EP4010121B1 - Roller mill with a synchronising device - Google Patents
Roller mill with a synchronising device Download PDFInfo
- Publication number
- EP4010121B1 EP4010121B1 EP20747417.2A EP20747417A EP4010121B1 EP 4010121 B1 EP4010121 B1 EP 4010121B1 EP 20747417 A EP20747417 A EP 20747417A EP 4010121 B1 EP4010121 B1 EP 4010121B1
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- EP
- European Patent Office
- Prior art keywords
- hydraulic
- piston
- roller mill
- roller
- mechanical coupling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000227 grinding Methods 0.000 claims description 65
- 239000007789 gas Substances 0.000 claims description 53
- 230000008878 coupling Effects 0.000 claims description 41
- 238000010168 coupling process Methods 0.000 claims description 41
- 238000005859 coupling reaction Methods 0.000 claims description 41
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 14
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
- 239000013590 bulk material Substances 0.000 claims description 3
- -1 for example Substances 0.000 claims 1
- 239000010720 hydraulic oil Substances 0.000 description 7
- 239000010437 gem Substances 0.000 description 5
- 229910001751 gemstone Inorganic materials 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 235000019738 Limestone Nutrition 0.000 description 1
- 230000004308 accommodation Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/04—Safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/32—Adjusting, applying pressure to, or controlling the distance between, milling members
Definitions
- the invention relates to a roller mill for comminuting bulk material, the roller mill having two grinding rollers which are connected to a synchronization device.
- Roller mills are usually used to crush grist, such as limestone, clinker, ore or similar rocks.
- a roller mill usually has two grinding rollers which are arranged parallel to one another and can be rotated in opposite directions, with a grinding gap being formed between the grinding rollers for comminuting the material. From the DE 39 30 773 A1 discloses a roller mill with a fixed and a loosely mounted grinding roller, with the loose bearings each being connected to hydraulic cylinders.
- the grinding rollers are often loaded unevenly, which can be attributed, for example, to uneven wear on the surface of the grinding rollers or materials with different properties and grain sizes.
- uneven loading leads to misalignment of the grinding rollers, with the grinding rollers not being arranged parallel to one another.
- Increased misalignment results in uneven wear or damage to the grinding roller, with edge elements attached in particular to the roller ends being damaged or destroyed.
- a roller mill for comminuting bulk material comprises a first grinding roller and a second grinding roller, which are arranged opposite one another and can be driven in opposite directions, with a grinding gap being formed between the grinding rollers.
- the roller mill also has a fixed bearing unit for accommodating the second grinding roller and a floating bearing unit for accommodating the first grinding roller, with a plurality of hydraulic actuators being attached to the floating bearing unit for moving the floating bearing unit and/or subjecting the floating bearing unit to a force, for example the grinding force.
- the roller mill also has a synchronization device that is hydraulically connected to the hydraulic actuators.
- the synchronizing device has a plurality of hydraulic cylinders, each with a piston, the pistons being connected to one another via a mechanical coupling, so that the movements of the pistons are coupled.
- the synchronization device is designed in particular in such a way that it couples the movement of the hydraulic actuators.
- the movements of the pistons are preferably coupled by mechanical coupling in such a way that the pistons move at least partially or completely synchronously with one another.
- the mechanical coupling is in particular a rigid coupling to which all the hydraulic cylinders of the synchronization device are attached.
- the hydraulic cylinders are in particular arranged parallel to one another.
- Each hydraulic cylinder has at least one or a plurality of cylinder chambers.
- Each hydraulic cylinder preferably has a hydraulic chamber which is filled with an in particular incompressible hydraulic oil.
- the pistons preferably each define a hydraulic chamber and are mounted so that they can move in the axial direction within the cylinder.
- the hydraulic cylinders of the synchronizing device are connected, for example via hydraulic lines, to one or more of the hydraulic actuators, which are preferably attached in an articulated manner to the movable bearing unit.
- the synchronization device is preferably designed in such a way that it couples the movement of the hydraulic actuators attached to the floating bearing unit.
- the floating bearing unit has, in particular, two bearings, each of which accommodates one end of the first grinding roller.
- Each grinding roller preferably has a roller base body and a roller shaft which is coaxial thereto and protrudes from the roller base body, in particular at the end faces thereof.
- the roller shaft is accommodated at each of its opposite ends in a bearing of the floating bearing unit.
- the bearings of the floating bearing unit are preferably movably accommodated on a machine frame of the roller mill, with the bearings of the fixed bearing unit being fixedly attached to the machine frame.
- each bearing comprises a bearing jewel and a rolling bearing unit attached thereto with an outer and an inner bearing ring and rolling elements arranged therebetween.
- the outer race is preferably fixedly attached to the jewel.
- the floating bearing unit and the fixed bearing unit each have two bearing blocks, the bearing blocks of the floating bearing unit being movably received on the machine frame and the bearing blocks of the fixed bearing unit being fastened to the machine frame, so that the bearing block cannot be moved relative to the machine frame.
- the hydraulic actuator is an actuator that applies a force to the floating bearing unit and moves it, for example.
- a hydraulic actuator is preferably attached to each bearing jewel of the floating bearing unit.
- the hydraulic actuator comprises, for example, a cylinder with a piston movably mounted therein, movement of the piston resulting in movement of the jewel or in a change in the force acting on the jewel.
- a synchronization device with a plurality of hydraulic cylinders, each of which has a piston coupled via a mechanical coupling, ensures that the pistons in the respective hydraulic cylinders perform a coupled movement, in particular the same movement, although the hydraulic pressure applied to the pistons can be different.
- the hydraulic actuators connected to the synchronizing device for example via hydraulic lines, preferably also perform an identical or coupled movement. This ensures that the hydraulic actuators and thus the bearings of the floating bearing unit each execute an identical or coupled movement and that the first grinding roller is limited or prevented from running out of alignment relative to the second grinding roller.
- the movable bearing unit has two bearings, each of which accommodates one end of the first grinding roller, at least one, preferably two, hydraulic actuators being attached to each bearing, and half of the hydraulic cylinders of the synchronization device being connected to the hydraulic actuators of one bearing.
- one half of the hydraulic cylinders of the synchronization device is connected exclusively to the hydraulic actuators that are attached to a common bearing of the floating bearing unit, with the other half of the hydraulic cylinders of the synchronization device being connected exclusively to the hydraulic actuators of the other bearing of the floating bearing unit.
- the synchronizing device has, for example, four, six, eight, ten, twelve or more hydraulic cylinders.
- the synchronization device preferably has an even number of hydraulic cylinders.
- the hydraulic cylinders of the synchronization device are preferably connected to the hydraulic actuators attached to the floating bearing unit via hydraulic lines.
- each hydraulic cylinder of the synchronization device is connected to exactly one hydraulic actuator.
- the mechanical coupling is plate-shaped.
- the mechanical coupling comprises a plate, for example circular, which is fixed, preferably articulated, to the pistons of the hydraulic cylinders.
- all the pistons of the synchronizing device are attached to a common mechanical coupling.
- the hydraulic cylinders of the synchronizing device are in particular aligned parallel to one another, the pistons which can be displaced axially therein being preferably fitted orthogonally to the plate-shaped mechanical coupling.
- each hydraulic cylinder comprises a piston rod which is attached at its one end to the mechanical coupling and at its other end to one of the pistons.
- Each of the hydraulic cylinders has in particular at least one hydraulic chamber with a filled with incompressible hydraulic oil.
- the piston is preferably movable within the cylinder and delimits the hydraulic chamber.
- the hydraulic cylinders are, for example, single-acting hydraulic cylinders, with only one of the piston surfaces coming into contact with the hydraulic fluid. It is also conceivable that the hydraulic cylinders are differential cylinders, synchronized cylinders or tandem cylinders.
- the piston rod is accommodated on the piston or the mechanical coupling in such a way that the piston rod and the piston or the mechanical coupling can be moved relative to one another.
- the piston rod and the mechanical coupling or the piston are linearly movable relative to each other, the movement being in particular limited.
- a relative movement is only possible in the axial direction of the hydraulic cylinder.
- the piston rod is movable about 2 to 10 cm relative to the mechanical linkage or the piston. This allows limited misalignment of the grinding rollers.
- the piston or the mechanical coupling has an elongated hole in which the piston rod is accommodated.
- One end of the piston rod is preferably accommodated in the elongated hole, so that the piston rod can be moved in the direction of the extension of the elongated hole.
- the elongated hole extends, for example, in the axial direction of the hydraulic cylinder.
- each hydraulic cylinder has a gas chamber which is delimited by the piston.
- the gas chamber is filled with a compressible gas such as nitrogen.
- Each hydraulic cylinder has, for example, two chambers, one chamber being a gas chamber filled with a compressible gas and the other being a hydraulic chamber filled with an incompressible hydraulic oil.
- the piston preferably separates the gas chamber from the hydraulic chamber.
- the hydraulic chamber of each hydraulic cylinder is connected to at least one hydraulic actuator attached to the floating bearing unit.
- the gas chamber filled with the compressible gas acts like a spring on the piston works. The spring characteristic is set with the selection of the gas, volume and pressure.
- each hydraulic cylinder has a gas chamber and a hydraulic chamber, the gas chamber and the hydraulic chamber each being separated by a piston.
- the piston rod extends through the hydraulic chamber or through the gas chamber.
- the hydraulic chamber is preferably arranged on the side of the hydraulic cylinder facing the mechanical coupling, with the piston rod extending through the hydraulic chamber to the mechanical coupling.
- At least one buffer unit is arranged between the synchronizing device and the hydraulic actuators, which buffer unit is preferably designed in such a way that it limits the difference in movement of the hydraulic actuators.
- At least two hydraulic lines are preferably arranged between the synchronizing device and the hydraulic actuators, with each of the hydraulic lines having a buffer unit which is preferably designed in such a way that it limits the difference in movement of the hydraulic actuators.
- the buffer unit is preferably designed in such a way that it limits the difference in movement of the hydraulic actuators relative to one another to a predetermined maximum value.
- the buffer unit includes, for example, a cylinder with a gas chamber and a hydraulic chamber connected to the hydraulic line.
- the gas chamber and the hydraulic chamber are separated by a piston movable within the cylinder.
- the piston When the hydraulic pressure increases, the piston is moved towards the gas chamber and compresses the gas, such as nitrogen, contained therein.
- the gas chamber preferably acts on the piston like a gas spring, the movement of the piston being limited, for example, by a mechanical stop.
- a buffer unit allows the grinding rollers to run slightly skewed relative to one another.
- the buffer unit is connected in parallel to the synchronization device and the hydraulic actuators.
- the roller mill has exactly one buffer unit.
- the buffer unit is preferably a double-acting hydraulic cylinder with two hydraulic chambers separated by a piston.
- the synchronizing device has a cylinder with a gas chamber which is preferably filled with a compressible gas such as nitrogen, and the mechanical coupling is designed as a piston and delimits the gas chamber of the synchronizing device.
- the cylinder also has a hydraulic chamber and a further piston, the further piston separating the hydraulic chamber from the gas chamber.
- the gas chamber preferably serves as a gas spring, which applies a force to the mechanical coupling so that it is moved.
- the synchronizing device comprises, for example, a gas spring which is arranged in such a way that it applies a force to the mechanical coupling.
- the mechanical coupling is preferably designed as a piston, with one piston surface delimiting the gas chamber and the clamp rods of the hydraulic cylinders being attached to the other piston surface.
- FIG. 1 shows a roller mill 10 with a first grinding roller 12 and a second grinding roller 14, the grinding rollers 12, 14 being arranged opposite one another and being rotatable in opposite directions.
- a grinding gap 16 is formed between the grinding rollers 12 , 14 .
- the grinding rollers 12, 14 each have a substantially cylindrical roller body 18, 20 and a drive shaft 22, 24 arranged coaxially thereto, the ends of which preferably extend beyond the respective roller body 18, 20 in the axial direction.
- Each of the grinding rollers 12, 14 is accommodated in a bearing unit, with the bearing units being located, for example, on an in 1 not fully supported machine frame 29 shown.
- the first grinding roller 12 is accommodated in a floating bearing unit 26 , the second grinding roller 14 being accommodated in a fixed bearing unit 28 .
- the fixed bearing unit 28 comprises two bearings 30, 32, which are each arranged at opposite ends of the roller and accommodate the drive shaft 24.
- the bearings 30, 32 are fixedly attached to the machine frame 29, so that they absorb forces in particular in the axial and radial direction of the grinding roller 14 and cannot be moved.
- the floating bearing unit 26 includes two bearings 34, 36, each receiving one end of the drive shaft 22 of the first grinding roller 12.
- the bearings 34, 36 of the floating bearing unit 26 are accommodated on the machine frame 29 in such a way that they are linear, preferably are slidably movable. In the axial direction of the first grinding roller 12, the bearings 34, 36 are preferably fixed.
- the bearings 34, 36 of the movable bearing unit 26 are each connected to one, preferably two, hydraulic actuators 38, 40.
- the hydraulic actuators 38, 40 each serve to apply a grinding force in the direction of the second grinding roller 14 to the first grinding roller 12, which is mounted in the floating bearing unit 26.
- the grinding force is preferably aligned in a direction orthogonal to the feeding of the material into the grinding gap 16, in particular the grinding force runs in a horizontal direction.
- the floating bearing unit 26 can be moved in particular in the direction of the grinding force applied by means of the hydraulic actuators 38 , 40 .
- the hydraulic actuators 38, 40 are each supported with their one end on a bearing 34, 36 and with their opposite other end on the machine frame 29. A movement of the respective bearing 34, 36 of the floating bearing unit 26 results in a corresponding movement of the hydraulic actuator 38, 40 respectively attached thereto.
- Each hydraulic actuator preferably has a cylinder and a piston movably attached therein, with the movement of the hydraulic actuator causing, for example, a movement of the piston is to be understood inside the cylinder.
- the roller mill 10 also has a synchronization device 42 which is connected to the hydraulic actuators 38 , 40 via hydraulic lines 44 , 46 .
- the synchronizing device 42 serves to couple, in particular to synchronize, the movement of the hydraulic actuators 38, 40, so that the bearings 34, 36 move in a coupled manner or move in the same way and, in particular, a misalignment of the grinding roller 12, 14, in which they are not aligned parallel to one another, is avoided or preferably limited.
- the synchronization device is designed in such a way that a movement of one of the hydraulic actuators results in a corresponding movement of the other of the hydraulic actuators.
- the synchronizing device 42 has a plurality of hydraulic cylinders 50, 52, 54, 56. 2 shows a cross-sectional view of the synchronization device 42 with four hydraulic cylinders 50, 52, 54, 56, for example, which are arranged in a housing 48, for example are. It is also conceivable to provide only two hydraulic cylinders, six, eight, or for example ten hydraulic cylinders. In each case half of the hydraulic cylinders 50 to 56 is preferably exclusively connected to one of the hydraulic actuators 38 , 40 .
- one, two or more hydraulic actuators 38, 40 are attached to each bearing 34, 36 of the floating bearing unit 26, with half of the hydraulic cylinders 50 to 56 of the synchronization device 42 preferably being hydraulically operated exclusively with the hydraulic actuators 38, 40 of one bearing 34, 36 each are connected.
- each hydraulic cylinder 50 to 56 of the synchronization device 42 is connected to exactly one hydraulic actuator 38, 40.
- a piston 58, 60 is arranged to be linearly movable.
- the pistons 58, 60 are connected to one another via a mechanical coupling 62 in such a way that their movement is coupled, with the pistons 58, 60 preferably executing a synchronous movement.
- all the pistons 58, 60 of the synchronizing device 42 are firmly connected to one another via the mechanical coupling 62.
- the pistons 58 , 60 preferably each have one end protruding from the respective hydraulic cylinder 50 to 56 , the end of the piston 58 , 60 protruding from the hydraulic cylinder being fastened to the mechanical coupling 62 .
- the mechanical coupling 62 is, for example, a plate to which the pistons 58, 60 are attached.
- the pistons 58, 60 are preferably aligned parallel to one another and orthogonal to the mechanical linkage 62, preferably the platen.
- the hydraulic cylinders 50 to 56 are connected to the hydraulic actuators 38, 40 via the hydraulic lines 44, 46.
- the roller mill 10 preferably has two hydraulic lines 44, 46, one hydraulic line 44 being connected to the hydraulic actuators 38 of a bearing 34 of the floating bearing unit 26 and the other hydraulic line 46 being connected to the hydraulic actuators 40 of the other bearing 36 of the floating bearing unit 26.
- Each of the hydraulic lines 44, 46 is preferably connected exclusively to one half of the hydraulic cylinders 50 to 56 of the synchronization device 42.
- the mechanical coupling 62 in the embodiment of FIG 1 designed as a piston 62, the synchronizing device 42 having a cylinder 74 with a gas chamber 76, which is preferably filled with a compressible gas, such as nitrogen.
- the gas chamber 76 is limited, for example, by two pistons 62 , 78 , one of the pistons preferably being the mechanical coupling and the other piston 78 separating the gas chamber 76 from a hydraulic chamber 80 .
- the hydraulic chamber 80 is preferably filled with an incompressible hydraulic oil and in particular is connected to a hydraulic pump (not shown) via a hydraulic line.
- a buffer unit 64, 66 is arranged between the synchronizing device 42 and each hydraulic actuator 38, 40.
- the buffer units 38, 40 are each connected to the synchronization device 42 and the hydraulic actuators 38, 40 via one of the hydraulic lines 44, 46.
- the buffer units 38, 40 are preferably of essentially identical design.
- Each buffer unit 64, 66 is designed in particular as a single-acting hydraulic cylinder and each has a cylinder with a piston 68 which separates a gas chamber 70 from a hydraulic chamber 72 and is movable within the cylinder.
- the gas chamber 70 is preferably filled with a compressible gas, such as nitrogen, with the hydraulic chamber being filled with an incompressible hydraulic oil and being connected to the respective hydraulic line 44, 46, so that hydraulic oil can flow from the respective hydraulic line 44, 46 into the hydraulic chamber 72 is.
- the buffer unit 64, 66 serves as a buffer between the synchronizing device 42 and the hydraulic actuators, so that the hydraulic actuators 38, 40 are decoupled from the synchronizing device 42 when the movement of the hydraulic actuators does not exceed a specific path limit value.
- the path limit value is preferably a deviation in the position of the hydraulic actuator relative to a zero position, which corresponds to the desired size of the grinding gap.
- the hydraulic actuators 38, 40 are each initially subjected to the same hydraulic pressure. If the grinding rollers are misaligned 12, 14, which can be caused, for example, by uneven loading of the grinding rollers in the grinding process, one of the bearings 34, 36 of the floating bearing unit moves away from the grinding gap 16, so that the hydraulic cylinders 38 or 40 connected to the respective bearing 34 or 36 move with it the bearing 34, 36 are moved. Movement of at least one of the bearings 34, 36 results in an increase in hydraulic pressure in one of the hydraulic lines 44, 46, forcing the piston 68 towards the gas chamber 70 so that the gas contained therein is compressed.
- the movement of the piston is limited, for example, by a stop in the hydraulic chamber 72 or the compression limit of the gas, with the hydraulic actuators 38, 40 being coupled to the synchronization device 42 again when the movement limit of the piston 68 is reached.
- the compressibility of the gas contained in the gas chamber causes a moderate increase in pressure.
- the buffer unit 64, 66 allows a limited travel of the hydraulic actuators 38 or 40, so that a limited misalignment of the grinding rollers 12, 14, in which they are no longer parallel, is made possible. Such a limited misalignment prevents damage to the grinding roller, damage being prevented in particular at the edge elements attached to the ends of the roller.
- the hydraulic pressure is automatically regulated back to the initial value by the buffer unit 64, 66.
- roller mill 10 of 1 without forming a buffer unit, so that a difference in movement of the bearings 34, 36, in particular a misalignment of the first grinding roller 12, is completely prevented.
- FIG 2 shows a further exemplary embodiment of a roller mill 10 with a synchronization device 42, the same elements being provided with the same reference symbols.
- the roller mill 10 of 2 has in contrast to the roller mill of the embodiment of FIG 1 an alternative synchronization device 42.
- the hydraulic cylinders 50 to 56 of the synchronizing device 42 each have a gas chamber 82, 84 which is delimited by a piston 58, 60 in each case.
- the pistons 58, 60 of each hydraulic cylinder 50 to 56 separate a respective gas chamber 82, 84 by a hydraulic chamber 86, 88, the hydraulic chamber 86, 88 being filled with an incompressible hydraulic oil and the gas chamber being filled with a compressible gas such as nitrogen.
- the pistons 58, 60 each have a piston rod 90, 92 which extends through the respective hydraulic chamber 86, 88 and is attached to the mechanical linkage 62.
- the mechanical coupling 62 is, for example, a plate to which the piston rods 90, 92 are firmly attached.
- the piston rods 90, 92 are each fastened at one end to the mechanical coupling 62 and at their other, opposite end to the respective piston 58, 60.
- Each of the pistons 58, 60 preferably has an elongated hole 94, 96, in which the end of the respective piston rod 90, 92 is received in such a way that the piston 58, 60 and the piston rods 90, 92 can be moved relative to one another in the direction in which the piston rod 90, 92 extends are.
- pistons 58, 60 are firmly connected to the respective piston rods 90, 92 and the mechanical coupling 62 has a plurality of elongated holes, in each of which a piston rod 90, 92 is movably accommodated.
- the misalignment of the two grinding rollers 12, 14 is made possible by the movable accommodation of the piston rod 90, 92 in the piston 58, 60 or the mechanical coupling, the length of the elongated hole, the difference in movement of the bearings 36, 36, in particular limiting the maximum misalignment.
- FIG. 12 shows a cross-sectional view of the roller mill 10 according to FIG 1 , wherein the same elements have the same reference numbers.
- 3 shows the arrangement of the hydraulic actuators 38a and 38b, with FIG 1 only one of the hydraulic actuators 38 is visible.
- the hydraulic actuators 38a and 38b are arranged at an equal distance from the center line of the grinding roller 12 and are each fastened to the bearing 34 of the floating bearing unit 26 .
- Each hydraulic actuator 38a, 38b is preferably connected to exactly one hydraulic cylinder 50 to 56 of the synchronization device 42 via a hydraulic line 44a, b.
- Each of the hydraulic lines 44a,b has a respective buffer unit 64a,b.
- the roller mill 10 of 4 has in contrast to the roller mill of the embodiment of FIG 2 an alternative synchronization device 42.
- the piston rods 90, 92 are each movably attached at one end to the mechanical linkage 62 and attached at their other, opposite end to the respective piston 58, 60 or formed integrally therewith.
- the piston rods 90, 92 each extend, for example, through a bore in the mechanical coupling 62.
- Each piston rod 90, 92 has two stops for limiting the movement of the respective piston rod 90, 92, with the mechanical coupling 62 being arranged between the two stops of the piston rod 90, 92.
- the two stops are spaced apart from one another, so that movement of the piston rod 90, 92 relative to the mechanical coupling 62 is possible.
- half of the plurality of piston rods 90, 92 of the synchronizer 42 are movably attached to the mechanical linkage 62 and the other half of the piston rods 90, 92 are fixedly connected to the mechanical linkage 62.
- FIG 5 shows a further exemplary embodiment of a roller mill 10 with a synchronization device 42, the same elements being provided with the same reference symbols.
- the roller mill 10 of figure 5 has in contrast to the roller mill 10 of the embodiment of FIG 1 an alternative buffer unit 94 on.
- the roller mill 10 of figure 5 only one buffer unit 94, which is connected in parallel to the synchronization device 42 and the hydraulic actuators 38, 40.
- the buffer unit 94 is preferably designed as a double-acting cylinder, with a piston 96 separating two hydraulic chambers 98, 100 from one another. It is also conceivable to connect a plurality of buffer units 94 in parallel with one another.
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- Food Science & Technology (AREA)
- Crushing And Grinding (AREA)
Description
Die Erfindung betrifft eine Walzenmühle zum Zerkleinern von Schüttgut, wobei die Walzenmühle zwei Mahlwalzen aufweist, die mit einer Gleichlaufeinrichtung in Verbindung stehen.The invention relates to a roller mill for comminuting bulk material, the roller mill having two grinding rollers which are connected to a synchronization device.
Walzenmühlen werden üblicherweise zur Zerkleinerung von Mahlgut, wie beispielsweise Kalkstein, Klinker, Erz oder ähnliche Gesteine eingesetzt. Eine Walzenmühle weist üblicherweise zwei Mahlwalzen auf, die parallel zueinander angeordnet und gegenläufig rotierbar sind, wobei zwischen den Mahlwalzen ein Mahlspalt zur Zerkleinerung des Materials ausgebildet ist. Aus der
Im Betrieb der Walzenmühle kommt es häufig zu einer ungleichmäßigen Belastung der Mahlwalzen, was beispielsweise auf einen ungleichmäßigen Verschleiß der Oberfläche der Mahlwalzen oder Materialien unterschiedlicher Eigenschaften und Korngrößen zurückzuführen ist. Eine solche ungleichmäßige Belastung führt zu einem Schieflauf der Mahlwalzen, wobei die Mahlwalzen nicht parallel zueinander angeordnet sind. Ein erhöhter Schieflauf resultiert in einer ungleichmäßigen Abnutzung oder einer Beschädigung der Mahlwalze, wobei insbesondere an den Walzenenden angebrachte Randelemente beschädigt oder zerstört werden.During operation of the roller mill, the grinding rollers are often loaded unevenly, which can be attributed, for example, to uneven wear on the surface of the grinding rollers or materials with different properties and grain sizes. Such uneven loading leads to misalignment of the grinding rollers, with the grinding rollers not being arranged parallel to one another. Increased misalignment results in uneven wear or damage to the grinding roller, with edge elements attached in particular to the roller ends being damaged or destroyed.
Davon ausgehend ist es Aufgabe der vorliegenden Erfindung, eine Walzenmühle bereitzustellen, die eine durch einen Schieflauf der Mahlwalzen bedingte Beschädigung der Walzenmühle zuverlässig verhindert.Proceeding from this, it is the object of the present invention to provide a roller mill which reliably prevents damage to the roller mill caused by misalignment of the grinding rollers.
Diese Aufgabe wird erfindungsgemäß durch eine Mahlwalze mit den Merkmalen des unabhängigen Vorrichtungsanspruchs 1 gelöst. Vorteilhafte Weiterbildungen ergeben sich aus den abhängigen Ansprüchen.According to the invention, this object is achieved by a grinding roller having the features of independent device claim 1 . Advantageous developments result from the dependent claims.
Eine Walzenmühle zum Zerkleinern von Schüttgut umfasst nach einem ersten Aspekt eine erste Mahlwalze und eine zweite Mahlwalze, die gegenüberliegend angeordnet und gegenläufig antreibbar sind, wobei zwischen den Mahlwalzen ein Mahlspalt ausgebildet ist. Die Walzenmühle weist auch eine Festlagereinheit zur Aufnahme der zweiten Mahlwalze und eine Loslagereinheit zur Aufnahme der ersten Mahlwalze auf, wobei an der Loslagereinheit eine Mehrzahl von Hydraulikaktuatoren angebracht ist zum Bewegen der Loslagereinheit und/oder Beaufschlagen der Loslagereinheit mit einer Kraft, beispielsweise der Mahlkraft. Die Walzenmühle weist des Weiteren eine Gleichlaufeinrichtung auf, die mit den Hydraulikaktuatoren hydraulisch verbunden ist. Die Gleichlaufeinrichtung weist eine Mehrzahl von Hydraulikzylindern mit jeweils einem Kolben auf, wobei die Kolben über eine mechanische Kopplung miteinander verbunden sind, sodass die Bewegungen der Kolben gekoppelt sind.According to a first aspect, a roller mill for comminuting bulk material comprises a first grinding roller and a second grinding roller, which are arranged opposite one another and can be driven in opposite directions, with a grinding gap being formed between the grinding rollers. The roller mill also has a fixed bearing unit for accommodating the second grinding roller and a floating bearing unit for accommodating the first grinding roller, with a plurality of hydraulic actuators being attached to the floating bearing unit for moving the floating bearing unit and/or subjecting the floating bearing unit to a force, for example the grinding force. The roller mill also has a synchronization device that is hydraulically connected to the hydraulic actuators. The synchronizing device has a plurality of hydraulic cylinders, each with a piston, the pistons being connected to one another via a mechanical coupling, so that the movements of the pistons are coupled.
Die Gleichlaufeinrichtung ist insbesondere derart ausgebildet, dass sie die Bewegung der Hydraulikaktuatoren koppelt. Vorzugsweise sind die Bewegungen der Kolben durch mechanische Kopplung derart gekoppelt, dass sich die Kolben zumindest teilweise oder vollständig synchron zueinander bewegen. Bei der mechanischen Kopplung handelt es sich insbesondere um eine starre Kopplung, an der alle Hydraulikzylinder der Gleichlaufeinrichtung befestigt sind. Die Hydraulikzylinder sind insbesondere parallel zueinander angeordnet. Jeder Hydraulikzylinder weist zumindest eine oder eine Mehrzahl von Zylinderkammern auf. Vorzugsweise weist jeder Hydraulikzylinder eine Hydraulikkammer auf, die mit einem insbesondere inkompressiblen Hydrauliköl gefüllt ist. Die Kolben begrenzen vorzugsweise jeweils eine Hydraulikkammer und sind innerhalb des Zylinders in axialer Richtung bewegbar angebracht. Die Hydraulikzylinder der Gleichlaufeinrichtung sind beispielsweise über Hydraulikleitungen mit jeweils einem oder einer Mehrzahl der Hydraulikaktuatoren verbunden, die an der Loslagereinheit vorzugsweise gelenkig angebracht sind. Die Gleichlaufeinrichtung ist vorzugsweise derart ausgebildet, dass sie die Bewegung der an der Loslagereinheit angebrachten Hydraulikaktuatoren koppelt.The synchronization device is designed in particular in such a way that it couples the movement of the hydraulic actuators. The movements of the pistons are preferably coupled by mechanical coupling in such a way that the pistons move at least partially or completely synchronously with one another. The mechanical coupling is in particular a rigid coupling to which all the hydraulic cylinders of the synchronization device are attached. The hydraulic cylinders are in particular arranged parallel to one another. Each hydraulic cylinder has at least one or a plurality of cylinder chambers. Each hydraulic cylinder preferably has a hydraulic chamber which is filled with an in particular incompressible hydraulic oil. The pistons preferably each define a hydraulic chamber and are mounted so that they can move in the axial direction within the cylinder. The hydraulic cylinders of the synchronizing device are connected, for example via hydraulic lines, to one or more of the hydraulic actuators, which are preferably attached in an articulated manner to the movable bearing unit. The synchronization device is preferably designed in such a way that it couples the movement of the hydraulic actuators attached to the floating bearing unit.
Die Loslagereinheit weist insbesondere zwei Lager auf, die jeweils ein Ende der ersten Mahlwalze aufnehmen. Vorzugsweise weist jede Mahlwalze einen Walzengrundkörper und eine dazu koaxiale Walzenwelle auf, die insbesondere an den Stirnseiten des Walzengrundkörpers aus diesem hervorsteht. Insbesondere ist die Walzenwelle an ihren gegenüberliegenden Enden jeweils in einem Lager der Loslagereinheit aufgenommen. Die Lager der Loslagereinheit sind vorzugsweise beweglich an einem Maschinenrahmen der Walzenmühle aufgenommen, wobei die Lager der Festlagereinheit fest an dem Maschinenrahmen angebracht sind. Vorzugsweise weist jedes Lager einen Lagerstein und eine daran angebrachte Wälzlagereinheit mit einem äußeren und einem inneren Lagerring und dazwischen angeordneten Wälzkörpern auf. Auf. Der äußere Lagerring ist vorzugsweise fest an dem Lagerstein angebracht. Die Loslagereinheit und die Festlagereinheit weisen jeweils zwei Lagersteine auf, wobei die Lagersteine der Loslagereinheit an dem Maschinenrahmen bewegbar aufgenommen und die Lagersteine der Festlagereinheit an dem Maschinenrahmen befestigt sind, sodass der Lagerstein nicht relativ zu dem Maschinenrahmen bewegbar ist.The floating bearing unit has, in particular, two bearings, each of which accommodates one end of the first grinding roller. Each grinding roller preferably has a roller base body and a roller shaft which is coaxial thereto and protrudes from the roller base body, in particular at the end faces thereof. In particular, the roller shaft is accommodated at each of its opposite ends in a bearing of the floating bearing unit. The bearings of the floating bearing unit are preferably movably accommodated on a machine frame of the roller mill, with the bearings of the fixed bearing unit being fixedly attached to the machine frame. Preferably, each bearing comprises a bearing jewel and a rolling bearing unit attached thereto with an outer and an inner bearing ring and rolling elements arranged therebetween. On. The outer race is preferably fixedly attached to the jewel. The floating bearing unit and the fixed bearing unit each have two bearing blocks, the bearing blocks of the floating bearing unit being movably received on the machine frame and the bearing blocks of the fixed bearing unit being fastened to the machine frame, so that the bearing block cannot be moved relative to the machine frame.
Bei dem Hydraulikaktuator handelt es sich um ein Stellglied, das die Loslagereinheit mit einer Kraft beaufschlagt und diese beispielsweise bewegt. Vorzugsweise ist an jedem Lagerstein der Loslagereinheit ein Hydraulikaktuator angebracht. Der Hydraulikaktuator weist beispielsweise einen Zylinder mit einem darin bewegbar angebrachten Kolben auf, wobei eine Bewegung des Kolbens in einer Bewegung des Lagersteins oder einer Änderung der auf den Lagerstein wirkenden Kraft resultiert.The hydraulic actuator is an actuator that applies a force to the floating bearing unit and moves it, for example. A hydraulic actuator is preferably attached to each bearing jewel of the floating bearing unit. The hydraulic actuator comprises, for example, a cylinder with a piston movably mounted therein, movement of the piston resulting in movement of the jewel or in a change in the force acting on the jewel.
Eine Gleichlaufeinrichtung mit einer Mehrzahl von Hydraulikzylindern, die jeweils einen über eine mechanische Kopplung gekoppelte Kolben aufweisen sorgt dafür, dass die Kolben in den jeweiligen Hydraulikzylindern eine gekoppelte, insbesondere die gleiche Bewegung ausführen, obwohl der an den Kolben anliegende Hydraulikdruck unterschiedlich sein kann. Die mit der Gleichlaufeinrichtung beispielsweise über Hydraulikleitungen verbundenen Hydraulikaktuatoren zwangsläufig führen vorzugsweise ebenfalls eine gleiche oder gekoppelte Bewegung aus. Somit wird sichergestellt, dass die Hydraulikaktuatoren und somit die Lager der Loslagereinheit jeweils eine gleiche oder gekoppelte Bewegung ausführen und ein Schieflauf der ersten Mahlwalze relativ zu der zweiten Mahlwalze begrenzt oder verhindert wird.A synchronization device with a plurality of hydraulic cylinders, each of which has a piston coupled via a mechanical coupling, ensures that the pistons in the respective hydraulic cylinders perform a coupled movement, in particular the same movement, although the hydraulic pressure applied to the pistons can be different. The hydraulic actuators connected to the synchronizing device, for example via hydraulic lines, preferably also perform an identical or coupled movement. This ensures that the hydraulic actuators and thus the bearings of the floating bearing unit each execute an identical or coupled movement and that the first grinding roller is limited or prevented from running out of alignment relative to the second grinding roller.
Gemäß einer ersten Ausführungsform weist die Loslagereinheit zwei Lager auf, die jeweils ein Ende der ersten Mahlwalze aufnehmen, wobei an jedem Lager zumindest ein, vorzugsweise zwei Hydraulikaktuatoren angebracht sind und wobei die Hälfte der Hydraulikzylinder der Gleichlaufeinrichtung jeweils mit den Hydraulikaktuatoren eines Lagers verbunden sind. Vorzugsweise ist die eine Hälfte der Hydraulikzylinder der Gleichlaufeinrichtung ausschließlich mit den Hydraulikaktuatoren verbunden, die an einem gemeinsamen Lager der Loslagereinheit angebracht sind, wobei die andere Hälfte der Hydraulikzylinder der Gleichlaufeirichtung ausschließlich mit den Hydraulikaktuatoren des anderen Lagers der Loslagereinheit verbunden sind. Die Gleichlaufeinrichtung weist beispielsweise vier, sechs, acht, zehn, zwölf oder mehr Hydraulikzylinder auf. Vorzugsweise weist die Gleichlaufeinrichtung eine gerade Anzahl an Hydraulikzylindern auf. Die Hydraulikzylinder der Gleichlaufeinrichtung sind vorzugsweise über Hydraulikleitungen mit den an der Loslagereinheit angebrachten Hydraulikaktuatoren verbunden. Insbesondere ist jeder Hydraulikzylinder der Gleichlaufeinrichtung mit genau einem Hydraulikaktuator verbunden. Eine solche Verbindung der Gleichlaufeinrichtung mit den an der Loslagereinheit angebrachten Hydraulikaktuatoren stellt sicher, dass die Hydraulikaktuatoren die gleiche oder vorzugsweise eine gekoppelte Bewegung ausführen.According to a first embodiment, the movable bearing unit has two bearings, each of which accommodates one end of the first grinding roller, at least one, preferably two, hydraulic actuators being attached to each bearing, and half of the hydraulic cylinders of the synchronization device being connected to the hydraulic actuators of one bearing. Preferably, one half of the hydraulic cylinders of the synchronization device is connected exclusively to the hydraulic actuators that are attached to a common bearing of the floating bearing unit, with the other half of the hydraulic cylinders of the synchronization device being connected exclusively to the hydraulic actuators of the other bearing of the floating bearing unit. The synchronizing device has, for example, four, six, eight, ten, twelve or more hydraulic cylinders. The synchronization device preferably has an even number of hydraulic cylinders. The hydraulic cylinders of the synchronization device are preferably connected to the hydraulic actuators attached to the floating bearing unit via hydraulic lines. In particular, each hydraulic cylinder of the synchronization device is connected to exactly one hydraulic actuator. Such a connection of the synchronizing device to the hydraulic actuators attached to the floating bearing unit ensures that the hydraulic actuators execute the same or preferably a coupled movement.
Die mechanische Kopplung ist gemäß einer weiteren Ausführungsform plattenförmig ausgebildet. Vorzugsweise umfasst die mechanische Kopplung eine beispielsweise kreisförmige Platte, die mit den Kolben der Hydraulikzylinder fest, vorzugsweise gelenkig, verbunden ist. Insbesondere sind alle Kolben der Gleichlaufeinrichtung an einer gemeinsamen mechanischen Kopplung befestigt. Die Hydraulikzylinder der Gleichlaufeinrichtung sind insbesondere parallel zueinander ausgerichtet, wobei die darin axial verschiebbaren Kolben vorzugsweise orthogonal zu der plattenförmigen mechanischen Kopplung angebracht sind.According to a further embodiment, the mechanical coupling is plate-shaped. Preferably, the mechanical coupling comprises a plate, for example circular, which is fixed, preferably articulated, to the pistons of the hydraulic cylinders. In particular, all the pistons of the synchronizing device are attached to a common mechanical coupling. The hydraulic cylinders of the synchronizing device are in particular aligned parallel to one another, the pistons which can be displaced axially therein being preferably fitted orthogonally to the plate-shaped mechanical coupling.
Gemäß einer weiteren Ausführungsform umfasst jeder Hydraulikzylinder eine Kolbenstange, die an ihrem einen Ende an der mechanischen Kopplung und mit ihrem anderen Ende an jeweils einem der Kolben angebracht ist. Jeder der Hydraulikzylinder weist insbesondere zumindest eine Hydraulikkammer auf, die mit einem inkompressiblen Hydrauliköl gefüllt ist. Der Kolben ist vorzugsweise innerhalb des Zylinders bewegbar und begrenzt die Hydraulikkammer. Bei den Hydraulikzylindern handelt es sich beispielsweise um einfach wirkende Hydraulikzylinder, wobei nur eine der Kolbenflächen mit der Hydraulikflüssigkeit in Kontakt kommt. Es ist ebenfalls denkbar, dass es sich bei den Hydraulikzylindern um Differentialzylinder, Gleichlaufzylinder oder Tandemzylinder handelt.According to a further embodiment, each hydraulic cylinder comprises a piston rod which is attached at its one end to the mechanical coupling and at its other end to one of the pistons. Each of the hydraulic cylinders has in particular at least one hydraulic chamber with a filled with incompressible hydraulic oil. The piston is preferably movable within the cylinder and delimits the hydraulic chamber. The hydraulic cylinders are, for example, single-acting hydraulic cylinders, with only one of the piston surfaces coming into contact with the hydraulic fluid. It is also conceivable that the hydraulic cylinders are differential cylinders, synchronized cylinders or tandem cylinders.
Die Kolbenstange ist gemäß einer weiteren Ausführungsform derart an dem Kolben oder der mechanischen Kopplung aufgenommen, dass die Kolbenstange und der Kolben oder die mechanische Kopplung relativ zueinander bewegbar sind. Vorzugsweise sind die Kolbenstange und die mechanische Kopplung oder der Kolben linear relativ zueinander bewegbar, wobei die Bewegung insbesondere begrenzt ist. Beispielsweise ist eine relative Bewegung ausschließlich in axialer Richtung des Hydraulikzylinders möglich. Beispielhaft ist die Kolbenstange etwa 2 bis 10cm relativ zu der mechanischen Kopplung oder dem Kolben bewegbar. Dieses erlaubt einen begrenzten Schieflauf der Mahlwalzen.According to a further embodiment, the piston rod is accommodated on the piston or the mechanical coupling in such a way that the piston rod and the piston or the mechanical coupling can be moved relative to one another. Preferably, the piston rod and the mechanical coupling or the piston are linearly movable relative to each other, the movement being in particular limited. For example, a relative movement is only possible in the axial direction of the hydraulic cylinder. For example, the piston rod is movable about 2 to 10 cm relative to the mechanical linkage or the piston. This allows limited misalignment of the grinding rollers.
Gemäß einer weiteren Ausführungsform weist der Kolben oder die mechanische Kopplung ein Langloch auf, in dem die Kolbenstange aufgenommen ist. Vorzugsweise ist ein Ende der Kolbenstange in dem Langloch aufgenommen, sodass die Kolbenstange in Richtung der Erstreckung des Langlochs bewegbar ist. Das Langloch erstreckt sich beispielsweise in axialer Richtung des Hydraulikzylinders.According to a further embodiment, the piston or the mechanical coupling has an elongated hole in which the piston rod is accommodated. One end of the piston rod is preferably accommodated in the elongated hole, so that the piston rod can be moved in the direction of the extension of the elongated hole. The elongated hole extends, for example, in the axial direction of the hydraulic cylinder.
Gemäß einer weiteren Ausführungsform weist jeder Hydraulikzylinder eine Gaskammer auf, die von dem Kolben begrenzt wird. Vorzugsweise ist die Gaskammer mit einem kompressiblen Gas, wie Stickstoff gefüllt. Jeder Hydraulikzylinder weist beispielsweise zwei Kammern auf, wobei eine Kammer eine mit einem kompressiblen Gas gefüllte Gaskammer und die andere eine mit einem inkompressiblen Hydrauliköl gefüllte Hydraulikkammer ist. Der Kolben trennt vorzugsweise die Gaskammer von der Hydraulikkammer. Insbesondere ist die Hydraulikkammer jedes Hydraulikzylinders mit zumindest einem an der Loslagereinheit angebrachten Hydraulikaktuator verbunden. Die mit dem kompressiblen Gas gefüllte Gaskammer wirkt wie eine Feder, die auf den Kolben wirkt. Die Federkennlinie wird mit der Auswahl des Gases, Volumens und Drucks eingestellt.According to a further embodiment, each hydraulic cylinder has a gas chamber which is delimited by the piston. Preferably the gas chamber is filled with a compressible gas such as nitrogen. Each hydraulic cylinder has, for example, two chambers, one chamber being a gas chamber filled with a compressible gas and the other being a hydraulic chamber filled with an incompressible hydraulic oil. The piston preferably separates the gas chamber from the hydraulic chamber. In particular, the hydraulic chamber of each hydraulic cylinder is connected to at least one hydraulic actuator attached to the floating bearing unit. The gas chamber filled with the compressible gas acts like a spring on the piston works. The spring characteristic is set with the selection of the gas, volume and pressure.
Jeder Hydraulikzylinder weist gemäß einer weiteren Ausführungsform jeweils eine Gaskammer und eine Hydraulikkammer auf, wobei die Gaskammer und die Hydraulikkammer jeweils von einem Kolben getrennt sind. Gemäß einer weiteren Ausführungsform erstreckt sich die Kolbenstange durch die Hydraulikkammer oder durch die Gaskammer. Vorzugsweise ist die Hydraulikkammer an der der mechanischen Kopplung zugewandten Seite des Hydraulikzylinders angeordnet, wobei sich die Kolbenstange durch die Hydraulikkammer hindurch zu der mechanischen Kopplung erstreckt.According to a further embodiment, each hydraulic cylinder has a gas chamber and a hydraulic chamber, the gas chamber and the hydraulic chamber each being separated by a piston. According to a further embodiment, the piston rod extends through the hydraulic chamber or through the gas chamber. The hydraulic chamber is preferably arranged on the side of the hydraulic cylinder facing the mechanical coupling, with the piston rod extending through the hydraulic chamber to the mechanical coupling.
Gemäß einer weiteren Ausführungsform sind zwischen der Gleichlaufeinrichtung und den Hydraulikaktuatoren zumindest eine Puffereinheit angeordnet, die vorzugweise derart ausgebildet ist, dass sie die Bewegungsdifferenz der Hydraulikaktuatoren begrenzt. Vorzugsweise sind zwischen der Gleichlaufeinrichtung und den Hydraulikaktuatoren zumindest zwei Hydraulikleitungen angeordnet, wobei jede der Hydraulikleitungen jeweils eine Puffereinheit aufweist, die vorzugsweise derart ausgebildet ist, dass sie die Bewegungsdifferenz der Hydraulikaktuatoren begrenzt. Vorzugsweise ist die Puffereinheit derart ausgebildet, dass sie die Bewegungsdifferenz der Hydraulikaktuatoren relativ zueinander auf einen vorabbestimmten Maximalwert begrenzt. Die Puffereinheit umfasst beispielsweis einen Zylinder mit einer Gaskammer und eine Hydraulikkammer, die mit der Hydraulikleitung verbunden ist. Die Gaskammer und die Hydraulikkammer sind durch einen innerhalb des Zylinders bewegbaren Kolben getrennt. Bei einem Anstieg des Hydraulikdrucks wird der Kolben in Richtung der Gaskammer bewegt und komprimiert das darin enthaltene Gas, wie beispielsweise Stickstoff. Die Gaskammer wirkt vorzugsweise wie eine Gasfeder auf den Kolben, wobei die Bewegung des Kolbens beispielsweise durch einen mechanischen Anschlag begrenzt wird. Eine solche Puffereinheit ermöglicht einen geringen Schieflauf der Mahlwalzen relativ zueinander.According to a further embodiment, at least one buffer unit is arranged between the synchronizing device and the hydraulic actuators, which buffer unit is preferably designed in such a way that it limits the difference in movement of the hydraulic actuators. At least two hydraulic lines are preferably arranged between the synchronizing device and the hydraulic actuators, with each of the hydraulic lines having a buffer unit which is preferably designed in such a way that it limits the difference in movement of the hydraulic actuators. The buffer unit is preferably designed in such a way that it limits the difference in movement of the hydraulic actuators relative to one another to a predetermined maximum value. The buffer unit includes, for example, a cylinder with a gas chamber and a hydraulic chamber connected to the hydraulic line. The gas chamber and the hydraulic chamber are separated by a piston movable within the cylinder. When the hydraulic pressure increases, the piston is moved towards the gas chamber and compresses the gas, such as nitrogen, contained therein. The gas chamber preferably acts on the piston like a gas spring, the movement of the piston being limited, for example, by a mechanical stop. Such a buffer unit allows the grinding rollers to run slightly skewed relative to one another.
Die Puffereinheit ist gemäß einer weiteren Ausführungsform parallel zu der Gleichlaufeinrichtung und den Hydraulikaktuatoren geschaltet. Beispielsweise weist die Walzenmühle genau eine Puffereinheit auf. Vorzugsweise handelt es sich bei der Puffereinheit um einen doppelt wirkenden Hydraulikzylinder mit zwei von einem Kolben getrennten Hydraulikkammern.According to a further embodiment, the buffer unit is connected in parallel to the synchronization device and the hydraulic actuators. For example, the roller mill has exactly one buffer unit. The buffer unit is preferably a double-acting hydraulic cylinder with two hydraulic chambers separated by a piston.
Gemäß einer weiteren Ausführungsform weist die Gleichlaufeinrichtung einen Zylinder mit einer Gaskammer auf, die vorzugsweise mit einem komprimierbaren Gas, wie beispielsweise Stickstoff gefüllt ist und wobei die mechanische Kopplung als Kolben ausgebildet ist und die Gaskammer der Gleichlaufeinrichtung begrenzt. Beispielsweise weist der Zylinder außerdem eine Hydraulikkammer und einen weiteren Kolben auf, wobei der weitere Kolben die Hydraulikkammer von der Gaskammer trennt. Die Gaskammer dient vorzugsweise als Gasfeder, welche die mechanische Kopplung mit einer Kraft beaufschlagt, so dass diese bewegt wird. Die Gleichlaufeinrichtung umfasst beispielsweise eine Gasfeder, die derart angeordnet ist, dass sie die mechanische Kopplung mit einer Kraft beaufschlagt. Vorzugsweise ist die mechanische Kopplung als Kolben ausgebildet, wobei die eine Kolbenfläche die Gaskammer begrenzt und an der anderen Kolbenfläche die Klobenstangen der Hydraulikzylinder angebracht sind.According to a further embodiment, the synchronizing device has a cylinder with a gas chamber which is preferably filled with a compressible gas such as nitrogen, and the mechanical coupling is designed as a piston and delimits the gas chamber of the synchronizing device. For example, the cylinder also has a hydraulic chamber and a further piston, the further piston separating the hydraulic chamber from the gas chamber. The gas chamber preferably serves as a gas spring, which applies a force to the mechanical coupling so that it is moved. The synchronizing device comprises, for example, a gas spring which is arranged in such a way that it applies a force to the mechanical coupling. The mechanical coupling is preferably designed as a piston, with one piston surface delimiting the gas chamber and the clamp rods of the hydraulic cylinders being attached to the other piston surface.
Die Erfindung ist nachfolgend anhand mehrerer Ausführungsbeispiele mit Bezug auf die beiliegenden Figuren näher erläutert.
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Fig. 1 zeigt eine schematische Darstellung einer Walzenmühle mit einer Gleichlaufeinrichtung in einer Längsschnittansicht gemäß einem Ausführungsbeispiel. -
Fig. 2 zeigt eine schematische Darstellung einer Walzenmühle mit einer Gleichlaufeinrichtung in einer Schnittansicht gemäß einem weiteren Ausführungsbeispiel. -
Fig. 3 zeigt eine schematische Darstellung einer Walzenmühle mit einer Gleichlaufeinrichtung in einer Querschnittansicht gemäß dem Ausführungsbeispiel derFig. 1 . -
Fig. 4 zeigt eine schematische Darstellung einer Walzenmühle mit einer Gleichlaufeinrichtung in einer Schnittansicht gemäß einem weiteren Ausführungsbeispiel. -
Fig. 5 zeigt eine schematische Darstellung einer Walzenmühle mit einer Gleichlaufeinrichtung in einer Schnittansicht gemäß einem weiteren Ausführungsbeispiel.
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1 shows a schematic representation of a roller mill with a synchronization device in a longitudinal sectional view according to an embodiment. -
2 shows a schematic representation of a roller mill with a synchronization device in a sectional view according to a further embodiment. -
3 shows a schematic representation of a roller mill with a synchronization device in a cross-sectional view according to the embodiment of FIG1 . -
4 shows a schematic representation of a roller mill with a synchronization device in a sectional view according to a further embodiment. -
figure 5 shows a schematic representation of a roller mill with a synchronization device in a sectional view according to a further embodiment.
Die Hydraulikaktuatoren 38, 40 stützen sich jeweils mit ihrem einen Ende an einem Lager 34, 36 und mit ihrem gegenüberliegenden anderen Ende an dem Maschinenrahmen 29 ab. Eine Bewegung des jeweiligen Lagers 34, 36 der Loslagereinheit 26 resultiert in einer entsprechenden Bewegung des jeweils daran angebrachten Hydraulikaktuators 38, 40. Jeder Hydraulikaktuator weist vorzugsweise einen Zylinder und einen darin bewegbar angebrachten Kolben auf, wobei unter der Bewegung des Hydraulikaktuators beispielsweise eine Bewegung des Kolbens innerhalb des Zylinders zu verstehen ist. Die Walzenmühle 10 weist des Weiteren eine Gleichlaufeinrichtung 42 auf, die über Hydraulikleitungen 44, 46 mit den Hydraulikaktuatoren 38, 40 verbunden ist. Die Gleichlaufeinrichtung 42 dient dazu, die Bewegung der Hydraulikaktuatoren 38, 40 zu koppeln, insbesondere zu synchronisieren, sodass sich die Lager 34, 36 gekoppelt oder gleich bewegen und insbesondere ein Schieflauf der Mahlwalze 12, 14, bei welchem diese nicht parallel zueinander ausgerichtet sind, vermieden oder vorzugsweise begrenzt wird. Insbesondere ist die Gleichlaufeinrichtung derart ausgebildet, dass eine Bewegung eines der Hydraulikaktuatoren in einer entsprechenden Bewegung der anderen der Hydraulikaktuatoren resultiert.The
Die Gleichlaufeinrichtung 42 weist eine Mehrzahl von Hydraulikzylindern 50, 52, 54, 56 auf.
In jedem der Hydraulikzylinder 50 bis 56 ist ein Kolben 58, 60 linear bewegbar angeordnet. Die Kolben 58, 60 sind über eine mechanische Kopplung 62 derart miteinander verbunden, dass ihre Bewegung gekoppelt ist, wobei die Kolben 58, 60 vorzugsweise eine synchrone Bewegung ausführen. Insbesondere sind alle Kolben 58, 60 der Gleichlaufeinrichtung 42 über die mechanische Kopplung 62 fest miteinander verbunden. Vorzugsweise stehen die Kolben 58, 60 mit jeweils einem Ende aus dem jeweiligen Hydraulikzylinder 50 bis 56 hervor, wobei das aus dem Hydraulikzylinder hervorstehende Ende des Kolbens 58, 60 an der mechanischen Kopplung 62 befestigt ist.In each of the
Bei der mechanischen Kopplung 62 handelt es sich beispielsweise um eine Platte, an der die Kolben 58, 60 befestigt sind. Die Kolben 58, 60 sind vorzugsweise parallel zueinander und orthogonal zu der mechanischen Kopplung 62, vorzugsweise der Platte ausgerichtet. Die Hydraulikzylinder 50 bis 56 sind über die Hydraulikleitungen 44, 46 mit den Hydraulikaktuatoren 38, 40 verbunden. Vorzugsweise weist die Walzenmühle 10 zwei Hydraulikleitungen 44, 46 auf, wobei eine Hydraulikleitung 44 mit den Hydraulikaktuatoren 38 eines Lagers 34 der Loslagereinheit 26 in Verbindung stehen und die andere Hydraulikleitung 46 mit den Hydraulikaktuatoren 40 des anderen Lagers 36 der Loslagereinheit 26 verbunden ist. Vorzugsweise ist jede der Hydraulikleitungen 44, 46 jeweils ausschließlich mit einer Hälfte der Hydraulikzylinder 50 bis 56 der Gleichlaufeinrichtung 42 verbunden.The
Beispielhaft ist die mechanische Kopplung 62 in dem Ausführungsbeispiel der
In dem Ausführungsbeispiel der
Im Betrieb der Walzenmühle 10 werden die Hydraulikaktuatoren 38, 40 zunächst jeweils mit dem gleichen Hydraulikdruck beaufschlagt. Bei einem Schieflauf der Mahlwalzen 12, 14, der beispielsweise durch eine ungleichmäßige Beanspruchung der Mahlwalzen in dem Mahlprozess hervorgerufen werden kann, bewegt sich eines der Lager 34, 36 der Loslagereinheit von dem Mahlspalt 16 weg, sodass die mit dem jeweiligen Lager 34 oder 36 verbundenen Hydraulikzylinder 38 oder 40 mit dem Lager 34, 36 bewegt werden. Eine Bewegung zumindest eines der Lager 34, 36 resultiert in einem Anstieg des Hydraulikdrucks in einer der Hydraulikleitungen 44, 46, wobei der Kolben 68 in Richtung der Gaskammer 70 gedrückt wird, sodass das darin enthaltene Gas komprimiert wird. Die Bewegung des Kolbens ist beispielsweise durch einen Anschlag in der Hydraulikkammer 72 oder die Kompressionsgrenze des Gases begrenzt, wobei bei einem Erreichen der Bewegungsgrenze des Kolbes 68, die Hydraulikaktuatoren 38, 40 wieder mit der Gleichlaufeinrichtung 42 gekoppelt ist. Die Kompressibilität des in der Gaskammer enthaltenen Gases bewirkt einen moderaten Druckanstieg. Die Puffereinheit 64, 66 ermöglicht einen begrenzten Weg der Hydraulikaktuatoren 38 oder 40, sodass ein begrenzter Schieflauf der Mahlwalzen 12, 14, bei dem diese nicht mehr parallel sind, ermöglicht wird. Ein solcher begrenzter Schieflauf verhindert eine Beschädigung der Mahlwalze, wobei insbesondere Beschädigungen an den Walzenenden angebrachte Randelemente verhindert wird. Sobald die ungleichmäßige Belastung, beispielsweise durch Schwankungen der Materialzusammensetzung, vorüber ist, wird der Hydraulikdruck durch die Puffereinheit 64, 66 automatisch wieder auf den Ausgangswert geregelt.When the
Es ist ebenfalls denkbar, die Walzenmühle 10 der
In dem Ausführungsbeispiel der
- 1010
- Walzenmühleroller mill
- 1212
- erste Mahlwalzefirst grinding roller
- 1414
- zweite Mahlwalzesecond grinding roller
- 1616
- Mahlspaltmilling gap
- 1818
- Walzengrundkörperroller body
- 2020
- Walzengrundkörperroller body
- 2222
- Antriebswelledrive shaft
- 2424
- Antriebswelledrive shaft
- 2626
- Loslagereinheitfloating bearing unit
- 2828
- Festlagereinheitfixed bearing unit
- 2929
- Maschinenrahmenmachine frame
- 3030
- Lagercamp
- 3232
- Lagercamp
- 3434
- Lagercamp
- 3636
- Lagercamp
- 38,a,b38,a,b
- Hydraulikaktuatorhydraulic actuator
- 4040
- Hydraulikaktuatorhydraulic actuator
- 4242
- Gleichlaufeinrichtungsynchronization device
- 44,a,b44,a,b
- Hydraulikleitunghydraulic line
- 4646
- Hydraulikleitungenhydraulic lines
- 4848
- GehäuseHousing
- 5050
- Hydraulikzylinderhydraulic cylinder
- 5252
- Hydraulikzylinderhydraulic cylinder
- 5454
- Hydraulikzylinderhydraulic cylinder
- 5656
- Hydraulikzylinderhydraulic cylinder
- 5858
- KolbenPistons
- 6060
- KolbenPistons
- 6262
- mechanische Kopplungmechanical coupling
- 64,a,b64,a,b
- Puffereinheitbuffer unit
- 6666
- Puffereinheitbuffer unit
- 6868
- KolbenPistons
- 7070
- Gaskammergas chamber
- 7272
- Hydraulikkammerhydraulic chamber
- 7474
- Zylindercylinder
- 7676
- Gaskammergas chamber
- 7878
- KolbenPistons
- 8080
- Hydraulikkammerhydraulic chamber
- 8282
- Gaskammergas chamber
- 8484
- Gaskammergas chamber
- 8686
- Hydraulikkammerhydraulic chamber
- 8888
- Hydraulikkammerhydraulic chamber
- 9090
- Kolbenstangepiston rod
- 9292
- Kolbenstangenpiston rods
- 9494
- Puffereinheitbuffer unit
- 9696
- KolbenPistons
- 9898
- Hydraulikkammerhydraulic chamber
- 100100
- Hydraulikkammerhydraulic chamber
Claims (12)
- A roller mill (10) for the comminution of bulk material, havinga first grinding roller (12) and a second grinding roller (14), which are arranged opposite one another and can be driven in opposite directions, wherein a grinding gap (16) is formed between the grinding rollers (12, 14), anda fixed bearing unit (28) for holding the second grinding roller (14) and a floating bearing unit (26) for holding the first grinding roller (12),wherein there is attached to the floating bearing unit (26) a plurality of hydraulic actuators (38, 40) for applying a force to the floating bearing unit, andwherein the hydraulic actuators (38, 40) are hydraulically connected to a synchronization device (42),characterized in thatthe synchronization device (42) has a plurality of hydraulic cylinders (50, 52, 54, 56) each having a piston (58, 60), and wherein the pistons (58, 60) are connected to one another via a mechanical coupling (62) so that the movements of the pistons (58, 60) are coupled.
- The roller mill (10) as claimed in claim 1, wherein the floating bearing unit (26) has two bearings (34, 36) which each hold one end of the first grinding roller (12), wherein at least one hydraulic actuator (38, 40) is attached to each bearing (34, 36), and wherein half the hydraulic cylinders (50 - 56) of the synchronization device (42) is in each case connected to the hydraulic actuator (38, 40) of a bearing (34, 36).
- The roller mill (10) as claimed in one of the preceding claims, wherein the mechanical coupling (62) is in plate form.
- The roller mill (10) as claimed in one of the preceding claims, wherein each hydraulic cylinder (50 to 56) comprises a piston rod which is attached at one end to the mechanical coupling (62) and at its other end to one of the pistons (58, 60).
- The roller mill (10) as claimed in claim 4, wherein the piston rod (90, 92) is held on the piston (58, 60) or the mechanical coupling (62) such that the piston rod (90, 92) and the piston (58, 60) or the mechanical coupling (62) are movable relative to one another.
- The roller mill (10) as claimed in one of the preceding claims, wherein the piston (58, 60) or the mechanical coupling (62) has an elongated hole in which the piston rod (90, 92) is held.
- The roller mill (10) as claimed in one of the preceding claims, wherein each hydraulic cylinder has a gas chamber (82, 84), which is delimited by the piston (58, 60).
- The roller mill (10) as claimed in one of the preceding claims, wherein each hydraulic cylinder (50 to 56) has a gas chamber (82, 84) and a hydraulic chamber (86, 88), and wherein the gas chamber (82, 84) and the hydraulic chamber (86, 88) are separated by a piston (58, 60).
- The roller mill (10) as claimed in one of claims 4 to 8, wherein the piston rod (90, 92) extends through the hydraulic chamber (86, 88) or through the gas chamber (82, 84).
- The roller mill (10) as claimed in one of the preceding claims, wherein at least one buffer unit (64, 66; 94) is arranged between the synchronization device (42) and the hydraulic actuators (38, 40) and is configured such that it limits the movement difference of the hydraulic actuators (38, 40).
- The roller mill (10) as claimed in claim 10, wherein the buffer unit (64, 66; 94) is connected parallel to the synchronization device (42) and the hydraulic actuators (38, 40).
- The roller mill (10) as claimed in one of the preceding claims, wherein the synchronization device (42) has a cylinder (74) with a gas chamber (76), which is preferably filled with a compressible gas, such as, for example, nitrogen, and wherein the mechanical coupling (62) is in the form of a piston and delimits the gas chamber (76) of the synchronization device (42).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BE20195509A BE1027479B1 (en) | 2019-08-07 | 2019-08-07 | Roller mill with a synchronizing device |
DE102019211851.8A DE102019211851A1 (en) | 2019-08-07 | 2019-08-07 | Roller mill with a synchronizing device |
PCT/EP2020/071623 WO2021023643A1 (en) | 2019-08-07 | 2020-07-31 | Roller mill with a synchronising device |
Publications (3)
Publication Number | Publication Date |
---|---|
EP4010121A1 EP4010121A1 (en) | 2022-06-15 |
EP4010121C0 EP4010121C0 (en) | 2023-06-07 |
EP4010121B1 true EP4010121B1 (en) | 2023-06-07 |
Family
ID=71846417
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20747417.2A Active EP4010121B1 (en) | 2019-08-07 | 2020-07-31 | Roller mill with a synchronising device |
Country Status (10)
Country | Link |
---|---|
US (1) | US20220331811A1 (en) |
EP (1) | EP4010121B1 (en) |
CN (1) | CN114173929B (en) |
AU (1) | AU2020324512B2 (en) |
BR (1) | BR112022002190A2 (en) |
CA (1) | CA3146100C (en) |
CL (1) | CL2022000291A1 (en) |
PE (1) | PE20220671A1 (en) |
WO (1) | WO2021023643A1 (en) |
ZA (1) | ZA202200590B (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4056278A1 (en) * | 2021-03-11 | 2022-09-14 | Sandvik SRP AB | A crusher drive train |
IT202100007031A1 (en) * | 2021-03-23 | 2022-09-23 | Mizar S R L | ROLLER GRINDER MILL |
SE545558C2 (en) * | 2021-06-23 | 2023-10-24 | Metso Outotec Usa Inc | A hydraulic system for a roller crusher and a roller crusher |
LU502855B1 (en) | 2022-09-29 | 2024-03-29 | Flsmidth Mining Tech Gmbh | Roller crusher with adjustable crushing gap |
DE102022125159A1 (en) | 2022-09-29 | 2024-04-04 | FLSmidth Mining Technologies GmbH | Roller crusher with adjustable crushing gap |
WO2024069462A1 (en) | 2022-09-29 | 2024-04-04 | Flsmidth A/S | Roll crusher with adjustable crushing gap |
DE102022126862A1 (en) | 2022-10-14 | 2024-04-25 | Flsmidth A/S | Two-stage treatment plant |
WO2024079707A1 (en) | 2022-10-14 | 2024-04-18 | Flsmidth A/S | Two-stage processing plant |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3930773A1 (en) | 1989-09-14 | 1991-03-28 | Krupp Industrietech | Roll crusher with movable bearing - uses switching valves to interconnect cylinder space diagonally for immediate bearing yield |
DE19522251C2 (en) * | 1995-05-17 | 1997-04-10 | Krupp Foerdertechnik Gmbh | Roll crusher |
DE102010016472C5 (en) * | 2010-04-16 | 2017-11-23 | Thyssenkrupp Industrial Solutions Ag | roller mill |
DE102010038197B4 (en) * | 2010-10-14 | 2012-08-30 | Thyssenkrupp Polysius Ag | Roller mill for shredding brittle regrind |
DE102013104097A1 (en) * | 2013-04-23 | 2014-10-23 | Thyssenkrupp Industrial Solutions Ag | rolling mill |
CN103657775B (en) * | 2013-12-12 | 2016-03-30 | 浙江浙矿重工股份有限公司 | A kind of Hydraulic Double roll crusher |
CN105797809B (en) * | 2016-03-29 | 2018-06-22 | 中国矿业大学 | The device and method that a kind of crusher's rollers gap adaptively adjusts |
CN109482265B (en) * | 2017-09-10 | 2020-12-11 | 南京梅山冶金发展有限公司 | Method and device for controlling parallelism between pair rollers of crusher based on displacement control mode |
CN208004026U (en) * | 2018-01-18 | 2018-10-26 | 山东华特磁电科技股份有限公司 | Single-drive high-pressure roller mill |
CN208320928U (en) * | 2018-04-18 | 2019-01-04 | 洛阳大华重工科技股份有限公司 | A kind of lash adjusting device of construction waste crusher |
-
2020
- 2020-07-31 CA CA3146100A patent/CA3146100C/en active Active
- 2020-07-31 WO PCT/EP2020/071623 patent/WO2021023643A1/en unknown
- 2020-07-31 US US17/633,101 patent/US20220331811A1/en active Pending
- 2020-07-31 PE PE2022000199A patent/PE20220671A1/en unknown
- 2020-07-31 AU AU2020324512A patent/AU2020324512B2/en active Active
- 2020-07-31 BR BR112022002190A patent/BR112022002190A2/en unknown
- 2020-07-31 EP EP20747417.2A patent/EP4010121B1/en active Active
- 2020-07-31 CN CN202080054654.6A patent/CN114173929B/en active Active
-
2022
- 2022-01-12 ZA ZA2022/00590A patent/ZA202200590B/en unknown
- 2022-02-04 CL CL2022000291A patent/CL2022000291A1/en unknown
Also Published As
Publication number | Publication date |
---|---|
WO2021023643A1 (en) | 2021-02-11 |
CN114173929A (en) | 2022-03-11 |
PE20220671A1 (en) | 2022-04-29 |
EP4010121C0 (en) | 2023-06-07 |
US20220331811A1 (en) | 2022-10-20 |
AU2020324512B2 (en) | 2023-02-02 |
AU2020324512A1 (en) | 2022-02-24 |
CA3146100A1 (en) | 2021-02-11 |
EP4010121A1 (en) | 2022-06-15 |
BR112022002190A2 (en) | 2022-05-03 |
CN114173929B (en) | 2023-05-09 |
ZA202200590B (en) | 2022-10-26 |
CL2022000291A1 (en) | 2022-10-21 |
CA3146100C (en) | 2023-10-17 |
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