sheet-fed printing unit designed as a screen printing unit.
- US 2017/0341 366 A1 discloses a sheet-fed printing unit in which a screen printing forme cylinder can be set off from an impression cylinder by means of a setting-off device.
- DE 102018212429 A1 discloses a sheet-fed printing unit with a screen printing forme cylinder, impression cylinder and alignment cylinder, with a drying device being arranged aligned with a transport angle of the alignment cylinder.
- a roll-aligned inspection device is disclosed.
- US 2018/0215 136 A1 discloses a sheet-fed printing unit with a screen printing forme cylinder, impression cylinder, alignment cylinder and UV LED drying device.
- US 2011/0017 081 A1 discloses a sheet-fed printing unit with a screen printing forme cylinder, an impression cylinder designed as an alignment cylinder and a UV drying device. Additional magnetic elements can be arranged on other cylinders.
- EP 0723 864 A1 discloses a screen printing unit with a screen printing forme cylinder and an impression cylinder, the fixing element of which is used for clamping sheets has an inner and an outer contact surface, this inner contact surface being at a distance from an axis of rotation of the impression cylinder which corresponds to a base radius, and a cylinder barrel of the impression cylinder having a support surface for sheets which has at least one impression section with a constant barrel radius and the barrel radius being larger is than the base radius.
- the invention is based on the object of creating a sheet-fed printing unit designed as a screen printing unit and a method for operating a sheet-fed printing unit designed as a screen printing unit.
- a sheet-fed printing unit designed as a screen printing unit which has at least one screen printing forme cylinder and at least one counter-pressure cylinder that interacts with it, with one cylinder barrel of the impression cylinder preferably having a support surface for sheets, which has at least one counter-pressure section with a constant barrel radius, which extends over an angle of at least 170° around the Extends the axis of rotation of the impression cylinder and the screen printing forme cylinder preferably has an effective screen radius which is smaller than the barrel radius and which is greater than half the barrel radius, has the advantage that the effective screen radius can be kept relatively small.
- the barrel of the impression cylinder has a relatively large channel that takes up space on the circumference. The scope of the impression cylinder must therefore be correspondingly large be trained. If the screen printing forme cylinder had the same effective circumference, the cylinder screen arranged on it would possibly become unstable. Due to the ratio of the radii, a relatively small effective screen radius is possible.
- the sheet-fed printing unit is preferably characterized in that the screen printing unit has at least one additional rotary transport body which, together with the impression cylinder, forms a transfer point, in particular for sheets, and in that a fixing element of the at least one additional rotary transport body, which is provided in particular for holding sheets, has an inner contact surface and an outer contact surface, which are arranged cooperatively for clamping sheets, and that this inner contact surface is at least partially at a distance from an axis of rotation of this further rotary transport body, which corresponds to a base radius and that the effective wire radius is smaller than the base radius and that the effective screen radius is greater than half the base radius.
- the effective screen radius of the screen printing forme cylinder is also smaller than a base radius used for transport elements. This also offers the advantage that stable cylinder screens can be used.
- the sheet printing unit is preferably characterized in that a fixing element of the impression cylinder, which is provided in particular for holding sheets, has an inner contact surface and an outer contact surface, which are arranged to work together for clamping sheets, and that this inner contact surface at least partially has a Has distance from an axis of rotation of the impression cylinder, which corresponds to a base radius and that the barrel radius is greater than the base radius.
- the sheet-fed printing unit is preferably characterized in that the screen printing unit has a forme cylinder drive that drives the screen printing forme cylinder, which is different from any drive by means of which the impression cylinder interacting with the screen printing forme cylinder can be driven.
- the screen printing unit has a forme cylinder drive that drives the screen printing forme cylinder, which is different from any drive by means of which the impression cylinder interacting with the screen printing forme cylinder can be driven.
- the sheet-fed printing unit is preferably characterized in that at least one further rotary transport body, which together with the impression cylinder forms a transfer point in particular for sheets, is designed as a blowing drum arranged downstream of the impression cylinder along a transport path provided for transporting sheets and/or that at least one further rotary transport body forming a transfer point together with the impression cylinder, in particular for sheets, is designed as a transfer drum arranged in front of the impression cylinder along a transport path provided for transporting sheets.
- the method is preferably characterized in that over a respective complete process cycle, which lasts from the beginning of a printing process to the beginning of the next printing process, an average angular speed of the screen printing forme cylinder is equal to an average angular speed of the counter-pressure cylinder interacting with it and that over the same respective complete process cycle, an average peripheral speed of the screen printing forme cylinder is lower than an average peripheral speed of the counter-pressure cylinder interacting therewith.
- the sheet-fed printing unit is preferably characterized in that the sheets are transferred, in particular indirectly, to a subsequent rotary transport body of the sheet-fed printing unit after their respective printing process and are then transported in a transport process at the first angular velocity about the axis of rotation of this subsequent rotary transport body and that a peripheral speed at which the sheets are transported about this axis of rotation during the respective transport process is equal to a second sheet speed, which is lower than the first sheet speed.
- This also makes it possible to use the enlarged barrel radius to avoid damage to the cylinder mold while at the same time transferring the product through the entire screen printing unit with few errors or as safely as possible.
- the sheet-fed printing unit which is designed as a screen printing unit and has at least one screen printing forme cylinder and at least one counter-pressure cylinder that interacts with it, preferably has at least one further rotary transport body, with a fixing element of the counter-pressure cylinder, which is provided in particular for holding sheets, preferably having an inner contact surface and a outer contact surface which are arranged to work together for clamping sheets and wherein this inner contact surface is at least partially at a distance from an axis of rotation of the impression cylinder which corresponds to a base radius and wherein preferably a cylinder barrel of the impression cylinder has a support surface for sheets which has at least one impression section with has a constant barrel radius, which extends over an angle of at least 170° around the axis of rotation of the counter-pressure cylinder and wherein the barrel radius is preferably larger than the base radius and wherein a fixing element of the at least one further rotary transport body, which is provided in particular for holding sheets, preferably has an inner contact surface and a has outer contact surface, which are
- the sheet printing unit is preferably characterized in that the further rotary transport body is designed as an alignment cylinder, which has a plurality of elements that produce a magnetic field in the area of its outer circumference.
- a printing ink with magnetically alignable particles can then be printed on the sheet and, by means of the alignment cylinder, parts of this printing ink that can be selected with corresponding precision can be aligned in the correct register.
- the sheet-fed printing unit is preferably characterized in that a blowing drum forms a transfer point with the impression cylinder and another transfer point with the alignment cylinder is arranged forming. This offers the advantage that the sheet can be transported between the impression cylinder and the alignment cylinder without smearing.
- the sheet printing unit is preferably characterized in that a fixing element of the at least one blowing drum, which is provided in particular for holding sheets, has an inner contact surface and an outer contact surface, which are arranged to work together for clamping sheets and this inner contact surface at least partially has a distance from an axis of rotation of this blowing drum that corresponds to the base radius and/or that at least one sheet guiding device and at least one sheet blowing device are assigned to the blowing drum and the at least one sheet guiding device has at least one inner surface, the shape of which corresponds to a section of a cylinder jacket, the axis of which coincides with the axis of rotation of the blowing drum is identical and this inner surface is arranged at a distance from the axis of rotation of the blowing drum which is greater than the base radius and/or that the at least one sheet blowing device serves to generate a gas flow directed from the inside against the inner surface of this sheet guiding device.
- the transfer from the impression cylinder to the alignment cylinder can then take place particularly
- the sheet-fed printing unit is preferably characterized in that at least one pre-alignment device, which is part of a respective alignment device and has at least one electromagnet and/or permanent magnet, is arranged in the area of the blowing drum, in particular in a stationary manner.
- the sheets can be transported relatively quickly or along relatively short distances, because the pre-alignment shortens the necessary operations on the alignment cylinder.
- the sheet-fed printing unit is preferably characterized in that the screen printing forme cylinder has an effective screen radius and that the effective screen radius is smaller than the bale radius and smaller than the base radius and in particular that the effective screen radius is larger than half the bale radius and larger than half the base radius.
- the sheet-fed printing unit is preferably characterized in that a stationary frame of the screen printing unit has two frame side walls and that the screen printing unit has at least one stationary base module that has two base side walls that are arranged opposite one another and that the base module has four Installation areas are defined for rotary transport bodies and that the impression cylinder is arranged in one of these four installation areas and that the at least one further rotary transport body is arranged in one of these four installation areas.
- the arrangement of such a base module enables a cost-effective and easily expandable screen printing unit.
- the sheet printing unit is preferably characterized in that a passage plane of the base module is defined as the plane that completely contains both an axis of rotation of the first rotary transport body of this base module and an axis of rotation of a fourth rotary transport body of this respective base module, and that the passage plane has a normal vector extending in the vertical direction. This results in an identical height for an inlet and an outlet of the base module, which further simplifies the manufacture and/or extension of the screen printing unit.
- the sheet-fed printing unit designed as a screen printing unit which has at least one screen printing forme cylinder that forms a screen printing point with an impression cylinder
- at least one alignment cylinder is arranged downstream of the impression cylinder along a transport path provided for transporting sheets , which has a plurality of elements that produce a magnetic field in the area of its outer circumference, with a transport angle of the alignment cylinder being that angular range around the axis of rotation of the alignment cylinder in which sheets are transported by means of the alignment cylinder, and with at least one drying device being arranged aligned with the transport angle of the alignment cylinder and wherein, viewed in the direction of rotation, after the at least one drying device, at least one inspection device is aligned with the transport angle of the alignment cylinder t is arranged.
- the sheet printing unit is preferably characterized in that the impression cylinder forms a transfer point with a rotary transport body and that this rotary transport body with the Alignment forms another transfer point.
- this rotary transport body is designed as a blow molding drum.
- a transport angle of the blowing drum is that angular range around the axis of rotation of the blowing drum in which sheets are transported by means of the blowing drum, and a prealignment device is arranged in the area of the transport angle of the blowing drum, which has at least one element that causes a magnetic field.
- the blowing drum allows smear-free transport and the pre-alignment allows high precision with high productivity at the same time.
- the sheet-fed printing unit is preferably characterized in that at least one stationary outer magnet device assigned to the alignment cylinder is arranged and that the outer magnet device extends over an angle of action around the assigned alignment cylinder and that the outer magnet device is located in front of the at least one drying device is arranged aligned with the transport angle of the alignment cylinder. This allows, for example, an even more precise alignment of the particles.
- the sheet-fed printing unit is preferably characterized in that a darkening device is arranged between the at least one drying device and the at least one inspection device, viewed in the direction of rotation. This preferably serves to prevent radiation emanating from the drying device as far as possible from reaching any sensor device of the inspection device.
- the at least one inspection device is preferably designed as a reflection inspection device and/or has at least one radiation source, in particular a light source.
- the sheet-fed printing unit is preferably characterized in that a stationary frame of the screen printing unit has two frame side walls and that the screen printing unit has at least one stationary arranged base module, which has two base side walls that are arranged opposite one another and that four installation areas for rotary transport bodies are defined by the base module and that each rotary transport body of the base module is assigned a respective transport angle and that a transport angle of the first rotary transport body of the base module is at least 190° and at most 220° and that a transport angle of the second rotary transport body is at least 220° and at most 270° and that a transport angle of the third rotary transport body is at least 220° and at most 270° and that a transport angle of the fourth rotary transport body of the base module is more than 100° and less than 150 ° is.
- the at least one drying device is preferably designed as a radiation dryer and/or as a UV dryer and/or as an LED dryer and/or as a UV-LED dryer.
- the sheet-fed printing unit is preferably characterized in that a delivery device is arranged downstream of the sheet-fed printing unit along the transport path provided for the transport of sheets, and in that at least one further drying device and / or curing device is arranged.
- a relatively short exposure time for drying on the alignment cylinder can then also be accepted because smearing is prevented.
- drying device and curing device should be understood as synonymous in the preceding and in the following.
- the screen printing unit has at least one screen printing forme cylinder and at least one counter-pressure cylinder cooperating therewith, wherein an effective screen radius is more preferably assigned to the screen printing forme cylinder and to the Impression cylinder is assigned a barrel radius.
- the screen printing unit preferably has at least one, in particular, stationary frame which has at least two, in particular, stationary frame side walls which are arranged opposite one another in a transverse direction.
- the screen printing unit preferably has at least one, in particular first, base module, which has two one-piece and stationary base side walls that are each part of a respective frame side wall.
- the base side walls preferably each have a load-bearing wall and more preferably at least one reinforcement.
- These two load-bearing walls preferably each define one of two inner wall planes, which more preferably define a clear width W of the respective base module.
- the respective base module preferably has at least four and more preferably exactly four installation areas for rotary transport bodies, to which respective recesses in the supporting walls of the base side walls are assigned.
- a respective rotating transport body is preferably arranged in each of the at least four installation areas.
- the first installation area along a transport path provided for transporting sheets and the second installation area of the respective base module along this transport path form a selection group.
- a first axis of rotation is assigned to the rotating transport body arranged in the first installation area.
- a second axis of rotation is assigned to the rotating transport body arranged in the second installation area.
- a rotary transport body designed as an impression cylinder is preferably arranged in one of the two installation areas of the selection group, which is arranged to interact, for example, with in particular two other rotary transport bodies and with a screen printing forme cylinder.
- a first screen axis is a straight line which is oriented parallel to the transverse direction and which is at a first distance from the first axis of rotation and at a second distance from the second axis of rotation.
- the first distance preferably corresponds to the sum of the effective screen radius and bale radius.
- the second distance is preferably greater than the sum of the effective screen radius and bale radius.
- the second distance is preferably greater than 2.5 times the ball radius.
- the second distance is preferably less than 3.5 times and more preferably less than 3 times the root radius.
- the first screen axis is a possible position of an axis of rotation of a screen printing forme cylinder.
- a second screen axis is a straight line which is oriented parallel to the transverse direction A and which is at the second distance from the first axis of rotation and is at the first distance from the second axis of rotation.
- the second screen axis is an alternative possible position of a rotation axis of a screen printing forme cylinder.
- the first screen axis and the second screen axis have a third distance from one another which is greater than 3 times and preferably 3.5 times the bale radius.
- a first sieving area contains at least the first sieving axis.
- the first Siebach area either has no point of intersection with a base side wall or only such points of intersection with one or both base side walls that are at least 2 cm, more preferably at least 5 cm, even more preferably at least 10 cm and even more preferably at least 20 cm outside of the two inner wall planes are limited spatial area.
- a second screen axis area contains at least the second screen axis.
- the second Siebach area either has no point of intersection with a base side wall or only such points of intersection with one or both base side walls that are at least 2 cm, more preferably at least 5 cm, even more preferably at least 10 cm and even more preferably at least 20 cm outside of the two inner wall planes are limited spatial area.
- the base module can optionally with be equipped with an upper or a lower screen printing forme cylinder, i.e. set up optionally for printing on a front or a back.
- the base side walls can always be manufactured in the same way. This reduces costs and shortens a production time of the printing press or reduces the frames that have to be kept available for rapid production and delivery.
- the screen printing unit is preferably characterized in that the first screen area extends, starting from the first screen axis, in each direction orthogonal to the transverse direction over at least 1 cm, more preferably at least 2 cm, even more preferably at least 5 cm and even more more preferably at least 10 cm and/or that the second screen axis area extends, starting from the second screen axis, in each direction orthogonal to the transverse direction over at least 1 cm, more preferably at least 2 cm, even more preferably at least 5 cm and even more preferably at least 10 cm extends.
- This allows the installation of correspondingly large devices such as squeegee devices and/or forme cylinder drives.
- the screen printing unit is preferably characterized in that a screen printing forme cylinder is arranged in one screen area of this respective base module and no screen printing forme cylinder is arranged in the other screen area of this respective base module.
- the axes of rotation of the installation areas can remain standardized because no counter-pressure cylinders are in direct contact with one another, but preferably only counter-pressure cylinders with transfer drums and/or suction drums and/or blowing drums.
- the screen printing unit is preferably characterized in that each screen area with respect to a transport direction orthogonal to the transverse direction completely after an input transfer point is arranged. This makes it easier to combine several base modules.
- the screen printing unit is preferably characterized in that one of the screen axis areas of the respective basic module intersects with at least one squeegee positioning device, which is arranged outside the spatial area delimited by the two inner wall planes.
- the screen printing unit is preferably characterized in that the at least one squeegee positioning device is arranged on a partial frame which is arranged pivotably on the base side walls of this base module.
- the partial frame is preferably arranged within the spatial area delimited by the two inner wall planes.
- the partial frame is preferably arranged to support the screen printing forme cylinder via a forme cylinder bearing.
- the sub-frame serves as a mount for the installed screen printing forme cylinder and the other components required for its operation.
- the partial frame can preferably be put down and thus facilitates a screen change, for example.
- the screen printing unit preferably has at least one screen printing forme cylinder and at least one counter-pressure cylinder cooperating therewith.
- the screen printing unit preferably has at least one, in particular, stationary frame which has at least two, in particular, stationary frame side walls which are arranged opposite one another in a transverse direction.
- the screen printing unit preferably has at least one, in particular first, base module, which has two stationary base side walls, each in one piece, which are each part of a respective frame side wall.
- the base side walls preferably each have a load-bearing wall and more preferably at least one reinforcement.
- the screen printing unit is preferably characterized in that it has at least one first base module and at least one second base module, with each base module having two one-piece and stationary base side walls, each of which is part of a respective Frame side wall are.
- the respective base module preferably has four installation areas for rotary transport bodies, which more preferably are assigned respective recesses in the supporting walls of the base side walls.
- the position of the four installation areas of the first base module relative to one another preferably corresponds to the position of the four installation areas of the second base module relative to one another.
- the respective first installation area along a transport path provided for transporting sheets and the respective second installation area of the respective basic module along this transport path preferably form a respective selection group of the respective basic module.
- An impression cylinder that interacts with a screen printing forme cylinder is preferably arranged in exactly one of the installation areas of the selection group of the first basic module.
- a respective rotating transport body is preferably arranged in each of the at least four installation areas of the two base modules. This allows a screen printing unit to be constructed from a plurality of basic modules and thus reduced costs and a shortened production time for the printing machine or a reduced number of frames to be kept available for rapid production and delivery.
- the screen printing unit is preferably characterized in that a functionally different rotary transport body is arranged in at least one installation area of the first base module than in a corresponding installation area of the second base module in terms of its installation position. Despite the lower costs, this allows an adaptable structure of the screen printing unit.
- the sheet-fed printing unit is then characterized in that a functionally different rotary transport body is arranged in a first installation area of the first base module along this transport path than in a first installation area of the second base module along this transport path and/or in a second installation area along this transport path of the first Base module is arranged a functionally different rotary transport body than in a along this transport path second installation area of the second base module and / or that in a a functionally different rotary transport body is arranged along this transport path in the third installation area of the first base module than in a third installation area of the second base module along this transport path and/or that a functionally different rotary transport body is arranged in a fourth installation area along this transport path of the first base module than in one fourth installation area of the second base module along this transport route.
- the screen printing unit is preferably characterized in that an impression cylinder that interacts with a screen printing forme cylinder is arranged in exactly one of the installation areas of the selection group of the second base module.
- the screen printing unit is preferably characterized in that the impression cylinder arranged in the first base module is arranged in a first installation area of the first base module and the impression cylinder arranged in the second base module is arranged in a first installation area of the second base module.
- the screen printing unit is preferably characterized in that the impression cylinder arranged in the first base module is arranged in a first installation area of the first base module and the impression cylinder arranged in the second base module is arranged in a second installation area of the second base module.
- the screen printing unit is preferably characterized in that an alignment cylinder is arranged in an installation area of the first base module, which has a plurality of elements that produce a magnetic field in the area of its outer circumference and/or that in an installation area of the second base module a Alignment cylinder is arranged, which has a plurality of elements causing a magnetic field in the region of its outer circumference.
- the screen printing unit is preferably characterized in that in an installation area of the first base module Blowing drum is arranged and / or that a blowing drum is arranged in an installation area of the second base module.
- the use of a respective alignment cylinder allows printing with alignable printing ink and thus the production of security elements, for example for security printing.
- the use of the blown drum allows transport without smearing, especially before the appropriate alignment and drying or curing of the printing ink.
- 1a shows a schematic representation of an oblique view of a base module of a screen printing unit
- FIG. 1b shows a schematic representation of installation areas of a base module according to FIG. 1a;
- 1c shows a schematic representation of a sheet-fed printing machine with a screen printing unit and its transfer points
- FIG. 1d shows a schematic representation of axes of a base module according to FIG. 1a;
- Fig. 1e is a schematic representation of a view of a base module in
- FIG. 2 shows a schematic representation of a fixing member, designed as a gripper, of an impression cylinder of a screen printing unit
- FIG. 3a is a schematic representation of a first embodiment of a
- Sheet-fed printing machine with a screen printing unit with two basic modules
- Fig. 3b is a schematic representation of a second embodiment of a
- Sheet-fed printing machine with a screen printing unit with three basic modules
- Fig. 3c is a schematic representation of a third embodiment of a
- Sheet-fed printing machine with a screen printing unit with two basic modules
- Fig. 3d is a schematic representation of a fourth embodiment of a
- Sheet-fed printing machine with a screen printing unit with a base module
- Fig. 3e is a schematic representation of a fifth embodiment of a
- Sheet-fed printing machine with a screen printing unit with three basic modules
- Fig. 3f is a schematic representation of a sixth embodiment of a
- Sheet-fed printing machine with a screen printing unit with two basic modules
- Fig. 3g is a schematic representation of a seventh embodiment of a
- Sheet-fed printing machine with a screen printing unit with two basic modules
- Fig. 3h is a schematic representation of an eighth embodiment of a
- Sheet-fed printing machine with a screen printing unit with a base module
- Fig. 3i is a schematic representation of a ninth embodiment of a
- Sheet-fed printing machine with a screen printing unit with a base module
- 4 shows a schematic representation of a simultaneous double printing unit
- 5 shows a schematic representation of a flexographic printing unit
- FIG. 6 shows a schematic representation of a sheet-numbering printing unit.
- a sheet-fed printing press 01 is preferably embodied as a security printing press 01.
- Sheet-fed printing press 01 is preferably embodied as a sheet-fed rotary printing press 01.
- Sheet-fed printing press 01 preferably has at least one sheet processing unit 200; 500; 600; 700 on.
- the at least one sheet processing unit 200; 500; 600; 700 is, for example, as a sheet printing unit 200; 500; 600; 700 trained.
- Sheet-fed printing press 01 is used to print substrate 02, in particular in the form of sheets 02.
- Sheets 02 are formed, for example, from cellulose-based or preferably cotton-fiber-based paper, from a plastic polymer, or from a hybrid product thereof.
- Sheets 02 can be uncoated or already coated before being processed by sheet-fed printing press 01. Sheets 02 can be unprinted or already printed once or several times or have been mechanically processed in some other way. Multiple copies, in particular printed images of banknotes to be produced, are preferably arranged on a sheet 02 in a row next to each other and multiple such rows of copies or their printed image are arranged one after the other in the transport direction T or are arranged accordingly during the processing of the sheet 02 in question.
- Sheet-fed printing press 01 preferably has at least one substrate feed system 100 or sheet feed system 100 configured in particular as sheet feeder 100, in particular in addition to the at least one sheet processing unit 200; 500; 600; 700 and/or along a transport path provided for transporting sheets 02 upstream of the at least one and more preferably upstream of each sheet processing unit 200; 500; 600; 700.
- the at least one substrate feed device 100 preferably has a belt table 101 trained conveyor line 101 on.
- at least one receiving device preferably designed as a stacking plate, is arranged. Printing material bundles designed as sheet stacks can then be arranged on this for separation.
- the receiving device is preferably connected to at least one transport means, which ensures that the uppermost sheet 02 of the stack of sheets is arranged in a defined position, even when the stack of sheets is being processed.
- the substrate feed device 100 preferably comprises sheet separating elements and sheet transport elements.
- the sheet separating organs are designed, for example, as separating suckers.
- the sheet transport organs are designed, for example, as transport suckers.
- At least one front stop is preferably arranged.
- substrate feed system 100 has at least one non-stop device for an uninterrupted supply of sheets 02, even when a subsequent stack is being arranged.
- the belt table downstream of the sheet stack is designed, for example, as a suction belt table.
- At least one feed device referred to as a sheet feeder is arranged, which preferably has a feed table and has at least one movable front stop.
- Sheet feeder 100 preferably has at least one vibrating gripper 103 or vibrator 103.
- An acceptance drum 104 is preferably arranged downstream of swing gripper 103 along the transport path provided for the transport of sheets 02. Sheets 02 are preferably transferred from swing gripper 103 to acceptance drum 104.
- the acceptance drum 104 is a rotary transport body 104.
- Sheet-fed printing press 01 preferably has at least one unit 900 embodied as a delivery device 900, in particular sheet delivery 900, in particular in addition to the at least one sheet processing unit 200; 500; 600; 700 and/or along the transport path provided for the transport of sheets 02 after the at least one sheet feeder 100 and more preferably after each sheet processing unit 200; 500; 600; 700.
- the sheet delivery 900 preferably contains at least one sheet conveyor system 904, which is in particular a chain conveyor system 904 or chain gripper system 904 is formed.
- the sheet conveying system 904 contains, for example, traction means which are moved via drive and deflection means and which drive gripping devices for sheet conveying.
- the gripping devices have fixing elements for taking over and fixing the sheets 02.
- Sheet delivery 900 is used to place sheets 02 on at least one or, more preferably, on one of several transport documents—embodied, for example, in the form of a pallet or of a different type—in the form of a respective delivery pile.
- a sheet guiding device and/or a drying and/or curing device 906 is arranged in sheet delivery 900, for example.
- the sheets 02 which are preferably decelerated by a braking device, come into contact with front stops and are placed in the respective delivery pile in an aligned manner.
- the sheet delivery 900 is equipped with a non-stop device for uninterrupted removal of delivery piles.
- the delivery device 900 has at least two, more preferably at least three, delivery stations 901; 902; 903 on.
- the at least one delivery device 900 is therefore preferably embodied as a multiple-pile delivery 900, in particular at least as a double-pile delivery 900 or at least as a triple-pile delivery 900 or at least as a four-pile delivery 900.
- the delivery stations 901; 902; 903 are also stacked deliveries 901; 902; 903 called. Under a respective delivery station 901; 902; 903 or pile delivery 901 ; 902; 903 is to be understood in particular as a device that is used to form a respective stack.
- the transport path provided for the transport of, in particular, at least partially separated sheets 02 preferably begins at substrate feed system 100 and/or preferably ends at sheet delivery 900.
- a plurality of stacks of sheets 02 are preferably fed to substrate feed system 100 and/or removed from sheet delivery 900.
- the transport route of this stack should not be included in the transport route provided for the transport of sheets 02.
- at least one whole-sheet monitoring system 773 is arranged along the transport path provided for the transport of sheets 02. This serves in particular to detect an arrival at the expected time and/or an expected shape of the side edges of sheets 02.
- the whole sheet control device 773 has, for example, at least one source for electromagnetic radiation, in particular visible light, and a sensor for electromagnetic radiation, in particular visible light.
- a transport direction T is preferably the direction T that runs tangentially to a section and/or point of the intended transport path that is closest to a respective reference point and for the transport of substrate 02 and/or sheets 02 at this section and/or point is provided.
- This respective reference point is preferably at the point and/or at the component that is related to the transport direction T.
- the transport direction T therefore preferably extends along the transport path provided for substrate 02 and/or sheets 02.
- a transverse direction A is preferably a direction A that extends orthogonally to the transport direction T and horizontally.
- Sheet-fed printing press 01 preferably has at least one sheet processing unit 200; 500; 600; 700 on.
- sheet-fed printing press 01 has at least two or even more sheet processing units 200; 500; 600; 700 on.
- the at least one sheet processing unit 200; 500; 600; 700 is preferably at least also available as a sheet printing unit 200; 500; 600; 700 trained.
- Under a sheet printing unit 200; 500; 600; 700 should also be a general sheet coating unit 200; 500; 600; 700 to be understood, ie in particular also a sheet varnishing unit 200; 500; 600; 700.
- the sheet-fed printing press 01 has several printing units 200; 500; 600; 700, which are assigned to different printing processes.
- Sheet-fed printing press 01 preferably has at least one sheet-fed printing unit 700 embodied as a screen printing unit 700.
- the screen printing process enables a particularly large layer thickness to be applied.
- Screen printing unit 700 is used in particular to produce optically variable image elements, in particular security elements, on sheets 02.
- Screen printing unit 700 preferably has at least one impression cylinder 708 and a screen printing forme cylinder 752 that interacts with it. The two together form a respective screen printing point 758.
- a conventional coating medium in particular printing ink
- At least one optically variable coating agent is preferably used, in particular at least one optically variable printing ink and/or at least one optically variable lacquer. This optically variable coating agent is applied, for example, over the entire surface or preferably in partial areas in the form of first printed image elements.
- Screen printing unit 700 preferably has at least one alignment unit 771 for aligning the particles contained in the optically variable coating material applied to the respective sheet 02 and responsible for the optical variability.
- the particles responsible for the optical variability are preferably magnetic or magnetizable, non-spherical particles, e.g. B. pigment particles, also referred to here as magnetic particles or flakes.
- the at least one alignment device 771 preferably has a number of components.
- Screen printing unit 700 preferably has at least one alignment cylinder 709. This at least one alignment cylinder 709 is preferably part of a respective alignment device 771.
- Screen printing device 700 preferably has at least one pre-alignment device 767. This is at least one prealignment device 767 preferably part of a respective alignment device 771.
- Screen printing device 700 preferably has at least one drying device 772.
- the term drying device 772 is also to be understood as meaning a curing device 772 .
- the at least one respective drying device 772 can be regarded as part of a respective alignment device 771, in particular since it serves to fix the alignment.
- the at least one drying system 772 is preferably located on the transport path provided for the transport of sheets 02 behind or more preferably in the area of alignment cylinder 709.
- the at least one drying system 772 is preferably embodied, in particular, as a narrow-band radiation dryer 772, for example as a UV dryer 772, in particular an LED dryer 772, more preferably a UV-LED dryer 772.
- the drying device 772 preferably works in a narrow-band wavelength range that promotes curing, e.g. B. in a wavelength band with a spectral half-width related to the radiant power of at most 50 nm, preferably at most 30 nm.
- the radiation maximum is preferably at a wavelength of 385 ⁇ 25 nm, in particular 385 ⁇ 15 nm.
- a drying and/or curing device 906 effective continuously across the entire width of the substrate for example a radiation dryer 906, in particular a UV dryer 906, is provided downstream of a last alignment device 771 for thoroughly drying the coating medium applied to sheets 02 .
- the screen printing unit 700 preferably has an in particular stationary frame 701 which has at least two in particular stationary frame side walls 702; 703 has.
- the screen printing unit 700 can be configured in different embodiments. What these embodiments preferably have in common is that the respective screen printing unit 700 in each case has at least one base module 704, which is arranged in particular in a stationary manner.
- the respective base module 704 has two base side walls 706; 707, which are arranged opposite one another, in particular opposite one another in the transverse direction A.
- each base sidewall is 706; 707 formed in one piece, for example cast.
- These base side walls 706; 707 are also part of the particularly stationary frame 701 of the screen printing unit 700.
- These base side walls 706; 707 are preferably part of a respective frame side wall 702; 703.
- 703 of the screen printing unit 700 are arranged opposite one another, in particular opposite one another in the transverse direction A.
- the frame side walls are 702; 703 are connected to one another, in particular rigidly, via at least one, in particular stationary, traverse 723.
- the base sidewalls are 706; 707 are connected to one another, in particular rigidly, via at least one, in particular stationary, traverse 723.
- the respective base module 704 has four installation areas 726; 727; 728; 729 for rotary transport bodies 708; 709; 711; 712; 713; 714 fixed.
- Under a rotary transport body 708; 709; 711; 712; 713; 714 is an assembly 708; 709; 711; 712; 713; 714 to understand that about a respective axis of rotation 716; 717; 718;
- rotary transport bodies 708; 709; 711; 712; 713; 714 are impression cylinder 708, alignment cylinder 709, transfer drums 711, blowing drums 712, suction drums 713 and sprocket shafts 714.
- Another example of a rotary transport body 102 is an acceptance drum 102.
- acceptance drum 102 is preferably part of sheet feeding device 100.
- All rotary transport bodies 708; 709; 711; 712; 713; 714 of the respective base module 704 and more preferably all rotary transport bodies 708; 709; 711; 712; 713; 714 of screen printing unit 700 have a single circumference, i.e. are designed to accommodate one sheet 02 in circumference.
- the four mounting areas 726; 727; 728; 729 are preferably arranged in such a way that they and/or the rotary transport bodies 708; 709; 711; 712;
- the first installation area 726 of the respective base module 704 is considered to be the first installation area viewed along the transport path provided for the transport of sheets 02
- the second installation area 727 of the respective base module 704 is seen as the second installation area along the transport path provided for the transport of sheets 02
- the fourth installation area 729 of the respective base module 704 is the fourth installation area viewed along the transport path provided for the transport of sheets 02
- rotary transporting body 708; 709; 711; 712; 713; 714 of the respective base module 704 is that rotary transport body 708; 709; 711; 712; 713; 714, which is arranged in the fourth installation area 727.
- a passage plane E of the respective base module 704 is defined as that plane E which contains both the axis of rotation 716; 717; 718; 719; 721; 722 of the first rotary transporting body 708; 709; 711; 712; 713; 714 of this respective base module 704 and the axis of rotation 716; 717; 718; 719; 721; 722 of the fourth rotary transporting body 708; 709; 711; 712; 713; 714 of this respective basic module 704 contains completely.
- This passage level E divides the space into two half-spaces.
- the axis of rotation is 716; 717; 718; 719; 721; 722 of the second rotary transporting body 708; 709; 711; 712; 713; 714 of this respective base module 704 is arranged completely in one of these two half-spaces and is the axis of rotation 716; 717; 718; 719; 721; 722 of the third rotary transporting body 708; 709; 711; 712; 713; 714 of this respective base module 704 is arranged entirely in the other of these two half-spaces.
- the passage plane E preferably has a normal vector N, which deviates from a vertical direction V by at most 45°, more preferably at most 20°, even more preferably at most 10°.
- the normal vector N extends in the vertical direction V.
- the axis of rotation is 716; 717; 718; 719; 721; 722 of the second rotary transporting body 708; 709; 711; 712; 713; 714 located lower than the axis of rotation 716; 717; 718; 719; 721; 722 of the third rotary transporting body 708; 709; 711; 712; 713; 714 and more preferably further down than the axis of rotation 716; 717; 718; 719; 721; 722 of the first rotary transporting body 708; 709; 711; 712; 713; 714 and the axis of rotation 716; 717; 718; 719; 721; 722 of the fourth rotary transporting body 708; 709; 711; 712; 713; 714.
- the axis of rotation is preferably 716; 717; 718; 719; 721; 722 of the third rotary transporting body 708; 709; 711; 712; 713; 714 located higher than the axis of rotation 716; 717; 718; 719; 721; 722 of the second rotary transporting body 708; 709; 711; 712; 713; 714 and more preferably also further up than the axis of rotation 716; 717; 718; 719; 721; 722 of the first rotary transporting body 708; 709; 711; 712; 713; 714 and the axis of rotation 716; 717; 718; 719; 721; 722 of the fourth rotary transporting body 708; 709; 711; 712; 713; 714
- Each rotary transport body 708; 709; 711; 712; 713; 714 of the respective base module 704 a respective transport angle W726; W727; W728
- the transport path provided for transporting sheets 02 has, in those areas in which transport by means of rotary transport bodies 708; 709; 711; 712; 713; 714 occurs, a curvature.
- a curvature Upon transfer of the sheet from a rotary transport body 708; 709; 711; 712; 713; 714 on the next rotary transport bodies 708; 709; 711; 712; 713; 714 there is usually a change in the direction of curvature.
- the radius of curvature corresponds, for example, to the distance between the axis of rotation 716; 717; 718; 719; 721; 722 of the respective rotary transport body 708; 709; 711; 712; 713; 714 on the one hand and an inner contact surface 748 of the respective fixing element 743 of the respective rotary transport body 708; 709; 711; 712; 713; 714 on the other hand.
- the fixing elements 743 are preferably designed as grippers 743, in particular for gripping the front edges of the sheet.
- the grippers 743 are designed as clamping grippers 743 and/or as suction grippers.
- An inner contact surface 748 is understood to mean that contact surface 784 against which sheet 02 rests and is held.
- Respective transfer points 731; 732; 733; 734; 736 are used to transfer sheets 02 from a rotary transport body 708; 709; 711; 712; 713; 714 to a next rotary transporting body 708; 709; 711; 712; 713; 714.
- the respective transfer point 731; 732; 733; 734; 736 is formed as a line extending in the transverse direction A, for example.
- the transfer points 731; 732; 733; 734; 736 are those points at which the direction of curvature of the transport path provided for transporting sheets 02 is reversed.
- the respective base module 704 preferably has an input transfer point 731. At the entry transfer point 731, for example, sheets 02 coming from the outside are fed to the first rotary transport body 708; 709; 711; 712; 713; 714 of the base module 704 handed over.
- the entry transfer point 731 is an interface 731 to a section of the transport path provided for the transport of sheets 02 that precedes the respective base module 704.
- the base module 704 preferably has three internal transfer points 732; 733; 734 on.
- a first internal transfer point 732 is preferably that transfer point 732 which is formed by the first rotating transport body 708; 709; 711; 712; 713; 714 and the second rotary transporting body 708; 709; 711; 712; 713;
- a second internal transfer point 733 is preferably that transfer point 733 that is through the second rotating transport body 708; 709; 711; 712; 713; 714 and the third rotary transporting body 708; 709; 711; 712; 713; 714 is fixed together.
- a third internal transfer point 734 is preferably that transfer point 734 that is through the third rotating transport body 708; 709; 711; 712; 713; 714 and the fourth rotary transporting body 708; 709; 711; 712; 713; 714 is fixed together.
- the respective base module 704 has, for example, at least one output transfer point 736.
- sheets 02 are transferred from the fourth rotary transport body 708; 709; 711; 712; 713; 714 of the base module 704 coming to the outside.
- the entry transfer point 736 is an interface 736 to a section of the transport path provided for the transport of sheets 02 that follows the respective base module 704.
- the fourth rotary transporting body 708; 709; 711; 712; 713; 714 of the base module 704 is designed as a sprocket shaft 714, no such exit transfer point 736 is specified.
- the sheets 02 are then removed by means of the corresponding chain conveyor system 904 or chain gripper system 904, which preferably merges into the sheet delivery 900.
- a transport angle W726 of the first rotary transport body 708; 709; 711; 712; 713; 714 or the first installation area 726 of the respective base module 704 more than 180°.
- the transport angle 726 of this first rotary transport body 708; 709; 711; 712; 713; 714 or this first installation area 726 at least 190°, even more preferably at least 195°.
- the transport angle W726 of this first rotary transport body 708 is preferably; 709; 711; 712; 713; 714 at most 240°, more preferably at most 220°, even more preferably at most 205° and even more preferably at most 201°.
- a transport angle W727 of the second rotary transport body 708; 709; 711; 712; 713; 714 or this second installation area 727 of the respective base module 704 more than 180°.
- the transport angle W727 of this second rotary transport body is 708; 709; 711; 712; 713; 714 or this second installation area 727 at least 200°, even more preferably at least 220° and even more preferably at least 240°.
- the transport angle W727 of this second rotary transport body 708 is preferably; 709; 711; 712; 713; 714 or this second installation area 727 at most 300°, more preferably at most 270°, even more preferably at most 250° and even more preferably at most 245°.
- a transport angle W728 of the third rotary transport body 708; 709; 711; 712; 713; 714 or the third installation area 728 of the respective base module 704 more than 180°.
- the transport angle W728 of this third rotary transport body is 708; 709; 711; 712; 713; 714 or this third installation area 728 at least 200°, even more preferably at least 220° and even more preferably at least 240°.
- the transport angle W728 is preferably this third rotary transporting body 708; 709; 711; 712; 713; 714 or this third installation area 728 at most 300°, more preferably at most 270°, even more preferably at most 250° and even more preferably at most 245°.
- the transport angle W728 of this third rotary transport body 708 is preferred; 709; 711; 712; 713; 714 or this third installation area 728 as large as the transport angle W727 of the second rotary transport body 708; 709; 711; 712; 713; 714 or the third installation area 727.
- a transport angle W729 of the fourth rotary transport body 708; 709; 711; 712; 713; 714 or the fourth installation area 729 of the respective base module 704 more than 180°.
- the transport angle W729 of this fourth rotary transport body is 708; 709; 711; 712; 713; 714 or this fourth installation area 729 at least 190°, even more preferably at least 195°.
- this fourth rotary transport body 708 is preferred; 709; 711; 712; 713; 714 or this fourth installation area 729 as large as the transport angle W726 of the first rotary transport body 708; 709; 711; 712; 713; 714 and the first installation area 726.
- its transport angle W729 is preferably more than 90°, more preferably more than 100° and even more preferably more than 110° and/or preferably less than 180°, more preferably less than 150° , even more preferably less than 120° and even more preferably less than 115°.
- a base diameter DB is preferably assigned to the screen printing unit 700 and more preferably to the entire printing press 01.
- This base diameter DB which corresponds to twice a base radius R0, is for example at least 250 mm, more preferably at least 350 mm, even more preferably at least 370 mm and even more preferably at least 373 mm.
- This base diameter DB is preferably at most 450 mm, more preferably at most 400 mm, even more preferably at most 380 mm and even more preferably at most 375 mm.
- the base radius R0 is exactly half of the base diameter DB.
- each base module 704 has at least one respective impression cylinder 708.
- a respective impression cylinder 708 has a cylinder barrel 741 and a cylinder channel 742 .
- At least one fixing element 743 of the impression cylinder 708 is arranged in the cylinder channel 742 .
- This at least one fixing element 743 is preferably embodied as a gripper 743, in particular as a clamping gripper 743.
- the at least one fixing element 743 is used in particular to grip the leading edges of the sheet.
- Cylinder barrel 741 has a support surface 744 for sheets 02.
- This bearing surface 744 preferably has at least one and more preferably precisely one counter-pressure section 746 with a constant ball radius R1.
- the at least one counter-pressure section 746 preferably extends over an angle of at least 170°, more preferably at least 180°, around the axis of rotation 716 of the counter-pressure cylinder 708.
- the barrel radius R1 is preferably larger than the base radius R0, for example by at least 0.5 mm at least 1 mm and more preferably at least 2 mm and independently of this, for example by at most 10 mm, preferably at most 5 mm and more preferably at most 4 mm.
- the ball radius R1 is preferably smaller than twice the base radius R0.
- the at least one gripper 743 preferably has at least one movable gripper finger 747, which is arranged such that it can move relative to the cylinder body 708 of the impression cylinder 708.
- the at least one fixing member 743 preferably has two interacting contact surfaces 748; 749 on.
- the inner contact surface 748 and the outer contact surface 749 are used for sheet 02 and in particular its to clamp the leading edge.
- the inner contact surface 748 is the radially inner contact surface 748.
- the outer contact surface 749 is the radially outer contact surface 749.
- As contact surfaces 748; 749 of the gripper 743 are in particular only such surfaces 748; 749 to look at, facing each other.
- the inner contact surface 748 can merge into the bearing surface 744 or form part of the bearing surface 744 .
- the outer contact surface 749 is preferably designed to be movable in order to open and/or close the gripper 743, while the inner contact surface 749 is arranged in a fixed position relative to the cylinder barrel 742.
- the impression section 746 of the bearing surface 744 of the impression cylinder 708 preferably has a larger radius R1, called the root radius R1, than the inner contact surface 748 of the fixing member 743.
- the root radius R1 is preferably greater than the greatest distance of any component of the fixing element 743 in the fixing and/or closed state of the fixing element 743 from the axis of rotation 716 of the impression cylinder 708.
- the inner contact surface 748 is preferably at least partially at a distance from the axis of rotation 716 of the impression cylinder 708 which corresponds to the base radius R0.
- Each sheet 02 which is transported by means of impression cylinder 708, is fastened with its front edge in fixing elements 743 and rests partially, in particular for the most part, on support surface 744, in particular on its counter-pressure section 746. Since the front part of sheet 02 thus has a smaller distance from the axis of rotation 716 of the impression cylinder 708 than the part of the sheet 02 to be printed, the part of the sheet 02 to be printed is transported at a greater peripheral speed than the front part of the sheet 02, in particular its front edge.
- Each impression cylinder 708 of the screen printing unit 700 is involved in the formation of two transfer points 731; 732; 733 involved.
- the respective impression cylinder 708 is arranged in the first installation area 726, these are the entry transfer point 731 and the first internal transfer point 732. If the respective impression cylinder 708 is arranged in the second installation area 727, these are the first internal transfer point 732 and the second internal transfer point 733. An arrangement of an impression cylinder 708 of the screen printing unit 700 in the third installation area 728 or in the fourth installation area 729 is not provided.
- the impression cylinder 708 forms a respective transfer point 731; 732; 733 preferably with a rotary transport body 701 ; 711 ;
- Screen printing unit 700 is designed for printing sheets 02 using at least one printing forme 751, in particular screen printing forme 751, preferably embodied as a cylinder mold 751.
- This printing forme 751 preferably has a large number of, in particular similar and/or the same, image-generating elements, e.g. B. print subjects or, in particular similar and / or the same, groups of image-forming print subjects on the circumference, which on a print image length corresponding circumferential length z.
- These elements or print subjects are preferably designed in the form of stencils.
- Screen printing unit 700 preferably has at least one screen printing forme cylinder 752.
- Each screen printing forme cylinder 752 is preferably assigned its own impression cylinder 708.
- a respective screen printing forme cylinder 752 carries such a cylinder mold 751 and/or has such a cylinder mold 751.
- the screen printing forme cylinder 752 is arranged such that it can rotate about an axis of rotation 753 .
- a screen printing device 754 has at least one subframe 756 and the screen printing forme cylinder 752.
- the partial frame 756 has, for example, at least two side support devices 761; 762, which are preferably connected to one another via at least one partial frame cross member 763.
- Screen printing device 754 preferably additionally has at least one squeegee device 757. Squeegee device 757 interacts in a known manner with cylinder mold 751 in order to apply printing ink through openings in cylinder mold 751 onto a respective sheet 02, while this respective sheet 02 is being transported held by impression cylinder 708.
- Impression cylinder 708 and screen printing forme cylinder 752 together form a screen printing point 758.
- Subframe 756 supports screen printing forme cylinder 752 directly or preferably indirectly via at least one forme cylinder bearing 759.
- Squeegee device 759 is also part of screen printing device 754.
- Squeegee device 759 has at least one squeegee, which in particular by means of a squeegee positioning device 764 and/or is positioned against the screen printing forme 751.
- Squeegee positioning device 764 preferably has at least one squeegee positioning drive 737, which is embodied, for example, as a linear drive 737, in particular as an electric linear motor 737 and/or as a pneumatic cylinder 737 and/or as a hydraulic cylinder 737.
- the screen printing device 754 and in particular its partial frame 756 are preferably relative to the frame 701 of the screen printing unit 700 and in particular relative to the base side walls 706; 707 of the base module 704 can be moved, in particular pivoted, for example about a pivot axis 724.
- An actuator 769 is preferably provided, by means of which the position of the screen printing device 754 relative to the base side walls 706; 707 can be set.
- This actuator 769 is designed, for example, as an electric linear motor 769 and/or as a pneumatic cylinder 769 and/or as a hydraulic cylinder 769.
- the Screen printing device 754 preferably has at least one, and more preferably exactly one, forme cylinder drive 766 that drives screen printing forme cylinder 752 in particular.
- the forme cylinder drive 766 is preferably embodied as a position-controlled electric motor 766 in particular.
- screen printing unit 700 preferably has at least one forme cylinder drive 766 per screen printing forme cylinder 752.
- This respective forme cylinder drive 766 is preferably different from any drive by means of which the impression cylinder 708 interacting with the respective screen printing forme cylinder 752 can be driven.
- the at least one impression cylinder 708 can preferably be driven by means of a main drive of screen printing unit 700 and/or printing machine 01, in particular via at least one gear train.
- the screen printing forme cylinder 752 and/or the cylinder screen 751 preferably has an effective screen radius R2.
- the effective screen radius R2 is the distance from that surface of the screen printing forme cylinder 752 or cylinder screen 751 that comes into contact with the sheets 02 to be printed.
- the effective sieve radius R2 is preferably smaller than the bale radius R1.
- the effective wire radius R2 is preferably smaller than the base radius R0.
- the effective sieve radius R2 is preferably greater than half the bale radius R1.
- the effective wire radius R2 is preferably greater than half the base radius R0.
- a screen diameter DS corresponds to twice the effective screen radius R2.
- the screen printing knife DS is, for example, at least 240 mm, preferably at least 270 mm, more preferably at least 275 mm and even more preferably at least 279 mm.
- This sieve diameter DS is preferably at most 380 mm, more preferably at most 290 mm, even more preferably at most 285 mm and even more preferably at most 281 mm.
- screen printing unit 700 is preferably characterized in that it has at least one screen printing forme cylinder 752 and at least one impression cylinder 708 that interacts with it, and that a cylinder barrel 741 of impression cylinder 708 has a support surface 744 for sheets 02 which has at least one counter-pressure section 746 with a constant barrel radius R1, which extends over an angle of at least 170° about the axis of rotation 716 of the counter-pressure cylinder 708, and that the screen printing forme cylinder 752 has an effective screen radius R2 and that the effective screen radius R2 is smaller than that Bale radius R1 and that the effective sieve radius R2 is larger than half the bale radius R1.
- the screen printing unit 700 is preferably characterized in that the screen printing unit 700 has at least one additional transfer point 731; 732; 733, in particular for rotary transport bodies 709; 711; 712; 713 and that a fixing element, provided in particular for holding sheets 02, of the at least one further rotary transport body 709; 711; 712; 713 has an inner contact surface and an outer contact surface, which are arranged to work together for clamping sheets 02 and that this inner contact surface is at least partially at a distance from a rotation axis 717; 718; 719; 721 of this further rotary transport body 709; 711; 712; 713 which corresponds to the base radius R0 and that the effective screen radius R2 is smaller than the base radius R0 and that the effective screen radius R2 is larger than half the base radius R0.
- the screen printing unit 700 is preferably characterized in that a fixing element 743 of the impression cylinder 708, which is provided in particular for holding sheets 02, has an inner contact surface 748 and an outer contact surface 749, which are arranged to clamp sheets 02 and are arranged to work together that this inner contact surface 748 is at least partially at a distance from an axis of rotation 716 of the impression cylinder 708 that corresponds to the base radius R0 and that the ball radius R1 is greater than the base radius R0.
- the cylinder mold 751 For error-free printing, the cylinder mold 751 must rotate at a first circumferential speed during a printing process, and if possible at a second corresponds to the peripheral speed at which cylinder barrel 741 of impression cylinder 708 or sheet 02 rotates. However, the difference between the screen radius R2 and the barrel radius R1 results in a different angle through which the cylinder screen 751 on the one hand and the impression cylinder 708 on the other hand rotate during printing.
- bearing surface 744 first passes screen printing point 758 and then cylinder channel 742 passes screen printing point 758.
- the rotational movement of screen printing forme cylinder 752 is preferably controlled and/or regulated in such a way that a balance is created while cylinder channel 742 is the screen printing point 758 happened.
- the contact phase is preferably characterized in that there is contact between the bearing surface 744 and/or a sheet 02 on the one hand and the cylinder mold 751 and/or the screen printing forme cylinder 752 on the other, in particular a rolling contact.
- the free phase is preferably characterized in that bearing surface 744 and/or sheets 02 on the one hand and cylinder mold 751 and/or screen printing forme cylinder 752 on the other hand are arranged out of contact.
- the circumferential speed of support surface 744 and/or sheet 02 on the one hand and cylinder mold 751 and/or screen printing forme cylinder 752 on the other hand are preferably the same or at least substantially the same during a respective preceding contact phase.
- the screen printing forme cylinder 752 is preferably decelerated in relation to its circumferential speed relative to the impression cylinder 708 and then accelerated again.
- a phase of constant angular velocity can exist between the braking and the accelerating. It is relevant that the average peripheral speed of the screen printing forme cylinder 752 during the respective Free phase is lower than the average peripheral speed of the impression cylinder 708 during this respective free phase.
- the peripheral speeds of support surface 744 and/or sheet 02 on the one hand and of cylinder mold 751 and/or screen printing forme cylinder 752 on the other hand are the same or at least essentially the same. In this way, the screen printing forme cylinder 7552 can be caught up again by the impression cylinder 708 despite its smaller circumference.
- a method for operating a sheet-fed printing unit 700 embodied as a screen printing unit 700 is preferred, in which, during a process sequence of a plurality of printing processes taking place one after the other and compensation processes in between, a counter-pressure section 746 of a bearing surface 744 of a cylinder barrel 741 of a counter-pressure cylinder 708 continuously rotates at a constant peripheral speed about its axis of rotation 716 and during this process sequence a screen printing forme cylinder 752 forming a screen printing point 758 with the impression cylinder 708 is periodically decelerated and accelerated.
- the method is preferably characterized in that a screen printing forme cylinder 752 and a counter-pressure cylinder 708 interacting with it form a screen printing point 758 in which sheets 02 are printed one after the other.
- the method is preferably characterized in that during a respective printing operation, a respective sheet 02 is printed while a counter-pressure section 746 of a bearing surface 744 of a cylinder barrel 741 of counter-pressure cylinder 708 passes screen printing point 758.
- the printing process preferably takes place during the contact phase.
- the method is preferably characterized in that a sheet 02 in question is held at least during its printing process by means of at least one fixing element 743 on the counter-pressure surface 746 of the support surface 744 of the Impression cylinder 708 is held and thereby passes the screen printing point 758 at a first sheet speed, while the impression cylinder 708 rotates at a first angular speed.
- the method is preferably characterized in that during the respective printing process of the respective sheet 02, the screen printing forme cylinder 752 rotates about its axis of rotation 753 at a second angular speed that differs from the first angular speed and is in contact with the respective sheet 02 Part of the screen printing forme cylinder 752 rotates at a first peripheral speed about this axis of rotation 753 of the screen printing forme cylinder 752, which is equal to the first sheet speed.
- the method is preferably characterized in that a respective compensation process takes place between each two successive printing processes, during which screen printing forme cylinder 752 is not in contact with any sheet 02 and impression cylinder 708. The balancing process preferably takes place during the free phase.
- the method is preferably characterized in that during the respective compensation process, the impression cylinder 708 rotates at the first angular velocity and the screen printing forme cylinder rotates at least temporarily at a third angular velocity that is lower than the second angular velocity.
- the method is preferably characterized in that over a respective complete process cycle, which lasts from the start of a printing process to the start of the next printing process, an average angular velocity of the screen printing forme cylinder 752 is equal to an average angular velocity of the counter-pressure cylinder 708 interacting therewith .
- the method is preferably characterized in that an average peripheral speed of the screen printing forme cylinder 752 is lower than an average peripheral speed over the same respective complete process cycle of the counter-pressure cylinder 708 that interacts with it.
- the method is preferably characterized in that, after their respective printing process 02, the sheets 02 are transported, in particular indirectly, to a downstream rotary transport body 709; 711; 712 are transferred to the sheet printing unit 700 and then in a transport process at the first angular velocity about the axis of rotation 717; 718; 719 of this subsequent rotary transport body 709; 711; 712 to be transported.
- the method is preferably characterized in that a circumferential speed at which sheets 02 are transported about this axis of rotation 717; 718; 719 are transported, is equal to a second sheet speed, which is lower than the first sheet speed. This preferably also applies to the respective alignment cylinder 709.
- the screen printing unit 700 has at least one transfer drum 711, for example.
- a respective transfer drum 711 has, in the usual way, at least one gripping device for conveying sheets.
- the respective transfer drum 711 preferably has at least one base body.
- the at least one gripping device has fixing elements for accepting and fixing sheets 02.
- the fixing elements are preferably arranged on the base body and/or so that they can be moved together with it.
- Grippers in particular clamping and/or suction grippers, are preferably arranged as fixing elements for gripping the sheet edges.
- the respective transfer drum 711 and in particular its base body and/or its at least one gripping device are arranged such that they can rotate about an axis of rotation 718.
- the transfer drum 711 has, for example but not necessarily, a support surface for sheets 02.
- the at least one gripper preferably has at least one movable gripper finger, which is movable relative to a base body of the transfer drum 711 is movably arranged.
- the at least one fixing element preferably has two interacting contact surfaces, in particular an inner contact surface and an outer contact surface.
- the inner contact surface and the outer contact surface serve to clamp sheet 02 and in particular its leading edge.
- the inner contact surface is the radially inner contact surface.
- the outer contact surface is the contact surface lying further radially outwards.
- the outer contact surface is preferably designed to be movable for opening and/or closing the gripper, while the inner contact surface is arranged stationary relative to the base body of the transfer drum 711.
- the inner contact surface is at least partially at a distance from the axis of rotation 718 of the transfer drum 711 that corresponds to the base radius R0.
- this is preferably arranged at a distance from the axis of rotation 718 of the transfer drum 711 which is smaller than the base radius R0.
- the transfer drum 711 can have a transfer point 732; 733 form with an impression cylinder 708 without colliding with its cylinder barrel 741.
- the screen printing unit 700 has at least one blowing drum 712, for example.
- Each blowing drum 712 has at least one gripping device for sheet conveyance in the usual way.
- the respective blow molding drum 712 preferably has at least one base body.
- the at least one gripping device has fixing elements for accepting and fixing sheets 02.
- the fixing elements are preferably arranged on the base body and/or so that they can be moved together with it.
- Grippers in particular clamping and/or suction grippers, are preferably arranged as fixing elements for gripping the sheet edges.
- the respective blow molding drum 712 and in particular its at least one gripping device and/or its base body are arranged such that they can rotate about an axis of rotation 719.
- the at least one gripper preferably has at least one movable gripper finger, which is arranged such that it can move relative to a base body of blow molding drum 712.
- the at least one fixing member preferably has two interacting contact surfaces.
- the inner contact surface and the outer contact surface serve to to clamp the sheet 02 and in particular its leading edge.
- the inner contact surface is the radially inner contact surface.
- the outer contact surface is the contact surface lying further radially outwards.
- the outer contact surface is preferably designed to be movable in order to open and/or close the gripper, while the inner contact surface is arranged in a stationary manner relative to the base body of the blow molding drum 711.
- the inner contact surface is at least partially at a distance from the axis of rotation 719 of the blow molding drum 712 that corresponds to the base radius R0.
- the blowing drum 712 in question preferably does not have a rotatable support surface for sheets 02.
- At least one sheet guiding device and at least one sheet blowing device are preferably arranged.
- the at least one sheet guide device preferably has at least one inner surface whose shape corresponds to a section of a cylinder jacket whose axis is identical to the axis of rotation 719 of the blowing drum 712. This inner surface is preferably arranged at a distance from the axis of rotation 719 of the blow molding drum 712 which is greater than the base radius R0.
- the at least one sheet blowing device is used to generate a gas flow directed from the inside against the inner surface of this sheet guiding device. As a result, the corresponding sheet 02 held by the gripping device can be transported further about the axis of rotation 719, while its inward-facing side is not touched by components of the screen printing unit 700, apart from the contact surfaces of the fixing elements.
- the respective blowing drum 712 is preferably arranged along the transport path provided for the transport of sheets 02 directly after a respective impression cylinder 708 and more preferably also immediately before a respective alignment cylinder 709. In this way, sheets can be transported from the impression cylinder 708 to the alignment cylinder 709 without that a freshly printed sheet surface comes into contact with an object and the applied print image could be damaged.
- At least one pre-alignment device 767 is preferably arranged in the area of blowing drum 712. This at least one pre-alignment device 767 is preferably part of a respective alignment device 771. This at least one pre-alignment device 767 is preferably arranged in a stationary manner.
- This at least one pre-alignment device 767 is preferably assigned to a respective blowing drum 712, which is more preferably assigned to a respective subsequent alignment cylinder 709.
- the prealignment device 767 is preferably designed in such a way that it extends over an angle of action around the axis of rotation 719 of the blow molding drum 712.
- the pre-alignment device 767 preferably has at least one and more preferably a plurality of electromagnets and/or permanent magnets.
- the screen printing unit 700 has at least one suction drum 713, for example.
- Each suction drum 713 has at least one gripping device for sheet conveyance in the usual way.
- the respective suction drum 713 preferably has at least one base body.
- the at least one gripping device has fixing elements for accepting and fixing sheets 02.
- the fixing elements are preferably arranged on the base body and/or so that they can be moved together with it.
- Grippers, in particular clamping and/or suction grippers are preferably arranged as fixing elements for gripping the sheet edges.
- the respective suction drum 713 and in particular its base body and/or its at least one gripping device are arranged such that they can rotate about an axis of rotation 721.
- Suction drum 713 preferably has a support surface for sheets 02.
- the at least one gripper preferably has at least one movable gripper finger, which is arranged so that it can move relative to a base body of suction drum 713 and/or the bearing surface of suction drum 713.
- the at least one fixing element preferably has two interacting contact surfaces, in particular an inner contact surface and an outer contact surface.
- the inner contact surface and the outer Contact surfaces are used to clamp sheet 02 and in particular its leading edge.
- the inner contact surface is the radially inner contact surface.
- the outer contact surface is the contact surface lying further radially outwards.
- the outer contact surface is preferably designed to be movable for opening and/or closing the gripper, while the inner contact surface is arranged stationary relative to the base body of the suction drum 713.
- the inner contact surface is at least partially at a distance from the axis of rotation 721 of the suction drum 713 that corresponds to the base radius R0.
- the contact surface of the suction drum 713 is preferably arranged at a distance from the axis of rotation 721 of the suction drum 713 which corresponds to the base radius R0.
- the support surface of suction drum 713 preferably has suction openings, in particular for sucking in ambient air and/or sheets 02.
- a sheet 02 When a sheet 02 is placed on the support surface of suction drum 713, its leading edge is preferably held by grippers. Alternatively or additionally, the sheet 02 is only held on the support surface by the suction openings.
- At least one inspection device 768 is preferably provided, more preferably aligned with the support surface of suction drum 713. By sucking up the respective sheet 02, its position on the suction drum 713 is particularly stable. This enables an inspection with particularly high precision.
- the at least one inspection device 768 is arranged along the transport path provided for the transport of sheets 02 after a last alignment device 771.
- This at least one inspection system 768 works, for example, using the reflected light method and, in addition to a light source directed at the transport path provided for the transport of sheets 02, preferably has a camera directed at the point of impact for the transport path provided for the transport of sheets 02. Sheets 02 that are considered defective or have a faulty printed image can then be collected on one of the stacks, while so-called good sheets be discarded to another pile.
- the screen printing unit 700 has a sprocket shaft 714, for example. This is particularly relevant when sheet delivery 900 follows directly after screen printing unit 700 along the transport path provided for the transport of sheets 02.
- the sprocket shaft 714 serves in particular to deflect a traction mechanism, in particular designed as a chain, of a chain conveyor system 904 or chain gripper system 904. Its diameter is preferably matched to the base radius R0.
- Fixing elements of the chain conveyor system 904 or chain gripper system 904 preferably have two interacting contact surfaces, in particular an inner contact surface and an outer contact surface. The inner contact surface and the outer contact surface serve to clamp sheet 02 and in particular its leading edge. The inner contact surface is the radially inner contact surface.
- the outer contact surface is the contact surface lying further radially outwards.
- the inner contact surface is at least partially at a distance from the axis of rotation 722 of the sprocket shaft 714, which distance corresponds to the base radius R0.
- the sprocket shaft 714 is preferably arranged in the fourth installation area 729 of a base module 704 .
- the screen printing unit 700 preferably has at least one alignment cylinder 709, which is embodied in particular as a rotary transport body 709.
- the respective alignment cylinder 709 is preferably designed as a magnetically effective alignment cylinder 709. Sheets 02 are preferably transported by means of the respective alignment cylinder 709 and the magnetic particles of the previously applied and not yet dried coating medium are oriented in accordance with a pattern of magnetic field lines emanating from the respective alignment cylinder 709.
- the respective alignment cylinder 709 preferably has, in the area of its outer circumference, a plurality of elements that produce a magnetic field, or magnetic elements for short, which in particular have an orientation of at least part of the magnetic or magnetizable particles of the coating agent applied to the respective sheet 02 passing through.
- the magnetic elements can be formed by permanent magnets with or without engraving, by electromagnets or by combinations of one or more permanent magnets and/or one or more electromagnets. These can be arranged on a basic cylinder body such that they can be removed and/or rotated about a radially running axis and/or adjusted individually or in groups with regard to their axial and/or circumferential position and together with this form the respective alignment cylinder 709.
- a basic cylinder body such that they can be removed and/or rotated about a radially running axis and/or adjusted individually or in groups with regard to their axial and/or circumferential position and together with this form the respective alignment cylinder 709.
- the above-mentioned plurality of copies per sheet 02 - e.g. B. matrix-like - in the scope of several, z. B. at least four, rows of several, z. B. three to eight, in particular four to seven, transverse to the transport direction T spaced magnetic elements provided or providable.
- the magnetic elements can be in or on several, z. B. in three to eight, in particular in four to seven, axially spaced and preferably in the axial direction
- the at least one alignment cylinder 709 has at least one suction device, by means of which a sheet 02 can be held on the alignment cylinder 709.
- At least one outer magnet device 774 is preferably provided, which is embodied in particular as a simultaneous magnet device 774. This at least one outer magnet device 774 is preferably arranged in a stationary manner, at least during printing operation. This at least one outer magnetic device 774 is preferably assigned to a respective alignment cylinder 709. This at least one outer magnetic device 774 is preferably part of an alignment device 771, in particular that alignment device 771 to which the assigned alignment cylinder 709 also belongs. The outer magnetic device 774 is preferably designed in such a way that it extends over an angle of action around the associated alignment cylinder 709. The outer magnet device 774 preferably has at least one and more preferably a plurality of electromagnets and/or permanent magnets and preferably interacts with the magnetic devices of the respective alignment cylinder 709.
- the sheet-fed printing unit 700 is preferably characterized in that it has at least one screen printing forme cylinder 752 and at least one counter-pressure cylinder 708 interacting therewith and at least one further rotary transport body 709; 711; 712; 713 and that a fixing member 743 of impression cylinder 708, which is intended in particular for holding sheets 02, has an inner contact surface 748 and an outer contact surface 749, which are arranged to work together for clamping sheets 02, and that this inner contact surface 748 is at least partially spaced from one axis of rotation 716 of impression cylinder 708, which corresponds to a base radius R0, and that a cylinder barrel 741 of impression cylinder 708 has a support surface 744 for sheets 02, which has at least one impression section 746 with a constant barrel radius R1, which extends over an angle of at least 170° around the axis of rotation 716 of impression cylinder 708 and that the barrel radius R1 is greater than the base radius R0 and that a fixing element of the at least
- the sheet printing unit 700 is preferably characterized in that the additional rotary transport body 709; 711; 712; 713 is designed as an alignment cylinder 709, which has a plurality of elements that produce a magnetic field in the area of its outer circumference.
- the sheet-fed printing unit 700 is preferably characterized in that a blowing drum 712 has a transfer point 732; 733 forming with the impression cylinder 708 and another transfer point 733; 734 is arranged forming with the alignment cylinder 709.
- sheet printing unit 700 is preferably characterized in that a fixing element of the at least one blowing drum 712, which is provided in particular for holding sheets 02, has an inner contact surface and an outer contact surface, which are arranged to clamp sheets 02 together and these inner contact surface is at least partially at a distance from an axis of rotation 719 of this blow molding drum 712, which corresponds to the base radius R0.
- the sheet printing unit 700 is preferably characterized in that the blowing drum 712 has at least one sheet guiding device and at least one are assigned to the sheet blowing device and which at least one sheet guiding device has at least one inner surface, the shape of which corresponds to a section of a cylinder jacket, the axis of which is identical to the axis of rotation 719 of blow drum 712 and this inner surface is arranged at a greater distance from the axis of rotation 719 of blow drum 712 is than the base radius R0.
- the sheet printing unit 700 is preferably characterized in that the at least one sheet blowing device is used to generate a gas flow directed from the inside against the inner surface of this sheet guiding device.
- sheet-fed printing unit 700 is preferably characterized in that at least one pre-alignment device 767 is arranged in the area of blowing drum 712, in particular in a stationary manner, which is part of a respective alignment device 771 and which has at least one electromagnet and/or permanent magnet.
- the sheet-fed printing unit 700 is preferably characterized in that a stationary frame 701 of the screen printing unit 700 has two frame side walls 702; 703 and that the screen printing unit 700 has at least one stationary base module 704, which has two base side walls 706; 707, which are arranged opposite one another and that the base module 704 has four installation areas 726; 727; 728; 729 for rotary transport bodies 708; 709; 711; 712; 713; 714 are fixed and that the impression cylinder 708 in one of these four installation areas 726; 727 is arranged and that the at least one further rotary transport body 709; 711; 712; 713 in one of these four installation areas 728;
- the sheet-fed printing unit 700 is preferably characterized in that a passage plane E of the base module 704 is defined as the plane E that contains both a rotation axis 716; 717; 718; 719; 721; 722 of the first rotary transporting body 708; 709; 711; 712; 713; 714 of this base module 704 and a rotation axis 716; 717; 718; 719; 721; 722 of a fourth rotary transporting body 708; 709; 711; 712; 713; 714 this respective base module 704 completely and that the transit plane E has a normal vector N extending in the vertical V direction.
- the sheet-fed printing unit 700 embodied as a screen printing unit 700 is preferably characterized in that it has at least one screen printing forme cylinder 752, which forms a screen printing point 758 with an impression cylinder 708, and that along a transport path provided for transporting sheets after the impression cylinder 708 at least one alignment cylinder 709 is arranged, which has a plurality of elements that produce a magnetic field in the area of its outer circumference.
- the screen printing unit 700 is preferably characterized in that a transport bracket W728; W729 of alignment cylinder 709 is that angular range around axis of rotation 717 of alignment cylinder 709 in which sheets 02 are transported by means of alignment cylinder 709 and that at least one drying system 772 is adjusted to transport angle W728; W729 of the alignment cylinder 709 and that, viewed in the direction of rotation, after the at least one drying device 772, at least one inspection device 768 is positioned for the transport angle W728; W729 of the alignment cylinder 709 is aligned.
- a transport bracket W728; W729 of alignment cylinder 709 is that angular range around axis of rotation 717 of alignment cylinder 709 in which sheets 02 are transported by means of alignment cylinder 709 and that at least one drying system 772 is adjusted to transport angle W728; W729 of the alignment cylinder 709 and that, viewed in the direction of rotation, after the at least one drying device 772, at least one inspection device 768
- the screen printing unit 700 is preferably characterized in that the impression cylinder 708 forms a transfer point 732 with a rotary transport body 712 and that this rotary transport body 712 forms a further transfer point 733 with the alignment cylinder 709.
- the screen printing unit 700 is preferably characterized in that this rotary transport body 712 is designed as a blowing drum 712.
- a transport angle W727 is preferred;
- W728 of blower drum 712 is the angular range about axis of rotation 719 of blower drum 712 in which sheets 02 are transported by blower drum 712 and is in the range of transport angle W727;
- W728 of the blowing drum 712 a pre-alignment device 767 is arranged, which has at least one element causing a magnetic field.
- screen printing unit 700 is preferably characterized in that a transport angle W728 of alignment cylinder 709 is more than 180° and/or at least 200° and/or at least 220° and/or at least 240° and/or that the Transport angle W728 of the alignment cylinder 709 is at most 300° and/or at most 270° and/or at most 250° and/or at most 245°.
- screen printing unit 700 is preferably characterized in that at least one stationary outer magnet device 774 assigned to alignment cylinder 709 is provided and that outer magnet device 774 extends over an angle of action around assigned alignment cylinder 709 and that the outer magnet device 774 in front of the at least one drying device 772, viewed in the direction of rotation, to the transport angle W728; W729 of the alignment cylinder 709 is aligned.
- screen printing unit 700 is preferably characterized in that a darkening device is arranged between the at least one drying device 772 and the at least one inspection device 768, viewed in the direction of rotation.
- the at least one inspection device 768 is preferably embodied as a reflection inspection device 768 and/or preferably has at least one radiation source, in particular a light source.
- Screen printing unit 700 preferably has at least one screen printing forme cylinder 752 and at least one counter-pressure cylinder 708 interacting therewith, with more preferably screen printing forme cylinder 752 being assigned an effective screen radius R2 and impression cylinder 708 being assigned a barrel radius R1.
- the screen printing unit 700 preferably has at least one, in particular stationary, frame 701, which has at least two, in particular, stationary frame side walls 702; 703 arranged opposite to each other in a transverse direction A.
- the screen printing unit 700 preferably has at least one, in particular first, base module 704, which has two one-piece and stationary base side walls 706; 707, each part of a respective frame side wall 702; 703 are.
- the base sidewalls 706; 707 preferably each have a supporting wall 776; 777 and more preferably at least one reinforcement 778; 779 on. Preferably, these two supporting walls 776; 777 one of two inner wall planes W1; W2, which more preferably defines a clear width W of the respective base module 704.
- the respective base module 704 preferably has at least four and more preferably exactly four installation areas 726; 727; 728; 729 for rotary transport bodies 708; 709; 711; 712; 713; 714 on which respective recesses 781; 782; 783; 784 in the supporting walls 776; 777 of the base side walls 706; 707 are assigned. In each of the at least four installation areas 726; 727; 728; 729, each rotation transporting body 708; 709; 711; 712; 713; 714 arranged.
- the first installation area 726 along the transport path provided for the transport of sheets 02 and the second installation area 727 along this transport path of the respective base module 704 preferably form a selection group.
- the arranged in the first installation area 726 rotary transport body 708; 709; 711; 712; 713; 714 is a first axis of rotation 716; 717; 718; 719; 721; 722 assigned.
- the arranged in the second installation area 726 rotary transport body 708; 709; 711; 712; 713; 714 is a second axis of rotation 716; 717; 718; 719; 721; 722 assigned.
- a rotary transport body 708 designed as an impression cylinder 708 is arranged, which can be connected, for example, with in particular two other rotary transport bodies 709; 711; 712; 713; 714 and is arranged to interact with a screen printing forme cylinder 752. It is particularly preferred in printing operation or in the printing operating position in the other of the two installation areas 726; 727 of the selection group, a rotary transporting body 709; 711; 712; 713; 714, which is out of contact with any screen printing forme cylinder 752.
- a first screen axis S1 is a straight line oriented parallel to the transverse direction A and extending from the first axis of rotation 716; 717; 718; 719; 721; 722 has a first distance A1 and from the second axis of rotation 716; 717; 718; 719; 721; 722 has a second distance A2.
- the first distance A1 preferably corresponds to the sum of the effective sieve radius R2 and barrel radius R1.
- the second distance A2 is preferably greater than the sum of the effective sieve radius R2 and barrel radius R1.
- the second distance A2 is preferably greater than 2.5 times the ball radius R1.
- the second distance A2 is preferably less than 3.5 times and more preferably less than 3 times the root radius R1.
- the first screen axis S1 is a possible position of an axis of rotation of a screen printing forme cylinder 752.
- a second screen axis S2 is a straight line which is oriented parallel to the transverse direction A and which extends from the first axis of rotation 716; 717; 718; 719; 721; 722 has the second distance A2 and from the second axis of rotation 716; 717; 718; 719; 721; 722 has the first distance A1.
- the second screen axis S2 is an alternative possible position of a rotation axis of a screen printing forme cylinder 752.
- the first screen axis S1 and the second screen axis S2 have a third distance A3 from one another which is greater than 3 times and preferably 3.5 times the ball radius R1.
- a first sieve axis range contains at least the first sieve axis S1.
- the first Siebach area either has no intersection with a base side wall 706; 707 on or only such intersections with one or both base side walls 706; 707, which is at least 2 cm, more preferably at least 5 cm, even more preferably at least 10 cm and even more preferably at least 20 cm outside of the two inner wall planes W1; W2 are limited spatial area.
- a second screen axis area contains at least the second screen axis S2.
- the second Siebach area either has no intersection with a base side wall 706; 707 on or only such intersections with one or both base side walls 706; 707 that is at least 2 cm, more preferably at least 5 cm, even more preferably at least 10 cm and more preferably at least 20 cm outside of the two inner wall planes W1; W2 are limited spatial area.
- the screen printing unit 700 is preferably characterized in that the first screen area extends, starting from the first screen axis S1, in each direction orthogonal to the transverse direction A over at least 1 cm, more preferably at least 2 cm, even more preferably at least 5 cm and even more preferably at least 10 cm and/or that the second screen axis area extends, starting from the second screen axis S2, in each direction orthogonal to the transverse direction A over at least 1 cm, more preferably at least 2 cm, even more preferably at least 5 cm and more more preferably at least 10 cm.
- the screen printing unit 700 is preferably characterized in that a screen printing forme cylinder 752 is arranged in one screen area of this respective base module 704 and no screen printing forme cylinder is arranged in the other screen area of this respective base module 704.
- the screen printing unit 700 is preferably characterized in that each screen area is arranged completely after an input transfer point 731 with respect to a transport direction T orthogonal to the transverse direction A.
- the screen printing unit 700 is preferably characterized in that one of the screen axis areas of the respective base module 704 intersects with at least one squeegee positioning device 764, which is located outside of the two inner wall planes W1; W2 limited space is arranged.
- screen printing unit 700 is preferably characterized in that the at least one squeegee positioning device 764 is mounted on a subframe 756 is arranged, which pivotally on the base side walls 706; 707 of this base module 704 is arranged.
- the partial frame 756 is preferably within that of the two inner wall planes W1; W2 limited space arranged.
- the partial frame 756 is preferably arranged to support the screen printing forme cylinder 752 via a forme cylinder bearing 759.
- Screen printing unit 700 preferably has at least one screen printing forme cylinder 752 and at least one counter-pressure cylinder 708 interacting therewith.
- the screen printing unit 700 preferably has at least one, in particular stationary, frame 701, which has at least two, in particular, stationary frame side walls 702; 703 arranged opposite to each other in a transverse direction A.
- the screen printing unit 700 preferably has at least one, in particular first, base module 704, which has two one-piece and stationary base side walls 706; 707, each part of a respective frame side wall 702; 703 are.
- the base sidewalls 706; 707 preferably each have a supporting wall 776; 777 and more preferably at least one reinforcement 778; 779 on.
- the screen printing unit 700 is preferably characterized in that it has at least one first base module 704 and at least one second base module 704, with each base module 704 having two one-piece and stationary base side walls 706; 707, each part of a respective frame side wall 702; 703 are.
- the respective base module 704 preferably has four installation areas 726; 727; 728; 729 for rotary transport bodies 708; 709; 711; 712; 713; 714, which more preferably have respective recesses 781; 782; 783; 784 in the load-bearing walls W1; W2 of base sidewalls 706; 707 are assigned.
- the relative location of the four mounting areas 726; 727; 728; 729 of the first base module 704 preferably corresponds to the relative position of the four installation areas 726; 727; 728; 729 of the second base module 704 match one another.
- a counter-pressure cylinder 708 cooperating with a screen printing forme cylinder 752 is arranged.
- a respective rotary transport body 708; 709; 711 ; 712; 713; 714 arranged.
- the screen printing unit 700 is preferably characterized in that in at least one installation area 726; 727; 728; 729 of the first base module 704 a functionally different rotary transport body 708; 709; 711; 712; 713; 714 is arranged as in an installation area 726; 727; 728; 729 of the second base module 704.
- the sheet printing unit 700 is then characterized in that in a first installation area 726 of the first base module 704 along this transport path, a functionally different rotary transport body 708; 709; 711; 712; 713; 714 is arranged than in a first installation area 726 of the second base module 704 along this transport path and/or that in a second installation area 726 of the first base module 704 along this transport path a functionally different rotary transport body 708; 709; 711; 712; 713; 714 is arranged, than in a second installation area 726 of the second base module 704 along this transport path and/or that a functionally different rotary transport body 708; 709; 711; 712; 713; 714 is arranged, as in a third installation area 726 of the second base module 704 along this transport path and/or that a functionally different rotary transport body 708; 709; 711; 712; 713; 714 is arranged than in a fourth installation area 726 of the second
- the screen printing unit 700 is preferably characterized in that in exactly one of the installation areas 726; 727 of the selection group of the second basic module 704, a counter-pressure cylinder 708 cooperating with a screen printing forme cylinder 752 is arranged.
- the screen printing unit 700 is preferably characterized in that the impression cylinder 708 arranged in the first base module 704 is located in a first installation area 726 of the first base module 704, and the impression cylinder 708 arranged in the second base module 704 is located in a first installation area 726 of the second base module 704 is arranged.
- the screen printing unit 700 is preferably characterized in that the impression cylinder 708 arranged in the first base module 704 is located in a first installation area 726 of the first base module 704, and the impression cylinder 708 arranged in the second base module 704 is located in a second installation area 727 of the second base module 704 is arranged.
- the screen printing unit 700 is preferably characterized in that in an installation area 726; 727; 728; 729 of the first base module 704, an alignment cylinder 709 is arranged, which has a plurality of elements causing a magnetic field in the area of its outer circumference and/or that in an installation area 726; 727; 728; 729 of the second base module 704, an alignment cylinder 709 is arranged, which has a plurality of elements causing a magnetic field in the area of its outer circumference.
- the screen printing unit 700 is preferably characterized in that in an installation area 726; 727; 728; 729 of the first base module 704, a blow molding drum 712 is arranged and/or that in an installation area 726; 727; 728;
- a sheet-fed printing press 01 has, for example, in addition to a screen printing unit 700 as described, at least one further printing unit 200; 500; 600, which is embodied as a sheet simultaneous printing unit 200 and/or which is embodied as a sheet numbering printing unit 500 and/or which is embodied as a flexographic printing unit 600.
- a fixing element 743 of the respective impression cylinder 708, which is provided in particular for holding sheets 02, has an inner contact surface 748 and an outer contact surface 749, which are arranged to work together for clamping sheets 02, and this inner contact surface 748 is at least partially at a distance from an axis of rotation 716 of the impression cylinder 708, which corresponds to a base radius R0, the barrel radius R1 being larger than the base radius R0.
- printing press 01 is preferably characterized in that at least one fixing element, which is provided in particular for holding sheets 02, has at least one and preferably every sheet transport cylinder 201; 202; 501; 502; 601; 602 of this at least one further printing unit 200; 500; 600 has an inner contact surface and an outer contact surface, which are arranged to work together for clamping sheets 02, and that this inner contact surface is at least partially at a distance from an axis of rotation 216; 217; 516; 517; 616; 617 of this sheet transport cylinder 201; 202; 501; 502; 601;
- Exemplary embodiments of printing presses 01 each of which has at least one screen printing unit 700, are described below by way of example.
- the respective screen printing unit 700 is preceded by a substrate feed device 100 embodied as a sheet feeder 100 and a sheet delivery device 900 embodied as a multi-pile delivery 900 is arranged downstream.
- the respective printing presses 01 can be modified in such a way that additional sheet processing units 200; 500; 600 can have.
- Sheet-fed printing press 01 preferably has a main drive that drives a gear train.
- At least all rotary transport bodies 708; 709; 711; 712; 713; 714 of the screen printing unit 700 can be driven, more preferably also rotary transport bodies of any other printing units 200; 500; 600 and/or the sheet feeder 100 and/or the sheet delivery 900.
- a first exemplary embodiment of such a screen printing unit 700 has two base modules 704 adjoining one another.
- the first base module 704 along the transport path provided for the transport of sheets 02 has, in particular, a first impression cylinder 708 in its first installation area 726, an in particular first blowing drum 712 in its second installation area 727, an in particular first alignment cylinder 709 in its third installation area 728, and an in particular first transfer drum 711 in its fourth installation area 729.
- the second base module 704 along the transport path provided for the transport of sheets 02 has, in particular, a second impression cylinder 708 in its first installation area 726, an in particular second blowing drum 712 in its second installation area 727, an in particular first suction drum 713 in its third installation area 728, and a sprocket shaft 714 in its fourth installation area 729.
- a respective screen printing forme cylinder 752 is preferably arranged to interact with each impression cylinder 708 .
- a pre-alignment device 767 is preferably arranged to interact with the first blowing drum 712 .
- a drying device 772 or curing device 772 and/or an external magnet device 774 is preferably arranged to interact with the alignment cylinder 709.
- An inspection device 768 is preferably arranged to interact with the suction drum 713 .
- This first exemplary embodiment of a screen printing unit 700 allows a first printing of a front side of sheets 02, a subsequent alignment of particles applied in the process, a subsequent second printing of the front side of sheets 02, and a subsequent inspection of the front side of sheets 02.
- the screen printing unit 700 is For example, a sheet feeder 100 is placed in front, in particular such that its acceptance drum 104 forms its first transfer point 731 with the impression cylinder 708 of the first base module 704.
- a sheet delivery 900 is arranged downstream of the screen printing unit 700, for example, in particular in such a way that the chain wheel shaft 714 is integrated into the sheet conveyor system 904 of the sheet delivery 900. (A sheet-fed printing press with such a screen printing unit 700 is shown schematically in FIG. 3a as an example.)
- a second exemplary embodiment of such a screen printing unit 700 has three base modules 704 .
- the first base module 704 along the transport path provided for the transport of sheets 02 is connected to the second base module 704 via an intermediate module 738.
- the second base module 704 and the third base module 704 are arranged adjacent to one another.
- the first base module 704 along the transport path provided for the transport of sheets 02 has, in particular, a first impression cylinder 708 in its first installation area 726, an in particular first blowing drum 712 in its second installation area 727, an in particular first alignment cylinder 709 in its third installation area 728, and an in particular first transfer drum 711 in its fourth installation area 729.
- the subsequent intermediate module 738 then has a second alignment cylinder 709 and then, in particular, a second transfer drum 711.
- the second base module 704 along the transport path provided for the transport of sheets 02 has, in particular, a second impression cylinder 708 in its first installation area 726, an in particular second blowing drum 712 in its second installation area 727, an in particular third alignment cylinder 709 in its third installation area 728, and an in particular third transfer drum 711 in its fourth installation area 729.
- the third base module 704 along the transport path provided for the transport of sheets 02 has a fourth transfer drum 711 in particular in its first installation area 726, a third impression cylinder 708 in particular in its second installation area 727, and a third blowing drum 712 in particular in its third Installation area 728 and, in particular, a fourth alignment cylinder 709 in its fourth installation area 729.
- a particularly first suction drum 713, particularly a second suction drum 713, particularly a fifth transfer drum 711 and a chain wheel shaft 714 are arranged one after the other in one or more intermediate frames 738.
- a respective screen printing forme cylinder 752 is preferably arranged to interact with each impression cylinder 708 .
- a respective pre-alignment device 767 is preferably arranged to interact with each blowing drum 712 .
- a respective drying device 772 or curing device 772 and/or an outer magnet device 774 is preferably arranged to interact with each alignment cylinder 709.
- a respective inspection device 768 is preferably arranged to interact with each suction drum 713 .
- This second exemplary embodiment of a screen printing unit 700 allows a first printing of a front side of sheets 02, a subsequent twofold alignment of particles applied in the process, a subsequent second printing of the front side of sheets 02, a subsequent alignment of particles applied in the process, a first printing of a back side of the sheets 02, subsequent alignment of particles applied in the process, and subsequent inspection of the front and back of sheets 02.
- Screen printing unit 700 is preceded, for example, by sheet feeder 100, in particular such that its acceptance drum 104 with impression cylinder 708 of first base module 704 is its first transfer point 731 forms.
- a sheet delivery 900 is arranged downstream of the screen printing unit 700, for example, in particular in such a way that the chain wheel shaft 714 is integrated into the sheet conveyor system 904 of the sheet delivery 900.
- a sheet-fed printing press with such a screen printing unit 700 is shown schematically in Fig. 3b as an example.
- a third exemplary embodiment of such a screen printing unit 700 has two base modules 704 adjoining one another.
- the first base module 704 along the intended transport path has, in particular, a first impression cylinder 708 in its first installation area 726, an in particular first blowing drum 712 in its second installation area 727, an in particular first alignment cylinder 709 in its third installation area 728, and in particular a first transfer drum 711 in its fourth installation area 729 .
- the second base module 704 along the transport path provided for the transport of sheets 02 has a second alignment cylinder 709 in particular in its first installation area 726, a second transfer drum 711 in particular in its second installation area 727, a first suction drum 713 in particular in its third installation area 728, and a chain wheel shaft 714 in its fourth installation area 729.
- a respective screen printing forme cylinder 752 is preferably arranged to interact with each impression cylinder 708 .
- a pre-alignment device 767 is preferably arranged to interact with the first blowing drum 712 .
- a drying device 772 or curing device 772 and/or an external magnet device 774 is preferably arranged to interact with the alignment cylinder 709.
- An inspection device 768 is preferably arranged to interact with the suction drum 713 .
- This third exemplary embodiment of a screen printing unit 700 allows a front side of sheets 02 to be printed first, particles applied in the process to be first aligned, particles applied in the process to be subsequently aligned second, and the front side of sheets 02 to be inspected.
- Screen printing unit 700 is a sheet feeder, for example 100, in particular in such a way that its acceptance drum 104 forms its first transfer point 731 with the impression cylinder 708 of the first base module 704.
- a sheet delivery 900 is arranged downstream of the screen printing unit 700, for example, in particular in such a way that the chain wheel shaft 714 is integrated into the sheet conveyor system 904 of the sheet delivery 900. (A sheet-fed printing press with such a screen printing unit 700 is shown schematically in Fig. 3c as an example.)
- a fourth exemplary embodiment of such a screen printing unit 700 has a Base Modules 704 on.
- the base module 704 has an impression cylinder 708 in its first installation area 726, a blowing drum 712 in its second installation area 727, an in particular first alignment cylinder 709 in its third installation area 728 and a transfer drum 711 in its fourth installation area 729.
- a second alignment cylinder 709 and a chain wheel shaft 714 are then arranged in one or more intermediate frames 738 one after the other.
- a screen printing forme cylinder 752 is preferably arranged to interact with the impression cylinder 708 .
- a pre-alignment device 767 is preferably arranged to interact with the blowing drum 712 .
- a drying device 772 or curing device 772 and/or an external magnet device 774 is preferably arranged to interact with each alignment cylinder 709.
- This fourth exemplary embodiment of a screen printing unit 700 allows the front side of sheets 02 to be printed, the particles applied in the process to be subsequently aligned, and the particles applied in the process to be subsequently aligned a second time Impression cylinder 708 of the first base module 704 whose first transfer point 731 forms.
- a sheet delivery 900 is arranged downstream of the screen printing unit 700, for example, in particular in such a way that the chain wheel shaft 714 is integrated into the sheet conveyor system 904 of the sheet delivery 900. (A sheet-fed printing press with such a screen printing unit 700 is shown schematically in Fig. 3d as an example.)
- a fifth exemplary embodiment of such a screen printing unit 700 has three base modules 704 arranged adjacent to one another.
- the first base module 704 along the transport path provided for the transport of sheets 02 has, in particular, a first impression cylinder 708 in its first installation area 726, an in particular first blowing drum 712 in its second installation area 727, an in particular first alignment cylinder 709 in its third installation area 728, and an in particular first transfer drum 711 in its fourth installation area 729.
- second base module 704 has a second impression cylinder 708 in particular in its first installation area 726, a second blowing drum 712 in particular in its second installation area 727, a second alignment cylinder 709 in particular in its third installation area 728 as well as a second transfer drum 711 in particular in its fourth installation area 729.
- the third base module 704 along the transport path provided for the transport of sheets 02 has a third transfer drum 711 in particular in its first installation area 726, a third impression cylinder 708 in particular in its second installation area 727, a third blowing drum 712 in particular in its third installation area 728 and a particularly third alignment cylinder 709 in its fourth installation area 729.
- a particularly first suction drum 713, a particularly second suction drum 713, a particularly fourth transfer drum 711 and a chain wheel shaft 714 are arranged one after the other in one or more intermediate frames 738.
- a respective screen printing forme cylinder 752 is preferably arranged to interact with each impression cylinder 708 .
- a respective pre-alignment device 767 is preferably arranged to interact with each blowing drum 712 .
- a respective drying device 772 or curing device 772 and/or an outer magnet device 774 is preferably arranged to interact with each alignment cylinder 709.
- a respective inspection device 768 is preferably arranged to interact with each suction drum 713 .
- This fifth exemplary embodiment of a screen printing unit 700 allows initial printing of a front side of sheets 02, subsequent alignment of particles applied in the process, subsequent second printing of the front side of sheets 02, subsequent alignment of particles applied in this process, first printing of a rear side of sheets 02 , subsequent alignment of particles applied in the process, and subsequent inspection of the front and rear of sheets 02.
- Screen printing unit 700 is preceded by a sheet feeder 100, for example, in particular such that its acceptance drum 104 with the impression cylinder 708 of the first base module 704 forms its first transfer point 731.
- a sheet delivery 900 is arranged downstream of the screen printing unit 700, for example, in particular in such a way that the chain wheel shaft 714 is integrated into the sheet conveyor system 904 of the sheet delivery 900. (A sheet-fed printing press with such a screen printing unit 700 is shown schematically in FIG. 3e as an example.)
- a sixth exemplary embodiment of such a screen printing unit 700 has two base modules 704 arranged adjacent to one another.
- the first base module 704 along the transport path provided for the transport of sheets 02 has, in particular, a first impression cylinder 708 in its first installation area 726, an in particular first blowing drum 712 in its second installation area 727, an in particular first alignment cylinder 709 in its third installation area 728, and an in particular first transfer drum 711 in its fourth installation area 729.
- the second base module 704 along the transport path provided for the transport of sheets 02 has a second transfer drum 711 in particular in its first installation area 726, a second impression cylinder 708 in particular in its second installation area 727, a second blowing drum 712 in particular in its third installation area 728 and a particularly second alignment cylinder 709 in its fourth installation area 729.
- a particularly first suction drum 713, a particularly second suction drum 713, a particularly third transfer drum 711 and a chain wheel shaft 714 are arranged one after the other in one or more intermediate frames 738.
- a respective screen printing forme cylinder 752 is preferably arranged to interact with each impression cylinder 708 .
- a respective pre-alignment device 767 is preferably arranged to interact with each blowing drum 712 .
- a respective drying device 772 or curing device 772 and/or an outer magnet device 774 is preferably arranged to interact with each alignment cylinder 709.
- a respective inspection device 768 is preferably arranged to interact with each suction drum 713 .
- This sixth exemplary embodiment of a screen printing unit 700 allows the front side of sheets 02 to be printed, the particles applied in the process to be subsequently aligned, the reverse side of the sheets 02 to be printed, the particles applied therein to be subsequently aligned, and the front side and reverse side of the sheets 02 to be inspected subsequently
- the screen printing unit 700 is preceded, for example, by a sheet feeder 100, in particular such that its acceptance drum 104 forms the first transfer point 731 with the impression cylinder 708 of the first base module 704.
- a sheet delivery 900 is arranged downstream of the screen printing unit 700, for example, in particular in such a way that the chain wheel shaft 714 is integrated into the sheet conveyor system 904 of the sheet delivery 900. (A sheet-fed printing press with such a screen printing unit 700 is shown schematically in FIG. 3f as an example.)
- a seventh exemplary embodiment of such a screen printing unit 700 has two base modules 704 arranged adjacent to one another.
- the first base module 704 along the transport path provided for the transport of sheets 02 has, in particular, a first impression cylinder 708 in its first installation area 726, an in particular first blowing drum 712 in its second installation area 727, an in particular first alignment cylinder 709 in its third installation area 728, and an in particular first transfer drum 711 in its fourth installation area 729.
- the second base module 704 along the transport path provided for the transport of sheets 02 has, in particular, a second impression cylinder 708 in its first installation area 726, an in particular second blowing cylinder 712 in its second installation area 727, an in particular second alignment cylinder 709 in its third installation area 728, and an in particular second transfer drum 711 in its fourth installation area 729.
- a suction drum 713 and a sprocket shaft 714 are then arranged in one or more intermediate frames 738 one after the other.
- a respective screen printing forme cylinder 752 is preferably arranged to interact with each impression cylinder 708 .
- a respective pre-alignment device 767 is preferably arranged to interact with each blowing drum 712 .
- a respective drying device 772 or curing device 772 and/or an outer magnet device 774 is preferably arranged to interact with each alignment cylinder 709.
- An inspection device 768 is preferably arranged to interact with the suction drum 713 .
- This seventh exemplary embodiment of a screen printing unit 700 allows a first printing of a front side of sheets 02, a subsequent alignment of particles applied in the process, a subsequent second printing of the front side of sheets 02, a subsequent alignment of particles applied in the process, and a subsequent inspection of the front side of sheets 02
- the screen printing unit 700 is preceded, for example, by a sheet feeder 100, in particular such that its acceptance drum 104 forms the first transfer point 731 with the impression cylinder 708 of the first base module 704.
- a sheet delivery 900 is arranged downstream of the screen printing unit 700, for example, in particular in such a way that the chain wheel shaft 714 is integrated into the sheet conveyor system 904 of the sheet delivery 900.
- a sheet-fed printing press with such a screen printing unit 700 is shown schematically in FIG. 3g as an example.
- An eighth exemplary embodiment of such a screen printing unit 700 has a base module 704 .
- the base module 704 has an impression cylinder 708 in its first installation area 726, a blowing drum 712 in its second installation area 727, an in particular first alignment cylinder 709 in its third installation area 728 and a transfer drum 711 in its fourth installation area 729.
- a suction drum 713 and a sprocket shaft 714 are then arranged in one or more intermediate frames 738 one after the other.
- a screen printing forme cylinder 752 is preferably arranged to interact with the impression cylinder 708 .
- a pre-alignment device 767 is preferably arranged to interact with the blowing drum 712 .
- a drying device 772 or curing device 772 and/or an external magnet device 774 is preferably arranged to interact with the alignment cylinder 709.
- An inspection device 768 is preferably arranged to interact with the suction drum 713 .
- This eighth exemplary embodiment of a screen printing unit 700 allows the front side of sheets 02 to be printed, the particles applied in the process to be subsequently aligned, and the front side of sheets 02 to be subsequently inspected.
- Screen printing unit 700 is preceded by a sheet feeder 100, for example, in particular such that its acceptance drum 104 the impression cylinder 708 of the first base module 704 forms its first transfer point 731.
- a sheet delivery 900 is arranged downstream of the screen printing unit 700, for example, in particular in such a way that the chain wheel shaft 714 is integrated into the sheet conveyor system 904 of the sheet delivery 900.
- a sheet-fed printing press with such a screen printing unit 700 is shown schematically in Fig. 3h as an example.
- a ninth exemplary embodiment of such a screen printing unit 700 has a base module 704 .
- the base module 704 has an impression cylinder 708 in its first installation area 726, a blowing drum 712 in its second installation area 727, an in particular first alignment cylinder 709 in its third installation area 728 and a sprocket shaft 714 in its fourth installation area 729.
- the alignment cylinder 709 preferably has suction devices.
- a screen printing forme cylinder 752 is preferably arranged to interact with the impression cylinder 708 .
- a pre-alignment device 767 is preferably arranged to interact with the blowing drum 712 .
- a drying device 772 or curing device 772 and/or an external magnet device 774 and an inspection device 768 are preferably arranged to interact with the alignment cylinder 709.
- This ninth exemplary embodiment of a screen printing unit 700 allows the front side of sheets 02 to be printed, the particles applied therein to be subsequently aligned, and the front side of sheets 02 to be subsequently inspected same functionality as the eighth embodiment, but with less space.
- the screen printing unit 700 is preceded, for example, by a sheet feeder 100, in particular such that its acceptance drum 104 forms the first transfer point 731 with the impression cylinder 708 of the first base module 704.
- a sheet delivery 900 is arranged downstream of the screen printing unit 700, for example, in particular in such a way that the chain wheel shaft 714 is integrated into the sheet conveyor system 904 of the sheet delivery 900.
- a sheet-fed printing press with such a screen printing unit 700 is shown schematically in FIG. 3i as an example.
- sheet processing machine 01 preferably additionally has at least one further printing unit 200; 500; 600, which is further preferably embodied as a sheet-simultaneous printing unit 200 and/or which is embodied as a sheet-numbering printing unit 500 and/or which is embodied as a flexographic printing unit 600.
- at least one fixing element provided in particular for holding sheets 02 has at least one and preferably each sheet transport cylinder 201; 202; 501; 502; 601; 602 of this at least one further printing unit 200; 500; 600 has an inner contact surface and an outer contact surface, which are arranged to work together for clamping sheet 02.
- This inner contact surface is preferably at least partially at a distance from an axis of rotation 216; 217; 521; 522; 621; 622 of this sheet transport cylinder 201; 202; 501; 502; 601; 602, which corresponds to the base radius R0 or an integer multiple of the base radius R0, in particular twice the base radius R0.
- Sheet-fed processing machine 01 preferably has at least one sheet-fed printing unit 200 designed for a simultaneous printing process.
- a sheet printing unit 200 is also called sheet simultaneous printing unit 200 or sheet collective printing unit 200.
- the simultaneous printing process is characterized in particular by the fact that different forme cylinders 203; 204; 206; 207 originating ink first one preferably as a transfer cylinder 201; 202 formed collecting cylinder 201; 202 is collected and then simultaneously, i.e. simultaneously, transferred to a respective sheet 02.
- This transfer preferably takes place directly from the collecting cylinder 202, which is then preferably also used as a transfer cylinder 201; 202 is formed.
- the respective transfer cylinder 201; 202 preferably acts with a respective impression cylinder 201; 202 together.
- a transfer cylinder 201; 202 and an impression cylinder 201; 202 share a printing point 218, with the sheets 02 preferably being transported through this printing point 218 and/or with the sheets 02 preferably being provided with printing ink in this printing point 218, in particular with the collected printing inks.
- Two cylinders 201 preferably act; 202 together in such a way that each as a transfer cylinder 201 ; 202 and at the same time as an impression cylinder 201; 202 for the other of these two cylinders 201; 202 works.
- the sheet simultaneous printing unit 200 is then also referred to as a simultaneous double printing unit 200, for example, and is used in particular for the simultaneous printing of a respective sheet 02 on two sides. Only one of these collecting cylinders 201 is preferred; 202 as sheet transport cylinder 201; 202 trained.
- the at least one sheet-simultaneous printing unit 200 has at least two forme cylinders 203; 204; 206; 207 on. Each respective forme cylinder 203; 204; 206; 207 directly with a respective impression cylinder 201; 202 arranged to be in contact and/or directly cooperating and/or capable of cooperating.
- the sheet-simultaneous printing unit 200 preferably has four forme cylinders 203; 204; 206; 207, of which more preferably two with a particular first common collecting cylinder 201; 202 are in direct contact and/or are arranged to interact and/or be able to interact directly with it and of which more preferably two others are connected to the other, in particular second, common collecting cylinder 201; 202 are arranged in direct contact and/or directly interacting and/or capable of interacting with it.
- different printing forms, in particular printing plates can be arranged, for example depending on the print image to be printed.
- At least one flat printing forme is on the respective forme cylinder 203; 204; 206; 207 arrangeable.
- at least one letterset printing forme is on the respective forme cylinder 203; 204; 206; 207 arrangeable.
- a letterset printing form has only a relatively small height of the ink-transferring areas compared to the rest of the printing plate and is comparable to a relief form in terms of its operating principle.
- At least one inking unit 227 is preferred for each forme cylinder 203; 204; 206; 207 arranged.
- sheet-fed simultaneous printing unit 200 is preferably characterized in that it has a first collecting cylinder 201 and a second collecting cylinder 202, which are arranged in direct contact with one another and/or interact directly with one another and each have a rotational axis 216 ; 217 and that an axial plane E1 is a plane E1 that contains both the axis of rotation 216 of the first collecting cylinder 201 and the axis of rotation 217 of the second collecting cylinder 202, and that a reference plane E2 is a plane E2 that contains at least one axis of rotation 216; 217 of such a collecting cylinder 201; 202 contains and has a horizontal surface normal.
- These two collecting cylinders 201; 202 are preferably arranged at least during a processing operation, in particular a printing operation, in such a way that the angle of intersection between the axis plane E1 on the one hand and the reference plane E2 on the other hand is at most 45°, more preferably at most 30°, even more preferably at most 15°, even more preferably at most 10° , even more preferably at most 5°, even more preferably at most 2°, even more preferably at most 1°, even more preferably at most 0.5° and even more preferably exactly 0°.
- a fixing element provided in particular for holding sheets 02 of the sheet transport cylinder 201; 202 formed collecting cylinder 201; 202 preferably has an inner contact surface and an outer contact surface, which are arranged to work together to clamp sheets 02.
- This inner contact surface is at least partially spaced from an axis of rotation 216; 217 this as a sheet transport cylinder 201 ; 202 formed collecting cylinder 201; 202, which corresponds to the base radius R0 or an integer multiple of the base radius R0, in particular twice the base radius R0.
- Sheet-fed processing machine 01 preferably has at least one sheet-fed printing unit 500 designed for a letterpress process. Such a sheet-fed printing unit 500 is also called a high-pressure unit 500 .
- the relief printing process is used, for example, as a numbering printing process.
- sheet-fed processing machine 01 preferably has at least one sheet-fed printing unit 500 designed for a numbering printing process.
- Such a sheet printing unit 500 is also called a sheet numbering printing unit 500 .
- the sheet numbering printing unit 500 preferably has at least one impression cylinder 501; 502, which is preferably used as the respective sheet transport cylinder 501; 502 is formed.
- the sheet-numbering printing unit 500 has two cylinders 501; 502 of the first type, which is further preferred as the respective counter-pressure cylinder 501 ; 502 and/or as the respective sheet transport cylinder 501 ; 502 are formed and/or which are in direct contact with one another and/or which interact directly with one another and/or are arranged which are capable of directly interacting.
- the sheets 02 and/or the particular copies of sheets 02 configured as securities by means of a letterpress process in particular using at least one numbering forme cylinder 503; 504; 506; 507, which more preferably has at least one numbering unit.
- individual numbering units are preferably used, more preferably several of which are connected to a common numbering forme cylinder 503; 504; 506; 507 are arranged.
- the respective numbering forme cylinder 503; 504; 506; 507 on several numbering units, which are arranged one behind the other in its circumferential direction on the respective numbering forme cylinder 503; 504; 506; 507 are arranged, for example at least two or at least four or at least eight or at least twelve, and/or the respective numbering forme cylinder 503; 504; 506; 507 on several numbering machines, which are mounted side by side in the transverse direction A on the respective numbering forme cylinder 503; 504; 506; 507 are arranged.
- the respective at least one numbering unit has, for example, a counter with a plurality of symbol roles, the symbol roles each having separate, in particular raised areas in the form of symbols such as numbers and/or letters.
- At least one inking unit 518 is preferred for each numbering forme cylinder 503; 504; 506; 507 arranged.
- the at least one inking unit 518 preferably provides the respective outer symbols of the numbering units of this respective numbering forme cylinder 503; 504; 506; 507 when in contact with ink.
- the respective numbering forme cylinder 503; 504; 506; 507 is rotated further and comes into contact with the respective sheet 02 and transfers the printing ink in the form of the symbol to sheet 02.
- the combination of symbols is preferably changed until the next contact of this numbering unit with inking unit 518, so that the next time it comes into contact with the corresponding Sheet 02 to be able to transfer a different marking.
- the sheet-numbering printing unit 500 also apply accordingly in general to a high-pressure unit 500, provided that no contradictions arise therefrom, in particular with the modification that the high-pressure forme cylinder 503; 504; 506; 507 preferably carry respective fixed printing forms and no numbering units, as is the case with numbering forme cylinders 503; 504; 506; 507 is the case.
- a fixing element, provided in particular for holding sheets 02, of the at least one sheet transport cylinder 501; 502 formed impression cylinder 501; 502 preferably has an inner contact surface and an outer contact surface, which are arranged to work together to clamp sheets 02.
- This inner contact surface is at least partially spaced from an axis of rotation 521; 522 of this sheet transport cylinder 501; 502, which corresponds to the base radius R0 or an integer multiple of the base radius R0, in particular twice the base radius R0.
- Sheet processing machine 01 preferably has at least one sheet processing unit 600 and/or sheet printing unit 600 designed for a flexographic printing process.
- a sheet printing unit 600 is also called a flexographic printing unit 600 .
- the flexographic printing process is used, for example, as a coating process, in particular a painting process.
- the flexographic printing unit 600 preferably has at least one impression cylinder 601; 602, which is more preferred than the respective sheet transport cylinder 601; 602 is formed. More preferably, the flexographic printing unit 600 has two impression cylinders 601; 602, which more preferably as the respective sheet transport cylinder 601; 602 are formed and/or which are arranged in direct contact with one another and/or interacting directly with one another and/or capable of directly interacting. Impression cylinders 601; 602 of the flexographic printing unit 600, in particular also as a sheet transport cylinder 601; 602 trained.
- the flexographic printing unit 600 preferably has at least one flexographic forme cylinder 603;
- a flexographic forme cylinder 603; 604; 606; 607 is in particular a forme cylinder 603 provided for a flexographic printing process; 604; 606; 607 and/or is in particular a forme cylinder 603; 604; 606; 607 to be understood, which is designed to carry at least one preferably exchangeable flexographic printing forme, in particular on its lateral surface.
- a fixing element, provided in particular for holding sheets 02, of the at least one sheet transport cylinder 601; 602 trained impression cylinder 601; 602 preferably has an inner contact surface and an outer contact surface, which are arranged to work together to clamp sheets 02.
- This inner contact surface is at least partially at a distance from an axis of rotation 621; 622 of this sheet transport cylinder 601; 602, which corresponds to the base radius R0 or an integer multiple of the base radius R0, in particular twice the base radius R0.
- A1 distance, first A2 distance, second A1 distance, third E passage level W clear width W1 wall level, first W2 wall level, second DB base diameter DS screen diameter RO base radius R1 radius, barrel radius R2 screen radius
- W726 transport angle W727 transport angle W728 transport angle W729 transport angle
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Screen Printers (AREA)
- Rotary Presses (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102021105634.9A DE102021105634A1 (de) | 2021-03-09 | 2021-03-09 | Siebdruckeinheit und ein Verfahren zum Betreiben einer als Siebdruckeinheit ausgebildeten Bogendruckeinheit |
PCT/EP2022/053577 WO2022189098A1 (de) | 2021-03-09 | 2022-02-15 | Als siebdruckeinheit ausgebildete bogendruckeinheit und verfahren zum betreiben einer als siebdruckeinheit ausgebildeten bogendruckeinheit |
Publications (2)
Publication Number | Publication Date |
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EP4221982A1 true EP4221982A1 (de) | 2023-08-09 |
EP4221982B1 EP4221982B1 (de) | 2024-05-01 |
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EP22709281.4A Active EP4221982B1 (de) | 2021-03-09 | 2022-02-15 | Als siebdruckeinheit ausgebildete bogendruckeinheit und verfahren zum betreiben einer als siebdruckeinheit ausgebildeten bogendruckeinheit |
Country Status (6)
Country | Link |
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US (1) | US12103295B2 (de) |
EP (1) | EP4221982B1 (de) |
JP (1) | JP7467777B2 (de) |
CN (1) | CN116568514B (de) |
DE (1) | DE102021105634A1 (de) |
WO (1) | WO2022189098A1 (de) |
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DE102021105640A1 (de) * | 2021-03-09 | 2022-09-15 | Koenig & Bauer Ag | Siebdruckeinheit mit zwei Basismodulen |
DE102021105636A1 (de) * | 2021-03-09 | 2022-09-15 | Koenig & Bauer Ag | Siebdruckeinheit und eine als Siebdruckeinheit ausgebildete Bogendruckeinheit |
DE102022128121A1 (de) | 2022-10-25 | 2024-04-25 | Koenig & Bauer Ag | Vorrichtung zum Ausrichten von magnetischen oder magnetisierbaren Partikeln sowie Maschine zur Erzeugung optisch variabler Bildelemente |
Family Cites Families (25)
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US4693179A (en) | 1984-12-10 | 1987-09-15 | Lockwood Technical, Inc. | Temperature controlled rotary screen printing apparatus |
AU696709B2 (en) | 1995-01-24 | 1998-09-17 | Kba-Notasys Sa | Rotary screen printing machine for sheet printing |
JP2001225444A (ja) * | 2000-02-16 | 2001-08-21 | Komori Corp | 液体供給装置 |
JP3467486B2 (ja) * | 2001-07-19 | 2003-11-17 | 株式会社桜井グラフィックシステムズ | シリンダ型スクリーン印刷機 |
EP2189286B1 (de) | 2003-06-30 | 2016-08-10 | KBA-NotaSys SA | Druckmaschine und Druckvefahren |
JP2006305788A (ja) * | 2005-04-27 | 2006-11-09 | Komori Corp | 液体供給装置 |
US20100011978A1 (en) * | 2006-10-23 | 2010-01-21 | Fischer & Krecke Gmbh & Co. Kg | Rotary Printing Press and Method for Adjusting a Cylinder Thereof |
WO2011145028A1 (en) * | 2010-05-19 | 2011-11-24 | Kba-Notasys Sa | Printing press for numbering and varnishing of security documents, including banknotes |
JP6233799B2 (ja) * | 2013-09-13 | 2017-11-22 | 株式会社小森コーポレーション | ロータリースクリーン印刷装置 |
KR102047985B1 (ko) | 2014-08-26 | 2019-11-22 | 케이비에이-노타시스 에스에이 | 결합된 인쇄기 |
JP6541209B2 (ja) | 2014-10-23 | 2019-07-10 | 株式会社小森コーポレーション | ロータリースクリーン印刷機 |
DE102014226869B4 (de) * | 2014-12-22 | 2022-03-17 | Koenig & Bauer Ag | Rakeleinrichtung für eine Siebdruckmaschine und Siebdruckmaschine |
DE102015017091B4 (de) * | 2015-04-30 | 2020-06-10 | Koenig & Bauer Ag | Maschinenanordnung mit mehreren Bearbeitungsstationen zur Bearbeitung von Bogen |
DE102015208916B4 (de) | 2015-05-13 | 2022-03-24 | Koenig & Bauer Ag | Druckwerk |
DE102016214903B4 (de) * | 2016-08-10 | 2019-08-22 | Koenig & Bauer Ag | Maschinenanordnung zum sequentiellen Bearbeiten bogenförmiger Substrate |
DE102018205882B4 (de) | 2018-04-18 | 2021-08-05 | Koenig & Bauer Ag | Vorrichtung und Maschine zum Ausrichten von magnetischen oder magnetisierbaren Partikeln auf einem bahn- oder bogenförmigen Substrat |
RU2752130C1 (ru) | 2018-07-25 | 2021-07-23 | Кёниг Унд Бауер Аг | Устройства для ориентации магнитных или намагничивающихся частиц, машина и способ изготовления оптически варьируемых элементов изображения |
DE102018212429B4 (de) | 2018-07-25 | 2021-12-02 | Koenig & Bauer Ag | Vorrichtung zum Ausrichten von magnetischen oder magnetisierbaren Partikeln, Maschine und Verfahren zur Erzeugung optisch variabler Bildelemente |
DE102018122147A1 (de) | 2018-09-11 | 2020-03-12 | Koenig & Bauer Ag | Bogendruckeinheit und eine Bogendruckmaschine |
DE102018122159A1 (de) | 2018-09-11 | 2020-03-12 | Koenig & Bauer Ag | Bogendruckmaschine mit Bogen-Simultandruckeinheit und Siebdruckformzylinder |
DE102018122149A1 (de) * | 2018-09-11 | 2020-03-12 | Koenig & Bauer Ag | Bogendruckeinheit und eine Bogendruckmaschine |
DE102018122146A1 (de) | 2018-09-11 | 2020-03-12 | Koenig & Bauer Ag | Bogen-Simultandruckeinheit und eine Bogendruckmaschine |
DE102018122157A1 (de) * | 2018-09-11 | 2020-03-12 | Koenig & Bauer Ag | Bogendruckmaschine |
DE102019118568A1 (de) | 2019-07-09 | 2021-01-14 | Koenig & Bauer Ag | Bogenverarbeitende Maschine mit einer Wendeeinrichtung und Verfahren zum Fördern von Bogen |
DE102019119372A1 (de) * | 2019-07-17 | 2021-01-21 | Koenig & Bauer Ag | Bearbeitungsmaschine zur Bearbeitung von Bogen und Verfahren zur Bearbeitung von Bogen |
-
2021
- 2021-03-09 DE DE102021105634.9A patent/DE102021105634A1/de active Pending
-
2022
- 2022-02-15 US US18/265,273 patent/US12103295B2/en active Active
- 2022-02-15 CN CN202280007898.8A patent/CN116568514B/zh active Active
- 2022-02-15 WO PCT/EP2022/053577 patent/WO2022189098A1/de active Application Filing
- 2022-02-15 EP EP22709281.4A patent/EP4221982B1/de active Active
- 2022-02-15 JP JP2023534225A patent/JP7467777B2/ja active Active
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US20230391067A1 (en) | 2023-12-07 |
JP2023547559A (ja) | 2023-11-10 |
CN116568514A (zh) | 2023-08-08 |
DE102021105634A1 (de) | 2022-09-15 |
EP4221982B1 (de) | 2024-05-01 |
WO2022189098A1 (de) | 2022-09-15 |
JP7467777B2 (ja) | 2024-04-15 |
CN116568514B (zh) | 2024-01-05 |
US12103295B2 (en) | 2024-10-01 |
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