EP4031508A1 - A building material mixture and production method - Google Patents

A building material mixture and production method

Info

Publication number
EP4031508A1
EP4031508A1 EP20943837.3A EP20943837A EP4031508A1 EP 4031508 A1 EP4031508 A1 EP 4031508A1 EP 20943837 A EP20943837 A EP 20943837A EP 4031508 A1 EP4031508 A1 EP 4031508A1
Authority
EP
European Patent Office
Prior art keywords
rate
building material
material mixture
agent
mixture according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP20943837.3A
Other languages
German (de)
French (fr)
Other versions
EP4031508A4 (en
Inventor
Erol Aslan
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of EP4031508A1 publication Critical patent/EP4031508A1/en
Publication of EP4031508A4 publication Critical patent/EP4031508A4/en
Withdrawn legal-status Critical Current

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04—Portland cements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/0075—Uses not provided for elsewhere in C04B2111/00 for road construction
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

Definitions

  • Invention relates to a building material used in construction and landscaping sector and comprising discarded paper wastes, and a method for production thereof.
  • the invention particularly relates to a building material comprising waste paper discards, cement, compressing facilitative additive, latex additive and water.
  • the application reference numbered “DE212018000278” of the system relates to a sludge waste dewatering machine rotated in compressing channel conically in a machine body and capable to compress sludge wastes spirally and dewater it.
  • a method for recycling of pulp wastes providing recycling of and sending into economy the wastes by means of a pulp dewatering machine which narrows gradually. Paper coming to said machine, discards supplied for recycling become discards of dewatered (30 - 35 % humid) after processed by machine. Water is added into discard paper mixture during manufacturing in the invention. In said invention, humidity rate of discard paper is reduced to about 10 % and then wastes are added to narrow. Thereafter, the mixture formula is mixed and cast into moulds and brick, pedestrian stone and similar construction materials are made by means of pressing.
  • the present invention relates to a building material meeting the needs mentioned above, eliminating all disadvantages and providing some additional advantages, and a manufacturing method for it.
  • Primary purpose of the invention is to disclose a chemical mixture providing building construction by means of forming bricks from paper particulates of waste paper recycling and expiring.
  • Another purpose of the invention is to recycle wastes rather than discard of wastes arising from said paper industry and concert them into product.
  • a further purpose of the invention is to disclose a building material to provide saving in energy and work force by minimizing discard process and eliminating cost thereof.
  • the invention is a building material used in construction and landscaping sector and comprises waste paper discard, cement, compressed facilitative additives, latex additives and water.
  • the invention relates to a building material used in construction and landscaping sector and comprising waste paper discards, cement, compressing facilitative additive, latex additive and water.
  • Waste paper discard referred to hereunder is treatment sludge of about 80 % humidity discarding papers of expired life during paper recycling.
  • Building material mixture of the invention is used in manufacture of brick, pedestrian stone and similar construction materials.
  • Building material mixture of the invention comprises waste paper discard of about average 10 - 78 % in weight, cement of 10 - 70 %, facilitative additive of 2 - 5 %, latex additive of 2 - 5 % and water of 2 - 5 %.
  • Building material mixture of the invention also comprises hardening accelerating agent.
  • hardening accelerating agent Preferably it comprises hardening accelerating agent at rate of 2 -5 % on average by weight.
  • Building material mixture of the invention also comprises odour eliminating agent.
  • odour eliminating agent Preferably it comprises odour eliminating additive agent at rate of 2 - 5% on average by weight.
  • Building material mixture of the invention also comprises anti-bacterial solution. Preferably it comprises anti-bacterial solution at rate of 2 - 5 % on average by weight. Building material mixture of the invention additionally comprises pumice at rate of average 5 - 25 % by weight.
  • Building material mixture of the invention additionally comprises perlite at rate of average 5 - 25 % by weight.
  • Building material mixture of the invention comprises, by weight, paper discard at rate of average 18 %, cement at rate of 50 %, perlite at rate of 10 %, pumice at rate of 10 %, compressing facilitator additive agent at rate of 2 %, latex additive agent at rate of 2 %, hardening agent at rate of 2 %, odour eliminating agent at rate of 2 %, antibacterial solution at rate of 2 % and water at rate of 2 %.
  • Building material mixture of the invention comprises, by weight, paper discard at rate of average 18 %, cement at rate of 50 %, perlite at rate of 20 %, compressing facilitator additive agent at rate of 2 %, latex additive agent at rate of 2 %, hardening agent at rate of 2 %, odour eliminating agent at rate of 2 %, antibacterial solution at rate of 2 % and water at rate of 2 %.
  • said mixture comprises, by weight, paper discard at rate of average 18 %, cement at rate of 50 %, pumice at rate of 20 %, compressing facilitator additive agent at rate of 2 %, latex additive agent at rate of 2 %, hardening agent at rate of 2 %, odour eliminating agent at rate of 2 %, antibacterial solution at rate of 2 % and water at rate of 2 %.
  • Manufacture method of building material of the invention comprises following process steps: i. Dehumidification of waste paper discard at dewatering machine, ii. Screening of dehumidified waste paper and separation of big parts into small particulates, iii. Mixing discards with cement, pumice and perlite at mixer, iv. Adding compressing facilitator and latex additive agents to water and adding it into mixer, v. While mixing in progress, respectively adding hardening accelerating agent, odour eliminating additive agent and antibacterial solution, vi. Adding the prepared mixture into bunker, vii. Pouring required amount from the bunker into form, viii. Shaping at press machine by applying vibrated compressing, ix. Removing from forms after drying process.
  • a preferred application of the invention reduces humidity of waste paper discard up to 30 % on average at dewatering machine.
  • Discards from dewatering machine are the parts which are main raw materials of brick.
  • Cement is added for use as building material of said discard.
  • Compressing facilitator additive agent provides easy stick of cement and discards and loosening.
  • Compressing facilitator agent is preferably Sika® Paver HC-120.
  • Hardening accelerating agent provides quicker drying of cement.
  • Sika® Rapid® 1 or 5 is used.
  • Latex additive agent enhances resistance against water. Where a better sticking and water-proof is desired, liquid synthetic rubber emulsion is added into cement sludge. Preferably SikaLatex® is used.
  • Odour eliminating additive eliminates smelling arising out of use of waste material.
  • Antibacterial solution provides antibacterial feature of end product.
  • Water provides mixture of said additive agents.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Paper (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention relates to a building material used in construction and landscaping sector and comprising waste paper discards, cement, compressing facilitative additive, latex additive and water.

Description

A Building Material Mixture and Production Method
Technical Field
Invention relates to a building material used in construction and landscaping sector and comprising discarded paper wastes, and a method for production thereof.
The invention particularly relates to a building material comprising waste paper discards, cement, compressing facilitative additive, latex additive and water.
Present State of the Art
In the current applications, paper discards with waste codes of 0303-07-08-09-10- 11 are destroyed at burning plants. Most of such paper causes high cost and energy consumption for elimination plants. Logistics of wastes to be discarded requires cost and workforce for contracting companies. Also after burning, ashes of them remain and the ashes are further to be destroyed.
In some applications available in the related art, not waste papers are eliminated by water and turned into sludge by means of re-connection-softening. Said sludge is used as interior insulation material in villa type housing. However, as such papers are not obtained from wastes, they have no contribution to recycling.
In the literature following application is seen related to the subject.
The application reference numbered “DE212018000278” of the system relates to a sludge waste dewatering machine rotated in compressing channel conically in a machine body and capable to compress sludge wastes spirally and dewater it. A method for recycling of pulp wastes providing recycling of and sending into economy the wastes by means of a pulp dewatering machine which narrows gradually. Paper coming to said machine, discards supplied for recycling become discards of dewatered (30 - 35 % humid) after processed by machine. Water is added into discard paper mixture during manufacturing in the invention. In said invention, humidity rate of discard paper is reduced to about 10 % and then wastes are added to narrow. Thereafter, the mixture formula is mixed and cast into moulds and brick, pedestrian stone and similar construction materials are made by means of pressing.
As a result, due to above described inadequacy of existing solutions, it has been necessary to make development in the related art.
Brief Description of the Invention
The present invention relates to a building material meeting the needs mentioned above, eliminating all disadvantages and providing some additional advantages, and a manufacturing method for it.
Primary purpose of the invention is to disclose a chemical mixture providing building construction by means of forming bricks from paper particulates of waste paper recycling and expiring.
Another purpose of the invention is to recycle wastes rather than discard of wastes arising from said paper industry and concert them into product.
A further purpose of the invention is to disclose a building material to provide saving in energy and work force by minimizing discard process and eliminating cost thereof.
In order to achieve above purposes, the invention is a building material used in construction and landscaping sector and comprises waste paper discard, cement, compressed facilitative additives, latex additives and water.
The structural and characteristics features of the invention and all advantages will be understood better in detailed descriptions given below and therefore, the assessment should be made taking into account the detailed explanations. Detailed Description of the Invention
In this detailed description, the building material mixture and manufacturing method providing thinning of wool fibres of the invention have been described in a manner not forming any restrictive effect and only for purpose of better understanding of the matter.
The invention relates to a building material used in construction and landscaping sector and comprising waste paper discards, cement, compressing facilitative additive, latex additive and water.
Waste paper discard referred to hereunder is treatment sludge of about 80 % humidity discarding papers of expired life during paper recycling.
Building material mixture of the invention is used in manufacture of brick, pedestrian stone and similar construction materials.
Building material mixture of the invention comprises waste paper discard of about average 10 - 78 % in weight, cement of 10 - 70 %, facilitative additive of 2 - 5 %, latex additive of 2 - 5 % and water of 2 - 5 %.
Building material mixture of the invention also comprises hardening accelerating agent. Preferably it comprises hardening accelerating agent at rate of 2 -5 % on average by weight.
Building material mixture of the invention also comprises odour eliminating agent. Preferably it comprises odour eliminating additive agent at rate of 2 - 5% on average by weight.
Building material mixture of the invention also comprises anti-bacterial solution. Preferably it comprises anti-bacterial solution at rate of 2 - 5 % on average by weight. Building material mixture of the invention additionally comprises pumice at rate of average 5 - 25 % by weight.
Building material mixture of the invention additionally comprises perlite at rate of average 5 - 25 % by weight.
Building material mixture of the invention comprises, by weight, paper discard at rate of average 18 %, cement at rate of 50 %, perlite at rate of 10 %, pumice at rate of 10 %, compressing facilitator additive agent at rate of 2 %, latex additive agent at rate of 2 %, hardening agent at rate of 2 %, odour eliminating agent at rate of 2 %, antibacterial solution at rate of 2 % and water at rate of 2 %.
Building material mixture of the invention according to another preferred application thereof, comprises, by weight, paper discard at rate of average 18 %, cement at rate of 50 %, perlite at rate of 20 %, compressing facilitator additive agent at rate of 2 %, latex additive agent at rate of 2 %, hardening agent at rate of 2 %, odour eliminating agent at rate of 2 %, antibacterial solution at rate of 2 % and water at rate of 2 %.
According to another illustrative composition thereof, said mixture comprises, by weight, paper discard at rate of average 18 %, cement at rate of 50 %, pumice at rate of 20 %, compressing facilitator additive agent at rate of 2 %, latex additive agent at rate of 2 %, hardening agent at rate of 2 %, odour eliminating agent at rate of 2 %, antibacterial solution at rate of 2 % and water at rate of 2 %.
Illustrative composition of building material mixture of the invention is given in Table 1 below:
Table 1 . Illustrative composition of building material mixture of invention
Manufacture method of building material of the invention comprises following process steps: i. Dehumidification of waste paper discard at dewatering machine, ii. Screening of dehumidified waste paper and separation of big parts into small particulates, iii. Mixing discards with cement, pumice and perlite at mixer, iv. Adding compressing facilitator and latex additive agents to water and adding it into mixer, v. While mixing in progress, respectively adding hardening accelerating agent, odour eliminating additive agent and antibacterial solution, vi. Adding the prepared mixture into bunker, vii. Pouring required amount from the bunker into form, viii. Shaping at press machine by applying vibrated compressing, ix. Removing from forms after drying process.
A preferred application of the invention reduces humidity of waste paper discard up to 30 % on average at dewatering machine.
Functions of raw materials used in the mixture of the invention are described below. Discards from dewatering machine are the parts which are main raw materials of brick.
Cement is added for use as building material of said discard.
Compressing facilitator additive agent provides easy stick of cement and discards and loosening. Compressing facilitator agent is preferably Sika® Paver HC-120.
Hardening accelerating agent provides quicker drying of cement. Preferably Sika® Rapid® 1 or 5 is used.
Latex additive agent enhances resistance against water. Where a better sticking and water-proof is desired, liquid synthetic rubber emulsion is added into cement sludge. Preferably SikaLatex® is used.
Odour eliminating additive eliminates smelling arising out of use of waste material.
Antibacterial solution provides antibacterial feature of end product.
Water provides mixture of said additive agents.
In conclusion, a recycling in building comprising all waste paper is provided by means of mixture developed under the invention.

Claims

7
CLAIMS A building material mixture used in construction and landscaping sector and characterized in comprising waste paper discards, cement, compressing facilitative additive, latex additive and water. The building material mixture according to claim 1 and characterized in comprising, waste paper discard of about average 10 - 78 %, cement of 10 - 70 %, compressing facilitative additive of 2 - 5 %, latex additive of 2 - 5 % and water of 2 - 5 % by weight. The building material mixture according to claim 1 and characterized in comprising additionally hardening facilitating agent. The building material mixture according to claim 3 and characterized in comprising hardening facilitating agent at rate of 2 - 5 % on average by weight. The building material mixture according to claim 1 and characterized in comprising additionally odour eliminating agent. The building material mixture according to claim 5 and characterized in comprising odour eliminating agent at rate of 2 - 5 % on average by weight. The building material mixture according to claim 1 and characterized in comprising additionally antibacterial solution. The building material mixture according to claim 7 and characterized in comprising antibacterial solution at rate of 2 - 5 % on average by weight. The building material mixture according to claim 1 and characterized in comprising additionally pumice at rate of 5 - 25 % on average by weight. . The building material mixture according to claim 1 and characterized in comprising additionally perlite at rate of 5 - 25 % on average by weight. . The building material mixture according to claim 1 characterized in comprising, by weight, paper discard at rate of average 18 %, cement at rate of 50 %, perlite at rate of 10 %, pumice at rate of 10 %, compressing facilitator 8 additive agent at rate of 2 %, latex additive agent at rate of 2 %, hardening agent at rate of 2 %, odour eliminating agent at rate of 2 %, antibacterial solution at rate of 2 % and water at rate of 2 %.
12. Manufacture method for a building material used in construction and landscaping sector and characterized in comprising following process steps: i. Dehumidification of waste paper discard at dewatering machine, ii. Screening of dehumidified waste paper and separation of big parts into small particulates, iii. Mixing discards with cement, pumice and perlite at mixer, iv. Adding compressing facilitator and latex additive agents to water and adding it into mixer, v. While mixing in progress, respectively adding hardening accelerating agent, odour eliminating additive agent and antibacterial solution, vi. Adding the prepared mixture into bunker, vii. Pouring required amount from the bunker into form, viii. Shaping at press machine by applying vibrated compressing, ix. Removing from forms after drying process.
13. The manufacture method for building material according to claim 12 and characterized in reducing humidity of waste paper discard up to 30 % at dewatering machine.
14. The building material mixture according to claim 1 and characterized in use thereof in brick and pedestrian stone manufacture.
EP20943837.3A 2020-11-12 2020-11-12 A building material mixture and production method Withdrawn EP4031508A4 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/TR2020/051094 WO2022103345A1 (en) 2020-11-12 2020-11-12 A building material mixture and production method

Publications (2)

Publication Number Publication Date
EP4031508A1 true EP4031508A1 (en) 2022-07-27
EP4031508A4 EP4031508A4 (en) 2022-08-10

Family

ID=81602602

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20943837.3A Withdrawn EP4031508A4 (en) 2020-11-12 2020-11-12 A building material mixture and production method

Country Status (2)

Country Link
EP (1) EP4031508A4 (en)
WO (1) WO2022103345A1 (en)

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB528308A (en) * 1939-04-21 1940-10-25 Bakelite Building Prod Co Inc Improvements in or relating to waterproofing emulsions and to methods of preparing same
US5350451A (en) * 1991-07-08 1994-09-27 Patterson Eric W Building material made from waste paper and method for producing the same
US5569426A (en) * 1994-05-20 1996-10-29 Enviro Products Ltd. Method of producing lightweight cement blocks
EP1330420B1 (en) * 2000-10-04 2017-01-25 James Hardie Technology Limited Fiber cement composite materials using sized cellulose fibers
EP1829845A3 (en) * 2001-03-09 2007-11-07 James Hardie International Finance N.V. Fiber reinforced cement composite materials using chemically treated fibers with improved dispersibility
GB201202061D0 (en) * 2012-02-07 2012-03-21 Econovate Ltd A building method to produce lightweight building blocks from cellulose fibre
WO2020068008A1 (en) 2018-09-25 2020-04-02 Erol Aslan A dewatering machine for paper pulp wastes and a method of recycling paper pulp wastes

Also Published As

Publication number Publication date
EP4031508A4 (en) 2022-08-10
WO2022103345A1 (en) 2022-05-19

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