EP3900544A1 - Verfahren zur beschichtung eines pulverpresslings insbesondere zur herstellung einer getränkepulver enthaltenden kapsel - Google Patents
Verfahren zur beschichtung eines pulverpresslings insbesondere zur herstellung einer getränkepulver enthaltenden kapsel Download PDFInfo
- Publication number
- EP3900544A1 EP3900544A1 EP20170381.6A EP20170381A EP3900544A1 EP 3900544 A1 EP3900544 A1 EP 3900544A1 EP 20170381 A EP20170381 A EP 20170381A EP 3900544 A1 EP3900544 A1 EP 3900544A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- container
- powder
- powder compact
- particularly preferably
- cavity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000843 powder Substances 0.000 title claims abstract description 86
- 239000011248 coating agent Substances 0.000 title claims abstract description 69
- 238000000576 coating method Methods 0.000 title claims abstract description 69
- 239000002775 capsule Substances 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims abstract description 33
- 235000013361 beverage Nutrition 0.000 title claims abstract description 12
- 239000007788 liquid Substances 0.000 claims abstract description 62
- 239000000463 material Substances 0.000 claims abstract description 45
- 229920001282 polysaccharide Polymers 0.000 claims abstract description 9
- 150000001875 compounds Chemical class 0.000 claims abstract description 8
- 150000004676 glycans Chemical group 0.000 claims abstract description 7
- 239000005017 polysaccharide Substances 0.000 claims abstract description 7
- 235000016213 coffee Nutrition 0.000 claims description 23
- 235000013353 coffee beverage Nutrition 0.000 claims description 23
- 235000010443 alginic acid Nutrition 0.000 claims description 15
- 229920000615 alginic acid Polymers 0.000 claims description 15
- -1 alkali metal alginate Chemical class 0.000 claims description 14
- 229940072056 alginate Drugs 0.000 claims description 13
- 239000004848 polyfunctional curative Substances 0.000 claims description 11
- 229910052783 alkali metal Inorganic materials 0.000 claims description 10
- 239000000243 solution Substances 0.000 claims description 10
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 9
- 244000269722 Thea sinensis Species 0.000 claims description 6
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 6
- 239000012266 salt solution Substances 0.000 claims description 6
- 235000013616 tea Nutrition 0.000 claims description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims description 5
- 239000010935 stainless steel Substances 0.000 claims description 5
- 244000299461 Theobroma cacao Species 0.000 claims description 4
- 235000009470 Theobroma cacao Nutrition 0.000 claims description 4
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 claims description 3
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 3
- 235000013336 milk Nutrition 0.000 claims description 3
- 239000008267 milk Substances 0.000 claims description 3
- 210000004080 milk Anatomy 0.000 claims description 3
- 235000010413 sodium alginate Nutrition 0.000 claims description 3
- 239000000661 sodium alginate Substances 0.000 claims description 3
- 229940005550 sodium alginate Drugs 0.000 claims description 3
- 229920001817 Agar Polymers 0.000 claims description 2
- 229920002101 Chitin Polymers 0.000 claims description 2
- 229920002472 Starch Polymers 0.000 claims description 2
- 239000008272 agar Substances 0.000 claims description 2
- 235000010419 agar Nutrition 0.000 claims description 2
- 235000010418 carrageenan Nutrition 0.000 claims description 2
- 239000000679 carrageenan Substances 0.000 claims description 2
- 229920001525 carrageenan Polymers 0.000 claims description 2
- 229940113118 carrageenan Drugs 0.000 claims description 2
- 239000001913 cellulose Substances 0.000 claims description 2
- 229920002678 cellulose Polymers 0.000 claims description 2
- 235000020278 hot chocolate Nutrition 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims description 2
- 239000008107 starch Substances 0.000 claims description 2
- 235000019698 starch Nutrition 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims description 2
- UHVMMEOXYDMDKI-JKYCWFKZSA-L zinc;1-(5-cyanopyridin-2-yl)-3-[(1s,2s)-2-(6-fluoro-2-hydroxy-3-propanoylphenyl)cyclopropyl]urea;diacetate Chemical compound [Zn+2].CC([O-])=O.CC([O-])=O.CCC(=O)C1=CC=C(F)C([C@H]2[C@H](C2)NC(=O)NC=2N=CC(=CC=2)C#N)=C1O UHVMMEOXYDMDKI-JKYCWFKZSA-L 0.000 claims description 2
- 240000007154 Coffea arabica Species 0.000 description 22
- 239000000796 flavoring agent Substances 0.000 description 4
- 235000019634 flavors Nutrition 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- FHVDTGUDJYJELY-UHFFFAOYSA-N 6-{[2-carboxy-4,5-dihydroxy-6-(phosphanyloxy)oxan-3-yl]oxy}-4,5-dihydroxy-3-phosphanyloxane-2-carboxylic acid Chemical compound O1C(C(O)=O)C(P)C(O)C(O)C1OC1C(C(O)=O)OC(OP)C(O)C1O FHVDTGUDJYJELY-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 239000011247 coating layer Substances 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 229910001420 alkaline earth metal ion Inorganic materials 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 238000013124 brewing process Methods 0.000 description 2
- 235000010410 calcium alginate Nutrition 0.000 description 2
- 239000000648 calcium alginate Substances 0.000 description 2
- 229960002681 calcium alginate Drugs 0.000 description 2
- OKHHGHGGPDJQHR-YMOPUZKJSA-L calcium;(2s,3s,4s,5s,6r)-6-[(2r,3s,4r,5s,6r)-2-carboxy-6-[(2r,3s,4r,5s,6r)-2-carboxylato-4,5,6-trihydroxyoxan-3-yl]oxy-4,5-dihydroxyoxan-3-yl]oxy-3,4,5-trihydroxyoxane-2-carboxylate Chemical compound [Ca+2].O[C@@H]1[C@H](O)[C@H](O)O[C@@H](C([O-])=O)[C@H]1O[C@H]1[C@@H](O)[C@@H](O)[C@H](O[C@H]2[C@H]([C@@H](O)[C@H](O)[C@H](O2)C([O-])=O)O)[C@H](C(O)=O)O1 OKHHGHGGPDJQHR-YMOPUZKJSA-L 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000008014 freezing Effects 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000004971 Cross linker Substances 0.000 description 1
- 240000001439 Opuntia Species 0.000 description 1
- 235000004727 Opuntia ficus indica Nutrition 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 159000000007 calcium salts Chemical class 0.000 description 1
- 235000015116 cappuccino Nutrition 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- YSXLJTGZMRNQSG-UHFFFAOYSA-L disodium;6-amino-5-[[2-[4-[2-[4-[2-[(2-amino-5-sulfonatonaphthalen-1-yl)diazenyl]phenyl]sulfonyloxyphenyl]propan-2-yl]phenoxy]sulfonylphenyl]diazenyl]naphthalene-1-sulfonate Chemical compound [Na+].[Na+].C1=CC=C2C(N=NC3=CC=CC=C3S(=O)(=O)OC3=CC=C(C=C3)C(C)(C=3C=CC(OS(=O)(=O)C=4C(=CC=CC=4)N=NC=4C5=CC=CC(=C5C=CC=4N)S([O-])(=O)=O)=CC=3)C)=C(N)C=CC2=C1S([O-])(=O)=O YSXLJTGZMRNQSG-UHFFFAOYSA-L 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000013373 food additive Nutrition 0.000 description 1
- 239000002778 food additive Substances 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000770 propane-1,2-diol alginate Substances 0.000 description 1
- 235000010409 propane-1,2-diol alginate Nutrition 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002195 soluble material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/10—Coating with edible coatings, e.g. with oils or fats
- A23P20/105—Coating with compositions containing vegetable or microbial fermentation gums, e.g. cellulose or derivatives; Coating with edible polymers, e.g. polyvinyalcohol
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/16—Tea extraction; Tea extracts; Treating tea extract; Making instant tea
- A23F3/30—Further treatment of dried tea extract; Preparations produced thereby, e.g. instant tea
- A23F3/32—Agglomerating, flaking or tabletting or granulating
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F5/00—Coffee; Coffee substitutes; Preparations thereof
- A23F5/24—Extraction of coffee; Coffee extracts; Making instant coffee
- A23F5/36—Further treatment of dried coffee extract; Preparations produced thereby, e.g. instant coffee
- A23F5/38—Agglomerating, flaking or tabletting or granulating
- A23F5/385—Tablets or other similar solid forms
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G1/00—Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
- A23G1/30—Cocoa products, e.g. chocolate; Substitutes therefor
- A23G1/50—Cocoa products, e.g. chocolate; Substitutes therefor characterised by shape, structure or physical form, e.g. products with an inedible support
- A23G1/54—Composite products, e.g. layered, laminated, coated or filled
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Preparation or treatment thereof
- A23L2/385—Concentrates of non-alcoholic beverages
- A23L2/39—Dry compositions
- A23L2/395—Dry compositions in a particular shape or form
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/20—Agglomerating; Granulating; Tabletting
- A23P10/25—Agglomeration or granulation by extrusion or by pressing, e.g. through small holes, through sieves or between surfaces
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/30—Encapsulation of particles, e.g. foodstuff additives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B29/00—Packaging of materials presenting special problems
- B65B29/02—Packaging of substances, e.g. tea, which are intended to be infused in the package
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2250/00—Food ingredients
- A23V2250/50—Polysaccharides, gums
- A23V2250/502—Gums
- A23V2250/5024—Agar
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2250/00—Food ingredients
- A23V2250/50—Polysaccharides, gums
- A23V2250/502—Gums
- A23V2250/5026—Alginate
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2250/00—Food ingredients
- A23V2250/50—Polysaccharides, gums
- A23V2250/502—Gums
- A23V2250/5036—Carrageenan
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2250/00—Food ingredients
- A23V2250/50—Polysaccharides, gums
- A23V2250/51—Polysaccharide
- A23V2250/5108—Cellulose
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2250/00—Food ingredients
- A23V2250/50—Polysaccharides, gums
- A23V2250/51—Polysaccharide
- A23V2250/511—Chitin, chitosan
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2250/00—Food ingredients
- A23V2250/50—Polysaccharides, gums
- A23V2250/51—Polysaccharide
- A23V2250/5118—Starch
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/46—Applications of disintegrable, dissolvable or edible materials
- B65D65/463—Edible packaging materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/70—Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for
- B65D85/804—Disposable containers or packages with contents which are mixed, infused or dissolved in situ, i.e. without having been previously removed from the package
- B65D85/8043—Packages adapted to allow liquid to pass through the contents
Definitions
- the present invention relates to a method for coating a powder compact, in particular for producing a capsule containing beverage powder which is suitable for preparing a beverage such as cocoa, tea or coffee.
- coffee capsules in addition to coffee pods, have been increasingly used in recent years, the capsule walls of which are usually made of stainless steel, aluminum or plastic.
- Such capsules allow coffee powder to be stored for a longer period of time without loss of flavor.
- such capsules allow a quick and user-friendly production of a coffee portion with the desired flavor by inserting a capsule with the desired type of coffee into a coffee machine adapted to it, in which hot water is then pressed through the capsule and coffee brewed from it is made.
- such capsules are comparatively expensive, inter alia because of the capsule material used and the production-intensive capsule construction.
- Such capsules are also problematic from an environmental point of view.
- the capsules are not recyclable and are usually disposed of as residual waste by the consumer after use. There is therefore practically no recycling of coffee capsules, which is particularly problematic in the case of aluminum-based coffee capsules, since the production of aluminum is very energy-intensive, which results in a particularly poor CO 2 balance in such capsules.
- Another major disadvantage is that such capsules are not biodegradable and therefore cannot be disposed of biologically. In view of the fact that in Germany alone well over 2 billion coffee capsules are used every year, this is a serious problem.
- capsules made from alternative materials have already been proposed.
- capsules which are filled with coffee or tea in their interior and comprise a capsule wall which, in addition to the capsule content, also contains water as a structuring component.
- a capsule wall which, in addition to the capsule content, also contains water as a structuring component.
- the capsule is cooled to below the freezing point of the structuring component, because the structuring component melts when its freezing point is exceeded and moisten the capsule contents. Naturally, this limits the use of such capsules considerably.
- WO 2009/053811 A2 describes a capsule that can contain ground coffee, cappuccino powder, chocolate powder, milk powder or tea powder.
- the capsule comprises two half-shells which form the capsule walls.
- the capsule walls are made of a water-soluble material that dissolves during the brewing process. With this concept, the capsule wall material is dissolved during the brewing process and thus part of the prepared drink, which can have an undesirable effect on the taste. Apart from that, the production of such capsules is complex and expensive.
- the capsule which is particularly suitable for the production of coffee and which comprises a pellet made from a powder containing at least one polysaccharide, such as coffee powder, the pellet being encased with at least one coating layer, the at least a coating layer comprises a crosslinked polysaccharide.
- the coating layer is composed of an alginate and is obtained by immersing the compact in an alkali metal alginate solution before the compact thus treated is immersed in an alkaline earth metal salt solution.
- the alkaline earth metal ions act as crosslinkers, since they form coordinative or ionic bonds with groups of the alginate.
- a water-insoluble coating is obtained which does not impair the taste of the beverage produced from the capsule and provides sufficient stability of the capsule to ensure protection during transport and handling without the capsule contents suffering any appreciable loss of flavor.
- the coating material does not adhere well to the hydrophobic coffee powder compact. This makes it difficult to transfer and immerse the powder compact from the alkali metal alginate solution into the alkaline earth metal salt solution. Even if this is done carefully and with the help of specially designed receptacles and holders, obtaining a sufficiently uniform coating thickness on the powder compact is difficult, if at all possible.
- the present invention is based on the object of providing a method for coating a powder compact, in particular for producing a capsule containing beverage powder for the portion-wise preparation of beverages from beverage powder, such as cocoa, tea and coffee, with which a coated powder compact is simply and reliably is obtained with a uniform coating thickness.
- This solution is based on the knowledge that by using a container with a container wall made of a perforated material which encloses a cavity, the container having an inlet opening for introducing coating liquid, a powder compact can be coated easily and reliably, with a uniform thickness the coating of the powder compact is obtained. Since the powder compact introduced into the cavity of the container in step iii) has a smaller volume than the cavity, and therefore the powder compact fits into the cavity, a gap is formed between the powder compact and the inside of the container wall made of perforated material that delimits the cavity of the container which can be filled with the coating liquid in step iv) by introducing the coating liquid.
- the air initially present in the interspace is displaced by the coating liquid, so that in step iv) the entire interspace can be completely filled with the coating liquid.
- the powder compact floats on the introduced coating liquid, the powder compact is surrounded by a uniformly thick layer of coating liquid when the gap is completely filled with the coating liquid.
- the hardening liquid has a lower viscosity than the coating liquid, the hardening liquid can enter the container quickly and evenly over the surface of the container through the perforated material, i.e.
- step v) via its small holes, during step v) and thus contact the coating liquid, whereas the Due to its higher viscosity, the coating liquid does not escape from the container through the perforated material.
- a coated powder compact with a uniform coating thickness is thus obtained simply and reliably by the method.
- perforated material is understood to mean a material that has a multiplicity of small holes, the holes being regularly arranged in the material and each having at least substantially the same shape and size.
- the present invention is not particularly limited. Good results are obtained in particular when the powder compact contains or is preferably composed or consists of a material which is selected from the group which consists of coffee, tea, drinking chocolate, cocoa and milk powder. Good results are obtained in particular when the powder compact consists of ground coffee powder.
- a powder compact is understood to mean compacted powder.
- Good results are obtained in particular when the powder compact provided in step i) is pressed by pressing powder, in particular coffee powder, with a pressure of 1 to 100 MPa, particularly preferably with a pressure of 5 to 50 MPa and very particularly preferably with a pressure from 15 to 30 MPa.
- This provides sufficient compression so that the powder compact can be safely encased and a good oxygen barrier is achieved.
- the powder compact can have any shape.
- the powder compact is preferably designed spherically. Good results are obtained in particular when the diameter of the spherical powder compact is 1 to 10 cm, preferably 1 to 5 cm, particularly preferably 2 to 4 cm and most preferably 2.7 to 3.7 cm.
- the cavity of the container is (also) configured spherically, that is to say that the inner surface of the container is spherical.
- the diameter of the cavity in the container is 0.5 to 10.0 mm, preferably 1.0 to 8.0 mm and particularly preferably 3.0 to 6.0 mm larger than the diameter of the spherical compact powder used.
- the perforated material from which the container wall of the container is composed is a wire mesh.
- a wire mesh is in the sense of According to the present invention, a flat structure with holes of the same type in a regular arrangement, which are formed by crossing warp and weft wires at right angles.
- wire meshes are comparatively inexpensive and easy to process or shape and, on the other hand, the holes contained therein are arranged particularly regularly and have the same shape and size.
- the porous material preferably the wire mesh, preferably has holes with such a size or such a mesh size that the more viscous coating liquid does not exit through the perforated material, preferably the wire mesh, from the cavity of the container and thus from the container, but the less viscous hardening liquid enters the container quickly and evenly over the surface of the container through the perforated material, preferably the wire mesh, when the container is immersed in the hardening liquid.
- the holes in the porous material of the container wall have a diameter or the wire mesh has a mesh size of 0.01 to 0.30 mm, more preferably 0.02 to 0.21 mm, particularly preferably 0.04 to 0.08 mm, very particularly preferably from 0.05 to 0.075 mm and most preferably from 0.058 to 0.068 mm, such as about 0.063 mm.
- a wire mesh is preferably used as the porous material for the container wall.
- the wire mesh is preferably made of steel or stainless steel.
- the wire mesh have a wire thickness of 0.01 to 0.30 mm, preferably 0.02 to 0.20 mm, particularly preferably 0.03 to 0.10 mm, very particularly preferably of 0.04 to 0.06 mm and most preferably from 0.045 to 0.055 mm.
- the container provided in step ii) comprises an inlet opening for introducing coating liquid into the cavity.
- a tube which is fixedly connected to the container is arranged above the inlet opening of the container and preferably with its longitudinal axis radially on the container wall is arranged.
- the tube can consist of any material, such as the same material as the container, that is preferably steel or stainless steel. However, the tube is preferably imperforate.
- the present invention is not restricted with regard to the shape of the tube.
- the tube can, for example, have a rectangular, square, round, elliptical, oval or polygonal cross section.
- the tube is preferably a rectangular tube or a round tube with a length of 1.0 to 5.0 cm and preferably 2.0 to 4.0 cm. Good results are achieved in particular with a round tube with an inside diameter of 0.1 to 5.0 mm, preferably 0.5 to 2.5 mm, particularly preferably 0.75 to 1.25 mm, very particularly preferably 0.9 to 1.1 mm and most preferably from 0.95 to 1.05 mm.
- the container is made up of two halves which are connected to one another via a connecting element, such as for example a hinge, are connected and can thus easily be brought together to form the closed container.
- a connecting element such as for example a hinge
- the container preferably has two hinge-connected to one another Half dome on. Both hemispheres preferably each have the same dimensions and are each formed from the same perforated material.
- the two hemispheres are each placed with their equator precisely on top of one another, they delimit a spherical cavity with the exception of the inlet opening, which is preferably only formed in one of the two hemispheres. Good results are obtained, in particular, when the inlet opening is provided on the pole of one of the two hemispheres.
- the lower, equatorial region of the two hemispheres, seen in cross section, can also have a slightly different radius of curvature than the upper region.
- both hemispheres can have an outwardly projecting collar at the equator, which surrounds the hemispheres in a circular ring.
- the present invention is not restricted with regard to the shape of the inlet opening.
- the inlet opening can, for example, have a rectangular, square, round, elliptical, oval or polygonal cross section.
- the inlet opening preferably has a circular cross-section, the diameter of the inlet opening preferably 0.1 to 5.0 mm, more preferably 0.5 to 2.5 mm, particularly preferably 0.75 to 1.25 mm, very particularly preferably 0, 9 to 1.1 mm and most preferably 0.95 to 1.05 mm.
- the method can also be carried out with a plurality of containers, a container configured as described above being connected in a frame with one or more other containers of the same dimensions. In this way, the majority of the containers can be simultaneously immersed in a bath of hardening liquid in one work step will.
- the frame preferably comprises 2 to 100 and in particular 5 to 50 containers.
- the method is not particularly limited with regard to the chemical nature of the coating material contained in the coating liquid and the hardener compound contained in the hardener liquid, as long as the hardener liquid has a lower viscosity than the coating liquid.
- suitable coating materials are those selected from the group consisting of starch, cellulose, chitin, carrageenan, agar and alginates.
- the viscosity of the hardener liquid is preferably 0.01 to 100 mPas, particularly preferably 0.1 to 20 mPas and very particularly preferably 0.5 to 10.0 mPas, such as about 1 mPas, whereas the viscosity of the coating liquid is preferably more than 100 to 10,000 mPas, particularly preferably 200 to 5,000 mPas and very particularly preferably 300 to 1,000 mPas, such as about 500 mPas.
- the hardener compound is selected so that it crosslinks the coating material, preferably via i) covalent bonds or ii) via ionic and / or coordinative bonds.
- alginate is used as the coating material in the method.
- This has the advantage that a homogeneous coating is formed simply and quickly by crosslinking with alkaline earth metal ions, namely a water-insoluble coating which does not impair the taste of the beverage, such as coffee, made from the coated powder compact.
- alkaline earth metal ions namely a water-insoluble coating which does not impair the taste of the beverage, such as coffee, made from the coated powder compact.
- this provides sufficient stability of the coated powder compact to ensure transport and touch protection without this Content suffers a noticeable loss of flavor.
- Calcium alginate is also extremely biodegradable.
- Another advantage is that calcium alginate is an approved food additive with the E number E405, which is therefore harmless to health.
- a coating liquid which contains an alkali metal alginate (in particular sodium alginate) as the coating material
- a hardener liquid which contains an alkaline earth metal salt (in particular a calcium salt such as calcium chloride) as the hardener compound.
- an alkali metal alginate solution preferably an aqueous 0.5 to 5% by weight alkali metal alginate solution and particularly preferably an aqueous 0.5 to 5% by weight sodium alginate solution
- an alkaline earth metal salt solution preferably an aqueous 1 to 7% by weight alkaline earth metal salt solution and particularly preferably an aqueous 1 to 7% by weight calcium chloride solution is used.
- steps i) to vi) can be carried out in the order mentioned. It is just as well possible to carry out step ii) before step i) or at the same time.
- the method can further comprise, as step vii), drying the coated powder compact obtained in step vi).
- the thickness of the coating of the dried coated powder compact is between 10 and 600 ⁇ m and particularly preferably between 20 and 40 ⁇ m.
- the container 10 shown which is suitable for use in the method according to the present invention, comprises two hemispheres 12, 12 ′ which are connected to one another via a hinge 14.
- the two half-domes 12, 12 'each have the same dimensions and are each made of the same perforated material, preferably a wire mesh made of stainless steel.
- the equators 16, 16 'of the two hemispheres 12, 12' each have a radially outwardly projecting collar 18, 18 'which surrounds the hemispheres 12, 12' in a circular ring.
- An inlet opening 20 is provided at the pole of the upper half-spherical cap 12 ′, above which a tube 22 fixedly connected to the container is arranged.
- the two half-spheres 12, 12 ′ form the container wall 24.
- a powder compact can simply be inserted into the cavity 26 of the container 10 according to method step iii) and a coated powder compact can simply be removed from the cavity 26 of the container 10 according to method step v).
- the two half-caps 12, 12 'over the hinge 14 the two half-caps 12, 12', as in FIG Figure 2 shown, merged precisely with their equators and closed.
- the coating liquid can be introduced via the tube 22 and the inlet opening 20 into the cavity 26 of the container according to method step iv) and the container 10 filled with the powder compact and the coating material can be immersed in the hardening liquid container according to method step v) .
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Mechanical Engineering (AREA)
- Biotechnology (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Nutrition Science (AREA)
- Health & Medical Sciences (AREA)
- General Preparation And Processing Of Foods (AREA)
- Jellies, Jams, And Syrups (AREA)
- Tea And Coffee (AREA)
- Formation And Processing Of Food Products (AREA)
- Apparatus For Making Beverages (AREA)
- Non-Alcoholic Beverages (AREA)
- Packages (AREA)
- Medicinal Preparation (AREA)
Priority Applications (12)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP20170381.6A EP3900544A1 (de) | 2020-04-20 | 2020-04-20 | Verfahren zur beschichtung eines pulverpresslings insbesondere zur herstellung einer getränkepulver enthaltenden kapsel |
| BR112022021175A BR112022021175A2 (pt) | 2020-04-20 | 2021-04-20 | Processo para revestimento de um compacto de pulverizado em particular para a preparação de uma cápsula contendo pulverizado de bebida |
| ES21719160T ES3016754T3 (en) | 2020-04-20 | 2021-04-20 | Method for coating a powder compact, in particular for producing a capsule containing a beverage powder |
| PL21719160.0T PL4138565T3 (pl) | 2020-04-20 | 2021-04-20 | Sposób powlekania wypraski proszkowej, zwłaszcza do wytwarzania kapsułki zawierającej napój w proszku |
| KR1020227039629A KR20230008093A (ko) | 2020-04-20 | 2021-04-20 | 분말 압축물의 코팅 방법, 특히 음료 분말을 함유하는 캡슐의 제조 방법 |
| JP2022563433A JP7767306B2 (ja) | 2020-04-20 | 2021-04-20 | 特に飲料粉末を含むカプセルの調製のために粉末成形体をコーティングするためのプロセス |
| AU2021259219A AU2021259219A1 (en) | 2020-04-20 | 2021-04-20 | Method for coating a compacted powder cake, in particular for producing a capsule containing beverage powder |
| CA3172891A CA3172891A1 (en) | 2020-04-20 | 2021-04-20 | Method for coating a compacted powder cake, in particular for producing a capsule containing beverage powder |
| US17/919,817 US20230130054A1 (en) | 2020-04-20 | 2021-04-20 | Method for coating a compacted powder cake, in particular for producing a capsule containing beverage power |
| CN202180026800.9A CN115397249A (zh) | 2020-04-20 | 2021-04-20 | 用于涂覆粉末压块,特别是用于制备包含饮料粉末的囊的方法 |
| PCT/EP2021/060223 WO2021214047A1 (de) | 2020-04-20 | 2021-04-20 | Verfahren zur beschichtung eines pulverpresslings insbesondere zur herstellung einer getränkepulver enthaltenden kapsel |
| EP21719160.0A EP4138565B1 (de) | 2020-04-20 | 2021-04-20 | Verfahren zur beschichtung eines pulverpresslings insbesondere zur herstellung einer getränkepulver enthaltenden kapsel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP20170381.6A EP3900544A1 (de) | 2020-04-20 | 2020-04-20 | Verfahren zur beschichtung eines pulverpresslings insbesondere zur herstellung einer getränkepulver enthaltenden kapsel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP3900544A1 true EP3900544A1 (de) | 2021-10-27 |
Family
ID=70333885
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20170381.6A Withdrawn EP3900544A1 (de) | 2020-04-20 | 2020-04-20 | Verfahren zur beschichtung eines pulverpresslings insbesondere zur herstellung einer getränkepulver enthaltenden kapsel |
| EP21719160.0A Active EP4138565B1 (de) | 2020-04-20 | 2021-04-20 | Verfahren zur beschichtung eines pulverpresslings insbesondere zur herstellung einer getränkepulver enthaltenden kapsel |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP21719160.0A Active EP4138565B1 (de) | 2020-04-20 | 2021-04-20 | Verfahren zur beschichtung eines pulverpresslings insbesondere zur herstellung einer getränkepulver enthaltenden kapsel |
Country Status (11)
| Country | Link |
|---|---|
| US (1) | US20230130054A1 (pl) |
| EP (2) | EP3900544A1 (pl) |
| JP (1) | JP7767306B2 (pl) |
| KR (1) | KR20230008093A (pl) |
| CN (1) | CN115397249A (pl) |
| AU (1) | AU2021259219A1 (pl) |
| BR (1) | BR112022021175A2 (pl) |
| CA (1) | CA3172891A1 (pl) |
| ES (1) | ES3016754T3 (pl) |
| PL (1) | PL4138565T3 (pl) |
| WO (1) | WO2021214047A1 (pl) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP4331441A1 (en) | 2022-09-02 | 2024-03-06 | Société des Produits Nestlé S.A. | Beverage or foodstuff preparation system |
| WO2024047209A1 (en) | 2022-09-02 | 2024-03-07 | Société des Produits Nestlé S.A. | Beverage or foodstuff preparation system |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2025171004A1 (en) * | 2024-02-09 | 2025-08-14 | Keurig Green Mountain, Inc. | Coated beverage tablets and methods of manufacturing same |
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| WO2009053811A2 (en) | 2007-10-22 | 2009-04-30 | Illycaffe's S.P.A. | Funnel element for mocha provided with perforation means and cartridge therefor |
| WO2010006979A1 (fr) | 2008-07-18 | 2010-01-21 | Compagnie Mediterraneenne Des Cafes | Dosette pour la préparation de boisson à infuser et procédé de fabrication de la dosette |
| WO2015177591A2 (en) * | 2014-05-23 | 2015-11-26 | Biserkon Holdings Ltd. | Capsule and device for preparing beverages and method for manufacturing a capsule |
| EP3115316A1 (de) | 2015-07-07 | 2017-01-11 | Axel Nickel | Getränkepulver enthaltende kapsel, insbesondere zur zubereitung von gebrühtem kaffee |
| WO2017167624A1 (de) * | 2016-03-31 | 2017-10-05 | Axel Nickel | Getränkepulver enthaltende kapsel, insbesondere zur zubereitung von gebrühtem kaffee |
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-
2020
- 2020-04-20 EP EP20170381.6A patent/EP3900544A1/de not_active Withdrawn
-
2021
- 2021-04-20 ES ES21719160T patent/ES3016754T3/es active Active
- 2021-04-20 CA CA3172891A patent/CA3172891A1/en active Pending
- 2021-04-20 JP JP2022563433A patent/JP7767306B2/ja active Active
- 2021-04-20 AU AU2021259219A patent/AU2021259219A1/en active Pending
- 2021-04-20 BR BR112022021175A patent/BR112022021175A2/pt unknown
- 2021-04-20 EP EP21719160.0A patent/EP4138565B1/de active Active
- 2021-04-20 KR KR1020227039629A patent/KR20230008093A/ko active Pending
- 2021-04-20 CN CN202180026800.9A patent/CN115397249A/zh active Pending
- 2021-04-20 PL PL21719160.0T patent/PL4138565T3/pl unknown
- 2021-04-20 US US17/919,817 patent/US20230130054A1/en active Pending
- 2021-04-20 WO PCT/EP2021/060223 patent/WO2021214047A1/de not_active Ceased
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| WO2009053811A2 (en) | 2007-10-22 | 2009-04-30 | Illycaffe's S.P.A. | Funnel element for mocha provided with perforation means and cartridge therefor |
| WO2010006979A1 (fr) | 2008-07-18 | 2010-01-21 | Compagnie Mediterraneenne Des Cafes | Dosette pour la préparation de boisson à infuser et procédé de fabrication de la dosette |
| WO2015177591A2 (en) * | 2014-05-23 | 2015-11-26 | Biserkon Holdings Ltd. | Capsule and device for preparing beverages and method for manufacturing a capsule |
| EP3115316A1 (de) | 2015-07-07 | 2017-01-11 | Axel Nickel | Getränkepulver enthaltende kapsel, insbesondere zur zubereitung von gebrühtem kaffee |
| WO2017167624A1 (de) * | 2016-03-31 | 2017-10-05 | Axel Nickel | Getränkepulver enthaltende kapsel, insbesondere zur zubereitung von gebrühtem kaffee |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP4331441A1 (en) | 2022-09-02 | 2024-03-06 | Société des Produits Nestlé S.A. | Beverage or foodstuff preparation system |
| EP4331443A1 (en) | 2022-09-02 | 2024-03-06 | Société des Produits Nestlé S.A. | Beverage or foodstuff preparation system |
| EP4331445A1 (en) | 2022-09-02 | 2024-03-06 | Société des Produits Nestlé S.A. | Beverage or foodstuff preparation system |
| EP4331444A1 (en) | 2022-09-02 | 2024-03-06 | Société des Produits Nestlé S.A. | Beverage or foodstuff preparation system |
| EP4331446A1 (en) | 2022-09-02 | 2024-03-06 | Société des Produits Nestlé S.A. | Beverage or foodstuff preparation system |
| EP4331442A1 (en) | 2022-09-02 | 2024-03-06 | Société des Produits Nestlé S.A. | Beverage or foodstuff preparation system |
| WO2024047209A1 (en) | 2022-09-02 | 2024-03-07 | Société des Produits Nestlé S.A. | Beverage or foodstuff preparation system |
Also Published As
| Publication number | Publication date |
|---|---|
| EP4138565B1 (de) | 2024-12-25 |
| KR20230008093A (ko) | 2023-01-13 |
| CN115397249A (zh) | 2022-11-25 |
| CA3172891A1 (en) | 2021-10-28 |
| AU2021259219A1 (en) | 2022-11-24 |
| WO2021214047A1 (de) | 2021-10-28 |
| EP4138565A1 (de) | 2023-03-01 |
| JP2023522923A (ja) | 2023-06-01 |
| ES3016754T3 (en) | 2025-05-09 |
| PL4138565T3 (pl) | 2025-04-28 |
| JP7767306B2 (ja) | 2025-11-11 |
| BR112022021175A2 (pt) | 2022-12-27 |
| US20230130054A1 (en) | 2023-04-27 |
| EP4138565C0 (de) | 2024-12-25 |
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