Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01D—SEPARATION
  • B01D17/00—Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
  • B01D17/02—Separation of non-miscible liquids
  • B01D17/04—Breaking emulsions
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01D—SEPARATION
  • B01D39/00—Filtering material for liquid or gaseous fluids
  • B01D39/08—Filter cloth, i.e. woven, knitted or interlaced material
  • B01D39/083—Filter cloth, i.e. woven, knitted or interlaced material of organic material
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01D—SEPARATION
  • B01D39/00—Filtering material for liquid or gaseous fluids
  • B01D39/08—Filter cloth, i.e. woven, knitted or interlaced material
  • B01D39/086—Filter cloth, i.e. woven, knitted or interlaced material of inorganic material
• • D—TEXTILES; PAPER
  • D03—WEAVING
  • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
  • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
  • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
  • D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
  • D03D15/225—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based artificial, e.g. viscose
• • D—TEXTILES; PAPER
  • D03—WEAVING
  • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
  • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
  • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
  • D03D15/242—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads inorganic, e.g. basalt
  • D03D15/25—Metal
• • D—TEXTILES; PAPER
  • D03—WEAVING
  • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
  • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
  • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
  • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
• • D—TEXTILES; PAPER
  • D03—WEAVING
  • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
  • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
  • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
  • D03D15/527—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads waterproof or water-repellent
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01D—SEPARATION
  • B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
  • B01D2239/04—Additives and treatments of the filtering material
  • B01D2239/0414—Surface modifiers, e.g. comprising ion exchange groups
  • B01D2239/0421—Rendering the filter material hydrophilic
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01D—SEPARATION
  • B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
  • B01D2239/06—Filter cloth, e.g. knitted, woven non-woven; self-supported material
  • B01D2239/069—Special geometry of layers
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01D—SEPARATION
  • B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
  • B01D2239/12—Special parameters characterising the filtering material
  • B01D2239/1216—Pore size
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01D—SEPARATION
  • B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
  • B01D2239/12—Special parameters characterising the filtering material
  • B01D2239/1233—Fibre diameter
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01D—SEPARATION
  • B01D2257/00—Components to be removed
  • B01D2257/80—Water
• • D—TEXTILES; PAPER
  • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
  • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
  • D10B2101/00—Inorganic fibres
  • D10B2101/20—Metallic fibres
• • D—TEXTILES; PAPER
  • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
  • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
  • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
  • D10B2201/20—Cellulose-derived artificial fibres
  • D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
  • D10B2201/24—Viscose
• • D—TEXTILES; PAPER
  • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
  • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
  • D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
• • D—TEXTILES; PAPER
  • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
  • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
  • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
• • D—TEXTILES; PAPER
  • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
  • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
  • D10B2401/00—Physical properties
  • D10B2401/02—Moisture-responsive characteristics
  • D10B2401/021—Moisture-responsive characteristics hydrophobic
• • D—TEXTILES; PAPER
  • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
  • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
  • D10B2505/00—Industrial
  • D10B2505/04—Filters

Definitions

• the present invention concerns a high-performance fabric that can be used in diesel fuel filters to perform the function of separating water from a water/d iesel emulsion.
• diesel for example diesel fuel for motor-vehicles
• filters which comprise a square mesh fabric, the size of which is chosen so as to stop water drops.
• the filter is typically formed by two or three filtering media with different functions; the fabric subject of this invention occupies the last filtering stage.
• the first filtering medium is typically a non-woven fabric or paper that performs the function of filtering solid particulate.
• the second filtering medium is also composed of similar materials appropriately surface- treated or produced using specific materials in such a way as to obtain a coalescence effect of the water droplets dispersed in the diesel, in order to simplify the subsequent blocking of said drops. In both cases, typically inexpensive materials are used, produced with a random distribution of fibrous materials and random distribution of pores.
• the presence of narrow mesh furthermore has the drawback of lowering the flow rate of filtered diesel towards the engine, thus reducing the efficiency thereof.
• the main object of the present invention is to provide a high- performance fabric for water/diesel separating filters which, unlike the known fabrics, has a better water/diesel separation efficiency.
• a further object of the invention is to provide a fabric of the aforementioned type which, while having a high separation efficiency, is not an obstacle to the desired passage of diesel through the fabric, thus avoiding excessively lowering the fuel flow rate or considerably increasing the pressure drops.
• the fabric according to the invention offers the advantage of having a higher separation efficiency, thus allowing separation of diesel with lower residual water content downstream of the filter.
• a further advantage of the fabric according to the invention is that, while presenting a high separation efficiency, it does not unduly reduce the diesel flow rate and therefore does not compromise the engine efficiency.
• FIG. 1 illustrates a cross-section of a modern water/diesel separation filter, provided with the fabric according to the invention
• FIG. 1 is an operating diagram of the filter in Figure 1 ;
• FIG. 5 illustrates the mesh of Figure 3, when obstructed by a water drop
• FIG. 9 schematically illustrates the test bench used to determine the separation efficiency of a water/d iesel fabric
• FIG. 12 is a graph that illustrates the relation between the specific flow of the emulsion and the pressure, for the prior art fabric and the fabric according to the invention, respectively.
• a filter 1 for water/diesel separation is illustrated, provided with a body inside which a filtering fabric 2 is housed.
• a diesel flow (arrow F1) is conveyed in the direction of the fabric 2, so as to obtain downstream a diesel flow F2, from which water drops 3 present in the upstream flow F1 have been filtered out.
• the mesh 4 of the fabric 2 is square and is composed of threads 5 that form the respective sides 6 of the square mesh 4.
• the free surface of said prior art mesh 4, illustrated in Figures 4a and 4b, is calculated as a percentage ratio between the surface of the smaller square 7, comprised between the profile or the inner edge of the threads 5 forming the sides 6 of the mesh 4, and the surface of the larger square 8, measured as far as the centre line of the thickness of said threads 5.
• the described obstruction of the prior art square mesh 4 increases the pressure losses on the filtering fabric, with consequent increase in the energy required to maintain the same diesel flow rate to the engine.
• the fabric 25 according to the invention has rectangular mesh 1 1 , having a longer side 12 and a shorter side 13 ( Figure 6).
• the free surface of the mesh 11 is calculated as a percentage ratio between the surface of the smaller rectangle 14, measured between the profile or the edge of the threads 26,27 facing the inside of the mesh 1 1 and forming the respective sides thereof 12,13, and the surface of the larger rectangle 15, the latter measured as far as the centre-line of the thickness of the cited threads 26,27.
• the sides of the rectangular mesh of the fabric according to the invention are such that the ratio between the shorter side and the longer side is comprised between 0.38 and 1.
• the fabric of the invention is obtained by weaving threads 26, 27 consisting of a synthetic monofilament or multifilament with diameter of 10-90 pm, in which the shorter side of the fabric mesh has a length varying from 5 to 150 pm.
• said threads 26, 27 are made of a synthetic technopolymer belonging to the family of polyesters, polyamides, polyary letherketones, polyparaphenylene sulfides, polypropylenes, perfluorocarbons, polyurethanes, or polyvinyl chlorides.
• said threads consist of an artificial polymer belonging to the cellulose or viscose family.
• the fabric of the invention can also be made of metal yarn.
• the fabric of the invention can be used as is or implemented with a fluorocarbon or silicone water-repellent and/or water-/oil-repellent treatment.
• the threads 26, 27 forming the fabric of the invention have a diameter that varies from 10 pm to 90 pm in one or in both warp and weft directions.
• the fabric of the invention can furthermore be produced with a textile construction requiring a number of threads per cm that varies from 23 to 350.
• the fabric can be produced by means of different textile architectures and using threads of different types or different diameters in weft and warp.
• the mesh opening of the fabric subject of the invention can have a short side ranging from 5 to 150 pm.
• the invention it is furthermore possible to produce rectangular mesh 11 with a shorter side 13 even shorter than the side 6 of the square mesh 4 of the prior art fabrics 2, thus further increasing the separation efficiency of the fabric 25 according to the invention.
• the smallest size of the rectangular mesh must obviously be such as not to allow the passage of any deformed drop.
• the size of the longer side of the rectangle cannot be infinite since, obviously, once the drop has deformed it will tend to pass through the long side of the rectangular mesh. Therefore, the ratio 0.38 - 1 between the size of the shorter side 13 and that of the longer side 12 of the rectangle 11 is defined within the cited range, as a function of the filter operating parameters.
• the separation efficiency is inversely proportional to the mesh size and directly proportional to the free surface. It follows that, by adjusting the rectangular mesh with a ratio, between longer and shorter sides, comprised between 0.38 and 1 , it is possible to optimize the filter separation efficiency. For example, a rectangular mesh with sides of 23 x 25 pm (and therefore ratio 0.92) has a separation efficiency of 35% if tested with a specific flow rate of 3.33 l/h/cm 2 and drop size of 20 pm. On the other hand, a rectangular mesh with sides of 15 x 21 pm (and therefore ratio 0.7) has a separation efficiency of 48% if tested with a specific flow rate of 3.33 l/h/cm 2 and drop size of 20 pm.
• Figure 9 illustrates a diagram of a test bench for measuring the separation efficiency of the prior art fabric 2 and the fabric 25 according to the invention, calculated as a percentage ratio between the volume of water stopped by the filtering fabric and the total volume of water present in the water/diesel emulsion delivered towards the fabric
• the test is carried out according to the IS016332 standard and entails the passage of an emulsion 17 of water 3 and diesel 9 through a filtering fabric 2,25. Water 18 separated in the stage 19 upstream of the fabric is collected in a suitable measuring device 20.
• the prior art fabric 2 is formed of square mesh having size of 18 x 18 pm and a free surface of the mesh of 18%;
• the fabric 25 according to the invention is formed of rectangular mesh having size of 15 x 20 pm and a free surface of the mesh of 22%.
• the test was carried out at a specific water/diesel emulsion flow rate of 30 l/h on a sample of filtering fabric with surface of 9 cm 2 (specific flow rate of 3.33 l/h/cm 2 ), with varying dimensional distribution of the water drop.
• the reference number 21 shows the separation efficiency value achieved by the square mesh fabric 2 of the prior art, whereas 22 shows the separation efficiency value of the rectangular mesh fabric 25 according to the invention.
• the separation efficiency is 45% for the prior art fabric 2 and 51 % for the fabric 25 according to the invention
• the separation efficiency is 59% for the prior art fabric 2 and 66% for the fabric 25 according to the invention
• the separation efficiency is 78% for the prior art fabric 2 and 82% for the fabric 25 according to the invention.
• the graphs in Figure 11 show the results of the tests carried out on a prior art square mesh fabric and a rectangular mesh fabric according to the invention, of the type already described with reference to the test in Figure 10. This time the test was carried out maintaining the dimensional distribution of the water drops constant at a value of 30 pm, and varying the specific flow rate of the water/diesel emulsion instead.
• the reference number 23 shows the separation efficiency curve for the square mesh fabric 2
• 24 shows the separation efficiency curve obtained using the rectangular mesh fabric 25 according to the invention.
• the separation efficiency is 50% for the prior art fabric 2 and 57% for the fabric 25 according to the invention.
• the pressure drop on the fabric according to the invention is smaller than the pressure drop on the prior art fabric.
• the fabric according to the invention provides a pressure drop of 1.70 kPa, whereas the prior art fabric provides a pressure drop of 1.98 kPa;
• the fabric according to the invention provides a pressure drop of 3.92 kPa whereas the prior art fabric provides a pressure drop of 4.89 kPa.
• Figure 12 illustrates the trend of the cited specific flow/pressure curves, (I) for the rectangular mesh fabric according to the invention and (PA) for the prior art square mesh fabric, respectively.

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• Chemical & Material Sciences (AREA)
• Engineering & Computer Science (AREA)
• Textile Engineering (AREA)
• Chemical Kinetics & Catalysis (AREA)
• Inorganic Chemistry (AREA)
• Physics & Mathematics (AREA)
• Thermal Sciences (AREA)
• Filtering Materials (AREA)
• Woven Fabrics (AREA)
• Solid-Sorbent Or Filter-Aiding Compositions (AREA)

Applications Claiming Priority (2)

Publications (1)

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ID=65767195

Family Applications (1)

Country Status (7)

Families Citing this family (5)

Family Cites Families (13)

• 2018
  • 2018-12-03 IT IT102018000010762A patent/IT201800010762A1/it unknown
• 2019
  • 2019-11-29 JP JP2021531350A patent/JP2022520308A/ja active Pending
  • 2019-11-29 WO PCT/IB2019/060308 patent/WO2020115625A1/en active Search and Examination
  • 2019-11-29 KR KR1020217012008A patent/KR20210090169A/ko not_active Application Discontinuation
  • 2019-11-29 CN CN201980079665.7A patent/CN113164845B/zh active Active
  • 2019-11-29 EP EP19831893.3A patent/EP3860741A1/en active Pending
  • 2019-11-29 US US17/287,912 patent/US20210394085A1/en active Pending

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