EP3896793A1 - Connecteur pour câble de données - Google Patents

Connecteur pour câble de données Download PDF

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Publication number
EP3896793A1
EP3896793A1 EP21168123.4A EP21168123A EP3896793A1 EP 3896793 A1 EP3896793 A1 EP 3896793A1 EP 21168123 A EP21168123 A EP 21168123A EP 3896793 A1 EP3896793 A1 EP 3896793A1
Authority
EP
European Patent Office
Prior art keywords
data cable
contact
housing
connector according
longitudinal axis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP21168123.4A
Other languages
German (de)
English (en)
Other versions
EP3896793B1 (fr
Inventor
Rolf Sticker
Marko Deschle
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Metz Connect Tech GmbH
Original Assignee
Metz Connect Tech GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Metz Connect Tech GmbH filed Critical Metz Connect Tech GmbH
Publication of EP3896793A1 publication Critical patent/EP3896793A1/fr
Application granted granted Critical
Publication of EP3896793B1 publication Critical patent/EP3896793B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2416—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type
    • H01R4/242—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members being plates having a single slot
    • H01R4/2425—Flat plates, e.g. multi-layered flat plates
    • H01R4/2429—Flat plates, e.g. multi-layered flat plates mounted in an insulating base
    • H01R4/2433—Flat plates, e.g. multi-layered flat plates mounted in an insulating base one part of the base being movable to push the cable into the slot
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/60—Contacts spaced along planar side wall transverse to longitudinal axis of engagement
    • H01R24/62—Sliding engagements with one side only, e.g. modular jack coupling devices
    • H01R24/64—Sliding engagements with one side only, e.g. modular jack coupling devices for high frequency, e.g. RJ 45

Definitions

  • the invention relates to a connector for data cables according to the preamble of claim 1.
  • FIG. 9 a perspective view and Figure 10 represents a section along the longitudinal axis.
  • the plug 1 shown for a shielded data cable 2 has an electrically conductive housing 3.
  • a contact carrier 4 is arranged, on which contact elements 5 for connecting wires 2a of the data cable 2 and plug contacts 6 are arranged, with one contact element 5 each having a plug contact 6 being connected to one another in an electrically conductive manner.
  • the plug 1 has a loading piece 7 with receiving channels 8 for the wires 2a of the data cable 2, each receiving channel 8 being penetrated by a receiving opening 9, and wherein the loading piece 7 can be placed on the contact carrier 4 in such a way that the contact elements 5 in the Receiving openings 9 come to rest in order to make electrically conductive contact with the wires 2a received in the receiving channels 8.
  • the plug 1 has a longitudinal axis 1, the plug 1 being designed in such a way that, in the direction of the longitudinal axis 1, a separation section 2c of the data cable 2, in which the wires 2a of the data cable 2 are separated, is arranged behind the contact elements 5, in particular behind the contact elements 5 and the separating section 2c, as a rule, both a screen removal spring 3b and a strain relief device 3c are arranged. Overall, there is a comparatively great length of the plug 1 in the direction of the longitudinal axis.
  • a connector is for example in the DE 10 2006 010 279 A1 disclosed.
  • the object of the invention is therefore to provide a connector for data cables, the length of which is designed to be reduced.
  • the first side is in particular arranged opposite and facing away from the second side.
  • the first and the second side are arranged facing in two different spatial directions.
  • the first side and the second side are arranged essentially parallel to the longitudinal axis.
  • the breakthrough according to the invention makes it possible to run the data cable past part of the contact elements when viewed in the direction of the longitudinal axis and to apply it to the loading piece, to guide the wires at an angle of about 90 ° through the breakthrough into the area between the two planes and between the receiving openings and there to lead part of the wires again angled by about 90 ° in the direction of the data cable and to arrange them in the receiving channels and another part of the wires also again angled by about 90 °, but in the direction of the data cable to, lead and into the To arrange recording channels.
  • the data cable is arranged in sections next to the contact elements, which increases the height of the connector in the direction transverse to the longitudinal axis, but reduces the length of the connector in the direction of the longitudinal axis.
  • the connector is in particular an RJ45 connector.
  • the contact elements and the receiving openings are preferably arranged in four planes which are spaced apart from one another and are arranged essentially perpendicular to the longitudinal axis, the opening being arranged in particular between the two central planes as seen in the direction of the longitudinal axis.
  • the arrangement of the contact elements and the receiving openings in four planes arranged at a distance from one another enables a more compact design.
  • the data cable is in particular a shielded data cable which has several, for example eight, wires.
  • the wires of the data cable are surrounded by a screen, which in turn is surrounded by an insulating sheath.
  • a so-called pair shield can be arranged around a twisted pair of wires. If the data cable is to be connected to the plug, the insulating sheath is removed over a section of the free end of the data cable. Likewise, the screen is removed over a section of the free end of the data cable. If present, the pair of shields are also removed over a section of the free end of the data cable, which is usually shorter than the shield.
  • the individual wires of the data cable are exposed in this section and can be separated in a separation section up to a point at which they are surrounded by the sheath and the screen and, if necessary, the pair screen. If the data cable is an unshielded data cable, the wires of the data cable are exposed after removing the insulating cover and can be separated in a separation section up to a point at which they are surrounded by the cover.
  • a separation section of the data cable in which the wires of the data cable are separated, is arranged in the area of the opening.
  • the data cable is thus arranged in sections next to the contact elements, which increases the height of the connector in the direction transverse to the longitudinal axis, but reduces the length of the connector in the direction of the longitudinal axis.
  • An umbrella removal spring is preferably arranged on the loading piece on the support surface.
  • the shielding of the data cable can thus almost inevitably be brought into contact with the shield removal spring during assembly.
  • a strain relief device can advantageously be attached to the loading piece, in particular by means of latching elements.
  • the housing preferably has a first housing part and a second housing part, the contact carrier being arranged at least in sections in the second housing part. This enables easy assembly.
  • the first housing part and / or the second housing part are designed to be electrically conductive.
  • An electrically conductive housing part can enable shielding in a simple manner.
  • a particularly advantageous development of the invention provides that a guide element is arranged on the contact carrier or a carrier element connected to the contact carrier or the second housing part and a complementary guide element is arranged on the loading piece for the relative positioning of loading piece and contact carrier, which in particular have a guided movement parallel to define the levels.
  • the guide element and the complementary guide element have latching elements for fixing in one End position, whereby the assembly can be further simplified.
  • a housing guide element and in particular on the second housing part a complementary housing guide element for the relative positioning of the two housing parts as well as the components arranged in and on them, i. H. for the relative positioning of the two connector assemblies, which in particular define a guided movement parallel to the longitudinal axis.
  • the housing guide element and the complementary housing guide element advantageously have latching elements for fixing in an end position, which can further facilitate assembly.
  • the contact carrier is preferably designed as a circuit board, the contact elements and the plug contacts being arranged on the circuit board and being connected to one another in an electrically conductive manner in the circuit board. This can simplify the manufacture of the contact carrier.
  • the contact carrier is designed as a circuit board, the contact elements and contact surfaces for electrically conductive contacting of the plug contacts being arranged on the circuit board and being connected to one another in the circuit board in an electrically conductive manner.
  • the electrically conductive connection between the plug contacts and the contact elements takes place by placing the plug contacts on the contact surfaces, for example when joining the two housing parts including the corresponding components arranged in the housing parts, ie when joining the two connector assemblies.
  • the contact elements are designed as insulation displacement contacts or piercing contacts, which enable reliable electrical contacting.
  • a locking lever which in particular has a step-shaped contour, is particularly preferably arranged on the housing.
  • the locking lever enables locking, for example by locking, of the plug in a socket.
  • the lock can preferably also be released again by actuating the locking lever.
  • the step-shaped contour enables a space-saving arrangement of the locking lever on the housing.
  • FIGS 1 to 4 show various views of a first embodiment Figures 5 to 8 various views of a second exemplary embodiment of a connector 10 according to the invention for a data cable 80.
  • the following statements apply to both exemplary embodiments.
  • Identical or functionally identical parts are denoted by the same reference numerals, although not all reference numerals are given in all figures for a better overview.
  • the data cable 80 can be a shielded data cable 80 which has several, for example eight, wires 82.
  • the wires 82 of the data cable 80 are surrounded by a screen, which in turn is surrounded by an insulating sheath 84.
  • a so-called pair shield can be arranged around a twisted pair of wires. If the data cable 80 is to be connected to the plug 10, the insulating sheath 84 is removed over a section of the free end of the data cable 80. Likewise, the screen is removed over a section of the free end of the data cable 80. If present, the pair of shields are also removed over a section of the free end of the data cable 80, which is usually shorter than the shield.
  • the individual wires 82 of the data cable 80 are exposed and can be separated in a separating section 86 up to a point at which they are surrounded by the sheath 80 and the screen and possibly the pair screen. If the data cable 80 is an unshielded data cable, the wires 82 of the data cable 80 are exposed after removing the insulating sheath 84 and can be separated in a separating section 86 up to a point at which they are surrounded by the sheath 84.
  • the plug 10 has a housing 20 which can comprise a first housing part 21 and a second housing part 22.
  • the first housing part 21 and / or the second housing part, preferably only the first housing part 21, can in particular, if the data cable 80 is a shielded data cable, Be designed to be electrically conductive and, for this purpose, be designed, for example, as a metal die-cast part, in particular as a zinc die-cast part.
  • the plug 10 has plug contacts 34 which are designed in particular for contacting contacts arranged in a socket into which the plug 10 can be inserted in a plugging direction x. Furthermore, the plug 10 has a contact carrier 30 on which contact elements 33 for connecting the wires 82 of the data cable 80 are arranged. In each case a contact element 33 is connected in an electrically conductive manner to a respective plug contact 34.
  • the contact carrier 30 can for this purpose as in that in the Figures 1 to 4
  • the illustrated first exemplary embodiment can be designed as a printed circuit board 32, the contact elements 33 and contact surfaces 35 being arranged on the printed circuit board 32 and being connected to one another in an electrically conductive manner thereon.
  • the contact surfaces 35 can be arranged in a front region on the circuit board 32.
  • the plug contacts 34 can be fixed in a carrier element 31, which can be arranged, for example, in the front housing part 21.
  • the plug contacts 34 can be designed in such a way that they are resiliently applied to the contact surfaces 35 when the second housing part 22 with the contact carrier 30 is pushed into the first housing part 21 (cf. Figure 4 ).
  • the carrier element 31 can have slots 31b in a front end face 31a, in which the plug contacts 34 can come to rest in a protected manner.
  • the front end face 31a of the carrier element 31 can form part of the plug face of the plug 10.
  • the contact carrier 30 can alternatively as in that shown in FIGS Figures 5 to 8
  • the illustrated second exemplary embodiment can be designed as a circuit board 32 ', the contact elements 33 and the plug contacts 34 being arranged on the circuit board 32' and being connected to one another in an electrically conductive manner on this (cf. Figure 8 ).
  • the plug contacts 34 can be arranged at the front on the circuit board 32 '.
  • the circuit board 32 ' can be arranged on a carrier element 31', which can have slots 31b in a front end face 31a, in which the plug contacts 34 can come to rest in a protected manner.
  • the carrier element 31 ′ essentially serves to protect the plug contacts 34, which are fixed directly to the circuit board 32 ′.
  • the carrier element 31 ' also serves to isolate the circuit board 32', the contact elements 33 and the plug contacts 34 from the housing part 22 and can for this purpose extend over a large part of the length of the circuit board 32 ' the circuit board 32 'and the second housing part 22 extend.
  • the carrier element 31 ′ can be arranged in one piece on the second housing part 22. The front end face 31a of the carrier element 31 ′ can also form part of the plug face of the plug 10 in this embodiment.
  • the contact carrier 30 is in particular arranged at least in sections in the second housing part 22.
  • the contact elements 33 can be designed as piercing contacts or, as illustrated in the illustrated embodiments, as insulation displacement contacts.
  • the contact elements 33 are in at least two levels, in the present case in four levels E1, E2, E3, E4, the planes E1, E2, E3, E4 intersecting a longitudinal axis 1 of the plug 10, in particular essentially perpendicular.
  • the plug 10 also has a loading piece 40 with a first side 40a and a second side 40b, in which receiving channels 41 for the wires 82 of the data cable 80 are arranged.
  • the first side 40a is in particular arranged opposite the second side 40b and facing away from one another.
  • the sides 40a, 40b are arranged facing in two different spatial directions.
  • the first side 40a and the second side 40b are arranged essentially parallel to the longitudinal axis 1 of the plug 10.
  • Each receiving channel 41 is penetrated by a receiving opening 42.
  • the receiving openings 42 are also arranged in at least two planes, in the present case in four planes E1, E2, E3, E4, the planes E1, E2, E3, E4 intersecting a longitudinal axis 1 of the plug 10, in particular essentially perpendicular.
  • the loading piece 40 can be placed on the contact carrier 30 in such a way that the contact elements 33 come to lie in the receiving openings 42 in order to make electrically conductive contact with the wires 82 arranged in the receiving channels 41.
  • fixing projections 41a can be arranged on the open side of the receiving channels 41.
  • the receiving channels are arranged on the second side 40b of the loading piece 40.
  • a support surface 43 for the data cable 80 is arranged on the first side 40a of the loading piece 40.
  • the support surface 43 can have a U-shaped cross section, for example, so that the data cable 80 can also be fixed laterally.
  • a screen removal spring 45 can be arranged on the support surface 43, which when the data cable 80 is placed with the The shield of the data cable 80 comes into contact, and which, on the other hand, can be in electrically conductive contact with the housing in order to enable the exposed ends of the wires 82 of the connected data cable 80 in the plug 10 to be shielded.
  • the shield removal spring 45 can be omitted.
  • the loading piece 40 has an opening 44 which, viewed in the direction of the longitudinal axis 1, is arranged between two of the four planes E1, E2, E3, E4, in the present exemplary embodiment between the two middle planes E2, E3 and through which the wires 82 of the Data cable 80 can be guided from the first side 40a to the second side 40b.
  • the opening adjoins the support surface 43 in particular and extends essentially perpendicular to it.
  • the data cable 80 is placed in particular on the support surface 43 in such a way that the separating section 86 is arranged in spatial proximity to the opening 44.
  • a strain relief device 50 can be arranged on the loading piece 40.
  • the strain relief device 50 can be U-shaped with two legs 50a, 50b, it being possible for locking teeth 51 to be arranged on the inside of the legs 50a, 50b.
  • the locking teeth 51 can engage behind corresponding locking projections arranged on the loading piece 40.
  • a plurality of latching teeth 51 can be arranged on each of the legs 50a, 50b in order to be able to carry out an adjustable latching and, in particular, to be able to reliably fix data cables 80 with different cross-sections.
  • On the connecting element between the two legs 50a, 50b one or more pressure webs 52 can be arranged, by means of which the data cable 80 can be fixed on the support surface 43 in a tension-relieved manner.
  • the strain relief device 50 can by means of a connecting element 53 can be arranged on the loading piece 40 in a captive manner.
  • the second housing part 22 can be attached to the contact carrier 30 or a component connected to the contact carrier 30
  • Guide element 25 and on the loading piece 40 a complementary guide element 46 for the relative positioning of the loading piece 40 and the contact carrier 30, which in particular define a guided movement parallel to the planes E1, E2, E3, E4.
  • the guide elements 25, 46 can be designed, for example, as a projection 25 that can be displaced along a guide rail 46.
  • the guide element 25 and the complementary guide element 46 can also have latching elements for fixing in an end position.
  • a housing guide element can be used in particular on the first housing part 21 and in particular a complementary housing guide element on the second housing part 22 for the relative positioning of the two housing parts 21 , 22 or the corresponding plug assemblies, which in particular define a guided movement parallel to the longitudinal axis 1.
  • the housing guide elements can be designed, for example, as a projection that can be displaced along a guide rail.
  • the two housing parts 21, 22 or the two connector assemblies, in particular the housing guide element and the complementary housing guide element can also have locking elements for fixing in an end position.
  • the first housing part 21 is designed in particular in the form of a step.
  • the first housing part 21 can have a height which corresponds to the height of a standardized RJ45 plug.
  • the first housing part 21 can have a significantly greater height.
  • the end of the data cable 80 to be connected comes to lie in this area, which is thus not arranged behind the contact elements 33, as is the case with conventional plugs, but over at least a part of the contact elements 33.
  • the housing 20, in particular the first housing part 21, can have a locking lever 60 which comprises a latching element 61 for latching in a socket.
  • the locking lever 60 is arranged, in particular, with one end on the front end face 10a of the plug 10.
  • the locking lever can be arranged in one piece on the carrier element 31.
  • the locking lever 60 can have an actuating element 63 for releasing the locking, in particular the latching, which in particular has a stepped contour 62.
  • the locking lever 60 runs in a section 65, in particular starting from the front end face 10a, initially at an acute angle to the longitudinal axis 1 of the plug, is then bent away from the housing 20 by an angle ⁇ between 90 ° and 120 ° and after a section 66 around bent to an angle ⁇ between 60 ° and 90 ° towards the housing 20, which is followed by the actuating element 63.
  • the section 65 can be pressed in the direction of the housing 20, whereby the latching element 61 can be released from the latching with a latching element, not shown, of a socket.
  • the connector 10 can be assembled as follows, with no special tools or special production facilities being required in particular: The free end of the data cable 80 to be connected is stripped and the screen is removed from the wires 82 so that the wires 82 are exposed up to a separating section 86. The exposed wires 82 are led from the first side 40a of the loading piece through the opening 44 to the second side 40b of the loading piece. The data cable 80 can now be fixed to the support surface 43 with the strain relief clamp 50. The exposed wires 82 can then be inserted into the receiving channels 41.
  • a part of the wires 82 is bent starting from the opening 44 in the direction of a front end face 40c, another part of the wires 82 is bent starting from the opening 44 in the direction of a rear rear side 40d.
  • the wires 82 are held in the receiving channels 41 by the fixing projections 41a. Wire ends of the wires 82 protruding from the end face 40c or the rear side 40d can be cut off.
  • the data cable 80 is placed on the support surface 43 of the loading piece. In this case, the screen removal spring 45 comes into contact with the data cable 80 if the braided screen of the data cable 80 is arranged accordingly.
  • the loading piece 40 can be placed on the contact carrier 30, on which in particular the second housing part 22 is already arranged, the contact elements 33 penetrating into the receiving openings 42 and thereby the into the Contact receiving channels 41 arranged wires 82 and establish an electrically conductive connection to these.
  • the placement takes place in particular guided by the guide element 25 and the corresponding guide element 46.
  • the assembly comprising the loading piece 40 and the contact carrier 30, if present, the carrier element 31 ', and the second housing part 22 can be pushed into the first housing part 21, in particular essentially parallel to the longitudinal axis 1 of the plug 10.
  • the movement can also be guided Guide elements take place.
  • the two connector assemblies for example the two housing parts 21, 22, can latch with one another.
  • the first housing part 21 can be designed in such a way that an opening is formed in the end face 10a of the plug, through which the end face 31a of the carrier element 31, 31 ′ protrudes in order to form part of the plug face of the plug 10.

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  • Details Of Connecting Devices For Male And Female Coupling (AREA)
EP21168123.4A 2020-04-17 2021-04-13 Connecteur pour câble de données Active EP3896793B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102020110495.2A DE102020110495A1 (de) 2020-04-17 2020-04-17 Stecker für Datenkabel

Publications (2)

Publication Number Publication Date
EP3896793A1 true EP3896793A1 (fr) 2021-10-20
EP3896793B1 EP3896793B1 (fr) 2023-09-06

Family

ID=75529745

Family Applications (1)

Application Number Title Priority Date Filing Date
EP21168123.4A Active EP3896793B1 (fr) 2020-04-17 2021-04-13 Connecteur pour câble de données

Country Status (2)

Country Link
EP (1) EP3896793B1 (fr)
DE (1) DE102020110495A1 (fr)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10151454A1 (de) * 2000-10-20 2002-05-02 Arnould App Electr Schwachstromanschluss vom Typ Modulsteckbuchse mit einem abnehmbaren Kamm zur Positionierung der elektrischen Leiter über den selbstabisolierenden Metallkontakten
DE102006010279A1 (de) 2006-03-02 2007-09-06 Mc Technology Gmbh Stecker für geschirmte Datenkabel
DE102017110544B3 (de) * 2017-05-15 2018-07-19 HARTING Electronics GmbH Steckverbinder mit Schneidklemmkontakt

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5938479A (en) 1997-04-02 1999-08-17 Communications Systems, Inc. Connector for reducing electromagnetic field coupling
US6193526B1 (en) 1999-02-16 2001-02-27 Hubbell Incorporated Wiring unit with angled insulation displacement contacts

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10151454A1 (de) * 2000-10-20 2002-05-02 Arnould App Electr Schwachstromanschluss vom Typ Modulsteckbuchse mit einem abnehmbaren Kamm zur Positionierung der elektrischen Leiter über den selbstabisolierenden Metallkontakten
DE102006010279A1 (de) 2006-03-02 2007-09-06 Mc Technology Gmbh Stecker für geschirmte Datenkabel
DE102017110544B3 (de) * 2017-05-15 2018-07-19 HARTING Electronics GmbH Steckverbinder mit Schneidklemmkontakt

Also Published As

Publication number Publication date
DE102020110495A1 (de) 2021-10-21
EP3896793B1 (fr) 2023-09-06

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