Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
  • B01J39/00—Cation exchange; Use of material as cation exchangers; Treatment of material for improving the cation exchange properties
  • B01J39/04—Processes using organic exchangers
• • A—HUMAN NECESSITIES
  • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
  • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
  • A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
  • A23L2/70—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
  • A23L2/78—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter by ion-exchange
• • A—HUMAN NECESSITIES
  • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
  • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
  • A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
  • A23L2/02—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
  • A23L2/04—Extraction of juices
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
  • B01J39/00—Cation exchange; Use of material as cation exchangers; Treatment of material for improving the cation exchange properties
  • B01J39/08—Use of material as cation exchangers; Treatment of material for improving the cation exchange properties
  • B01J39/16—Organic material
  • B01J39/18—Macromolecular compounds
  • B01J39/20—Macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
  • B01J41/00—Anion exchange; Use of material as anion exchangers; Treatment of material for improving the anion exchange properties
  • B01J41/04—Processes using organic exchangers
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
  • B01J41/00—Anion exchange; Use of material as anion exchangers; Treatment of material for improving the anion exchange properties
  • B01J41/08—Use of material as anion exchangers; Treatment of material for improving the anion exchange properties
  • B01J41/12—Macromolecular compounds
  • B01J41/14—Macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
  • B01J47/00—Ion-exchange processes in general; Apparatus therefor
  • B01J47/02—Column or bed processes
  • B01J47/026—Column or bed processes using columns or beds of different ion exchange materials in series
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
  • B01J49/00—Regeneration or reactivation of ion-exchangers; Apparatus therefor
  • B01J49/50—Regeneration or reactivation of ion-exchangers; Apparatus therefor characterised by the regeneration reagents
  • B01J49/53—Regeneration or reactivation of ion-exchangers; Apparatus therefor characterised by the regeneration reagents for cationic exchangers
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
  • B01J49/00—Regeneration or reactivation of ion-exchangers; Apparatus therefor
  • B01J49/50—Regeneration or reactivation of ion-exchangers; Apparatus therefor characterised by the regeneration reagents
  • B01J49/57—Regeneration or reactivation of ion-exchangers; Apparatus therefor characterised by the regeneration reagents for anionic exchangers

Definitions

• the present invention relates to a method for purifying a non-ionized species comprising recycling the effluents.
• the demineralization of juices is carried out in batch mode using a line comprising a single column containing a cation exchange resin (or cationic resin) in H + form in series with a single column containing an exchange resin of anions (or anionic resin).
• the demineralization of the juices is carried out on two lines operating in parallel, the juice to be treated being loaded alternately on each of the lines.
• the product to be treated is loaded onto a column of the first line, the corresponding column of the second line is washed, regenerated and then rinsed with a view to treating the next load of product.
• the cationic resin and the anionic resin are traditionally regenerated by a sulfuric acid solution and an ammonia solution respectively, so as to be able to valorize the regeneration effluents of the two resins by the production of ammonium sulphates, used as a fertilizer.
• the juices to be treated often include divalent ions such as calcium ions.
• These calcium ions can form complexes with anions such as the sulphate ions provided in particular during the regeneration of the cationic resin by sulfuric acid, which results in the precipitation of the calcium sulphate.
• the regeneration of the cationic resin is carried out in several successive stages with sulfuric acid solutions of increasing concentration. of sulfuric acid.
• the cationic resin is generally first regenerated by passing through a solution of sulfuric acid dosed at 2% by weight, then a solution of sulfuric acid dosed at 5% by weight and finally a solution of sulfuric acid dosed at 10% by weight.
• Document EP 1540019 B1 describes a method for purifying an aqueous solution containing sugars, cations and anions, comprising treatment of the aqueous solution with a cationic resin and with an anionic resin, nanofiltration of the solution obtained and demineralization of the nanofiltration retentate with a cation exchange resin and an anion exchange resin.
• the cation and anion exchange resins are then respectively regenerated by hydrochloric acid and sodium hydroxide and the cationic and anionic resins of the first stage can be regenerated by the nanofiltration permeate.
• This purification process requires a nanofiltration step and may include a reverse osmosis step.
• the regenerating agents of these membrane systems include non-recyclable and non-recoverable complex products, which generates significant non-recoverable regeneration effluents.
• the membranes have a limited lifespan, which leads to high operating costs.
• the regeneration effluents of the ion exchange resins, and in particular the cationic and anionic resins of the first stage are not recovered, and the demineralization is not continuous.
• the invention relates firstly to a purification process, comprising the following steps:
• the flux further comprises anions, said method further comprising the following steps:
• the first regeneration effluent further comprises a fraction B, fraction B being less concentrated in sodium and/or potassium ions than fraction A of the first effluent, said method further comprising:
• the method comprises collecting a third regeneration effluent from the first cation exchange resin, and at least part, preferably all, of the second effluent is mixed with all or part of the fraction B of the first effluent and with at least a part, preferably all, of the third effluent, so as to obtain the mixture of effluents comprising at least one sulphate salt, preferably ammonium sulphate and/or sulphate of potassium.
• the first regeneration effluent further comprises a fraction B, fraction B being less concentrated in sodium and/or potassium ions than fraction A of the first effluent, said method further comprising a step of recycling at least part of fraction B to regenerate the second cation exchange resin.
• the method further comprises a step of recycling at least part of the second regeneration effluent to regenerate the anion exchange resin.
• the contacting of the first fraction with the second cation exchange resin is implemented in a multicolumn ion exchange installation, the installation preferably comprising from 4 to 25 columns.
• the contacting of the second fraction with the anion exchange resin is implemented in a multicolumn ion exchange installation, the installation preferably comprising from 4 to 25 columns.
• fraction A represents at most 70% by volume of the first regeneration effluent.
• the sulfuric acid solution has a constant concentration of sulfuric acid, the sulfuric acid solution preferably comprising from 1 to 10% by weight sulfuric acid, more preferably from 3 to 9% by weight of sulfuric acid.
• the unionized species is selected from the group consisting of polysaccharides, such as inulin, oligosaccharides, such as fructo-oligosaccharides, monosaccharides, disaccharides, such as sucrose, and combinations thereof.
• the contacting of the first fraction with the second cation exchange resin and/or the regeneration of the second cation exchange resin is carried out continuously.
• the contacting of the second fraction with the anion exchange resin and/or the regeneration of the anion exchange resin is carried out continuously.
• the first cation exchange resin and the second cation exchange resin have identical matrices.
• the first regeneration effluent consists of Fraction A and Fraction B.
• the flux has a dry matter content of 5 to 50% by weight, preferably 10 to 20% by weight.
• the divalent cations include calcium ions, preferably present in the flux at a concentration of 10 to 1000 mg/L, preferably 100 to 500 mg/L, and/or magnesium ions, preferably present in the flux in a concentration of 5 to 500 mg/L, preferably 5 to 100 mg/L, and/or the monovalent cations comprise sodium ions and/or potassium ions.
• the anions include chloride ions and/or sulfate ions and/or phosphate ions.
• the present invention makes it possible to meet the need expressed above. It more particularly provides an improved purification process of a non-ionized species in which the consumption of regenerants is reduced.
• the process according to the invention can make it possible to minimize the regeneration effluents by a recovery and/or a complete reuse of these.
• a first cationic resin in the sodium and/or potassium form makes it possible to eliminate from the flow to be treated the divalent cations such as the calcium ions.
• the divalent ions, and in particular the calcium ions, having been eliminated, at least in part, from the fraction passing over the second cation exchange resin, the latter can be regenerated with a solution of unique sulfuric acid, of relatively high concentration, without risk (or with a very limited risk) of precipitation of calcium ions, in particular in the form of calcium sulphate. This reduces the amount of sulfuric acid solution used for regeneration.
• part of the regeneration effluents from the second cationic resin is used to regenerate the first cationic resin, which also allows a reduction in the consumption of regenerating agent, as well as a reduction in regeneration effluents.
• non-reused regeneration effluents of the various ion exchange resins used in the process according to the invention can be upgraded, in part or in whole, by producing a concentrated or crystallized fraction of sulphate salts, these salts of sulfates that can then be reused, for example in the manufacture of fertilizers.
• the starting stream to be treated comprises organic acids
• the crystallization of these regeneration effluents can also result in obtaining a fraction comprising these organic acids, this fraction being able to be used for the production of animal feed.
• these regeneration effluents can be reused to regenerate the resins from which they come.
• the demineralization of the process according to the invention can be carried out continuously, which has the following advantages compared to a demineralization carried out in batch mode: a smaller quantity of chemical products is used for the regeneration of the ion exchange resins , the production of regeneration effluents is lower, the total volume of resin used can be reduced and the use of buffer tanks can be avoided.
• FIG. 1 represents a block diagram of an embodiment of the method according to the invention.
• the solid line arrows correspond to the flows/fractions occurring during the loading and purification steps on the resins and the dotted arrows represent the flows/fractions occurring during the resin regeneration steps.
• FIG. 2 represents a block diagram of another embodiment of the method according to the invention.
• the solid line arrows correspond to the flows/fractions occurring during the loading and purification steps on the resins and the dotted arrows represent the flows/fractions occurring during the resin regeneration steps.
• the invention relates to the purification of a non-ionized species contained in a flux, vis-à-vis monovalent and divalent cations, and optionally anions. This flow is also called “flow to be processed” or “input flow” in this text.
• the species to be purified can be any non-ionized species. It can in particular be chosen from the group consisting of polysaccharides, oligosaccharides, disaccharides and monosaccharides.
• polysaccharides mention may be made, for example, of inulin, starch hydrolysates, cellulose hydrolysates and/or inulin hydrolysates, inulin being preferred.
• oligosaccharides mention may be made, for example, of fructo-oligosaccharides, galacto-oligosaccharides, xylo-oligosaccharides, raffinose, stachyose, fucosyllactose and/or panose, fructo-oligosaccharides being preferred.
• sucrose As disaccharides, mention may be made, for example, of sucrose, lactose, lactulose, maltose, maltulose and/or threalose, sucrose being preferred.
• monosaccharides mention may be made, for example, of glucose, fructose, xylose, mannose, psicose and/or tagatose.
• the stream to be treated comprises divalent cations. More particularly, it can comprise calcium ions (Ca 2+ ) and/or magnesium ions (Mg 2+ ). In embodiments, the divalent cations consist of Ca 2+ and/or Mg 2+ ions.
• the flow to be treated preferably comprises from 10 to 1000 mg/L, more preferably from 100 to 500 mg/L, of calcium ions.
• the flux may include 10 to 50 mg/L, or 50 to 100 mg/mL, or 100 to 200 mg/mL, or 200 to 300 mg/mL, or 300 to 400 mg/mL, or 400 to 500 mg/mL, or 500 to 600 mg/mL, or 600 to 700 mg/mL, or 700 to 800 mg/mL, or 800 to 900 mg/mL, or 900 to 1000 mg/ mL, of calcium ions.
• the concentration of Ca 2+ ions can be determined according to the ICUMSA GS7-19 standard.
• the stream to be treated preferably comprises from 5 to 500 mg/L, more preferentially from 5 to 100 mg/L, of magnesium ions.
• the flux may include 5 to 20 mg/mL, or 20 to 50 mg/mL, or 50 to 100 mg/mL, or 100 to 200 mg/mL, or 200 to 300 mg/mL, or 300 to 400 mg/mL, or 400 to 500 mg/mL, of magnesium ions.
• concentration of Mg 2+ ions can be determined according to the ICUMSA GS7-19 standard.
• the stream to be treated also comprises monovalent cations.
• the flux comprises sodium (Na + ) and/or potassium (K + ) ions.
• the monovalent cations consist of Na + and/or K + ions.
• the flux to be treated can also comprise anions.
• the flux may include chloride ions (Cl-), sulfate ions (SO4 2 ') and/or phosphate ions (PO4 3 ').
• the anions consist of Cl' and/or SO4 2 ' and/or PO4 3 ' ions.
• the flow to be treated comprises Ca 2+ , Mg 2+ , Na + , K + , Cl ', SO 4 2 ' and/or PO 4 3 ' ions.
• the flux to be treated may also include organic acids, proteins and/or dyes.
• the dry matter content of the input stream is 5 to 50% by weight, preferably 10 to 20% by weight.
• the stream to be treated may have a dry matter content of 5 to 10%, or 10 to 15%, or 15 to 20%, or 20 to 25%, or 25 to 30%, or 30 to 35%, or 35 to 40%, or 40 to 45%, or 45 to 50%, by weight.
• the dry matter content can be measured according to the ICUMSA GS7-31 standard.
• the input stream can be a juice, i.e. a liquid extracted from at least one fruit, vegetable or plant.
• the input stream may have previously undergone one or more pre-treatment steps, such as one or more centrifugations, carbonation filtrations, flotation and/or clarification.
• pre-treatment steps such as one or more centrifugations, carbonation filtrations, flotation and/or clarification.
• first cation exchange resin 1 is in sodium and / or potassium form, that is to say that the counter-ion of the negatively charged groups of the resin is, before the passage of the flux to be treated, the Na + ion and/or the K + ion.
• the first cation exchange resin 1 is a strong cationic resin.
• the resin used may comprise an acrylic or styrofoam matrix. It may in particular comprise, or consist of, a polystyrene-divinylbenzene copolymer.
• Examples of resins that can be used in the process according to the invention as first cation exchange resin are Applexion® XA2041 Na, Applexion® XA2043 Na and Applexion® XA2044 Na resins.
• This contacting step can be implemented in an ion exchange installation comprising a single column containing the first cation exchange resin.
• the ion exchange installation for implementing this step can comprise several columns, used in series or in parallel, containing a cation exchange resin, preferably identical for all the columns of this installation.
• This ion exchange installation can be static bed or non-static bed.
• the divalent cations present in the flux will be adsorbed on the resin by displacing the counter-ions of the resin.
• the counter-ions which have been displaced from the resin by the divalent cations (that is to say the Na + and/or K + ions) will be found in the fraction collected at the outlet of the resin.
• the non-ionized species will be little or not retained by the cation exchange resin and will also be present in the fraction collected at the resin outlet.
• a first fraction 7 is collected at the resin outlet.
• This fraction is enriched in monovalent cations and depleted in divalent cations with respect to the inlet stream 6.
• fraction enriched in monovalent cations and depleted in divalent cations with respect to the inlet stream is meant a fraction in which the ratio of molar concentrations monovalent cations / divalent cations is higher than that of the inlet stream.
• this first fraction 7 comprises Na + and/or K + ions originating from the first cationic resin.
• the first fraction 7 also includes the non-ionized species to be purified.
• the first cation exchange resin 1 After being brought into contact with the inlet stream, the first cation exchange resin 1 comprises divalent cations (initially present in the stream to be treated) as counter-ions.
• the first cation exchange resin then undergoes regeneration.
• regeneration of the resin is meant the washing of the resin with a washing solution specific, called regeneration or regenerating solution, destined to recondition it in a particular ionic form suitable for allowing effective ion exchange separation.
• the flow of liquid obtained at the resin outlet after regeneration is called “regeneration effluent”.
• the purpose of the regeneration of the first cation exchange resin is to place the resin in sodium and/or potassium form, that is to say to replace the counterions of the resin with Na + and/or K + cations. .
• the first cation exchange resin 1 is regenerated by passing one or more regeneration solutions comprising Na + and/or K + ions through the resin.
• the regeneration solution(s) contain sodium sulphate and/or potassium sulphate.
• sodium sulphate and/or potassium sulphate is present in the regeneration solution(s) in an amount ranging from 1 to 10% by weight, more preferably from 2 to 10% by weight, more preferably from 3 to 9% by weight, for example in an amount of about 5% by weight.
• the sodium sulphate and/or the potassium sulphate is present in the regeneration solution(s) in an amount ranging from 1 to 3%, or from 3 to 5%, or from 5 to 7%, or 7 to 10%, by weight.
• the concentration of sulphate salts in the regeneration solution is such that the calcium sulphate does not precipitate, or very little, in the column of the first cation exchange resin during this regeneration step.
• the regeneration solution or solutions come, in whole or in part, from the subsequent purification steps, and in particular from the regeneration steps, by recycling, as described below.
• the regeneration solution or solutions are passed through the resin in the same direction as the flow to be treated or in the opposite direction to the flow to be treated.
• the regeneration effluent 13 of the first cation exchange resin contains in particular divalent cations, such as Ca 2+ and/or Mg 2+ ions, which are adsorbed on the first cation exchange resin when it comes into contact with the flow to be treated.
• This effluent 13 also contains at least monovalent cations, such as Na + and/or K + cations, and preferably sulphate ions, originating in particular from the regeneration solution.
• the first fraction 7 enriched in monovalent cations and depleted in divalent cations compared to the flow 6 collected following the treatment of the input flow by the first cation exchange resin is subjected to a treatment by a second cation exchange resin 2.
• the second cation exchange resin 2 is in hydronium form (H + ), that is to say that the counter-ion of the negative charge groups of the resin is, before the passage of the fraction to be treated, the ion H + .
• the second cation exchange resin 2 is a strong cationic resin.
• the second cation exchange resin 2 can comprise an acrylic or styrene matrix. It may in particular comprise, or consist of, a polystyrene-divinylbenzene copolymer.
• resins that can be used in the process according to the invention as second cation exchange resin are Applexion® XA2041, Applexion® XA2043 and Applexion® XA2044 resins.
• the first and second cation exchange resins used in the process according to the invention are identical (with the exception of their ionic form, that is to say their counterions). In other words, the first and second cation exchange resins can have the same matrix.
• the "resin matrix" refers to the ion exchange resin without the counterions adsorbed on the charged groups of the resin.
• the matrices of the cation exchange resins can be different.
• the fraction 7 to be treated is brought into contact with the second cation exchange resin 2 in an ion exchange installation which may comprise one or more columns.
• the ion exchange installation comprises from 4 to 25 ion exchange columns comprising the second cation exchange resin, more preferably from 6 to 20 columns.
• all the columns of this ion exchange installation have an identical resin.
• the columns of the ion exchange plant may be all connected in series, or all connected in parallel, or the plant may include some columns connected in series and some columns connected in parallel. The connection of the columns to each other (in series or in parallel) may vary over time, in particular depending on the step performed on said columns.
• the first fraction 7 enriched in monovalent cations and depleted in divalent cations relative to the flux
• the monovalent cations, and in particular the Na + and/or K + ions s adsorb on the resin.
• the non-ionized species is little or not retained by the cation exchange resin and can be collected at the resin outlet.
• a second fraction 8 containing I non-ionized species and depleted in monovalent cations compared to the first fraction 7 (that is to say that the ratio of the molar concentrations non-ionized species / monovalent cations is greater than that of the first fraction), being understood that by monovalent cations is meant here monovalent cations other than the H + ion.
• the input stream 6 comprises at least one protein
• the second fraction 8 is depleted in the at least one protein compared to the first fraction 7 (that is to say that the ratio of the concentrations molars non-ionized species / proteins is higher than that of the first fraction).
• the inlet stream 6 comprises at least one dye
• the second fraction 8 can be depleted in the at least one dye compared to the first fraction 7 (the ratio of the non-ionized species/dyes molar concentrations being higher than that of the first fraction).
• the yield of non-ionized species of the separations described above, corresponding to the molar percentage of non-ionized species of the inlet stream which is recovered in the second fraction, is advantageously greater than or equal to 90%, preferably 95 %, more preferably 97%, more preferably 98%, more preferably 99%, more preferably greater than 99.5%.
• a regeneration of the second cation exchange resin 2 is carried out in order to convert the resin into the H + form.
• one or more regeneration solutions 10 are brought into contact with the resin to be regenerated.
• at least one regeneration solution 10 is a solution of sulfuric acid, preferably an aqueous solution of sulfuric acid, more preferentially a solution of acid sulfur in water.
• the sulfuric acid solution or solutions pass through the resin in the same direction as the fraction to be treated.
• a single solution of sulfuric acid is used to regenerate the second cation exchange resin, that is to say that a single regeneration solution, with a constant concentration of sulfuric acid, is used. This has the advantage of reducing the quantities of regeneration solution used.
• the sulfuric acid solution (or one of the sulfuric acid solutions, or all of them) preferably has a sulfuric acid content (or concentration) of 1 to 10% by weight, more preferably 2 to 10% by weight, more preferably from 3 to 9% by weight, for example a content of about 5% by weight.
• the sulfuric acid solution comprises from 1 to 3%, or from 3 to 5%, or from 5 to 7%, or from 7 to 10%, by weight of sulfuric acid.
• the sulfuric acid content or concentration of the regeneration solution is meant the initial content or concentration of the regeneration solution, before it is brought into contact with the resin.
• One or more fresh sulfuric acid solutions can be used as regeneration solutions throughout the process, or one or more fresh sulfuric acid solutions can be used as initial regeneration solutions , the following sulfuric acid regeneration solutions coming from the regeneration effluents of the second cation exchange resin, as described below.
• first regeneration effluent a regeneration effluent, called “first regeneration effluent”, is collected.
• This first effluent may comprise, in the order of output of the effluent from the resin, at least one fraction A and one fraction B. Fraction A therefore corresponds to a fraction collected at the start of regeneration while fraction B is collected later.
• the H + ions of the regeneration solution will be exchanged with the monovalent cations adsorbed on the resin, which will then end up in the regeneration effluent.
• These monovalent cations comprise a high proportion of Na + and/or K + ions, originating from the counterions of the first cation exchange resin and/or initially present in the stream to be treated.
• the regeneration effluent comprises a small proportion of H + ions, which are adsorbed on the resin. As the regeneration progresses, the proportion of Na + and/or K + ions will decrease and that of H + ions will increase.
• Fraction A is more concentrated in sodium and/or potassium ions than fraction B.
• fraction A is less concentrated in H + ions than fraction B.
• Fraction A also includes sulphate ions, originating in particular from the regeneration sulfuric acid solution. Fraction A therefore comprises sodium sulphate and/or potassium sulphate.
• fraction A is used as regeneration solution for the first cation exchange resin 1.
• Fraction A can be used in addition to another or other regeneration solution(s) comprising Na + and/or K + ions, such as a solution aqueous sodium sulphate and/or potassium sulphate (for example, fraction A can be used before or after another regeneration solution, or it can be mixed with another regeneration solution before passing it over the resin).
• fraction A constitutes the only regeneration solution used for the regeneration of the first cation exchange resin.
• Fraction A can be used as it is, or it can be concentrated or diluted before its use to regenerate the first cation exchange resin, for example so that the content of sodium sulphate and/or potassium sulphate is 1 to 10% by weight, preferably from 2 to 10% by weight, more preferably from 3 to 9% by weight, for example about 5% by weight.
• fraction A represents at least 50% by volume of the first regeneration effluent, preferably at least 55% by volume, more preferably at least 60% by volume.
• fraction A can represent at most 70% by volume of the first regeneration effluent, preferably at most 60% by volume, more preferably at most 50% by volume.
• the proportion of the first regeneration effluent belonging to fraction A can be determined in a manner known to those skilled in the art, for example by establishing the concentration profiles (for example of the K + , Na + and H + ) of the regeneration effluent as a function of the regeneration time or of the collected volume of regeneration effluent.
• Fraction B comprises sulfuric acid H2SO4 originating from the regeneration solution and preferably one or more monovalent cations, in particular cations adsorbed on the resin before regeneration (that is to say initially present in the flow to be treated and /or originating from the counterions of the first cation exchange resin), more preferably Na + and/or K + ions.
• the step of bringing the first fraction 7 into contact with the second cation exchange resin 2 also called “charging the second cation exchange resin" and the step of regenerating the second cation exchange resin 2 can each independently be carried out continuously.
• step carried out continuously it is meant that the step is carried out without interruption during the implementation of the method.
• each of these steps (charging and regeneration) is carried out continuously.
• these steps are carried out at least partially simultaneously, each on a column (or on a set of several columns in series) connected in parallel or in series with the other column (or set of columns) on which the other step is performed.
• the fluid inlet points and fluid outlet points of each column of the ion exchange facility are shifted periodically, typically by one column, and preferably simultaneously, after the completion of each step.
• An example of an ion exchange installation for the second cation exchange resin 2 comprises 12 ion exchange columns all comprising an identical bed of cation exchange resin.
• the steps of loading and regenerating the second cation exchange resin 2 can be carried out in "batch" mode, that is to say they are carried out only successively, when the step previous is over.
• the second fraction 8 containing the non-ionized species and depleted in monovalent cations compared to the first fraction, collected following the treatment of the first fraction 7 with the second cation exchange resin 2 can then be placed in contact with an anion exchange resin 3, in particular when the input stream comprises anions.
• the anion exchange resin 3 is preferably a weak anion resin. More preferably, it comprises amine groups.
• the active groups of the resin that is to say the anion exchange groups
• the anion exchange groups are only in ionized form in an acid medium.
• the second fraction 8 to be treated is acidic, due to the exchange of cations with the H + ions which was carried out during the step of treatment with the second cation exchange resin.
• the active groups of the anion exchange resin ionize under the effect of the acidity of the second fraction and the anions contained in the second fraction adsorb on the ionized groups of the resin.
• the non-ionized species is little or not retained by the anion exchange resin and can be collected at the resin outlet.
• a third fraction 9 is then obtained, containing the non-ionized species and depleted in anions compared to the second fraction 8 (that is to say that the ratio of the non-ionized species/anion molar concentrations is greater than that of the second portion).
• the inlet stream 6 comprises organic acids
• the third fraction 9 is depleted in organic acids compared to the second fraction 8 (that is to say that the ratio of the molar concentrations of non-ionized species / organic acids is higher than that of the second fraction).
• the third fraction 9 is depleted in dyes compared to the second fraction 8 (that is to say that the ratio of the molar concentrations of non-ionized species / dyes is greater than that of the second fraction).
• the treatment with the second cation exchange resin 2 and the treatment with the anion exchange resin 3 allow demineralization of the fractions to be treated.
• the anion exchange resin 3 can comprise an acrylic or styrene matrix. It may in particular comprise, or consist of, a polystyrene-divinylbenzene copolymer.
• resins that can be used in the process according to the invention as an anion exchange resin are Applexion® XA3041, Applexion® XA3053 and Applexion® XA3063 resins.
• the fraction to be treated 8 is brought into contact with the anion exchange resin 3 in an ion exchange installation which may comprise one or more columns.
• the ion exchange installation comprises from 4 to 25 ion exchange columns comprising the anion exchange resin, more preferably from 6 to 20 columns.
• all the columns of this ion exchange installation have an identical resin.
• the columns of the ion exchange plant may be all connected in series, or all connected in parallel, or the plant may include some columns connected in series and some columns connected in parallel. The connection of the columns to each other (in series or in parallel) may vary over time, in particular depending on the step performed on said columns.
• the method according to the invention comprises the regeneration of the anion exchange resin 3. This step is carried out with the aid of one or more regeneration solutions 11 .
• the regeneration solution 11 (or when several regeneration solutions are used, at least one, or preferably, all the regeneration solutions) is a basic solution, more preferably a solution, preferentially aqueous, comprising a salt of hydroxide, and particularly preferably a solution, preferably aqueous, comprising potassium hydroxide and/or ammonium hydroxide.
• the regeneration solution(s) 11 are solutions of potassium hydroxide (KOH) and/or ammonium hydroxide (NhUOH) in water.
• the regeneration solution has an initial content of potassium hydroxide and/or ammonium hydroxide from 2 to 10% by weight, preferably 4 to 6% by weight.
• the content of potassium hydroxide and/or ammonium hydroxide can be from 2 to 4%, or from 4 to 6%, or from 6 to 8%, or from 8 to 10%, by weight.
• One or more fresh basic solutions can be used as regeneration solutions throughout the implementation of the method, or one or more fresh basic solutions can be used as initial regeneration solutions, the basic regeneration solutions from the anion exchange resin regeneration effluents, as described below.
• the regeneration solution(s) 11 pass through the resin in the same direction as the fraction to be treated.
• a regeneration effluent 12 is collected, called “second regeneration effluent” in the present text.
• This second regeneration effluent comprises in particular the anions, such as the Ch, SO 4 2 'and/or PO4 3 ' ions, which are adsorbed on the anion exchange resin when it is brought into contact with the fraction to be treated.
• the second regeneration effluent 12 may comprise a sulphate salt formed by the association of the anion SO4 2 ′ originating, for example, from the anions initially present in the flow to be treated, and from a cation, preferably NH 4 + and/ or K + , coming in particular from the regeneration solution.
• all or part (preferably all) of the second effluent 12 is mixed (or combined) with all or part (preferably all) of fraction B of the first regeneration effluent.
• the mixture of effluents obtained advantageously comprises at least one sulphate salt, preferably ammonium sulphate and/or potassium sulphate.
• all or part (preferably all) of the second effluent 12 is mixed or combined with all or part (preferably all) of the third regeneration effluent 13 (coming from the regeneration of the first cationic resin) and with all or part (preferably all) of fraction B of the first regeneration effluent.
• the mixture of effluents obtained advantageously comprises at least one sulphate salt, preferably ammonium sulphate and/or potassium sulphate
• the mixture of effluents obtained undergoes , in whole or in part, a concentration by evaporation, in an evaporation unit 4.
• a fraction is then obtained concentrate 14 preferably comprising I at least one sulphate salt.
• the concentrated fraction 14 can also comprise at least one colorant and/or at least one protein and/or at least one organic acid, when the inlet stream 6 contains them.
• the concentrated fraction 14 can have a dry matter concentration ranging from 200 to 500 g/L.
• the concentrated fraction 14 can then be subjected, in whole or in part, to a crystallization step, in a crystallization unit 5.
• the crystallization is carried out by evaporation of the concentrated fraction 14, so as to reach saturation.
• salts present in the fraction and more particularly, preferably, at least one sulphate salt.
• a crystallized fraction 15 is thus obtained, preferably comprising the at least one sulphate salt, and a non-crystallized residual fraction 16.
• the non-crystallized fraction 16 comprises preferably at least one organic acid (it is then called “organic fraction” in the present text).
• the non-crystallized residual fraction 16 can also comprise the at least one dye and/or the at least one protein.
• the entire mixture is subjected to evaporation, and optionally to crystallization.
• the regeneration effluents from the second cation exchange resin and the anion exchange resin can be used to regenerate these resins, as shown in FIG. 2. More particularly, the second regeneration effluent 12 can be used, in whole or in part, to regenerate the anion exchange resin 3.
• the second regeneration effluent 12 can be used in addition to another or other basic regeneration solution(s), preferably comprising a salt hydroxide, and particularly preferably a solution comprising potassium hydroxide and/or ammonium hydroxide (for example, the second regeneration effluent 12 can be used before or after another regeneration solution, or it can be mixed with another regeneration solution before passing it over the resin).
• the second regeneration effluent 12 constitutes the only regeneration solution used for the regeneration of the anion exchange resin 3, after the initial regeneration.
• the second regeneration effluent 12 can be used as it is, or it can be concentrated or diluted before its use to regenerate the anion exchange resin 3, for example such that the potassium hydroxide and/or ammonium hydroxide content is 2 to 10% by weight, preferably 4 to 6% by weight.
• Fraction B can be used, in whole or in part, to regenerate the second cation exchange resin 2.
• Fraction B can be used in addition to another or other regeneration solution(s), preferably a solution sulfuric acid (for example, fraction B can be used before or after another regeneration solution, or it can be mixed with another regeneration solution before it passes over the resin).
• fraction B constitutes the only regeneration solution used for the regeneration of the second cation exchange resin 2, after the initial regeneration.
• Fraction B can be used as it is, or it can be concentrated or diluted before its use to regenerate the second cation exchange resin 2, for example so that the sulfuric acid content is 1 to 10% by weight, from preferably 2 to 10% by weight, more preferably 3 to 9% by weight, for example about 5% by weight.
• part of the second regeneration effluent 12 and part of fraction B can be used to regenerate the anion exchange resin 3 and the second cation exchange resin 2 respectively (as described above); and another part (or the other part) of the second regeneration effluent 12 and another part (or the other part) of fraction B can be combined, optionally with all or part of the third regeneration effluent 13, and advantageously undergo the treatments described above in relation to the mixture of effluents.
• the step of bringing the second fraction 8 into contact with the anion exchange resin 3 can each independently be carried out continuously.
• each of these steps is carried out continuously.
• these steps are carried out at least partially simultaneously, each on a column (or on a set of several columns in series) connected in parallel or in series with the other column (or set of columns) on which ( or which ones) the other step is performed.
• the fluid entry points and the fluid exit points of each column of the ion exchange installation are staggered periodically, typically for one column, and preferably simultaneously, after completion of each step.
• An example of an ion exchange plant for the anion exchange resin comprises 12 ion exchange columns all comprising an identical bed of anion exchange resin.
• the steps of loading and regenerating the anion exchange resin 3 can be carried out in “batch” mode, that is to say they are carried out only successively, when the step previous is over.
• the yield of non-ionized species of the process according to the invention is advantageously greater than or equal to 90%, preferably 95%, more preferably 97%, more preferably 98%, more preferably 99%.
• the salt removal rate by the process according to the invention corresponding to the molar percentage of salts dissolved in the inlet stream which is not found in the third fraction, is greater than or equal to 50%, of preferably 80%, more preferably 85%, more preferably 90%, more preferably 95%.
• the third fraction 9 containing the non-ionized species can be subjected to one or more subsequent treatments, such as concentration, for example by evaporation, demineralization, filtration, treatment on activated carbon.
• the concentrated fraction(s) 14 comprising at least one sulphate salt and/or the crystallized fraction(s) 15 comprising at least one sulphate salt can be used for the preparation of a fertilizer.
• the organic fraction or fractions can be used for the preparation of a food, in particular for animals.
• the invention also relates to a process for the production of at least one sulphate salt, comprising the following steps:
• the supply of the regeneration effluent mixture comprises the following steps:
• first regeneration effluent the collection of a regeneration effluent from the second cation exchange resin (called “first regeneration effluent” in the present text) comprising at least one fraction A, said fraction A comprising sodium and/or potassium ions, and a fraction B, fraction B being less concentrated in sodium and/or potassium ions than fraction A;
• second regeneration effluent the collection of a regeneration effluent from the anion exchange resin
• the at least one sulphate salt comprises, or consists of, ammonium sulphate and/or potassium sulphate.
• the stream comprising monovalent cations, divalent cations and anions also comprises a non-ionized species and the first fraction, the second fraction and the third fraction each contain the non-ionized species.

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• 2020
  • 2020-09-24 FR FR2009748A patent/FR3114252B1/fr active Active
• 2021
  • 2021-09-24 US US18/028,197 patent/US20230371556A1/en active Pending
  • 2021-09-24 CN CN202180070293.9A patent/CN116322998A/zh active Pending
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