EP3889327B1 - Spinneret of an air spinning machine - Google Patents
Spinneret of an air spinning machine Download PDFInfo
- Publication number
- EP3889327B1 EP3889327B1 EP21166694.6A EP21166694A EP3889327B1 EP 3889327 B1 EP3889327 B1 EP 3889327B1 EP 21166694 A EP21166694 A EP 21166694A EP 3889327 B1 EP3889327 B1 EP 3889327B1
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- EP
- European Patent Office
- Prior art keywords
- fiber guide
- yarn
- workstation
- curve
- fiber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000009987 spinning Methods 0.000 title claims description 29
- 239000000835 fiber Substances 0.000 claims description 126
- 238000000034 method Methods 0.000 claims description 20
- 238000003860 storage Methods 0.000 claims description 18
- 238000010042 air jet spinning Methods 0.000 claims description 11
- 238000012432 intermediate storage Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000012544 monitoring process Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
- D01H1/11—Spinning by false-twisting
- D01H1/115—Spinning by false-twisting using pneumatic means
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H4/00—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques
- D01H4/02—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques imparting twist by a fluid, e.g. air vortex
Definitions
- the present invention relates to a workstation of an air-jet spinning machine with a spinneret, the spinneret having a swirl element, the swirl element having a base body and a fiber guide element, and wherein the base body and/or the fiber guide element has a fiber guide channel with an inlet opening and an outlet opening for a fiber structure , wherein the fiber guide channel is designed to guide the fiber structure in a transport direction from the inlet opening to the outlet opening during a spinning process, wherein the fiber guide channel is designed to guide a yarn against the transport direction via the inlet opening out of the spinneret as part of a piecing process, and wherein the The workplace has a buffer to pick up the yarn.
- Generic spinnerets with corresponding twist elements are known in the prior art and are used to produce a yarn from an elongated fiber structure with the aid of a vortex air flow generated by air nozzles within a vortex chamber of the spinneret.
- the outer fibers of the fiber structure are wound around the inner fibers (core fibers) in the area of the inlet opening of the usually spindle-shaped yarn-forming element, so that the result is a yarn which is finally drawn off from the vortex chamber via the discharge channel of the yarn-forming element and with the help of a winding device can be wound onto a tube.
- the yarn end which is located within the spinneret, between the spinneret and the winding device or the yarn spool held there or on the surface of the yarn spool after the yarn production has been interrupted, is returned through the spinneret in the opposite direction to the actual transport direction.
- the end of the yarn is transported, for example, by an air flow generated within the exhaust duct through the exhaust duct and finally through the inlet opening of the fiber guide element of the spinneret into an area between the spinneret and the drafting system upstream of the spinneret.
- the yarn end is then detected by an operator, a service robot or a device fixed at the workstation and prepared for the subsequent overlap with the fiber structure. Because of the limited installation space between the spinneret and the drafting system, the yarn end is usually deflected essentially perpendicular to the transport direction.
- a spinning machine with a corresponding twist device is from the DE 697 07 197 T2 known.
- the disadvantage of this is that there is an increased risk of yarn damage due to the vertical deflection of the yarn on the twisting device.
- an increased space requirement between the drafting system and the twisting device is necessary for the deflection of the yarn from the twisting device.
- Other spinnerets, swirl devices and work stations are, for example, in the EP 3 243 941 A1 , the DE 102 58 719 A1 or the JP H03 89178 U shown.
- the object of the present invention is therefore to create a workstation for an air-jet spinning machine which reduces the risk of yarn damage during the spinning process.
- a workstation of an air-jet spinning machine with a spinneret the spinneret having a swirl element, the swirl element having a base body and a fiber guide element, and wherein the base body and/or the fiber guide element has a fiber guide channel with an inlet opening and an outlet opening for a fiber structure.
- the fiber guide channel is designed to guide the fiber structure in a transport direction from the inlet opening to the outlet opening during a spinning process.
- the fiber guide channel is designed to guide a yarn out of the spinneret counter to the transport direction via the inlet opening as part of a spinning process.
- a yarn is at least temporarily guided out of the spinneret via the inlet opening against the direction of transport.
- the spinning process here refers to the regular operation of the air-jet spinning machine, i.e. the production of a yarn from the fiber structure using the spinneret.
- the piecing process refers to the operation for re-spinning the yarn after an interruption in the spinning process.
- the workstation also has a buffer for picking up the yarn.
- the base body and / or the fiber guide element has at least one curvature at the inlet opening, the intermediate store being designed to gently deflect the yarn in a storage direction via the at least one curvature as part of the spinning process.
- Curvature can generally be understood as a curvature of the surface. Using such a curvature, an edge created by two surfaces at an angle to one another can be smoothed. The gentle deflection of the yarn along the curvature has the advantage of reducing the friction between the yarn and the twist element. This also minimizes the risk of yarn damage. In addition, due to the curvature, a constant contact of the yarn on the twist element can be achieved during deflection. This leads to the yarn requiring less space when redirecting.
- the at least one curvature is a curve, in particular with a radius of 0.5 mm to 10 mm.
- a curve is usually the gentlest way to deflect a yarn, as it involves the least amount of friction and therefore a very low risk of yarn damage.
- the at least one curvature has a curvature angle of 60° to 180°, advantageously 90° to 120°.
- the angle of curvature is the angle formed by two straight lines, each of which leads from the center to one of the end points of the curvature. The larger the curvature angle, the longer the curvature and the further the yarn can be deflected.
- the fiber guide channel has a fiber guide contour with a fiber guide surface and an inlet ramp, as well as a boundary contour opposite the fiber guide contour, the curvature being arranged on the fiber guide surface, the inlet ramp and/or the boundary contour.
- the guide contour advantageously has the guide surface for guiding the fiber structure and the inlet ramp for preventing a sliver jam upon entry, the guide surface and the inlet ramp are preferably connected to one another via an inlet edge. It is advantageous here if, when the yarn is deflected in the direction of the fiber guide contour, the at least one curvature is arranged on the leading edge, i.e. between the guide surface and the inlet ramp. If the yarn is deflected in the direction of the boundary contour, the curvature is advantageously arranged on the boundary contour.
- the fiber guide channel is arranged laterally offset from a longitudinal axis of the spinneret, the contour of the fiber guide channel lying on the outside with respect to the longitudinal axis having the curvature.
- the longitudinal axis of the spinneret is the axis in which the Yarn is withdrawn from the spinneret.
- the longitudinal axis of the spinneret is advantageously also the axis of rotation of the swirl element.
- the external contour can be either the fiber guide contour or the boundary contour of the fiber guide channel. Due to the offset arrangement of the fiber guide channel and the arrangement of the curvature on the external contour, the deflection always takes place in such a way that an unnecessary reversal of direction of the yarn is avoided. This results in particularly gentle guidance of the yarn.
- the fiber guide element and/or the base body has a fiber guide sleeve at the inlet opening, the curvature being at least partially arranged on or in the area of the fiber guide sleeve.
- the fiber guide sleeve can be connected to the fiber guide element and/or the base body in a fixed or detachable manner. This allows the position of the curvature and thus the deflection to be changed. Likewise, the angle of curvature and/or the radius of the curve can be increased by the fiber guide sleeve. This also has the advantage that the fiber guide sleeve and thus the curvature can be removed if necessary.
- the fiber guide sleeve completely encloses the inlet opening of the fiber guide channel. This makes it easier to attach the fiber guide sleeve to the fiber guide element and/or to the base body. In addition, a shift in the curvature can be achieved.
- the base body and/or the fiber guide element and/or the fiber guide sleeve has a guide groove at the inlet opening, with the curvature being arranged on the guide groove.
- the guide groove guides the yarn through the curvature when it is deflected. This prevents the yarn from sliding away from the curvature, particularly laterally.
- the guide groove has the advantage that the deflection can be moved in position, in particular closer to the outlet opening of the swirl element.
- the guide groove is V-shaped and opens in the opposite direction to the transport direction.
- the V-shaped design makes it easier to insert the yarn into the guide groove.
- the V-shaped guide groove can be designed in such a way that the yarn is braked by means of contact friction during the piecing process. In this way, the yarn tension can be increased additionally or alternatively.
- the base body and/or the fiber guide element has a braking section for braking the yarn during the piecing process, the braking section preferably being arranged in the area of the curvature and/or adjacent thereto.
- a braking section is to be understood as a section in the base body and/or in the fiber guide element, which brakes the yarn through contact friction as part of the spinning process.
- the yarn is often loaded with a piecing tension by external means, in particular by a drafting system upstream of the twist element, in order to ensure easier piecing.
- the braking section can increase the piecing tension in addition to or as an alternative to the external means and thereby simplify the piecing process.
- the braking section is designed in a meandering shape, in particular as a meandering valley at the curvature.
- a meandering design is understood to mean a series of at least two arches. If the yarn runs within the meandering braking section as part of the piecing process, the yarn undergoes multiple changes of direction during its course.
- a meander-shaped valley on the Curvature means a meandering depression at the curvature. This depression can additionally have a valley base radius, which is preferably larger than the yarn radius and in which the yarn runs when deflected. The yarn can be gently deflected using the curvature and gently braked using the meandering braking section, thereby increasing the piecing tension.
- the intermediate storage is advantageously a suction unit, which can be delivered to the workstation or is an integral part of it and with the help of which the yarn end can be sucked in in the area of the outlet opening of the swirl element.
- the intermediate store can additionally have means for preparing the yarn ends.
- the transport direction forms a deflection angle with the storage direction, with the curvature angle being greater than or equal to the deflection angle. This ensures that the yarn always rests on the curve during the deflection and thus a gentle deflection occurs.
- the meandering shape of the braking section extends in such a way that the yarn is deflected obliquely to the storage direction within the braking section during the piecing process and is thus braked.
- Figure 1 shows a schematic side view of a workstation 1 of an air-jet spinning machine during the spinning process, the air-jet spinning machine generally comprising several workstations 1 arranged one behind the other perpendicular to the plane of the drawing and preferably constructed in the same way.
- Job 1 has in the in Figure 1 example shown above Drafting system 2, which is supplied in a transport direction T with a fiber structure 3, for example in the form of a doubled stretch band presented in a spinning can, not shown. Furthermore, the work station 1 shown has a spinneret 4 spaced from the drafting system 2 with a swirl element 5.
- the swirl element 5 has a base body 6 and a fiber guide element 7, wherein the base body 6 and/or the fiber guide element 7 has a fiber guide channel 8 with an inlet opening 9 and an outlet opening 10 for the fiber structure 3.
- the spinneret 4 is shown in section.
- the fiber structure 3 or at least part of the fibers of the fiber structure 3 is provided with a twist in a known manner to produce a yarn 12.
- the rotation is created by a targeted air flow in the area of the tip of a yarn forming element 13, the air flow being generated by air nozzles 14 which preferably open tangentially into the swirl chamber 11.
- the work station 1 shown further comprises a take-off device 15 formed by, for example, a pair of take-off rollers and a winding device 17 which is connected downstream of the take-off roller pair and has a replaceable spool 16.
- the winding device 17 ultimately serves to wind up the yarn 12 emerging from the spinneret 4 in the transport direction T, which is the Vortex chamber 11 leaves via a discharge channel 18 running within the yarn forming element 13.
- the air-jet spinning machine has a yarn monitoring unit 19, which monitors defined parameters of the yarn 12 (e.g. the yarn thickness, the yarn strength or other parameters representative of the quality of the yarn 12).
- a yarn tear occurs between the spinneret 4 and the Winding device 17 or a desired interruption of the spinning process because the yarn 12 produced by the spinneret 4 does not correspond to the specifications, a spinning process is necessary after the interruption.
- the interruption occurs by reducing the conveying speeds of the drafting system 2, the take-off device 15 and/or the winding device 17. The reduction does not have to take place simultaneously or continuously. In any case, however, the respective conveying speeds should be throttled in such a way that the stable spinning process collapses when the conveying speeds fall below defined limit values and thus, from a certain point in time, no more yarn 12 is produced from the fiber structure 3. At this point in time there is finally an interruption in yarn production, during which the yarn 12 detaches from the fiber structure 3 without separate force.
- the ultimate goal is for a yarn end 20 (see Figure 2 ) after the interruption in an area between the take-off device 15 and the spinneret 4 and is guided from here against the transport direction T through the take-off channel 18 and the fiber guide channel 8 out of the inlet opening 9. It is precisely this point in time during the piecing process of the in Figure 1
- the exemplary embodiment shown in the spinning process is in Figure 2 shown.
- a buffer 21 arranged at the workstation 1 picks up the yarn end 20 at the inlet opening 9 and deflects the yarn 12 in a storage direction S. Picking up and redirecting is advantageously carried out using negative pressure.
- the buffer 21 can have means for yarn end preparation.
- the storage direction S can, as shown in the present exemplary embodiment, run transversely to an axis of rotation D of one of the rollers of the drafting system 2. In the exemplary embodiment shown, the axis of rotation D therefore runs perpendicular to the plane of the sheet. Alternatively, the storage direction S can run parallel or in the direction of the axis of rotation D of one of the rollers of the drafting system 2.
- the spinneret 4 has a swirl element 5, with the help of which the friction between the twist element 5 and the yarn 12 is reduced and there is therefore a very low risk of yarn damage.
- the base body 6 and the fiber guide element 7 have a curvature 22, in particular a curve with a radius between 0.5 mm and 10 mm, for gently deflecting the yarn 12.
- This curvature 22 can be arranged in the base body 6, in the fiber guide element 7 or, as shown here, across the base body 6 and in the fiber guide element 7.
- the at least one curvature 22 is arranged on the twist element 5 in such a way that the yarn 12 runs over the at least one curvature 22 when it is picked up and deflected in the storage direction S. If the storage direction S, as shown here, runs transversely to the axis of rotation D, the curvature 22 is arranged transversely to the axis of rotation D on the swirl element 5. Alternatively, if the storage direction S runs in the direction of the axis of rotation D, the curvature 22 is arranged on the swirl element 5 in the direction of the axis of rotation D.
- the spinning process can then be completed by introducing the yarn end 20 together with the fiber structure 3 into the spinneret 4 and superimposing it in a controlled manner.
- Figure 3a shows a schematic side view of a sectioned spinneret 4 according to an exemplary embodiment.
- the spinneret 4 from the Figures 1 and 2
- the exemplary embodiment can be used Figure 3a be replaced.
- the yarn 12 is only indicated as it progresses during the piecing process.
- the fiber guide channel 8 has a fiber guide contour 24, advantageously an inlet ramp and an adjoining fiber guide surface.
- the inlet ramp and the fiber guide surface are connected to one another via an inlet edge 27.
- the curvature 22 is arranged on the boundary contour 25 of the fiber guide channel 8 opposite the fiber guide contour 24.
- the curvature 22 extends in contrast to that in the Figures 1 and 2 shown embodiment only in the fiber guide element 7. As an alternative to the embodiment shown here, it is possible that the curvature 22 extends over the base body 6 and / or the fiber guide element 7.
- the fiber guide channel 8 is arranged laterally offset from a longitudinal axis L of the spinneret 4, with the contour of the spinneret lying on the outside relative to the longitudinal axis L Fiber guide channel 8, which here is the boundary contour 25, has the curvature 22.
- Figure 3b is a schematic side view of a sectioned spinneret 4 shown according to an alternative embodiment.
- Figures 1 , 2 and 3a shows the storage directions S in the opposite direction.
- two curvatures 22 are arranged here on the fiber guide contour 24, with one of the curvatures 22 being arranged on the leading edge 27.
- the fiber guide contour 24 is the inner contour of the fiber guide channel 8 relative to the longitudinal axis L.
- the two curvatures 22 are each designed as a curve with a radius of 0.5 mm to 10 mm.
- the exemplary embodiment shown here can be used at the workplace 1 according to Figures 1 and 2 be arranged.
- Figure 4a shows a schematic side view of a sectioned swirl element 5 according to a further exemplary embodiment.
- the Figure 4b shows a schematic front view of the swirl element 5 according to the exemplary embodiment Figure 4a .
- the swirl element 5 from the Figures 1 , 2 , 3a and 3b
- the exemplary embodiment can be used Figures 4a and 4b be replaced.
- the yarn 12 is only indicated as it progresses during the piecing process.
- the base body 6 and the fiber guide element 7 of the swirl element 5 have an overarching curvature 22.
- the curvature 22 can also be arranged in the base body 6 and/or in the fiber guide element 7.
- the curvature 22 has a curvature angle K in the range from 60° to 180°, advantageously from 90° to 120°.
- the curvature angle K is the angle that two straight lines, each of which lead from the center to one of the end points of the curvature 22, span. The larger the curvature angle K, the longer the curvature 22 and the further the yarn 12 can be deflected.
- This curvature angle K should advantageously, as shown here, be larger than a deflection angle U, which spans between the transport direction T and the storage direction S. As a result, the yarn 12 can always rest on the curvature 22 during the deflection and thus a gentle deflection can take place.
- a guide groove 23 is arranged at the inlet opening 9 of the swirl element 5.
- the guide groove 23 can advantageously be V-shaped.
- the V-shaped design makes it easier to insert the yarn 12 into the guide groove 23 during the piecing process.
- This guide groove 23 has the additional advantage that the curvature 22 can be moved closer to the outlet opening 10 of the fiber guide channel 8 in the transport direction T. Is the spinneret 4 in a workstation 1, as in the Figures 1 and 2 shown, arranged, the distance from the yarn 12 deflected in the storage direction S to the drafting system 2 can be increased by such a guide groove 23.
- FIG 5 a schematic side view of a sectioned swirl element 5 is shown according to a further exemplary embodiment. Similar to the Figures 4a and 4b For reasons of clarity, only the swirl element 5 is shown here.
- the exemplary embodiment can be used Figure 5 be replaced.
- the yarn 12 is only indicated as it progresses during the piecing process.
- the exemplary embodiment in Figure 5 a fiber guide sleeve 26.
- the fiber guide sleeve 26 is arranged on the fiber guide element 7 and/or on the base body 6 and completely encloses the inlet opening 9 of the fiber guide channel 8.
- the fiber guide sleeve 26 can be connected to the fiber guide element 7 and/or the base body 6 in a fixed or detachable manner.
- the curvature 22 is here only arranged on the fiber guide sleeve 26.
- the curvature 22 has the curvature angle K, which in the present exemplary embodiment, in particular due to the fiber guide sleeve 26, is in the higher range of 60° to 180°.
- the curvature 22 can be moved closer to the outlet opening 10 of the fiber guide channel 8 in the transport direction T. By relocating the curvature 22 in this way, the deflection can be designed in such a way that the yarn 12, as shown here, has a very large deflection angle U.
- the curvature 22 it is possible for the curvature 22 to extend over the base body 6 and/or the fiber guide element 7.
- a guide groove 23 similar to the exemplary embodiment could be provided on the fiber guide sleeve 26, on the base body 6 and/or on the fiber guide element 7 Figures 4a and 4b to be available.
- Figure 6 shows a section VI of the swirl element 5 Figure 4b . It therefore shows a view from below in the transport direction T of the swirl element 5.
- Figure 6 shows a view from below in the transport direction T of the swirl element 5.
- Figure 6 shows a view from below in the transport direction T of the swirl element 5.
- Figure 6 shows a view from below in the transport direction T of the swirl element 5.
- Figures 4a and 4b show a view from below in the transport direction T of the swirl element 5.
- the exemplary embodiment can be used Figures 4a, 4b and 6 be replaced.
- the yarn 12 is shown as a solid line as part of the piecing process. The yarn 12 is thus at the time shown, as in the Figure 4a shown, deflected in storage direction S.
- the guide groove 23 is also V-shaped in FIG.
- the curvature 22 is arranged at the bottom of the guide groove 23.
- the base body 6 and the fiber guide element 7 have a braking section 28 in the area of the curvature 22.
- the braking section 28 is introduced into the curvature 22 as a meander-shaped valley.
- the meandering arcs of the braking section 28 run obliquely to the storage direction S as shown here.
- the yarn 12 within the braking section 28 can be deflected obliquely to the storage direction S and braked by means of contact friction on the meandering arcs.
- the braking section 28 it is possible for the braking section 28 to extend over the base body 6 and/or the fiber guide element 7 and/or the fiber guide sleeve 26, which is in Figure 5 is shown extends. Furthermore, the braking section 28 could be arranged on the V-shaped guide groove 23, so that the yarn 12 rests on the flanks of the guide groove 23 when it is deflected.
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- Spinning Or Twisting Of Yarns (AREA)
Description
Die vorliegende Erfindung betrifft eine Arbeitsstelle einer Luftspinnmaschine mit einer Spinndüse, wobei die Spinndüse ein Drallelement aufweist, wobei das Drallelement einen Grundkörper und ein Faserführungselement aufweist, und wobei der Grundkörper und/oder das Faserführungselement einen Faserführungskanal mit einer Eintrittsöffnung und einer Austrittsöffnung für einen Faserverband aufweist, wobei der Faserführungskanal ausgebildet ist, den Faserverband während eines Spinnvorgangs in einer Transportrichtung von der Eintrittsöffnung zur Austrittsöffnung zu führen, wobei der Faserführungskanal ausgebildet ist, im Rahmen eines Anspinnvorgangs ein Garn entgegen der Transportrichtung über die Eintrittsöffnung aus der Spinndüse zu führen, und wobei die Arbeitsstelle einen Zwischenspeicher besitzt, zum aufgreifen des Garns.The present invention relates to a workstation of an air-jet spinning machine with a spinneret, the spinneret having a swirl element, the swirl element having a base body and a fiber guide element, and wherein the base body and/or the fiber guide element has a fiber guide channel with an inlet opening and an outlet opening for a fiber structure , wherein the fiber guide channel is designed to guide the fiber structure in a transport direction from the inlet opening to the outlet opening during a spinning process, wherein the fiber guide channel is designed to guide a yarn against the transport direction via the inlet opening out of the spinneret as part of a piecing process, and wherein the The workplace has a buffer to pick up the yarn.
Gattungsgemäße Spinndüsen mit entsprechenden Drallelementen sind im Stand der Technik bekannt und dienen der Herstellung eines Garns aus einem länglichen Faserverband mit Hilfe einer durch Luftdüsen innerhalb einer Wirbelkammer der Spinndüse erzeugten Wirbelluftströmung. Die äußeren Fasern des Faserverbands werden hierbei im Bereich der Eintrittsöffnung des in der Regel spindelförmigen Garnbildungselements um die innenliegenden Fasern (Kernfasern) gewunden, so dass im Ergebnis ein Garn entsteht, welches schließlich über den Abzugskanal des Garnbildungselements aus der Wirbelkammer abgezogen und mit Hilfe einer Spulvorrichtung auf eine Hülse aufgespult werden kann.Generic spinnerets with corresponding twist elements are known in the prior art and are used to produce a yarn from an elongated fiber structure with the aid of a vortex air flow generated by air nozzles within a vortex chamber of the spinneret. The outer fibers of the fiber structure are wound around the inner fibers (core fibers) in the area of the inlet opening of the usually spindle-shaped yarn-forming element, so that the result is a yarn which is finally drawn off from the vortex chamber via the discharge channel of the yarn-forming element and with the help of a winding device can be wound onto a tube.
Kommt es während der Garnherstellung zu einer Unterbrechung der Faserverbandzuführung, zu einem Garnriss zwischen der Spinndüse und der Spulvorrichtung oder zu einer gewollten Unterbrechung des Spinnvorgangs, weil das von der Spinndüse hergestellte Garn nicht den Vorgaben entspricht, so ist nach der Unterbrechung ein Anspinnvorgang nötig.If there is an interruption in the fiber structure feed during yarn production, a yarn break between the spinneret and the winding device or a deliberate interruption of the spinning process because the yarn produced by the spinneret does not meet the specifications, a spinning process is necessary after the interruption.
In diesem Zusammenhang ist bekannt, das Garnende, das sich nach der Unterbrechung der Garnherstellung innerhalb der Spinndüse, zwischen der Spinndüse und der Spulvorrichtung bzw. der dort gehaltenen Garnspule oder auf der Oberfläche der Garnspule befindet, entgegen der eigentlichen Transportrichtung durch die Spinndüse zurückzuführen. Das Garnende wird hierbei beispielsweise durch eine innerhalb des Abzugskanals erzeugte Luftströmung durch den Abzugskanal und schließlich durch die Eintrittsöffnung des Faserführungselements der Spinndüse in einen Bereich zwischen der Spinndüse und dem der Spinndüse vorgeschalteten Streckwerk transportiert.In this context, it is known that the yarn end, which is located within the spinneret, between the spinneret and the winding device or the yarn spool held there or on the surface of the yarn spool after the yarn production has been interrupted, is returned through the spinneret in the opposite direction to the actual transport direction. The end of the yarn is transported, for example, by an air flow generated within the exhaust duct through the exhaust duct and finally through the inlet opening of the fiber guide element of the spinneret into an area between the spinneret and the drafting system upstream of the spinneret.
In dem Bereich zwischen der Spinndüse und dem Streckwerk wird das Garnende anschließend von einer Bedienperson, einem Serviceroboter oder einer an der Arbeitsstelle fixierten Vorrichtung erfasst und für die anschließende Überlappung mit dem Faserverband vorbereitet. Wegen des begrenzten Bauraums zwischen der Spinndüse und dem Streckwerk wird das Garnende meist im Wesentlichen senkrecht zur Transportrichtung ausgelenkt.In the area between the spinneret and the drafting system, the yarn end is then detected by an operator, a service robot or a device fixed at the workstation and prepared for the subsequent overlap with the fiber structure. Because of the limited installation space between the spinneret and the drafting system, the yarn end is usually deflected essentially perpendicular to the transport direction.
Eine Spinnmaschine mit einer entsprechenden Drallvorrichtung ist aus der
Aufgabe der vorliegenden Erfindung ist es somit, eine Arbeitsstelle einer Luftspinnmaschine zu schaffen, welche das Risiko von Garnschäden beim Anspinnvorgang reduziert.The object of the present invention is therefore to create a workstation for an air-jet spinning machine which reduces the risk of yarn damage during the spinning process.
Die Aufgabe wird gelöst durch eine Arbeitsstelle einer Luftspinnmaschine mit den Merkmalen des unabhängigen Patentanspruchs.The task is solved by a workstation of an air-jet spinning machine with the features of the independent patent claim.
Vorgeschlagen wird eine Arbeitsstelle einer Luftspinnmaschine mit einer Spinndüse, wobei die Spinndüse ein Drallelement aufweist, wobei das Drallelement einen Grundkörper und ein Faserführungselement aufweist, und wobei der Grundkörper und/oder das Faserführungselement einen Faserführungskanal mit einer Eintrittsöffnung und einer Austrittsöffnung für einen Faserverband aufweist. Der Faserführungskanal ist ausgebildet, den Faserverband während eines Spinnvorgangs in einer Transportrichtung von der Eintrittsöffnung zur Austrittsöffnung zu führen. Ferner ist der Faserführungskanal ausgebildet, ein Garn im Rahmen eines Anspinnvorgangs entgegen der Transportrichtung über die Eintrittsöffnung aus der Spinndüse zu führen. Im Rahmen des Anspinnvorgangs wird ein Garn zumindest zeitweise entgegen der Transportrichtung über die Eintrittsöffnung aus der Spinndüse geführt. Als Spinnvorgang wird hier der reguläre Betrieb der Luftspinnmaschine, also das Herstellen eines Garns aus dem Faserverband mit Hilfe der Spinndüse, bezeichnet. Als Anspinnvorgang wird hingegen der Betrieb zum Wiederanspinnen des Garns nach einer Unterbrechung des Spinnvorgangs bezeichnet. Ferner besitzt die Arbeitsstelle einen Zwischenspeicher, zum Aufgreifen des Garns.What is proposed is a workstation of an air-jet spinning machine with a spinneret, the spinneret having a swirl element, the swirl element having a base body and a fiber guide element, and wherein the base body and/or the fiber guide element has a fiber guide channel with an inlet opening and an outlet opening for a fiber structure. The fiber guide channel is designed to guide the fiber structure in a transport direction from the inlet opening to the outlet opening during a spinning process. Furthermore, the fiber guide channel is designed to guide a yarn out of the spinneret counter to the transport direction via the inlet opening as part of a spinning process. As part of the spinning process, a yarn is at least temporarily guided out of the spinneret via the inlet opening against the direction of transport. The spinning process here refers to the regular operation of the air-jet spinning machine, i.e. the production of a yarn from the fiber structure using the spinneret. The piecing process, on the other hand, refers to the operation for re-spinning the yarn after an interruption in the spinning process. The workstation also has a buffer for picking up the yarn.
Erfindungsgemäß ist nun vorgesehen, dass der Grundkörper und/oder das Faserführungselement an der Eintrittsöffnung wenigstens eine Krümmung aufweist, wobei der Zwischenspeicher ausgebildet ist, das Garn im Rahmen des Anspinnvorgangs in eine Speicherrichtung über die wenigstens eine Krümmung sanft umzulenken.According to the invention, it is now provided that the base body and / or the fiber guide element has at least one curvature at the inlet opening, the intermediate store being designed to gently deflect the yarn in a storage direction via the at least one curvature as part of the spinning process.
Die Krümmung kann allgemein als eine Wölbung der Oberfläche verstanden werden. Mittels einer derartigen Krümmung kann eine Kante, welche durch zwei im Winkel zueinanderstehenden Oberflächen entsteht, geglättet werden. Die sanfte Umlenkung des Garns entlang der Krümmung hat den Vorteil, dass die Reibung zwischen dem Garn und dem Drallelement reduziert wird. Ferner wird dadurch das Risiko von Garnschäden minimiert. Zusätzlich dazu ist aufgrund der Krümmung eine konstante Anlage des Garns am Drallelement während des Umlenkens realisierbar. Dies führt zu einem geringeren Platzbedarf des Garns beim Umlenken.Curvature can generally be understood as a curvature of the surface. Using such a curvature, an edge created by two surfaces at an angle to one another can be smoothed. The gentle deflection of the yarn along the curvature has the advantage of reducing the friction between the yarn and the twist element. This also minimizes the risk of yarn damage. In addition, due to the curvature, a constant contact of the yarn on the twist element can be achieved during deflection. This leads to the yarn requiring less space when redirecting.
Vorteilhaft ist es, wenn die wenigstens eine Krümmung eine Rundung, insbesondere mit einem Radius von 0,5 mm bis 10 mm, ist. Eine Rundung ist meist die schonendste Form zur Umlenkung eines Garns, da hierbei die geringste Reibung und somit ein sehr geringes Risiko von Garnschäden besteht.It is advantageous if the at least one curvature is a curve, in particular with a radius of 0.5 mm to 10 mm. A curve is usually the gentlest way to deflect a yarn, as it involves the least amount of friction and therefore a very low risk of yarn damage.
Ebenso ist es vorteilhaft, wenn die wenigstens eine Krümmung einen Krümmungswinkel von 60° bis 180°, vorteilhafterweise von 90° bis 120°, aufweist. Der Krümmungswinkel ist der Winkel, den zwei Geraden, welche jeweils vom Mittelpunkt zu einem der Endpunkte der Krümmung führen, aufspannen. Je größer der Krümmungswinkel ist, desto länger ist auch die Krümmung und desto weiter kann somit auch das Garn umgelenkt werden.It is also advantageous if the at least one curvature has a curvature angle of 60° to 180°, advantageously 90° to 120°. The angle of curvature is the angle formed by two straight lines, each of which leads from the center to one of the end points of the curvature. The larger the curvature angle, the longer the curvature and the further the yarn can be deflected.
Auch ist es äußert vorteilhaft, wenn der Faserführungskanal eine Faserführungskontur mit einer Faserführungsfläche und einer Einlauframpe, sowie eine der Faserführungskontur gegenüberliegende Begrenzungskontur aufweist, wobei die Krümmung an der Faserführungsfläche, der Einlauframpe und/oder der Begrenzungskontur angeordnet ist. Weist die Führungskontur vorteilhafterweise die Führungsfläche zum Führen des Faserverbands und die Einlauframpe zum Verhindern eines Faserbandstaus beim Eintritt auf, so sind die Führungsfläche und die Einlauframpe vorzugweise über eine Eintrittskante miteinander verbunden. Vorteilhaft ist es hierbei, wenn bei der Umlenkung des Garns in Richtung der Faserführungskontur die wenigstens eine Krümmung an der Eintrittskante, also zwischen Führungsfläche und Einlauframpe, angeordnet ist. Wird das Garn in Richtung der Begrenzungskontur umgelenkt, so ist die Krümmung vorteilhafterweise an der Begrenzungskontur angeordnet.It is also extremely advantageous if the fiber guide channel has a fiber guide contour with a fiber guide surface and an inlet ramp, as well as a boundary contour opposite the fiber guide contour, the curvature being arranged on the fiber guide surface, the inlet ramp and/or the boundary contour. If the guide contour advantageously has the guide surface for guiding the fiber structure and the inlet ramp for preventing a sliver jam upon entry, the guide surface and the inlet ramp are preferably connected to one another via an inlet edge. It is advantageous here if, when the yarn is deflected in the direction of the fiber guide contour, the at least one curvature is arranged on the leading edge, i.e. between the guide surface and the inlet ramp. If the yarn is deflected in the direction of the boundary contour, the curvature is advantageously arranged on the boundary contour.
Ebenso ist es vorteilhaft, wenn der Faserführungskanal seitlich versetzt zu einer Längsachse der Spinndüse angeordnet ist, wobei die bezogen auf die Längsachse außenliegende Kontur des Faserführungskanals die Krümmung aufweist. Die Längsachse der Spinndüse ist hierbei die Achse, in der das Garn aus der Spinndüse abgezogen wird. Ist der Grundkörper des Drallelements rotationssymmetrisch, so ist die Längsachse der Spinndüse vorteilhafterweise ebenso die Rotationsachse des Drallelements. Bei der außenliegenden Kontur kann es sich sowohl um die Faserführungskontur oder um die Begrenzungskontur des Faserführungskanals handeln. Durch die versetzte Anordnung des Faserführungskanals und der Anordnung der Krümmung auf der außenliegenden Kontur erfolgt die Umlenkung stets derart, dass eine unnötige Richtungsumkehr des Garns vermieden wird. Daraus folgt eine besonders schonende Führung des Garns.It is also advantageous if the fiber guide channel is arranged laterally offset from a longitudinal axis of the spinneret, the contour of the fiber guide channel lying on the outside with respect to the longitudinal axis having the curvature. The longitudinal axis of the spinneret is the axis in which the Yarn is withdrawn from the spinneret. If the base body of the swirl element is rotationally symmetrical, the longitudinal axis of the spinneret is advantageously also the axis of rotation of the swirl element. The external contour can be either the fiber guide contour or the boundary contour of the fiber guide channel. Due to the offset arrangement of the fiber guide channel and the arrangement of the curvature on the external contour, the deflection always takes place in such a way that an unnecessary reversal of direction of the yarn is avoided. This results in particularly gentle guidance of the yarn.
Auch ist es von Vorteil, wenn das Faserführungselement und/oder der Grundkörper an der Eintrittsöffnung eine Faserführungshülse aufweist, wobei die Krümmung wenigstens zum Teil an oder im Bereich der Faserführungshülse angeordnet ist.It is also advantageous if the fiber guide element and/or the base body has a fiber guide sleeve at the inlet opening, the curvature being at least partially arranged on or in the area of the fiber guide sleeve.
Die Faserführungshülse kann hierbei fest oder lösbar mit dem Faserführungselement und/oder dem Grundkörper in Verbindung stehen. Dadurch kann die Position der Krümmung und somit der Umlenkung verändert werden. Ebenso kann durch die Faserführungshülse der Krümmungswinkel und/oder der Radius der Rundung vergrößert werden. Ferner hat dies den Vorteil, dass die Faserführungshülse und so die Krümmung bei Bedarf entfernt werden kann.The fiber guide sleeve can be connected to the fiber guide element and/or the base body in a fixed or detachable manner. This allows the position of the curvature and thus the deflection to be changed. Likewise, the angle of curvature and/or the radius of the curve can be increased by the fiber guide sleeve. This also has the advantage that the fiber guide sleeve and thus the curvature can be removed if necessary.
Vorteile bringt es zudem mit sich, wenn die Faserführungshülse die Eintrittsöffnung des Faserführungskanals vollständig umschließt. Dadurch kann das Befestigen der Faserführungshülse am Faserführungselement und/oder am Grundkörper vereinfacht werden. Zusätzlich kann dadurch eine Verschiebung der Krümmung realisiert werden.There are also advantages if the fiber guide sleeve completely encloses the inlet opening of the fiber guide channel. This makes it easier to attach the fiber guide sleeve to the fiber guide element and/or to the base body. In addition, a shift in the curvature can be achieved.
Vorteilhaft ist es zudem, wenn der Grundkörper und/oder das Faserführungselement und/oder die Faserführungshülse an der Eintrittsöffnung eine Führungsnut aufweist, wobei die Krümmung an der Führungsnut angeordnet ist.It is also advantageous if the base body and/or the fiber guide element and/or the fiber guide sleeve has a guide groove at the inlet opening, with the curvature being arranged on the guide groove.
Durch die Führungsnut wird das Garn beim Umlenken durch die Krümmung geführt. Dadurch wird ein, insbesondere seitliches, Abgleiten des Garns von der Krümmung weg verhindert. Zusätzlich hat die Führungsnut den Vorteil, dass die Umlenkung in ihrer Position, insbesondere näher an die Austrittsöffnung des Drallelements, verlagert werden kann.The guide groove guides the yarn through the curvature when it is deflected. This prevents the yarn from sliding away from the curvature, particularly laterally. In addition, the guide groove has the advantage that the deflection can be moved in position, in particular closer to the outlet opening of the swirl element.
Vorteile bringt es zudem mit sich, wenn die Führungsnut v-förmig, entgegen der Transportrichtung öffnend, ausgebildet ist. Die v-förmige Ausbildung erleichtert das Einführen des Garns in die Führungsnut. Zudem kann die v-förmige Führungsnut derart ausgebildet sein, dass das Garn im Rahmen des Anspinnvorgangs mittels Kontaktreibung gebremst wird. So kann zusätzlich oder alternativ die Garnspannung erhöht werden.There are also advantages if the guide groove is V-shaped and opens in the opposite direction to the transport direction. The V-shaped design makes it easier to insert the yarn into the guide groove. In addition, the V-shaped guide groove can be designed in such a way that the yarn is braked by means of contact friction during the piecing process. In this way, the yarn tension can be increased additionally or alternatively.
Ebenso ist es vorteilhaft, wenn der Grundkörper und/oder das Faserführungselement einen Bremsabschnitt zum Bremsen des Garns im Rahmen des Anspinnvorgangs aufweist, wobei der Bremsabschnitt vorzugsweise im Bereich der Krümmung und/oder daran anschließend angeordnet ist. Als Bremsabschnitt ist dabei ein Abschnitt im Grundkörper und/oder im Faserführungselement zu verstehen, der das Garn im Rahmen des Anspinnvorgangs durch Kontaktreibung, bremst. Im Rahmen des Anspinnvorgangs wird häufig durch externe Mittel, insbesondere durch ein dem Drallelement vorgeschaltetes Streckwerk, das Garn mit einer Anspinnspannung belastet, um ein einfacheres Anspinnen zu gewährleisten. Der Bremsabschnitt kann dabei zusätzlich oder alternativ zu den externen Mitteln die Anspinnspannung erhöhen und dadurch den Anspinnvorgang vereinfachen.It is also advantageous if the base body and/or the fiber guide element has a braking section for braking the yarn during the piecing process, the braking section preferably being arranged in the area of the curvature and/or adjacent thereto. A braking section is to be understood as a section in the base body and/or in the fiber guide element, which brakes the yarn through contact friction as part of the spinning process. As part of the piecing process, the yarn is often loaded with a piecing tension by external means, in particular by a drafting system upstream of the twist element, in order to ensure easier piecing. The braking section can increase the piecing tension in addition to or as an alternative to the external means and thereby simplify the piecing process.
Vorteilhaft ist es zudem, wenn der Bremsabschnitt mäanderförmig, insbesondere als mäanderförmiges Tal an der Krümmung, ausgebildet ist. Als mäanderförmige Ausbildung ist dabei eine Aneinanderreihung wenigstens zweier Bögen zu verstehen. Verläuft das Garn im Rahmen des Anspinnvorgangs innerhalb des mäanderförmigen Bremsabschnitts, so erfährt das Garn in dessen Verlauf mehrfache Richtungswechsel. Als mäanderförmiges Tal an der Krümmung ist eine mäanderförmige Vertiefung an der Krümmung zu verstehen. Diese Vertiefung kann zusätzlich einen Talgrundradius aufweisen, der vorzugsweise größer als der Garnradius ist und in welchem das Garn beim Umlenken verläuft. So kann das Garn mittels der Krümmung sanft umgelenkt und mittels des mäanderförmigen Bremsabschnitts sanft gebremst und dadurch die Anspinnspannung erhöht werden.It is also advantageous if the braking section is designed in a meandering shape, in particular as a meandering valley at the curvature. A meandering design is understood to mean a series of at least two arches. If the yarn runs within the meandering braking section as part of the piecing process, the yarn undergoes multiple changes of direction during its course. As a meander-shaped valley on the Curvature means a meandering depression at the curvature. This depression can additionally have a valley base radius, which is preferably larger than the yarn radius and in which the yarn runs when deflected. The yarn can be gently deflected using the curvature and gently braked using the meandering braking section, thereby increasing the piecing tension.
Der Zwischenspeicher ist vorteilhafterweise eine Saugeinheit, welche der Arbeitsstelle zustellbar oder integraler Bestandteil derselben ist und mit deren Hilfe das Garnende im Bereich der Austrittsöffnung des Drallelements ansaugbar ist. Zur Vorbereitung des Garnendes kann der Zwischenspeicher zusätzlich Mittel zur Garnendenpräparation aufweisen.The intermediate storage is advantageously a suction unit, which can be delivered to the workstation or is an integral part of it and with the help of which the yarn end can be sucked in in the area of the outlet opening of the swirl element. To prepare the end of the yarn, the intermediate store can additionally have means for preparing the yarn ends.
Auch ist es von Vorteil, wenn die Transportrichtung mit der Speicherrichtung einen Umlenkwinkel aufspannt, wobei der Krümmungswinkel größer oder gleich dem Umlenkwinkel ist. Dadurch ist gewährleistet, dass das Garn während der Umlenkung stets auf der Krümmung aufliegt und so eine sanfte Umlenkung erfolgt.It is also advantageous if the transport direction forms a deflection angle with the storage direction, with the curvature angle being greater than or equal to the deflection angle. This ensures that the yarn always rests on the curve during the deflection and thus a gentle deflection occurs.
Zudem ist es von Vorteil, wenn sich die Mäanderform des Bremsabschnitts derart erstreckt, dass das Garn im Rahmen des Anspinnvorgangs innerhalb des Bremsabschnitts schräg zur Speicherrichtung umgelenkt und so gebremst wird.In addition, it is advantageous if the meandering shape of the braking section extends in such a way that the yarn is deflected obliquely to the storage direction within the braking section during the piecing process and is thus braked.
Weitere Vorteile der Erfindung sind in den nachfolgenden Ausführungsbeispielen beschrieben. Es zeigt:
Figur 1- eine schematische Seitenansicht einer Arbeitsstelle einer Luftspinnmaschine während des Spinnvorgangs,
Figur 2- eine schematische Seitenansicht einer Arbeitsstelle einer Luftspinnmaschine ähnlich
Figur 1 während des Anspinnvorgangs, - Figur 3a
- eine schematische Seitenansicht einer geschnittenen Spinndüse gemäß einem Ausführungsbeispiel,
- Figur 3b
- eine schematische Seitenansicht einer geschnittenen Spinndüse gemäß einem alternativen Ausführungsbeispiel,
- Figur 4a
- eine schematische Seitenansicht eines geschnittenen Drallelements gemäß einem weiteren Ausführungsbeispiel,
- Figur 4b
- eine schematische Vorderansicht des Drallelements gemäß dem Ausführungsbeispiel der
Figur 4a , Figur 5- eine schematische Seitenansicht eines geschnittenen Drallelements gemäß einem weiteren Ausführungsbeispiel, und
Figur 6- einen Schnitt VI des Drallelements aus
Figur 4b .
- Figure 1
- a schematic side view of a workstation of an air-jet spinning machine during the spinning process,
- Figure 2
- a schematic side view of a workstation similar to an air-jet spinning machine
Figure 1 during the piecing process, - Figure 3a
- a schematic side view of a cut spinneret according to an exemplary embodiment,
- Figure 3b
- a schematic side view of a cut spinneret according to an alternative embodiment,
- Figure 4a
- a schematic side view of a sectioned swirl element according to a further exemplary embodiment,
- Figure 4b
- a schematic front view of the swirl element according to the exemplary embodiment of
Figure 4a , - Figure 5
- a schematic side view of a sectioned swirl element according to a further exemplary embodiment, and
- Figure 6
- a section VI of the swirl element
Figure 4b .
Die Arbeitsstelle 1 verfügt in dem in
Innerhalb einer Wirbelkammer 11 wird der Faserverband 3 bzw. mindestens ein Teil der Fasern des Faserverbands 3 zur Herstellung eines Garns 12 auf bekannte Weise mit einer Drehung versehen. Die Drehung entsteht hierbei durch eine gezielte Luftströmung im Bereich der Spitze eines Garnbildungselements 13, wobei die Luftströmung durch vorzugsweise tangential in die Wirbelkammer 11 mündende Luftdüsen 14 erzeugt wird.Within a
Die gezeigte Arbeitsstelle 1 umfasst des Weiteren eine durch beispielsweise ein Abzugswalzenpaar gebildete Abzugseinrichtung 15 sowie eine dem Abzugswalzenpaar nachgeschaltete und eine auswechselbare Spule 16 aufweisende Spulvorrichtung 17. Die Spulvorrichtung 17 dient schließlich dem Aufspulen des in Transportrichtung T aus der Spinndüse 4 austretenden Garns 12, welches die Wirbelkammer 11 über einen innerhalb des Garnbildungselements 13 verlaufenden Abzugskanal 18 verlässt.The
Darüber hinaus verfügt die Luftspinnmaschine über eine Garnüberwachungseinheit 19, welche definierte Parameter des Garns 12 (z. B. die Garndicke, die Garnfestigkeit oder andere für die Qualität des Garns 12 repräsentative Parameter) überwacht.In addition, the air-jet spinning machine has a
Kommt es während der Garnherstellung zu einer Unterbrechung der Faserverbandzuführung, zu einem Garnriss zwischen der Spinndüse 4 und der Spulvorrichtung 17 oder zu einer gewollten Unterbrechung des Spinnvorgangs, weil das von der Spinndüse 4 hergestellte Garn 12 nicht den Vorgaben entspricht, so ist nach der Unterbrechung ein Anspinnvorgang nötig. Die Unterbrechung erfolgt hierbei durch Reduzierung der Fördergeschwindigkeiten des Streckwerks 2, der Abzugseinrichtung 15 und/oder der Spulvorrichtung 17. Die Reduzierung muss hierbei nicht gleichzeitig oder kontinuierlich erfolgen. In jedem Fall sollten die jeweiligen Fördergeschwindigkeiten jedoch derart gedrosselt werden, dass der stabile Spinnprozess durch Unterschreiten definierter Grenzwerte der Fördergeschwindigkeiten zusammenbricht und somit ab einem gewissen Zeitpunkt kein Garn 12 mehr aus dem Faserverband 3 erzeugt wird. Zu diesem Zeitpunkt kommt es schließlich zu einer Unterbrechung der Garnherstellung, bei der sich das Garn 12 ohne separate Krafteinwirkung von dem Faserverband 3 löst.If there is an interruption in the fiber structure feed during yarn production, a yarn tear occurs between the
Ziel ist es schließlich, dass sich ein entstandenes spulenseitiges Garnende 20 (siehe
Bei den nachfolgenden Beschreibungen der in den Figuren dargestellten Ausführungsbeispielen werden für Merkmale, die im Vergleich zu vorangestellten Ausführungsbeispielen in ihrer Ausgestaltung und/oder Wirkweise identisch und/oder zumindest vergleichbar sind, gleiche Bezugszeichen verwendet. Sofern diese nicht nochmals detailliert erläutert werden, entspricht deren Ausgestaltung und/oder Wirkweise der Ausgestaltung und Wirkweise der vorstehend bereits beschriebenen Merkmale.In the following descriptions of the exemplary embodiments shown in the figures, the same reference numerals are used for features that are identical and/or at least comparable in their design and/or mode of operation compared to the preceding exemplary embodiments. Unless these are explained again in detail, their design and/or mode of operation corresponds to the design and mode of operation of the features already described above.
Ein an der Arbeitsstelle 1 angeordneter Zwischenspeicher 21 greift das Garnende 20 an der Eintrittsöffnung 9 auf und lenkt das Garn 12 in eine Speicherrichtung S um. Das Aufgreifen und Umlenken erfolgt vorteilhafterweise mittels Unterdruck. Zur Vorbereitung des Garnendes 20 kann der Zwischenspeicher 21 Mittel zur Garnendenpräparation aufweisen. Die Speicherrichtung S kann dabei, wie im vorliegendem Ausführungsbeispiel gezeigt, quer zu einer Drehachse D einer der Walzen des Streckwerks 2 verlaufen. Die Drehachse D verläuft im gezeigten Ausführungsbeispiel somit senkrecht zur Blattebene. Alternativ kann die Speicherrichtung S parallel bzw. in Richtung der Drehachse D einer der Walzen des Streckwerks 2 verlaufen.A
Um die Umlenkung möglichst sanft zu gestalten, weist die Spinndüse 4 ein Drallelement 5 auf, mit dessen Hilfe die Reibung zwischen dem Drallelement 5 und dem Garn 12 reduziert wird und somit ein sehr geringes Risiko von Garnschäden besteht. In vorliegendem Ausführungsbeispiel weist der Grundkörper 6 und das Faserführungselement 7 eine Krümmung 22, insbesondere eine Rundung mit einem Radius zwischen 0,5 mm und 10 mm, zum sanften Umlenken des Garns 12 auf. Diese Krümmung 22 kann im Grundkörper 6, im Faserführungselement 7 oder wie hier dargestellt übergreifend im Grundkörper 6 und im Faserführungselement 7 angeordnet sein.In order to make the deflection as gentle as possible, the
Die wenigstens eine Krümmung 22 ist dabei derart am Drallelement 5 angeordnet, dass das Garn 12 beim Aufgreifen und Umlenken in die Speicherrichtung S über die wenigstens eine Krümmung 22 verläuft. Verläuft somit die Speicherrichtung S wie hier dargestellt, quer zur Drehachse D, so ist die Krümmung 22 quer zur Drehachse D am Drallelement 5 angeordnet. Verläuft die Speicherrichtung S alternativ in Richtung der Drehachse D, so ist die Krümmung 22 in Richtung der Drehachse D am Drallelement 5 angeordnet.The at least one
Anschließend daran kann der Anspinnvorgang fertig gestellt werden, indem das Garnende 20 zusammen mit dem Faserverband 3 in die Spinndüse 4 eingeführt und kontrolliert überlagert wird.The spinning process can then be completed by introducing the
Alternativ ist es selbstverständlich möglich, die dem Anspinnvorgang vorausgehende Umlenkung und/oder die Garnendenpräparation nicht durch den spinnstelleigenen Zwischenspeicher 21, sondern durch eine Bedienperson auf händische Weise oder durch einen Serviceroboter mit Zwischenspeicher 21 ausführen zu lassen, der entlang einer Vielzahl von Arbeitsstellen 1 hin und her patrouilliert.Alternatively, it is of course possible to have the deflection and/or the yarn end preparation preceding the piecing process carried out not by the spinning station's
Um beim Spinnvorgang, wie in
Vorteilhafterweise ist wie im gezeigten Ausführungsbeispiel der Faserführungskanal 8 seitlich versetzt zu einer Längsachse L der Spinndüse 4 angeordnet, wobei die bezogen auf die Längsachse L außenliegende Kontur des Faserführungskanals 8, welche hier die Begrenzungskontur 25 ist, die Krümmung 22 aufweist.Advantageously, as in the exemplary embodiment shown, the
In
Ähnlich zum Ausführungsbeispiel der
Um ein seitliches Abgleiten des Garns 12 zu vermeiden, ist an der Einlassöffnung 9 des Drallelements 5 eine Führungsnut 23 angeordnet. Die Führungsnut 23 kann vorteilhafterweise v-förmig ausgebildet sein. Die v-förmige Ausbildung erleichtert das Einführen des Garns 12 in die Führungsnut 23 im Rahmen des Anspinnvorgang. Diese Führungsnut 23 hat den zusätzlichen Vorteil, dass die Krümmung 22 in Transportrichtung T näher an die Austrittsöffnung 10 des Faserführungskanals 8 verlegt werden kann. Ist die Spinndüse 4 in einer Arbeitsstelle 1, wie in den
In
Im Unterschied zu den vorangegangenen Figuren weist das Ausführungsbeispiel in
Alternativ zu dem hier abgebildeten Ausführungsbeispiel ist es möglich, dass sich die Krümmung 22 über den Grundkörper 6 und/oder das Faserführungselement 7 erstreckt. Ferner könnte an der Faserführungshülse 26, am Grundkörper 6 und/oder am Faserführungselement 7 eine Führungsnut 23 ähnlich zum Ausführungsbeispiel der
Wie im Ausführungsbeispiel der
Alternativ zu dem hier abgebildeten Ausführungsbeispiel ist es möglich, dass sich der Bremsabschnitt 28 über den Grundkörper 6 und/oder das Faserführungselement 7 und/oder der Faserführungshülse 26, die in
- 11
- Arbeitsstelleplace of work
- 22
- StreckwerkDrafting system
- 33
- FaserverbandFiber bandage
- 44
- SpinndüseSpinneret
- 55
- DrallelementSwirl element
- 66
- GrundkörperBasic body
- 77
- FaserführungselementFiber guide element
- 88th
- FaserführungskanalFiber guide channel
- 99
- EintrittsöffnungEntry opening
- 1010
- AustrittsöffnungExit opening
- 1111
- WirbelkammerVortex chamber
- 1212
- Garnyarn
- 1313
- GarnbildungselementYarn forming element
- 1414
- LuftdüseAir nozzle
- 1515
- AbzugseinrichtungTrigger device
- 1616
- SpuleKitchen sink
- 1717
- SpulvorrichtungWinding device
- 1818
- AbzugskanalExhaust channel
- 1919
- GarnüberwachungseinheitYarn monitoring unit
- 2020
- Garnendeend of yarn
- 2121
- ZwischenspeicherCache
- 2222
- Krümmungcurvature
- 2323
- FührungsnutGuide groove
- 2424
- FaserführungskonturFiber guide contour
- 2525
- BegrenzungskonturBoundary contour
- 2626
- FaserführungshülseFiber guide sleeve
- 2727
- Eintrittskanteleading edge
- 2828
- BremsabschnittBraking section
- TT
- TransportrichtungTransport direction
- SS
- SpeicherrichtungStorage direction
- KK
- KrümmungsaufspannwinkelCurvature clamping angle
- UU
- Umlenkwinkeldeflection angle
- LL
- LängsachseLongitudinal axis
- DD
- DrehachseAxis of rotation
Claims (14)
- A workstation (1) of an air-jet spinning machine having a spinning nozzle (4), wherein the spinning nozzle (4) comprises a twist element (5),- wherein the twist element (5) comprises a base body (6) and a fiber guide element (7), and- wherein the base body (6) and/or the fiber guide element (7) comprise a fiber guide channel (8) having an inlet opening (9) and an outlet opening (10) for a fiber strand (3),- wherein the fiber guide channel (8) being implemented for guiding the fiber strand (3) in a transport direction (T) from the inlet opening (9) to the outlet opening (10) during a spinning process, and- the fiber guide channel (8) being implemented for guiding a yarn (12) opposite the transport direction (T) through the inlet opening (9) out of the spinning nozzle (4) during a piecing process,- the workstation (1) having an intermediate storage (21) being implemented for picking up the yarn (12),characterized in that
the base body (6) and/or the fiber guide element (7) comprises at least one curve (22) at the inlet opening (9), wherein the intermediate storage (21) being implemented for gently deflecting the yarn (12) during the piecing process in a storage direction (S) via the at least one curve (22). - The workstation (1) according to the preceding claim, characterized in that the at least one curve (22) is a rounding, particularly having a radius from 0.5 mm to 10 mm.
- The workstation (1) according to any one of the preceding claims, characterized in that the at least one curve (22) comprises a curve angle (K) from 60° to 180°, advantageously from 90° to 120°, wherein two straights, each leading from the center point to one of the end points of the curve (22), span the curve angle (K).
- The workstation (1) according to any one of the preceding claims, characterized in that the fiber guide channel (8) comprises a fiber guide contour (24) having a fiber guide surface and an inlet ramp and a bounding contour (25) opposite the fiber guide contour (24), wherein the curve (22) is disposed at the fiber guide surface, the inlet ramp, and/or the bounding contour (25).
- The workstation (1) according to claim 4, characterized in that the fiber guide channel (8) is laterally offset from a longitudinal axis (L) of the spinning nozzle (4), wherein the outer contour (24, 25) of the fiber guide channel (8) relative to the longitudinal axis (L) comprises the curve (22).
- The workstation (1) according to any one of the preceding claims, characterized in that the fiber guide element (7) and/or the base body (6) comprises a fiber guide sleeve (26) at the inlet opening (9), wherein the curve (22) is disposed at least partially at the fiber guide sleeve (26).
- The workstation (1) according to claim 6, characterized in that the fiber guide sleeve (26) completely encloses the inlet opening (9) of the fiber guide channel (8).
- The workstation (1) according to any one of the claims 6 or 7, characterized in that the fiber guide sleeve (26) comprises a guide groove (23) at the inlet opening (9), wherein the curve (22) is disposed in the region of the guide groove (23).
- The workstation (1) according to any one of the preceding claims, characterized in that the base body (6) and/or the fiber guide element (7) comprises a guide groove (23) at the inlet opening (9), wherein the curve (22) is disposed in the region of the guide groove (23).
- The workstation (1) according to any one of the claims 8 or 9, characterized in that the guide groove (23) is implemented as a V-shape opening opposite the transport direction (T).
- The workstation (1) according to any one of the preceding claims, characterized in that the base body (6) and/or the fiber guide element (7) comprises a braking segment (28) for braking the yarn (12) during the piecing process by contact friction, wherein the braking segment (28) is preferably disposed in the region of the curve (22) and/or connected thereto.
- The workstation (1) according to claim 11, characterized in that the braking segment (28) is implemented having a meandering shape, particularly as a meandering valley on the curve (22).
- The workstation (1) according to claim 3, characterized in that the transport direction (T) and the storage direction (S) span an angle of deflection (U), wherein the curve angle (K) is greater than or equal to the angle of deflection (U).
- The workstation (1) according to claim 12, characterized in that the meandering shape of the braking segment (28) extends such that the yarn (12) is deflected at an angle to the storage direction (S) within the braking segment (28) during the piecing process and is thus braked.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102020109170.2A DE102020109170A1 (en) | 2020-04-02 | 2020-04-02 | Twist element for a spinneret of an air-jet spinning machine as well as work station of an air-jet spinning machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3889327A1 EP3889327A1 (en) | 2021-10-06 |
EP3889327B1 true EP3889327B1 (en) | 2023-10-25 |
Family
ID=75362493
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP21166694.6A Active EP3889327B1 (en) | 2020-04-02 | 2021-04-01 | Spinneret of an air spinning machine |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3889327B1 (en) |
CN (1) | CN113493950A (en) |
DE (1) | DE102020109170A1 (en) |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0389178U (en) * | 1989-12-26 | 1991-09-11 | ||
JP2930010B2 (en) | 1996-05-16 | 1999-08-03 | 村田機械株式会社 | Spinning machine piecing method and apparatus |
DE10258719A1 (en) * | 2002-12-09 | 2004-06-24 | Wilhelm Stahlecker Gmbh | Machine spinning thread from staple fiber band using air vortex, includes twist-blocker formed by deflection surface for thread |
DE102008006379A1 (en) | 2008-01-29 | 2009-07-30 | Oerlikon Textile Gmbh & Co. Kg | Air-jet spinning device for use in production of yarn, has cladding gap downstream to plane, in which air flow initially withdrawing from nozzles impinges housing part surface, where gap width suddenly increases and is in specific range |
DE102012101039A1 (en) | 2012-02-09 | 2013-08-14 | Maschinenfabrik Rieter Ag | Air-jet spinning machine with separate spinning and piecing nozzles |
ITUA20163011A1 (en) * | 2016-04-29 | 2017-10-29 | Savio Macch Tessili Spa | AIR-JET TYPE SPINNING DEVICE |
-
2020
- 2020-04-02 DE DE102020109170.2A patent/DE102020109170A1/en active Pending
-
2021
- 2021-03-31 CN CN202110354402.1A patent/CN113493950A/en active Pending
- 2021-04-01 EP EP21166694.6A patent/EP3889327B1/en active Active
Also Published As
Publication number | Publication date |
---|---|
DE102020109170A1 (en) | 2021-10-07 |
CN113493950A (en) | 2021-10-12 |
EP3889327A1 (en) | 2021-10-06 |
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