EP4204467A1 - Polymères contenant du fluor - Google Patents
Polymères contenant du fluorInfo
- Publication number
- EP4204467A1 EP4204467A1 EP21769084.1A EP21769084A EP4204467A1 EP 4204467 A1 EP4204467 A1 EP 4204467A1 EP 21769084 A EP21769084 A EP 21769084A EP 4204467 A1 EP4204467 A1 EP 4204467A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- block copolymer
- composition
- monomer
- copolymer according
- optionally
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920000642 polymer Polymers 0.000 title claims description 62
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 title abstract description 5
- 229910052731 fluorine Inorganic materials 0.000 title abstract description 5
- 239000011737 fluorine Substances 0.000 title abstract description 5
- 229920001400 block copolymer Polymers 0.000 claims abstract description 42
- 239000000203 mixture Substances 0.000 claims abstract description 39
- 239000000654 additive Substances 0.000 claims abstract description 15
- 239000008199 coating composition Substances 0.000 claims abstract description 11
- 239000000178 monomer Substances 0.000 claims description 82
- 238000000576 coating method Methods 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 19
- 239000002904 solvent Substances 0.000 claims description 15
- 125000005842 heteroatom Chemical group 0.000 claims description 14
- 239000003999 initiator Substances 0.000 claims description 14
- 239000011248 coating agent Substances 0.000 claims description 11
- 238000002360 preparation method Methods 0.000 claims description 10
- 125000000217 alkyl group Chemical group 0.000 claims description 9
- 230000000996 additive effect Effects 0.000 claims description 7
- 238000012705 nitroxide-mediated radical polymerization Methods 0.000 claims description 7
- 238000006116 polymerization reaction Methods 0.000 claims description 7
- 239000000758 substrate Substances 0.000 claims description 7
- 125000000524 functional group Chemical group 0.000 claims description 6
- 239000003973 paint Substances 0.000 claims description 6
- 229920002120 photoresistant polymer Polymers 0.000 claims description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 4
- 239000003905 agrochemical Substances 0.000 claims description 4
- 239000006117 anti-reflective coating Substances 0.000 claims description 4
- 239000002537 cosmetic Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-M methacrylate group Chemical group C(C(=C)C)(=O)[O-] CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 claims description 4
- 230000003287 optical effect Effects 0.000 claims description 4
- 239000004593 Epoxy Substances 0.000 claims description 3
- 125000002947 alkylene group Chemical group 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 3
- 239000000314 lubricant Substances 0.000 claims description 3
- 125000002950 monocyclic group Chemical group 0.000 claims description 3
- 125000000962 organic group Chemical group 0.000 claims description 3
- 125000003367 polycyclic group Chemical group 0.000 claims description 3
- 229920006395 saturated elastomer Polymers 0.000 claims description 3
- 125000003837 (C1-C20) alkyl group Chemical group 0.000 claims description 2
- 125000006273 (C1-C3) alkyl group Chemical group 0.000 claims description 2
- 125000000923 (C1-C30) alkyl group Chemical group 0.000 claims description 2
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 claims description 2
- 125000004429 atom Chemical group 0.000 claims description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 2
- 239000000976 ink Substances 0.000 claims description 2
- 230000000379 polymerizing effect Effects 0.000 claims description 2
- 239000011253 protective coating Substances 0.000 claims description 2
- 125000001302 tertiary amino group Chemical group 0.000 claims description 2
- 238000009988 textile finishing Methods 0.000 claims description 2
- 239000011230 binding agent Substances 0.000 claims 2
- 238000012986 modification Methods 0.000 claims 2
- 230000004048 modification Effects 0.000 claims 2
- 238000001035 drying Methods 0.000 claims 1
- 125000004430 oxygen atom Chemical group O* 0.000 claims 1
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 14
- 238000003786 synthesis reaction Methods 0.000 description 11
- 230000015572 biosynthetic process Effects 0.000 description 10
- 239000000463 material Substances 0.000 description 9
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 9
- 125000000286 phenylethyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])C([H])([H])* 0.000 description 7
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 6
- NZZFYRREKKOMAT-UHFFFAOYSA-N diiodomethane Chemical compound ICI NZZFYRREKKOMAT-UHFFFAOYSA-N 0.000 description 6
- 239000012298 atmosphere Substances 0.000 description 4
- 238000010560 atom transfer radical polymerization reaction Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 4
- 238000007654 immersion Methods 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 239000004814 polyurethane Substances 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 3
- -1 nitroxide radical Chemical class 0.000 description 3
- 229920005604 random copolymer Polymers 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 238000012712 reversible addition−fragmentation chain-transfer polymerization Methods 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical class ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 229930014626 natural product Natural products 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000000206 photolithography Methods 0.000 description 2
- 239000004848 polyfunctional curative Substances 0.000 description 2
- 238000010526 radical polymerization reaction Methods 0.000 description 2
- 231100000583 toxicological profile Toxicity 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- 125000006732 (C1-C15) alkyl group Chemical group 0.000 description 1
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 1
- OZAIFHULBGXAKX-VAWYXSNFSA-N AIBN Substances N#CC(C)(C)\N=N\C(C)(C)C#N OZAIFHULBGXAKX-VAWYXSNFSA-N 0.000 description 1
- 101001136034 Homo sapiens Phosphoribosylformylglycinamidine synthase Proteins 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 102100036473 Phosphoribosylformylglycinamidine synthase Human genes 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229920001800 Shellac Polymers 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 125000005233 alkylalcohol group Chemical group 0.000 description 1
- IYABWNGZIDDRAK-UHFFFAOYSA-N allene Chemical group C=C=C IYABWNGZIDDRAK-UHFFFAOYSA-N 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 231100000693 bioaccumulation Toxicity 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 239000011532 electronic conductor Substances 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 150000004676 glycans Chemical class 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 150000003949 imides Chemical class 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 1
- 239000000025 natural resin Substances 0.000 description 1
- 229920006120 non-fluorinated polymer Polymers 0.000 description 1
- 230000002688 persistence Effects 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 150000003097 polyterpenes Chemical class 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- ZLGIYFNHBLSMPS-ATJNOEHPSA-N shellac Chemical compound OCCCCCC(O)C(O)CCCCCCCC(O)=O.C1C23[C@H](C(O)=O)CCC2[C@](C)(CO)[C@@H]1C(C(O)=O)=C[C@@H]3O ZLGIYFNHBLSMPS-ATJNOEHPSA-N 0.000 description 1
- 239000004208 shellac Substances 0.000 description 1
- 229940113147 shellac Drugs 0.000 description 1
- 235000013874 shellac Nutrition 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000005437 stratosphere Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 229920006305 unsaturated polyester Polymers 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F293/00—Macromolecular compounds obtained by polymerisation on to a macromolecule having groups capable of inducing the formation of new polymer chains bound exclusively at one or both ends of the starting macromolecule
- C08F293/005—Macromolecular compounds obtained by polymerisation on to a macromolecule having groups capable of inducing the formation of new polymer chains bound exclusively at one or both ends of the starting macromolecule using free radical "living" or "controlled" polymerisation, e.g. using a complexing agent
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/22—Esters containing halogen
- C08F220/24—Esters containing halogen containing perhaloalkyl radicals
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D153/00—Coating compositions based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2438/00—Living radical polymerisation
- C08F2438/02—Stable Free Radical Polymerisation [SFRP]; Nitroxide Mediated Polymerisation [NMP] for, e.g. using 2,2,6,6-tetramethylpiperidine-1-oxyl [TEMPO]
Definitions
- the present invention relates to novel fluorine containing block copolymers, compositions comprising the block copolymers, the use of the block copolymers in coating compositions, especially as surface-active additives in coating compositions, to compositions comprising such block copolymers and to products coated with such compositions.
- Fluorosurfactants are an important constituent in industrial process chemicals. Owing to their persistence and toxicity, however, these materials are problematic for users and the environment. Fluorine-containing surfactants can be employed in a very wide variety of applications and contribute, for example, to improved wetting of surfaces. Thus, they are used, for example, as interface promoter or levelling agent, emulsifier or viscosity reducer in paints, coatings or adhesives.
- fluorosurfactants are built up from long-chain, perfluorinated alkyl chains (C6-C8) and are regarded as potentially bioaccumulative and toxic. In general, however, fluorosurfactants contain perfluoroalkyl substituents, which are broken down in the environment by biological and other oxidation processes to give perfluoroalkanecarboxylic acids and -sulfonic acids.
- the present invention relates to block copolymers (hereinafter also shortly referred to as “polymers”) comprising at least one first block A and at least one second block B, wherein block A comprises monomer units derived from at least one monomer of formula (I) and block B comprises monomer units derived from at least one monomer of formula (II) (Rf-CHF-CF 2 -Y-CHRi) m -L-Xi (I)
- Rf is a perfluorinated alkyl group, preferably a perfluorinated C1-C30 alkyl group, very preferably a perfluorinated C1-C15 alkyl group, that optionally contains one or more hetero atoms,
- Y is 0 or S
- R1 is H or an alkyl group, preferably a C1-C6 alkyl group,
- L is a single bond or a bivalent organic group
- R2 is an alkyl group, preferably a C1-C20 alkyl group that is straightchain, branched, monocyclic or polycyclic and optionally contains one or more hetero atoms,
- Xi and X 2 are independently of one another an ethylenically unsaturated group, m is an integer from 1 to 5.
- Rf is selected from the following groups:
- Rf is selected from the following groups: CF 3 -(CF 2 )I-2- CF 3 -(CF 2 )I-2-O-
- Ri is selected from H and C1-C3 Alkyl.
- L is selected from a single bond and a saturated, branched or not branched, optionally hetero atoms, especially 0 and/or S atoms, and/or functional groups containing, organic group, especially an alkylene group.
- L is methylene, ethylene or propylene, most preferably methylene.
- R 2 is a C2-C12 alkyl group that is optionally branched and optionally contains one or more hetero atoms.
- R 2 is a C2, C3, C4, C5 or C6 alkyl group.
- Xi and X 2 are independently of one another an acrylate or a methacrylate group.
- mi is 1 , 2 or 3, particularly preferably 1 or 2.
- polymers comprising monomer units derived from at least one monomer of formulae (I) and at least one monomer of formula (II) wherein one or more of variables have the preferred meaning.
- polymers comprising monomer units derived from at least one monomer of formula (I) and at least one monomer of formula (II) wherein all of the variables simultaneously have the preferred meaning.
- Rf is selected from CF 3 -(CF 2 )I- 2 -, CF 3 -(CF 2 )I- 2 -O-, CF 3 -O-(CF 2 )I- 3 -, CF 3 -O- (CF 2 )I.
- R1 is H or CH 3 ,
- R2 is a C2-C12 alkyl group that is straight-chain or branched and optionally contains one or more hetero atoms,
- L is a C1 -C4 alkylene group that is straight-chain or branched and optionally contains one or more hetero atoms, preferably one or more 0 atoms, and optionally contains a functional group,
- Xi and X2 are independently of one another an acrylate or a methacrylate group, m is 1 or 2.
- polymers comprising monomer units derived from at least one monomer selected from the following formulae (la) to (Id), especially (la) to (Ic), and/or (Ila).
- Rf and R2 have one the meanings given above and below, and R’ and R” are independently of one another H or methyl, and preferably R’ and R” have the same meaning.
- polymers comprising monomer units derived from at least one monomer selected from formulae (la) to (lb) wherein Rf is selected from the following groups:
- CF 3 -O-(CF 2 -O)I- 8 -CF 2 - and R’ is H or methyl.
- the polymers comprise monomer units derived from at least one monomer selected from formulae (la) to (lb) wherein Rf is CF 3 -(CF 2 )I. 2 -
- CF 3 -O-(CF 2 )I. 3 - or CF 3 -O-(CF 2 )i- 2 -O- and R’ is H or methyl.
- the polymers comprise monomer units derived from at least one monomer selected from formulae (la) to (lb) wherein Rf is CF 3 -CF 2 -CF 2 -O-, CF 3 -CF 2 -O- or CF 3 -O- and R’ is H or methyl.
- polymers comprising monomer units derived from at least one monomer selected from formula (Ila) wherein R 2 is a straightchain or branched C2-C12 alkyl group, very preferably a C2, C3, C4, C5 or C6 alkyl group, and R’ is H or methyl.
- polymers comprising monomer units derived from at least one monomer of formula (Ila) selected from the following subformulae wherein R”” is H or methyl and n is an integer from 1 to 6:
- the monomers of formulae (I) and (II) can be prepared by simple, standard process steps.
- monomers of formula (I) can be prepared by reaction of corresponding alcohols with acids or acid anhydrides by methods known to the skilled man in the art.
- Monomers of formula (II) can be prepared for example by reaction of the corresponding alkyl alcohol with the corresponding (meth)acrylic acid or (meth)acrylic acid derivative.
- Necessary starting materials are commercially available, can be prepared by known processes from commercially available products or can be prepared analogously by known syntheses,
- the new polymers may comprise solely monomer units derived from at least one monomer of formulae (I) and at least one monomer of formula (II).
- the new polymers may comprise a first block A comprising monomer units derived from at least one monomer of formulae (I), a second block B comprising monomer units derived from at least one monomer of formula (II), and a optionally a third block C comprising monomer units derived from at least one functional co-monomer.
- Such polymers may be represented by formula (III) wherein Ra is a fluorinated group (Rf-CHF-CF2-Y-CHR-i) m -L- as defined for the monomers of formula (I), Rb is an alkyl group R2 as defined for the monomers of formula (II), Rc is a functional group as defined below, R’, R” and R’” denote H or methyl, and x, y and z denote the total number of the respective monomers, wherein x>1 , y>1 , z>0.
- the functional co-monomer of block C is preferably selected from monomers comprising OH, epoxy, -Si(OMe)3,-Si(OEt)3, CO2H or tertiary amino groups.
- Especially preferred functional co-monomers are selected from the following monomers, wherein R’” is H or methyl:
- the polymers consist of monomer units derived from at least one monomer of formula (I) and at least one monomer of formula (II).
- the block copolymer according to the present invention has a number average molecular weight M n from 1000 to 100,000, more preferably from 2000 to 50,000, very preferably from 3,000 to 30,000 g/mol.
- Balancing the composition of the co-polymer is key to the end performance of the polymer in the final composition or coating.
- the synthesis of the block copolymers can be accomplished by standard processes that are known to the person skilled in the art and are described in the literature, preferably by radical polymerisation in solution, in bulk or in emulsion.
- block copolymers are prepared by a process comprising the following steps
- (d) optionally isolating the polymer. It is also possible to prepare the blocks A, B and C of the block copolymer in another sequence as shown above, by changing the sequence of steps a, b and c accordingly. For example it is possible to first polymerize the functional co-monomer to form block C, and then copolymerize the resulting polymer with the monomers of formula (I) and (II) in two further steps to form blocks A and B.
- the synthesis of the blocks A, B and/or C is preferably carried out using controlled polymerization reactions, very preferably controlled (free) radical polymerization.
- controlled polymerization reactions include, without limitation
- NMP nitroxide mediated polymerization
- ATRP Very preferred are ATRP and NMP, most preferred is NMP.
- Suitable nitroxide initiators are known from prior art and are disclosed for example in W02009/103613 A1 .
- Preferred nitroxide initiators are selected from the following formulae
- the polymer may be isolated or used in dispersion or solution.
- the polymerisation is carried out in the same solvents as the later coating dispersion are used. If the solvent is not suitable, a solvent exchange after polymerisation can be carried out.
- the polymerisation is carried out as a free radical polymerization under inert atmosphere with a thermally activated initiator like AIBN.
- the polymers according to the invention may be used for example as coating materials or as additives for conventional coatings.
- polymers according to the invention comprising two or more blocks of monomer units derived from monomers of formula (I) and (II) or their subformulae, in particular in their preferred variants, provide several advantages, like good water and dirt repellencies and beneficial environmental properties, compared with polymers of the prior art. Thus, they do not degrade either chemically or biologically to form long-chain PFCAs or PFASs.
- a particular advantage of the polymers according to the invention is that they are readily degradable since they have specific nominal breaking points in the molecule. As a consequence, in the degradation process corresponding low-molecular-weight fragments are formed which are able to enter the atmosphere and can thus be decomposed in the stratosphere under UV light.
- Hydrofluoroethers of the following structure can be converted into readily volatile and UV-decom posable compounds, for example by hydrolysis and oxidation.
- the decomposition products can then be washed out of the atmosphere with the rain, transferred into the ground and mineralised there.
- O Preferred areas of use are, for example, the use of the polymers according to the invention as additives in preparations for surface coating, such as paints, lacquers, protective coatings, special coatings in electronic or semiconductor applications (for example photoresists, top antireflective coatings, bottom antireflective coatings) or in optical applications (for example photographic coatings, coatings of optical elements), in agrochemicals, in polishes and waxes, for example for furniture, floorcoverings and automobiles, in particular in floor polishes, in fire-extinguishing compositions, lubricants, or in photolithographic processes, in particular in immersion photolithography processes, for example in developer solutions, rinse solutions, immersion oils and/or in the photoresists themselves, especially for the production of printed circuits or in additive preparations for corresponding preparations.
- surface coating such as paints, lacquers, protective coatings, special coatings in electronic or semiconductor applications (for example photoresists, top antireflective coatings, bottom antireflective coatings
- the polymers according to the invention are usually introduced into correspondingly designed preparations. Usual use concentrations are 0.01 - 30.0%, preferably 0.01 - 10.0% by weight of the polymer according to the invention, based on the entire compositions.
- the present invention likewise relates to corresponding compositions comprising the polymers according to the invention. Such compositions preferably comprise a solvent which is suitable for the respective application, and optionally further active substances and/or optionally additives.
- compositions are paint and coating preparations, fire-extinguishing agents, lubricants, washing agents and detergents and de-icers or developer solutions, rinse solutions, immersion oils and photoresists for photolithographic processes, in particular for immersion photolithography processes and in particular for the production of printed circuits, agrochemicals, floor polishes, cosmetic products, cosmetic products or hydrophobicisation agents for textile finishing or glass treatment.
- Preferred compositions here are paint and coating preparations and printing inks.
- the present invention also relates to water-based surface-coating formulations which comprise the polymers according to the invention, alone or mixed with additives.
- surfacecoating formulations based on the following synthetic film formers: polycondensation resins, such as alkyd resins, saturated/unsaturated polyesters, polyamides/imides, silicone resins; phenolic resins; urea resins and melamine resins, polyaddition resins, such as polyurethanes and epoxy resins, polymerisation resins, such as polyolefins, polyvinyl compounds and polyacrylates.
- the polymers according to the invention are also suitable for use in surface coatings based on natural products and modified natural products. Preference is given to surface coatings based on oils, polysaccharides, such as starch and cellulose, and also based on natural resins, such as cyclic oligoterpenes, polyterpenes and/or shellac.
- the polymers according to the invention can be used both in physically hardening (thermoplastics) and in crosslinking (elastomers and thermosets) aqueous surface-coating systems.
- the polymers according to the invention preferably improve the water and/or dirt repellency of the coated surfaces.
- the present invention relates to all uses mentioned here of polymers to be employed in accordance with the invention.
- the respective use of polymers for the said purposes is known to the person skilled in the art, and consequently the use of the polymers to be employed in accordance with the invention presents no problems.
- the present invention particularly relates to the use of the polymers according to the invention and their preferred embodiments described above as and in functional coatings, for example for improving the water and/or dirt repellency of coating formulations, e.g. epoxy, acrylic, and PUR coatings.
- coating formulations e.g. epoxy, acrylic, and PUR coatings.
- the coating formulations according to the invention may also comprise solvents, additives, assistants, and fillers as well as non-fluorinated polymers.
- a solution or dispersion comprising one or more polymers according to the invention can be applied as an additive for conventional coatings, but it also can be beneficial to spin coat the solution or dispersion itself as a thin layer on a substrate.
- Suitable substrates are for example glass, ceramics, metals, textiles, garment or leather.
- polymers and coatings comprising such polymers may be beneficial in terms of their eco toxicological profile and at the same time show good water and dirt repellency. Furthermore, polymers and coatings according to the invention may show good processability and/or storage stability.
- the monomer(s), initiator and solvent are initially introduced into A dry three neck round-bottomed flask. An inert atmosphere is created by alternating vacuum and the entry of argon. The composition is heated to 115°C and stirred for 48 h. For the synthesis of block copolymers the comonomer is added after 24 h and the mixture heated and stirred for another 24 h. The solvent and residual monomers are removed at reduced pressure using a rotary evaporator.
- Example 1 Synthesis of a non-fluorinated block
- Polymer 1 (Poly-nBA) is prepared as follows:
- Polymer 2 (Poly-AMPFE) is prepared as follows:
- Poly-AFT6:2 is prepared as follows:
- Polymer 4 (BIc-nBA-AMPFE) is prepared as follows:
- Example 5 Synthesis of a random copolymer Polymer 5 (Rnd-nBA-AMPFE) is prepared as follows:
- Polymer 6 (Blc-nBA-AFT6:2) is prepared as follows:
- Polymer 7 (Rnd-nBA-AFT6:2) is prepared as follows:
- Example 8 Application Tests The synthesized polymers are tested for their suitability as surface active additive in coating applications. For this purpose the polymers are dispersed in a 2 K-PUR and deposited on drawdown charts. After curing the repellency effect of the respective polymer on water and diiodomethane (DIM) is tested by contact angle measurement.
- the apparatus used is a drop shape analyzer (DSA100 from Kruess, Germany).
- the base coat composition is shown in Table 2.
- the base coat and additive are mixed and homogenised with a magnetic stirrer (MultiReax) for 45 min. After addition of the hardener the mixture is homogenised with magnetic stirrer for another 20 min.
- MultiReax a magnetic stirrer
- Table 4 shows the contact angles of water or diiodomethane (DIM) droplets on 2K-PIIR coating with and without polymer additive, and the surface energy calculated therefrom. The measurement is repeated ten times for 2 droplets on different areas of the coated substrate. Table 4
- block copolymer No. 4 shows higher contact angles of water and DIM than the block copolymers No. 5 of prior art, indicating higher water and dirt repellency.
- Block copolymer No. 4 thus combines the advantages of higher water and dirt repellency and easier degradability.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Paints Or Removers (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Graft Or Block Polymers (AREA)
Abstract
La présente invention concerne de nouveaux copolymères séquencés contenant du fluor, des compositions comprenant les copolymères séquencés, l'utilisation des copolymères séquencés dans des compositions de revêtement, en particulier en tant qu'additifs tensioactifs dans des compositions de revêtement, des compositions comprenant de tels copolymères séquencés et des produits revêtus de telles compositions.
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EP20192617 | 2020-08-25 | ||
PCT/EP2021/073213 WO2022043234A1 (fr) | 2020-08-25 | 2021-08-23 | Polymères contenant du fluor |
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EP (1) | EP4204467A1 (fr) |
JP (1) | JP2023538760A (fr) |
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US4656226A (en) | 1985-09-30 | 1987-04-07 | E. I. Du Pont De Nemours And Company | Acrylic pigment dispersants made by group transfer polymerization |
US5322912A (en) | 1992-11-16 | 1994-06-21 | Xerox Corporation | Polymerization processes and toner compositions therefrom |
US5763548A (en) | 1995-03-31 | 1998-06-09 | Carnegie-Mellon University | (Co)polymers and a novel polymerization process based on atom (or group) transfer radical polymerization |
BR9710219A (pt) | 1996-07-10 | 1999-08-10 | Du Pont | Processo para a sintese de polímeros agente de transferéncia de cadeia e polímero |
EP2247678B1 (fr) | 2008-02-22 | 2011-11-30 | Basf Se | Agents d'unisson fluorés |
JP6959864B2 (ja) | 2014-12-19 | 2021-11-05 | メルク パテント ゲゼルシャフト ミット ベシュレンクテル ハフツングMerck Patent Gesellschaft mit beschraenkter Haftung | フッ素化合物 |
JP2016145304A (ja) * | 2015-02-09 | 2016-08-12 | ユニマテック株式会社 | 重合性不飽和基を有する含フッ素2ブロック共重合体 |
CN107513127A (zh) * | 2016-06-17 | 2017-12-26 | 默克专利股份有限公司 | 含氟聚合物 |
WO2020160626A1 (fr) * | 2019-02-08 | 2020-08-13 | The University Of Queensland | Capture de composés carbonés fluorés |
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- 2021-08-23 CN CN202180051395.6A patent/CN115943189A/zh active Pending
- 2021-08-23 EP EP21769084.1A patent/EP4204467A1/fr active Pending
- 2021-08-23 JP JP2023513343A patent/JP2023538760A/ja active Pending
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