EP4046921A1 - Empaqueteuse et procédé d'emballage pour produire un paquet d'articles à fumer - Google Patents

Empaqueteuse et procédé d'emballage pour produire un paquet d'articles à fumer Download PDF

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Publication number
EP4046921A1
EP4046921A1 EP22158344.6A EP22158344A EP4046921A1 EP 4046921 A1 EP4046921 A1 EP 4046921A1 EP 22158344 A EP22158344 A EP 22158344A EP 4046921 A1 EP4046921 A1 EP 4046921A1
Authority
EP
European Patent Office
Prior art keywords
wrapping
blank
gluing
path
pusher
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP22158344.6A
Other languages
German (de)
English (en)
Inventor
Sergio Maldotti
Roberto Gubbellini
Luca Carboni
Maurizio Righi
Michele Ferrari
Giuliano Gamberini
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GD SpA
Original Assignee
GD SpA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by GD SpA filed Critical GD SpA
Publication of EP4046921A1 publication Critical patent/EP4046921A1/fr
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
    • B65B19/02—Packaging cigarettes
    • B65B19/22—Wrapping the cigarettes; Packaging the cigarettes in containers formed by folding wrapping material around formers
    • B65B19/223—Wrapping the cigarettes; Packaging the cigarettes in containers formed by folding wrapping material around formers in a curved path; in a combination of straight and curved paths, e.g. on rotary tables or other endless conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10—Feeding, e.g. conveying, single articles
    • B65B35/20—Feeding, e.g. conveying, single articles by reciprocating or oscillatory pushers
    • B65B35/205—Feeding, e.g. conveying, single articles by reciprocating or oscillatory pushers linked to endless conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/02—Applying adhesives or sealing liquids
    • B65B51/023—Applying adhesives or sealing liquids using applicator nozzles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/002—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for drying glued or sealed packages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/24—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for shaping or reshaping completed packages

Definitions

  • the present invention relates to a packer machine and to a wrapping method for producing a pack of smoking articles.
  • the present invention is advantageously applied to the production of a rigid cigarette pack with a hinged lid, to which the following disclosure will explicitly refer without thereby losing generality.
  • Patent application No. EP3680185A1 describes a packer machine for producing a rigid cigarette pack with a hinged lid; the packer machine comprises a final wrapping drum which is mounted so as to rotate around a horizontal rotation axis and comprises a plurality of peripheral wrapping pockets which are moved stepwise along a circular wrapping path rotating in an intermittent manner around the rotation axis.
  • each wrapping pocket one after the other goes through: an input station, in which the wrapping pocket receives a wrap (composed of a group of cigarettes wrapped in a wrapping sheet made of metallic paper) surrounded by a U-folded collar and by a corresponding blank fed by a feeding unit, a series of folding stations in which the blank is folded around the wrap and around the collar so as to form a rigid outer container, and finally an output station in which the cigarette pack is transferred to a drying conveyor belt completing the folding of the blank during the exit from the wrapping pocket by folding outer wings that constitute part of the side walls against corresponding inner wings that constitute the remaining part of the side walls.
  • the drying conveyor moves the packs through a drying zone which constitutes an output of the packer machine and feeds the cigarette packs towards a following cellophane-wrapping machine that applies around each cigarette pack an overwrap made of transparent plastic material.
  • a gluing station is also arranged in which spraying gluing devices apply a series of glue points (essentially hot glue points but also some vinyl-based cold glue points) on some parts of the blank so as to stabilize via gluing the shape of the cigarette pack.
  • glue points essentially hot glue points but also some vinyl-based cold glue points
  • the blank is arranged transversally with respect to the forward movement direction and thus is arranged in an unfavorable manner for the application of the glue (which instead has a longitudinal orientation).
  • the gluing station is relatively far from the output station (in which the outer wings are folded against the inner wings) and consequently in case of stop of the packer machine all the cigarette packs standing between the gluing station and the output station have to be rejected because at the moment of the following restarting the hot glue that had been deposited in the gluing station is by then dry and thus unable to stick (also in the case of a very brief stop, since the hot glue dries in very few seconds).
  • Patent No. EP2935015B1 describes a packer machine for producing an inner container of a cigarette pack with a sliding opening by folding an inner blank around a group of cigarettes wrapped in a wrapping sheet made of metallic paper.
  • Patent application No. EP3546377A1 describes a packer machine for producing a cigarette pack provided with an outer container and with a hinged lid by folding a blank around a group of cigarettes wrapped in a wrapping sheet made of metallic paper.
  • the object of the present invention is to provide a packer machine and a wrapping method for producing a pack of smoking articles, said packer machine and wrapping method being devoid of the above-described drawbacks (thus allowing applying the glue in a simple manner and in close proximity to the folding zone of the outer wings) and being at the same time easy and cost-effective to embody.
  • reference numeral 1 indicates, as a whole, a rigid cigarette pack with a hinged lid.
  • the cigarette pack 1 comprises a cup-shaped outer container 2 made of cardboard or rigid paperboard and a wrap 3 (illustrated in Figure 3 ) housed inside the container 2.
  • the outer container 2 has an open upper end and is provided with a lid 4, which is cup-shaped and is hinged to the outer container 2 along a hinge 5 (illustrated in Figure 2 ) so as to rotate, with respect to said outer container 2, between an open position (not illustrated) and a closed position (illustrated in Figures 1 and 2 ) of the open upper end.
  • the outer container 2 has a substantially rectangular parallelepiped shape oriented according to a prevalent vertical development direction, is cup-shaped, and has the upper end open, a lower wall 6 opposite the open upper end, a front wall 7 and a rear wall 8 (in which the hinge 5 is made) parallel to and opposite one another, and two side walls 9 parallel to and opposite one another. Between the front 7, rear 8 and side 9 walls of the outer container 2, four longitudinal edges are defined, whereas between the walls 7, 8 and 9 and the lower wall 6 of the outer container 2, four transverse edges are defined.
  • the lid 4 has a substantially rectangular parallelepiped shape, is cup-shaped, and has an open lower end (facing the open upper end of the outer container 2 when the lid 4 is in the closed position), an upper wall 10 (which is parallel to and opposite the lower wall 6 of the outer container 2 when the lid 4 is in the closed position), a front wall 11 (which is parallel to and aligned with the front wall 7 of the outer container 2 when the lid 4 is in the closed position), a rear wall 12 (which is parallel to and aligned with the rear wall 8 of the outer container 2 when the lid 4 is in the closed position and is hinged to the rear wall 8 of the outer container 2 along the hinge 5), and two side walls 13 parallel to and opposite one another (which are parallel to and aligned with, in particular coplanar and adjacent, the side walls 9 of the outer container 2 when the lid 4 is in the closed position).
  • the longitudinal edges and the transverse edges of the lid 4 are parallel to and aligned with the corresponding longitudinal and transverse edges of the outer container 2 when the lid 4 is in the closed position.
  • the wrap 3 encloses a group 14 of cigarettes (illustrated in Figure 4 ) having a parallelepiped shape and is formed by folding a wrapping sheet 15 (illustrated in Figure 5 ) around the group 14 of cigarettes; in the embodiment illustrated in Figure 3 , the wrap 3 has at the top and at the front a removable portion which is separate from the rest of the wrap 3 by a pre-weakened tear line, whereas according to a different embodiment not illustrated the wrap 3 is sealed and is provided with an opening for extracting the cigarettes covered by a re-closable closing label.
  • the cigarette pack 1 further comprises a rigid collar 16, which is connected (by means of gluing) in a U-folded manner to the inside of the outer container 2 so as to partially protrude on the outside of the open upper end of the outer container 2 and engage a corresponding inner surface of the lid 4 when said lid 4 is arranged in the closed position.
  • the outer container 2 and the lid 4 are made by folding a blank 17 of conventional type in which each side wall 9 of the outer container 2 is made by placing on top of one another and gluing two wings 9' and 9" (i.e. an outer wing 9' to an inner wing 9"), and each side wall 13 of the lid 4 is made by placing on top of one another and gluing two wings 13' and 13" (i.e. an outer wing 13' to an inner wing 13"). Furthermore, the front wall 11 of the lid 4 is formed by placing on top of one another and gluing a panel 11' and a flap 11".
  • the blank 17 has two pre-weakened longitudinal folding lines (which define the longitudinal edges of the outer container 2 and of the lid 4) and a plurality of pre-weakened transverse folding lines (which define the transverse edges of the outer container 2 and of the lid 4) which delimit, between the two longitudinal folding lines, a panel 7' that constitutes the front wall 7 of the outer container 2, a panel 6' that constitutes the lower wall 6 of the outer container 2, a panel 8' that constitutes the rear wall 8 of the outer container 2, a panel 12' that constitutes the rear wall 12 of the lid 4, a panel 10' that constitutes the upper wall 10 of the lid 4, a panel 11' that constitutes the front wall 11 of the lid 4, and the reinforcement flap 11" that is folded by 180° and glued against an inner surface of the panel 11' (i.e.
  • the blank 17 comprises a pair of outer wings 9', which are arranged on opposite sides of the panel 7', are connected to the panel 7' along the two longitudinal folding lines, and constitute an outer part of the side walls 9 of the outer container 2.
  • the blank 17 comprises a pair of inner wings 9", which are arranged on opposite sides of the panel 8', are connected to the panel 8' along the two longitudinal folding lines, constitute an inner part of the side walls 9 of the outer container 2, and are glued and placed on top of the corresponding outer wings 9'.
  • Each inner wing 9" comprises a tongue that is folded by 90° with respect to the inner wing 9" to be subsequently rested on and glued to the panel 6'.
  • the blank 17 comprises a pair of outer wings 13', which are arranged on opposite sides of the panel 11', are connected to the panel 11' along the two longitudinal folding lines, and constitute an outer part of the side walls 13 of the lid 4.
  • the blank 17 comprises a pair of inner wings 13", which are arranged on opposite sides of the panel 12', are connected to the panel 12' along the two longitudinal folding lines, constitute an inner part of the side walls 13 of the lid 4, and are glued to and placed on top of the corresponding outer wings 13'.
  • Each inner wing 13" comprises a tongue that is folded by 90° with respect to the inner wing 13" to be subsequently rested on and glued to the panel 10'.
  • a plurality of glue points 18-23 are applied to the blank 17 in a spraying manner (as it will be described in the following): hot glue points 18 (i.e. quick-setting glue) and a cold glue point 19 (slow-setting and normally vinyl-based) on the flap 11" so as to glue the flap 11" to the panel 11', cold glue points 20 on the panel 8' so as to glue the panel 8' to the wrap 3, cold glue points 20 on the inner wings 9" so as to glue the inner wings 9" to side walls of the collar 16, cold glue points 21 on the panel 7' so as to glue the panel 7' to a front wall of the collar 16, cold glue points 21 on the outer wings 9' and 13' so as to glue the outer wings 9' and 13' to the inner wings 9" and 13", and hot glue points 23 on the outer wings 9' and 13' so as to glue the outer wings 9' and 13' to the inner wings 9" and 13".
  • the (few) cold glue points 22 on the outer wings 9' and 13' are redundant with respect to the (more numerous) hot glue points 23 and have the function of ensuring a solid connection between the outer wings 9' and 13' and the inner wings 9" and 13" even if the cigarette pack 1 is heated at relatively high temperatures (for example if it were left in the summer on the dashboard of an automobile parked in the sun).
  • reference numeral 24 indicates, as a whole, a packer machine (only partially illustrated) which is designed to produce the above-described cigarette pack 1 and operates with an intermittent motion (i.e. a motion which provides for a cyclical alternation of motion steps and still steps).
  • an intermittent motion i.e. a motion which provides for a cyclical alternation of motion steps and still steps.
  • the packer machine 24 comprises a wrapping drum 25 (i.e. a wrapping conveyor) which is mounted so as to rotate (with an intermittent motion, i.e. " stepwise ") around a horizontal rotation axis 26.
  • the wrapping drum 25 supports twelve pockets 27 (one of which is schematically illustrated in Figure 10 ), each of which is designed to host therein a wrap 3 coupled to a collar 16 and to a blank 17 (according to a different embodiment, the wrapping drum 25 supports eight pockets 27).
  • the rotation of the wrapping drum 25 around the rotation axis 26 cyclically moves each pocket 27 along a circular wrapping path P1 and through: an input station S1 in which a wrap 3 (containing the group of cigarettes 14), a collar 16 and a blank 17 are radially (i.e. perpendicular to the rotation axis 26) inserted inside the pocket 27 (getting into the pocket 27, the blank 17 folds in a U-shaped manner around the wrap 3 and the collar 16), and an output station S2 in which the almost complete cigarette pack 1 is radially (i.e. perpendicular to the rotation axis 26) extracted from the pocket 27.
  • a series of folding devices are arranged which fold the blank 17 around the wrap 3 and the collar 16 up to obtaining the configuration illustrated in Figure 10 in which, in order to complete the cigarette pack 1, the outer wings 9' and 13' still need to be folded by 90° against the inner wings 9" and 13" previously folded (in particular when the blank 17 gets into a pocket 27 together with a wrap 3 and a collar 16).
  • the folding devices arranged around the wrapping drum 25 only comprise fixed folding elements that are devoid of parts in movement.
  • a wrap 3 together with a corresponding collar 16 and with a corresponding blank 17 are " pinched " (i.e. gripped) between a pusher and a counter-pusher and are thus shifted from a pocket of a previous wrapping drum (not illustrated) to a pocket 27 of the wrapping drum 25 by means of a synchronized and concordant movement of the pusher and of the counter-pusher.
  • a pusher 28 partially extracts (as it will be better explained in the following) an almost complete (i.e. with the outer wings 9' and 13' still to be folded) cigarette pack 1 from a pocket 27 of the wrapping drum 25 by means of a movement along a transfer direction D1 which is horizontal and perpendicular to the wrapping path P1 and to the rotation axis 26 (i.e. arranged radially with respect to the rotation axis 26).
  • a linear gluing conveyor 29 is arranged which is designed to extract an almost complete (i.e.
  • the gluing conveyor 29 comprises, among the other things, a pusher 30 which is movable with a reciprocating motion (i.e. with a cyclical alternation of forward travels and return travels) along the straight gluing path P2 by means of a movement along a transfer direction D2 that is horizontal and perpendicular to the transfer direction D1.
  • the almost complete cigarette packs 1 are extracted from the pockets 27 of the wrapping drum 25 by the pusher 30 of the gluing conveyor 29 that goes through a pocket 27 from side to side, said pocket 27 standing still in the output station S2.
  • the straight gluing path P2 develops from the output station S2, in which each almost complete cigarette pack 1 comes out of the wrapping drum 25 and gets into the linear gluing conveyor 29, at a transfer station S3, in which each almost complete and glued (i.e. provided with the glue 23) cigarette pack 1 comes out of the linear gluing conveyor 29.
  • suitable guides and contrasts are arranged that keep the almost complete cigarette pack 1 well assembled and squared.
  • the two gluing devices 31 only apply the hot glue points 23 on the wings 9' and 13' still to be folded of each blank 17; according to a different embodiment, the two gluing devices 31 apply both the hot glue points 23, and the cold glue points 22 on the wings 9' and 13' still to be folded of each blank 17 (obviously in this case each gluing device 31 has to comprise a spray gun for applying the hot glue points 23 and another spray gun for applying cold glue points 22).
  • a pusher 32 transfers, by means of a movement along a transfer direction D3 which is horizontal, perpendicular to the gluing path P2 and parallel to the transfer direction D1, each almost complete cigarette pack 1 from the linear gluing conveyor 29 to a following linear wrapping conveyor 33 which is designed to move the almost complete cigarette pack 1 along a straight wrapping path P3, which is perpendicular to the gluing path P2.
  • the linear wrapping conveyor 33 receives the almost complete cigarette pack 1 from the gluing conveyor 29 and is designed to move the almost complete cigarette pack 1 along the straight wrapping path P3.
  • the pusher 32 is part of the wrapping conveyor 33 and moves the almost complete cigarette packs 1 along the straight wrapping path P3.
  • a folding device 34 is arranged which folds the outer wings 9' and 13' by 90° against the inner wings 9" and 13" previously folded (in particular when the blank 17 gets into a pocket 27 together with a wrap 3 and with a collar 16) completing the forming of the cigarette pack 1.
  • the folding device 34 comprises only fixed folding elements that are devoid of parts in movement and are arranged along the wrapping path P3; in particular, the folding device 34 is composed of two contrasts arranged on the two opposite ends of the wrapping path P3 and between which the cigarette packs 1 pass through.
  • the straight wrapping path P3 develops from the transfer station S3 in which each almost complete and glued (i.e. provided with the glue 23) cigarette pack 1 comes out of the gluing conveyor 29 and gets into the linear wrapping conveyor 33 at a transfer station S4 in which each complete cigarette pack 1 comes out of the linear wrapping conveyor 33.
  • each complete cigarette pack 1 comes out of the linear wrapping conveyor 33 and gets into a following linear drying conveyor 35 which is designed to move the complete cigarette pack 1 along a straight drying path P4, parallel and coaxial to the straight wrapping path P3.
  • the drying conveyor 35 comprises two opposite conveyor belts, each of which is wrapped around two end pulleys (one motorized and one idle).
  • a following cigarette pack 1 getting into the wrapping conveyor 33 pushes in turn against the previous cigarette packs 1 (which are all packed against one another) by inserting the first cigarette pack 1 of the row into the drying conveyor 35; i.e. the thrust generated by the pusher 32 is transmitted to all the cigarette packs 1 that are in the wrapping conveyor 33 thus pushing the first cigarette pack 1 of the row into the drying conveyor 35.
  • the straight gluing path P2 is horizontal and parallel to the rotation axis 26 of the wrapping drum 25.
  • the straight wrapping path P3 is horizontal and perpendicular to the rotation axis 26 of the wrapping drum 25 (i.e. is perpendicular to the gluing path P2).
  • the straight drying path P4 is horizontal and parallel (coaxial) to the wrapping path P3.
  • a reject station S5 is arranged in which possible faulty cigarette packs 1 are directed (identified for example by means of control cameras arranged along the wrapping path P1 and/or along the gluing path P2).
  • a collection device 36 is arranged which receives the faulty cigarette packs 1; typically, the collection device 36 is arranged lower than the gluing conveyor 29 and the faulty cigarette packs 1 fall by gravity towards the underlying collection device 36. It is important to highlight that the glue 23 is not applied to a possible faulty cigarette pack 1 by the gluing device 31 (by simply not activating the gluing device 31 when the faulty cigarette pack 1 passes).
  • the pusher 28 is present in the output station S2 partially extracting an almost complete cigarette pack 1 from a respective pocket 27 (standing still in the output station S2), i.e. slightly moves the almost complete cigarette pack 1 away from the pocket 27 of the wrapping drum 25 pushing the almost complete cigarette pack 1 against a fixed striker plane (resting plane) which is on the outside of the wrapping drum 25 and is opposite the pocket 27 (in this manner it is possible to improve the holding of the almost complete cigarette pack 1 and make the positioning of the almost complete cigarette pack 1 more precise). It is important to highlight that the pusher 28 does not completely extract a cigarette pack 1 from a respective pocket 27 (standing still in the output station S2), i.e.
  • the pusher 28 is restricted to only partially extracting (moving away) a cigarette pack 1 from a respective pocket 27 (standing still in the output station S2) anyway leaving the cigarette pack 1 at least partially inserted in the pocket 27.
  • the overall travel of the pusher 28 is modest, i.e. it is comprised between 2 and 5 mm, since the function thereof is not to completely extract the cigarette pack 1 from a respective pocket 27 (standing still in the output station S2) but to only partially extract the cigarette pack 1 from a respective pocket 27 (standing still in the output station S2); in Figure 10 , the distance between the gluing conveyor 29 and the wrapping drum 25 (i.e. the travel of the pusher 28) was artfully exaggerated for the sake of the clarity of the drawing (i.e. so as to prevent the superimposition of too many lines).
  • the pusher 28 is absent and in the output station S2 the almost complete cigarette packs 1 are extracted from the pockets 27 of the wrapping drum 25 by the pusher 30 of the gluing conveyor 29 without said cigarette packs 1 being preliminarily and partially radially extracted from the pockets 27 of the wrapping drum 25.
  • This embodiment on the one hand, is simpler as it does without the pusher 28, but on the other hand it does not allow pushing, in the output station S2, an almost complete cigarette pack 1 against a striker plane opposite the pocket 27.
  • a tilted plane can be provided which, while the cigarette pack 1 moves along the gluing path P2 pushed by the pusher 30, shifts the cigarette pack 1 laterally (i.e. transversally and thus perpendicularly to the gluing path P2) so as to push the cigarette pack 1 against the striker plane parallel to the gluing path P2 and opposite the wrapping drum 25.
  • the gluing path P2 followed by the cigarette packs 1 is perfectly straight; instead, in the absence of the pusher 28, the gluing path P2 followed by the cigarette packs 1 is substantially straight since in the initial part of the gluing path P2 the tilted plane also determines a slight lateral (transverse) shifting which can anyway be disregarded in first approximation.
  • a following cigarette pack 1 getting into the wrapping conveyor 33 pushes in turn against the previous cigarette packs 1 (which are all packed against one another) inserting the first cigarette pack 1 of the row into the drying conveyor 35; i.e. the cigarette packs 1 accumulate along the wrapping path P3 forming a row of cigarette packs 1 in which the cigarette packs 1 are in mutual contact at the front and rear walls 7-8 and 11-12. Consequently, the row of the cigarette packs 1 moves stepwise along the wrapping path P3, in a synchronized manner with the movement of the pusher 32.
  • braking members 37 which are arranged on opposite sides of the wrapping path P3, (slightly) squeeze, from opposite sides and towards one another, the lower wall 6 and the upper wall 10 of each cigarette pack 1 so as to increase the friction between the cigarette pack 1 and the fixed walls of the wrapping conveyor 33 (i.e. increase the force resisting the forward movement of the cigarette packs 1 along the wrapping path P3 and thus increase the necessary force for causing the cigarette packs 1 to move along the wrapping path P3); alternatively, the compression members 37 could act on the side walls 9 and 13 of each cigarette pack 1.
  • the object of the braking members 37 is to improve the packing of the cigarette packs 1 standing in row along the wrapping path P3 so that the cigarette packs 1 always remain in close mutual contact without ever creating " holes " between two adjacent cigarette packs 1.
  • the braking members 37 are arranged at the end of the wrapping path P3 so as to make their packing effect of the row felt along the entire wrapping path P3, i.e. the braking members 37 are arranged in the proximity of the transfer station S4 in which the cigarette packs 1 get into the drying conveyor 35.
  • the braking members 37 are composed of fixed plates against which the cigarette packs 1 slide; alternatively, the braking members 37 could be composed of belts that accompany the forward movement of the cigarette packs 1.
  • a non-return member 38 could be provided which allows the cigarette packs 1 to move forward along the wrapping path P3 and prevents the cigarette packs 1 from moving back along the wrapping path P3.
  • the non-return member 38 comprises a pair of teeth having a triangular shape which are pushed towards the inside of the wrapping conveyor 33 by respective springs: when a cigarette pack 1 moves forward along the wrapping path P3, it progressively compresses the teeth pushing against a tilted wall thereof and consequently compressing the respective springs, whereas, when a cigarette pack 1 has gone past the teeth, said teeth by effect of the thrust exerted by the respective springs go back to protruding inside the wrapping conveyor 33 offering the cigarette pack 1 an upright wall thereof which prevents the cigarette pack 1 from moving back along the wrapping path P3 (i.e. the teeth prevent the cigarette pack 1 from possibly moving back).
  • the teeth are motorized (i.e.
  • the teeth could be not coupled to the springs (being shifted in both directions by the electric actuator) and could be not wedge-shaped (i.e. a triangular shape), since they no longer have to be pushed by the cigarette packs 1 in transit.
  • the pusher 30 is mounted on a support shaft 39 which is both axially movable along the transfer direction D2, and rotary around the transfer direction D2 (i.e. rotary around a rotation axis which is coaxial and coinciding with the transfer direction D2).
  • the support shaft 39 (thus the pusher 30 mounted on the support shaft 39) is rotary between a (an angular) work position, in which the pusher 30 is able to engage a cigarette pack 1 that is in the output station S2 along the gluing path P2, and a (an angular) return position, in which the pusher 30 is not able to engage a cigarette pack 1 that is in the output station S2 along the gluing path P2.
  • the support shaft 39 is operated by an actuator device 40 which impresses on the support shaft 39 both an axial movement along the transfer direction D2, and a rotation around the transfer direction D2.
  • the actuator device 40 receives the rotary motion from a master motor of the packer machine 24, has a first cam that controls the axial movement along the transfer direction D2 of the support shaft 39, and has a second cam that controls the rotary movement around the transfer direction D2 of the support shaft 39.
  • the actuator device 40 has one or two electric motors that control the movements of the support shaft 39.
  • the support shaft 39 (thus the pusher 30 mounted on the support shaft 39) is kept in the (angular) work position when the support shaft 39 performs a forward work travel for pushing a cigarette pack 1 standing in the output station S2 along the gluing path P2 and is instead kept in the (angular) return position when the support shaft 39 performs a return travel.
  • a new cigarette pack 1 can be pushed by the pusher 28 out of a pocket 27 of the wrapping drum 25 without having to wait for the support shaft 39 (thus the pusher 30 mounted on the support shaft 39) to arrive in the start position.
  • the pusher 30 is rotary around the transfer direction D2 so as to shift between the work position and the return position.
  • the pusher 30 linearly translates along the transfer direction D1 (or anyway along a direction substantially parallel to the transfer direction D1 and thus substantially perpendicular to the transfer direction D2) so as to shift between the work position and the return position; in this embodiment, the linear shifting between the work position and the return position of the pusher 30 could be obtained by means of an articulated quadrilateral which is deformed by a corresponding actuator.
  • the pusher 30 is mounted on the support shaft 39 in an eccentric manner with respect to the support shaft 39 so that the rotation of the support shaft 39 determines a greater shifting of the pusher 30.
  • the pusher 30 is composed of a roto-translating part and also by an only translating part: the roto-translating part (illustrated also in Figure 12 ) of the pusher 30 exerts the thrust on the cigarette packs 1 for moving the cigarette packs 1 along the gluing path P2, whereas the only translating part of the pusher 30 comprises the striker plane against which a cigarette pack 1 is pushed by the pusher 28 (or by the tilted plane that replaces the pusher 28) when the cigarette pack 1 is extracted from a pocket 27 in the output station S2.
  • the pusher 30, with respect to what illustrated in Figure 12 also comprises a further only translating part that has the function of constituting the striker plane against which a cigarette pack 1 is pushed by the pusher 28 when the cigarette pack 1 is extracted from a pocket 27.
  • the striker plane (which is anyway always present) against which a cigarette pack 1 is pushed by the pusher 28 when the cigarette pack 1 is extracted from a pocket 27 in the output station S2 is no longer fixed but translates together with the pusher 30 (without however rotating together with the pusher 30); in this manner, each cigarette pack 1 never slides with respect to such striker plane and thus tends to disassemble less (i.e.
  • the striker plane that translates together with the pusher 30 also (at least) comprises a pushing tooth which contributes as well to the translation of a cigarette pack 1 along the gluing path P2 pushing against the front wall 11 of the lid 4 thus preventing the front wall 11 of the lid 4 from placing itself on top of the front wall 7 of the outer container 2.
  • the pusher 28 (or the tilted plane that replaces the pusher 28) pushes a cigarette pack 1 coming out of a pocket 27 against a striker plane that translates together (i.e. in an integral and synchronized manner) with the pusher 30 and is obviously opposite with respect to the pocket 27.
  • the packer machine 24 comprises a feeding unit 41 (illustrated in Figure 8 and better illustrated in Figure 13 ) which feeds, one after the other, the blanks 17 partially glued and partially folded (as it will be better described in the following) to the input station S1.
  • the feeding unit 41 comprises a hopper 42 that houses a stack of blanks 17 and has a lower output mouth from which single blanks 17 are extractable.
  • the feeding unit 41 comprises a moving drum 43 which is mounted so as to rotate (with an intermittent motion, i.e. " stepwise ") around a horizontal rotation axis 44 (parallel to the rotation axis 26).
  • the moving drum 43 supports five sucking holding heads 45, each of which is designed to hold a blank 17.
  • the rotation of the moving drum 43 around the rotation axis 44 cyclically moves each holding head 45 along a circular path and through: a holding station S6 in which a blank 17 is retrieved from the lower output mouth of the hopper 42, and a following exchange station S7 in which the blank 17 is released.
  • the feeding unit 41 comprises a moving drum 46 which is mounted so as to rotate (with an intermittent motion, i.e. " stepwise ") around a horizontal rotation axis 47 (parallel to the rotation axis 44).
  • the moving drum 46 supports five sucking holding heads 48, each of which is designed to hold a blank 17.
  • the rotation of the moving drum 46 around the rotation axis 47 cyclically moves each holding head 48 along a circular path and through: the exchange station S7 in which a blank 17 is received by a holding head 45, and a following exchange station S8 in which the blank 17 is released.
  • the feeding unit 41 comprises a moving conveyor belt 49 provided with a belt 50 wrapped around two end pulleys 51 and 52; as illustrated in Figure 11 , the pulley 51 has a dimension (considerably) greater than the pulley 52. Furthermore, the pulley 51 can be a sucking pulley so as to hold the blanks 17 thereon.
  • the moving conveyor 49 has a law of continuous motion (i.e. a constant forward movement speed) unlike the two moving drums 43 and 46 that have a law of intermittent motion.
  • the rotation of the two pulleys 51 and 52 cyclically moves the belt 50 through: the exchange station S8 in which a blank 17 is received by a holding head 48, and the following input station S1 in which the blank 17 is released to a corresponding pocket 27 of the wrapping drum 25.
  • the moving drum 43, the moving drum 46, and the moving conveyor 49 move the blanks 17 transversally, i.e. with the pre-weakened longitudinal folding lines oriented perpendicular to the forward movement direction and with the pre-weakened transverse folding lines oriented parallel to the forward movement direction.
  • a transfer arm 53 is arranged which is mounted so as to rotate (with an intermittent motion, i.e. " stepwise ") around a horizontal rotation axis 54 (parallel to the rotation axis 44).
  • the transfer arm 53 supports a sucking holding head 54 designed to hold a blank 17.
  • the rotation of the transfer arm 53 around the rotation axis 54 moves the holding head 55 back and forth between the lower output mouth of the hopper 42 and the moving drum 43 so as to transfer the blanks 17 from the lower output mouth of the hopper 42 to the moving drum 43.
  • a transfer arm 56 is arranged which is mounted so as to rotate (with an intermittent motion, i.e. " stepwise ") around a horizontal rotation axis 57 (parallel to the rotation axis 54).
  • the transfer arm 56 supports a sucking holding head 57 designed to hold a blank 17.
  • the rotation of the transfer arm 56 around the rotation axis 57 moves the holding head 58 back and forth between the moving drum 43 and the moving drum 46 so as to transfer the blanks 17 from the moving drum 43 to the moving drum 46.
  • the moving drums 43 and 46 and the transfer arms 53 and 56 are made in a " comb-like manner ", so that the transfer arm 53 can insert itself inside the moving drum 43 and that the transfer arm 56 can alternatively insert itself inside the moving drums 43 and 46.
  • the feeding unit 41 comprises a yielding station S9, which is coupled to the moving drum 43, is arranged between the holding station S6 and the transfer station S7, and is provided with a yielding device 59 that carries out a yield (i.e. a pre-folding) of the blank 17 carried by a holding head 45 along the two pre-weakened longitudinal folding lines.
  • the yielding device 59 could be deactivated or could be absent if the function thereof is not necessary.
  • the feeding unit 41 comprises a gluing station S10, which is coupled to the moving drum 46, is arranged between the transfer station S7 and the transfer station S8, and is provided with a gluing unit 60 that carries out a gluing of the blank 17 carried by a holding head 48.
  • the gluing unit 60 comprises a series of spraying gluing devices (in particular six spraying gluing devices) that deposit the cold glue 19, 20, 21 and 22 (illustrated in Figure 7 ). It is important to observe that the gluing devices 31 apply the glue 23 along a line directed longitudinally, whereas the blank 17 moves longitudinally (i.e.
  • the gluing devices of the gluing unit 60 apply the glue 19, 20, 21 and 22 along a line directed transversally, whereas the blank 17 moves transversally (i.e. with the most favorable orientation for applying the glue 19, 20, 21 and 22 along a line directed transversally).
  • a further gluing unit 61 is arranged comprising a spraying gluing device that deposits the hot glue 18 (illustrated in Figure 7 ), i.e. deposits a hot glue point 18 (illustrated in Figure 7 ) on the flap 11" and alongside the previously applied cold glue 19.
  • the feeding unit 41 comprises a folding station S11, which is coupled to the moving conveyor 49, is arranged between the exchange station S8 and the input station S1, and is provided with a folding device 62 that carries out the folding of the flap 11" of each folding blank 17 by 180° against the panel 11'.
  • the feeding unit 41 can comprise a printing station S12, which is coupled to the moving conveyor 49, is arranged between the folding station S11 and the input station S1, and is provided with a tag device 63 that carries out on each blank 17 the printing of an identification code (for example indicating production place and date).
  • a printing station S12 which is coupled to the moving conveyor 49, is arranged between the folding station S11 and the input station S1, and is provided with a tag device 63 that carries out on each blank 17 the printing of an identification code (for example indicating production place and date).
  • both the two moving drums 43 and 46 have different laws of motion: both the two moving drums 43 and 46 have an intermittent motion (i.e. a motion that provides for a cyclical alternation of motion steps and still steps), but the moving drum 43 has longer still steps and briefer motion steps (possibly also without traits at constant speed) whereas the moving drum 46 has briefer still steps and longer motion steps and especially with a trait at a (relatively) prolonged constant speed.
  • an intermittent motion i.e. a motion that provides for a cyclical alternation of motion steps and still steps
  • the moving drum 43 has longer still steps and briefer motion steps (possibly also without traits at constant speed)
  • the moving drum 46 has briefer still steps and longer motion steps and especially with a trait at a (relatively) prolonged constant speed.
  • the function of the moving drum 43 is to receive the blanks 17 coming from the lower output mouth of the hopper 42 and thus requires, in order to operate in an optimum manner, a prolonged still step so as to have the time to calmly extract a blank 17 from the lower output mouth of the hopper 42; instead, the function of the moving drum 46 is to allow the application of the glue 28-22 and thus requires, in order to operate in an optimum manner, a trait at a (relatively) prolonged constant speed since the glue 28-22 is applied on a blank 17 in a more precise manner when the blank 17 moves at constant speed.
  • the feeding unit 41 only comprises the gluing unit 60 which is arranged along the moving drum 46 and applies all the glues 18-22; according to a different embodiment, the gluing unit 60 which is arranged along the moving drum 46 applies the sole cold glue 19, whereas the cold glue 20-22 is applied by a further gluing unit 64 which is arranged along the moving conveyor 49.
  • the above-described packer machine 24 has numerous advantages.
  • the depositing of the hot glue 23 can be carried out by using only two gluing devices 31 (one for each side of the blank 17) instead of eight gluing devices that are normally required in an analogous traditional packer machine; this result is obtained thanks to the fact that at the two gluing devices 31 the blank 17 moves longitudinally (i.e. with the most favorable orientation for applying the glue 23 along a line directed longitudinally).
  • the gluing devices 31 are very close to the folding device 34 (which folds the outer wings 9' and 13' against the inner wings 9" and 13") and consequently the cigarette packs 1 standing between the gluing devices 31 and the folding device 34 are very few (one or also none); this is important, since in the case of stop of the packer machine 24 all the cigarette packs 1 standing between the gluing devices 31 and the folding device 34 have to be rejected because, at the moment of the following restart, the hot glue 23 is by then dry and thus unable to stick (also in the case of a very brief stop, since the hot glue 23 dries in very few seconds).
  • the gluing devices 31 are completely fixed, i.e. in use they do not perform any type of movement and thus always remain in the same position while the packer machine 24 is working; this characteristic remarkably simplifies the production of the gluing devices 31 and allows obtaining greater precision in the depositing of the hot glue 23. It is important to observe that the gluing devices 31, only when the packer machine 24 is still, i.e. when the gluing devices 31 are not in use, could shift towards a clearing position (cleaning, parking); however, this is a very slow movement that occurs occasionally only when the packer machine 24 is stationary while in use (i.e. when they have to deposit the glue 23), the gluing devices 31 are totally stationary (i.e. they are completely fixed).
  • the above-described packer machine 24 also allows reducing the overall amount of cold glue that has to be applied to each blank 17; in this manner, the production costs of the cigarette packs 1 are reduced and also the overall dimension of the gluing unit 60 is reduced (also this contributes to making the feeding unit 41 more compact and thus completely housable within the bulk of the remaining part of the packer machine 24).
  • the above-described packer machine 24 has a reduced number of shaped parts with respect to an analogous known packer machine; in particular, in the above-described packer machine 24 and in the case of a change of shape, it is not necessary to modify the cam that moves the counter-pusher standing in the input station S1 and accompanies the radial getting into a pocket 27 of a wrap 3, of a collar 16 and of a blank 17.
  • the above-described packer machine 24 is compact and has an optimum accessibility to all its components; in fact, an operator who is in front of the packer machine 24 is able to reach all the active parts of the packer machine 24 with his/her hands in a simple, quick and ergonomic manner. This result is obtained also thanks to the conformation of the feeding unit 41 which is particularly compact and easy to access not protruding out of the bulk of the remaining part of the packer machine 24.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wrapping Of Specific Fragile Articles (AREA)
EP22158344.6A 2021-02-23 2022-02-23 Empaqueteuse et procédé d'emballage pour produire un paquet d'articles à fumer Pending EP4046921A1 (fr)

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IT102021000004127A IT202100004127A1 (it) 2021-02-23 2021-02-23 Macchina impacchettatrice e metodo di incarto per produrre un pacchetto di articoli da fumo.

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3924386A (en) * 1972-10-19 1975-12-09 Alfred Schmermund Machine for packaging rod-shaped articles
EP2935015B1 (fr) 2012-12-21 2017-06-14 G.D Societa' per Azioni Empaqueteuse et procédé d'empaquetage pour produire un contenant intérieur d'un paquet d'articles de tabac à ouverture coulissante
EP3546377A1 (fr) 2018-03-26 2019-10-02 G.D Societa' Per Azioni Machine d'emballage et procédé d'emballage pour fabriquer un paquet de cigarettes muni d'un récipient extérieur et d'un couvercle articulé en pliant un flan autour d'une enveloppe enveloppant un groupe d'articles à fumer
EP3680185A1 (fr) 2019-01-14 2020-07-15 G.D S.p.A. Appareil de formation d'un emballage contenant un groupe d'articles à fumer

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3924386A (en) * 1972-10-19 1975-12-09 Alfred Schmermund Machine for packaging rod-shaped articles
EP2935015B1 (fr) 2012-12-21 2017-06-14 G.D Societa' per Azioni Empaqueteuse et procédé d'empaquetage pour produire un contenant intérieur d'un paquet d'articles de tabac à ouverture coulissante
EP3546377A1 (fr) 2018-03-26 2019-10-02 G.D Societa' Per Azioni Machine d'emballage et procédé d'emballage pour fabriquer un paquet de cigarettes muni d'un récipient extérieur et d'un couvercle articulé en pliant un flan autour d'une enveloppe enveloppant un groupe d'articles à fumer
EP3680185A1 (fr) 2019-01-14 2020-07-15 G.D S.p.A. Appareil de formation d'un emballage contenant un groupe d'articles à fumer

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