Classifications

• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
  • F04C14/00—Control of, monitoring of, or safety arrangements for, machines, pumps or pumping installations
  • F04C14/28—Safety arrangements; Monitoring
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
  • F04C2/00—Rotary-piston machines or pumps
  • F04C2/08—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
  • F04C2/10—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member
  • F04C2/107—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth
  • F04C2/1071—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth the inner and outer member having a different number of threads and one of the two being made of elastic materials, e.g. Moineau type
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
  • F04C14/00—Control of, monitoring of, or safety arrangements for, machines, pumps or pumping installations
  • F04C14/06—Control of, monitoring of, or safety arrangements for, machines, pumps or pumping installations specially adapted for stopping, starting, idling or no-load operation
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
  • F04C2240/00—Components
  • F04C2240/40—Electric motor
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
  • F04C2240/00—Components
  • F04C2240/80—Other components
  • F04C2240/81—Sensor, e.g. electronic sensor for control or monitoring
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
  • F04C2270/00—Control; Monitoring or safety arrangements
  • F04C2270/05—Speed
  • F04C2270/052—Speed angular
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
  • F04C2270/00—Control; Monitoring or safety arrangements
  • F04C2270/07—Electric current
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
  • F04C2270/00—Control; Monitoring or safety arrangements
  • F04C2270/18—Pressure
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
  • F04C2270/00—Control; Monitoring or safety arrangements
  • F04C2270/19—Temperature
  • F04C2270/195—Controlled or regulated
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
  • F04C2270/00—Control; Monitoring or safety arrangements
  • F04C2270/86—Detection
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
  • F04C28/00—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
  • F04C28/28—Safety arrangements; Monitoring

Definitions

• the invention relates to a fault elimination method for an eccentric screw pump of a conveying device for conveying viscous building materials according to the preamble f f of claim 1 .
• WO 2019/215242 A1 discloses a method for operating a conveying device for conveying a free-flowing building material, in which the target pressure is regulated on the basis of the detection of at least one parameter.
• a conveying device operated in this way is not able to detect and/or remedy a rotor-stator unit of the eccentric screw pump being stuck when it is started.
• the invention is based on the object of proposing a fault elimination method for an eccentric worm pump of a conveying device for conveying viscous building materials, by means of which operation of the eccentric worm pump is simplified.
• the fault elimination method according to the invention for an eccentric screw pump of a conveying device for conveying viscous building materials comprises the steps:
• the parameter monitoring program records parameter values for one or more parameters that are stored alone or in combination with one another as fault values, which indicate that a rotor-stator unit of the eccentric screw pump is stuck, or otherwise pumping operation is started.
• the drive unit in the free work program is switched on each time it is switched on either only in a forward run or in each case only in a reverse run or regularly or irregularly alternately in the forward run and in the reverse run. Practical tests have shown that all four variants or any combination of these four variants can usually solve a stuck progressing cavity pump.
• a pause time and/or cooling down to a limit temperature is awaited and that the free work program is run through only a specified number of times and then the conveyor device is switched off completely.
• the free working program can be carried out several times without fearing that the eccentric screw pump will be overloaded, since the pause time and/or waiting for it to cool down to a limit temperature ensures that the eccentric screw pump and its drive, which in particular has a gear and a BLDC electric motor included, is only loaded within a permissible range by the free work program.
• a complete switch-off avoids unnecessary loading of the progressing cavity pump if the jamming cannot be remedied with a procedure that is within normal limits.
• a rotational speed and/or a power consumption and/or a pressure and/or a temperature are recorded as parameters.
• a progressing cavity pump of a conveyor device being stuck is understood to mean that the rotor of a rotor-stator unit, through which viscous building material is being conveyed, is stuck in the stator.
• This sticking occurs in particular when building material has solidified and/or clumped and/or has become extremely viscous.
• "Stuck" can occur in particular if, after a break in use of the conveyor due to a lack of lubrication or lack of a release agent or due to dried mortar residues or dried paint residues, the torque usually applied to the rotor of the rotor-stator unit when starting is not sufficient to rotate the To rotate the rotor in the stator. especially made of rubber manufactured stator understood.
• Figure 1 a perspective view of a conveyor device
• FIG. 2 a sectional side view of the conveying device shown in FIG.
• Figure 3 a schematic flowchart of a
• FIG. 1 shows a perspective view of a conveying device 1 for carrying out the method according to the invention.
• FIG. 2 shows the conveyor device 1 known from FIG. 1 in a partially sectioned side view.
• the conveyor device 1 comprises a
• the progressing cavity pump 2 comprises a rotor-stator unit 5 with an upstream conveyor screw 5a and an outlet 6 .
• the conveying device 1 comprises a conveying section 7 shown schematically, which is connected to the outlet 6 of the rotor-stator unit 5 .
• the conveyor section 7 comprises a hose 7a and a dispensing device 7b, by means of which the ejection of viscous building material BM can be activated and deactivated and preferably also metered.
• the conveying device 1 comprises a first pressure sensor 8 and a characteristic variable detection device 9 .
• the pressure sensor 8 detects a pressure under which the building material BM is at the outlet 6 of the rotor-stator unit 5 .
• the characteristic variable detection device 9 includes a speed sensor 10, by means of which a speed of an electric motor 11 of the drive unit 3 of the conveyor device 1 can be detected.
• the electric motor 11 is designed as a brushless direct current motor, a so-called BLDC electric motor 12
• the speed sensor 10 includes at least one HALL sensor installed directly on the BLDC electric motor 12 .
• the drive unit 3 also includes a gear 13 which is installed between the drive 11 and the eccentric screw pump 2 .
• a temperature sensor 14 shown schematically is installed on the conveying device. Here, a temperature of a rotor 5b of the rotor-stator unit 5 is detected by the temperature sensor 14 .
• FIG. 3 shows a flow chart of a fault elimination method SBV.
• the SBV troubleshooting procedure includes the following steps:
• a clearance program FAP is carried out by the control device 4 of the conveyor device 1 if the parameter monitoring program KUP detects parameter values for one or more parameters, which are stored individually or in combination with one another as fault values, through which a rotor-stator is stuck unit 5 of the eccentric screw pump 2 is indicated, and otherwise a conveying operation FB is started;
• Parameters are recorded on their own or are stored in combination with one another as fault values, which indicate that a rotor-stator unit 5 of the eccentric screw pump 2 is stuck, or otherwise the pumping operation is started.
• the fault values are stored or stored in a memory of the control device. saved .
• the drive unit 3 when the drive unit 3 is switched on, it is switched either only into a forward run or only in a reverse run or regularly or irregularly alternately in the forward run and in the reverse run.
• a speed and/or a power consumption and/or a pressure downstream of the rotor-stator unit (5) and/or a temperature is used as a parameter for a fault value.
• the speed and power consumption are recorded directly on the BLCD motor 12 .
• pressure and temperature are recorded by means of the pressure sensor 8 and the temperature sensor 14 .

Landscapes

• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• General Engineering & Computer Science (AREA)
• Rotary Pumps (AREA)
• Details And Applications Of Rotary Liquid Pumps (AREA)

Applications Claiming Priority (2)

Publications (1)

Family

ID=77801661

Family Applications (1)

Country Status (5)

Families Citing this family (2)

Family Cites Families (4)

• 2020
  • 2020-09-04 DE DE102020123119.9A patent/DE102020123119A1/de active Pending
• 2021
  • 2021-08-27 WO PCT/EP2021/073718 patent/WO2022048997A1/de unknown
  • 2021-08-27 EP EP21772693.4A patent/EP4189243A1/de active Pending
  • 2021-08-27 CN CN202180072415.8A patent/CN116368299A/zh active Pending
  • 2021-08-27 US US18/043,833 patent/US20230349378A1/en active Pending

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