EP3837483A1 - Sous-système de recyclage de gaz d'évaporation dans des installations de liquéfaction de gaz naturel - Google Patents
Sous-système de recyclage de gaz d'évaporation dans des installations de liquéfaction de gaz naturelInfo
- Publication number
- EP3837483A1 EP3837483A1 EP19749958.5A EP19749958A EP3837483A1 EP 3837483 A1 EP3837483 A1 EP 3837483A1 EP 19749958 A EP19749958 A EP 19749958A EP 3837483 A1 EP3837483 A1 EP 3837483A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- gas
- line
- lng
- subsystem
- bog
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 92
- 239000007789 gas Substances 0.000 title claims abstract description 79
- 239000003345 natural gas Substances 0.000 title claims abstract description 42
- 239000003949 liquefied natural gas Substances 0.000 claims abstract description 142
- 239000002737 fuel gas Substances 0.000 claims abstract description 49
- 230000002457 bidirectional effect Effects 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 28
- 239000000446 fuel Substances 0.000 claims abstract description 15
- 239000004215 Carbon black (E152) Substances 0.000 claims description 6
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 claims description 6
- 229910052753 mercury Inorganic materials 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 5
- 230000018044 dehydration Effects 0.000 claims description 5
- 238000006297 dehydration reaction Methods 0.000 claims description 5
- 238000011144 upstream manufacturing Methods 0.000 claims 1
- 238000004064 recycling Methods 0.000 abstract description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 229930195733 hydrocarbon Natural products 0.000 description 4
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 3
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 235000013844 butane Nutrition 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000005351 kimble Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical class CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 238000011328 necessary treatment Methods 0.000 description 1
- 230000000135 prohibitive effect Effects 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910001868 water Inorganic materials 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/0002—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
- F25J1/0022—Hydrocarbons, e.g. natural gas
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/0002—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
- F25J1/0022—Hydrocarbons, e.g. natural gas
- F25J1/0025—Boil-off gases "BOG" from storages
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0228—Coupling of the liquefaction unit to other units or processes, so-called integrated processes
- F25J1/0229—Integration with a unit for using hydrocarbons, e.g. consuming hydrocarbons as feed stock
- F25J1/023—Integration with a unit for using hydrocarbons, e.g. consuming hydrocarbons as feed stock for the combustion as fuels, i.e. integration with the fuel gas system
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0243—Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
- F25J1/0244—Operation; Control and regulation; Instrumentation
- F25J1/0245—Different modes, i.e. 'runs', of operation; Process control
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0243—Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
- F25J1/0257—Construction and layout of liquefaction equipments, e.g. valves, machines
- F25J1/0269—Arrangement of liquefaction units or equipments fulfilling the same process step, e.g. multiple "trains" concept
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0243—Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
- F25J1/0279—Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
- F28F13/04—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by preventing the formation of continuous films of condensate on heat-exchange surfaces, e.g. by promoting droplet formation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2210/00—Processes characterised by the type or other details of the feed stream
- F25J2210/02—Multiple feed streams, e.g. originating from different sources
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2210/00—Processes characterised by the type or other details of the feed stream
- F25J2210/60—Natural gas or synthetic natural gas [SNG]
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2210/00—Processes characterised by the type or other details of the feed stream
- F25J2210/90—Boil-off gas from storage
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2230/00—Processes or apparatus involving steps for increasing the pressure of gaseous process streams
- F25J2230/08—Cold compressor, i.e. suction of the gas at cryogenic temperature and generally without afterstage-cooler
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2230/00—Processes or apparatus involving steps for increasing the pressure of gaseous process streams
- F25J2230/30—Compression of the feed stream
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2230/00—Processes or apparatus involving steps for increasing the pressure of gaseous process streams
- F25J2230/60—Processes or apparatus involving steps for increasing the pressure of gaseous process streams the fluid being hydrocarbons or a mixture of hydrocarbons
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2245/00—Processes or apparatus involving steps for recycling of process streams
- F25J2245/90—Processes or apparatus involving steps for recycling of process streams the recycled stream being boil-off gas from storage
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2290/00—Other details not covered by groups F25J2200/00 - F25J2280/00
- F25J2290/62—Details of storing a fluid in a tank
Definitions
- This disclosure relates generally to the subsystem for and methods related to recycling liquefied natural gas (LNG) boil-off gas (BOG) in natural gas liquefaction plants.
- LNG liquefied natural gas
- BOG boil-off gas
- a commonly used technique for non-pipeline transport of gas involves liquefying the gas at or near the production site and then transporting the liquefied natural gas to market in specially-designed storage tanks aboard transport vessels.
- the natural gas is cooled and condensed to a liquid state to produce liquefied natural gas (“LNG”) at substantially atmospheric pressure and at temperatures of about -162 °C (-260 °F), thereby significantly increasing the amount of gas that can be stored in a storage tank, which can be on-site or aboard a transport vessel.
- LNG liquefied natural gas
- Additional storage tank LNG BOG is created by: (i) energy input to the LNG by the rundown pumps that provide sufficient pressure to effect LNG transfer from the flash tank to the storage tank; (ii) heat leak through the insulation on the LNG rundown line; (iii) heat leak through the insulation on the LNG loading and recirculation line; and (iv) energy input to the stored LNG by the recirculation pump(s).
- This LNG BOG is typically recovered and compressed for use as fuel gas within the plant area.
- U. S. Pat. No. 3,857,245 discloses a process of condensing a nitrogen- containing boil-off in which LNG is injected into the nitrogen-containing boil-off vapor and the combined mixture is then condensed. The injection of the LNG into the nitrogen-containing boil-off increases the volume of vapor that must be reliquefied.
- U. S. Pat. No. 6,192,705 discloses a process of passing boil-off through a heat exchanger followed by compressing and cooling stages, and then recycling the boil-off back through the heat exchanger.
- the compressed, cooled, and then heated boil-off is subsequently expanded and passed to a gas-liquid separator for removal of liquefied boil-off.
- the liquefied boil-off is then combined with a second liquefied gas stream to produce a desired product stream.
- This disclosure relates generally to the subsystem for and methods related to recycling LNG BOG in natural gas liquefaction plants. More specifically, the present disclosure utilized a bi-directional line to allow LNG BOG to be directed for liquefaction in a recycle mode or be directed for fuel gas in a fuel mode. Such methods and subsystems may advantageously provide a simple solution to using LNG BOG that brings value to the operator with a simple, straightforward implementation design.
- a natural gas liquefaction plant can comprise: a feed gas line fluidly connected to a liquefaction subsystem to supply feed gas to the liquefaction subsystem; a LNG line fluidly connecting the liquefaction subsystem to one or more LNG tanks to supply LNG from the liquefaction subsystem to the one or more LNG tanks; a EFG line fluidly connecting the liquefaction subsystem to a fuel gas subsystem to supply EFG from the liquefaction subsystem to a fuel gas subsystem; a LNG BOG header fluidly connecting the one or more LNG tanks to a compressor to supply LNG BOG from the one or more LNG tanks to the compressor; a compressed LNG BOG line fluidly connecting compressor to a fuel gas line and a bidirectional line; the fuel gas line fluidly connecting the compressed LNG BOG line and the bidirectional line to the fuel gas subsystem; the bidirectional line fluidly connecting the feed gas line to the fuel gas line and fluidly connecting the compressed LNG BOG line to the feed gas line; wherein when in recycle mode
- a method of operating a natural gas liquefaction plant comprising: supplying a feed gas to a liquefaction subsystem; liquefying the natural gas to produce LNG and EFG; compressing the EFG to compressed EFG; using the compressed EFG as fuel gas; storing the LNG in one or more LNG tanks; compressing LNG BOG from the one or more LNG tanks to produce compressed LNG BOG; either (1) operating in recycle mode by supplying at least a portion of the compressed LNG BOG to the feed gas via a bidirectional line or (2) operating in fuel mode by (a) supplying a portion of the feed gas to the fuel gas via the bidirectional line and (b) supplying the compressed LNG BOG to the fuel gas.
- FIG. 1 is an illustrative diagram of a portion in a natural gas liquefaction plant.
- FIG. 2 is an illustrative flow diagram of the subsystems of an example natural gas liquefaction plant.
- This disclosure relates generally to the subsystem for and methods related to recycling liquefied natural gas (LNG) boil-off gas (BOG) in natural gas liquefaction plants. More specifically, the present disclosure utilized a bi-directional line to allow LNG BOG to be directed for liquefaction in a recycle mode or be directed for fuel gas in a fuel mode.
- LNG liquefied natural gas
- BOG boil-off gas
- FIG. 1 is an illustrative diagram of a portion 100 of a natural gas liquefaction plant.
- the portion 100 includes a feed gas line 102 fluidly connected to a liquefaction subsystem 104 to supply feed gas to the liquefaction subsystem 104.
- the feed gas is natural gas having undergone the necessary treatments to be suitable for liquefaction.
- the treatments depend on the composition of the natural gas (e.g., sulfur, water, and mercury content) and can include, but are not limited to, condensate removal, acid gas removal, dehydration, mercury removal, heavy-hydrocarbon removal, and combinations thereof.
- the line when describing a line that fluidly connects two components, the line is used as a general term to encompass the line or lines that fluidly connect the two components and the other hardware like pumps, connectors, heat exchangers, and valves that may be installed along the line.
- the liquefaction subsystem 104 liquefies the natural gas to produce LNG at substantially ambient pressure.
- substantially ambient pressure refers to ambient pressure ⁇ 5 bar gauge (barg).
- Liquefaction subsystems are known in the art and can have several different configurations. Typically, liquefaction subsystems include one or more heat exchangers, an expansion valve or hydraulic turbine, one or more pumps, and a separator. Examples of liquefaction subsystems include, but are not limited to, those described in U. S. Patent Nos. 5,916,260 and 6,658,892, U. S. Patent Application No. 2007/0193303 and PCT International Application No. WO2011/109117, each of which is incorporated herein by reference.
- the feed gas can be at about 55 barg (about 798 psi gauge (psig)) to about 70 barg (about 1,015 psig) as introduced to the liquefaction subsystem 104.
- the feed gas is typically passed from a cryogenic heat exchanger system across an expansion valve or hydraulic turbine (i.e.“flashed”) before it is passed into a separator (i.e., the flash tank).
- a cryogenic heat exchanger system across an expansion valve or hydraulic turbine (i.e.“flashed”) before it is passed into a separator (i.e., the flash tank).
- EFG end-flash gas
- LNG is removed from the flash tank and is pumped from the liquefaction subsystem 104 on to an LNG storage tank 108 via an LNG line 106 that fluidly couples the liquefaction subsystem 104 and the LNG storage tank 108.
- the EFG is removed from the flash tank in the liquefaction subsystem 104 and pumped to an EFG compressor 112 via an EFG line 110 that fluidly couples the liquefaction subsystem 104 and the EFG compressor 112.
- the EFG compressor 112 compresses the EFG to produce compressed EFG at a pressure of about 55 barg (about 798 psig) to about 70 barg (about 1,015 psig).
- the compressed EFG is supplied to a fuel gas subsystem 116 via compressed EFG line 114 that fluidly couples the EFG compressor 112 and the fuel gas subsystem 116.
- the fuel gas subsystem 116 provides fuel gas to various components of the natural gas liquefaction plant.
- LNG in the LNG storage tank 108 vaporizes to LNG BOG over time due at least in part to heat from the surrounding environment warming the LNG.
- the LNG BOG is captured in an LNG BOG header 118 that fluidly couples the LNG storage tank 108 to an LNG BOG compressor 120.
- the LNG BOG compressor 120 compresses the LNG BOG to produce compressed LNG BOG at a pressure of about 55 barg (about 798 psig) to about 70 barg (about 1,015 psig).
- a compressed LNG BOG line 122 fluidly couples the LNG BOG compressor 120 to a fuel gas line 124 and a bidirectional line 126.
- Compressed LNG BOG is supplied to the fuel gas line 124 in an amount needed to supply or augment the supply of fuel gas needed to run the natural gas liquefaction plant. This can be all of the compressed LNG BOG, some of the compressed LNG BOG, or none of the compressed LNG BOG.
- the excess compressed LNG BOG is conveyed to the feed gas line 102 via the bidirectional line 126 in the flow direction of arrow A.
- the excess compressed LNG BOG is entrained with the feed gas for liquefaction. This configuration in flow direction A is referred to herein as being in“recycle mode.”
- methods of the present disclosure can include supplying a feed gas to a liquefaction subsystem; liquefying the feed gas, which may be natural gas, to produce LNG and EFG; compressing the EFG to compressed EFG; using the compressed EFG as fuel gas; storing the LNG in one or more LNG tanks; compressing LNG BOG from the one or more LNG tanks to produce compressed LNG BOG; and either (1) operating in a recycle mode by supplying at least a portion of the compressed LNG BOG to the feed gas via a bidirectional line or (2) operating in a fuel mode by (a) supplying a portion of the feed gas to the fuel gas via the bidirectional line and (b) supplying the compressed LNG BOG to the fuel gas.
- operating in recycle mode can further include supplying at least a portion of the compressed LNG BOG to the fuel gas.
- Fuel demand at a natural gas liquefaction plant varies depending on the processes running. For example, typically several liquefaction subsystems 104 are operating in parallel. When some are off-line for maintenance or because supply or demand is low, the compressed EFG may be sufficient to supply the fuel gas needs of the plant. In such instances a portion of or none of the compressed LNG BOG may be needed to augment the supply of compressed EFG. In such instances, the portion 100 may operate in recycle mode.
- the natural gas liquefaction plant may be operating several liquefaction subsystems 104 in parallel such that the combined amount of the compressed EFG and the compressed LNG BOG are insufficient to provide the amount fuel gas needed to operate the plant.
- the portion 100 may operate in fuel mode.
- the natural gas supply may have a low concentration of nitrogen, which results in lower amounts of EFG. Consequently, the portion 100 may operate in fuel mode more often than if the natural gas supply had a moderate to high concentration of nitrogen.
- the feed gas, the compressed LNG BOG, and the compressed EFG can each individually be at a pressure of about 55 barg (about 798 psig) to about 75 barg (about 1,088 psig), or about 58 barg (about 841 psig) to about 72 barg (about 1,044 psig), or about 60 barg (about 870 psig) to about 70 barg (about 1,015 psig), or about 62 barg (about 899 psig) to about 68 barg (about 986 psig).
- FIG. 2 is an illustrative flow diagram of the subsystems 230 of an example natural gas liquefaction plant. In alternate embodiments, some of the subsystems 230 can be eliminated or bypassed, the subsystems 230 can be reordered, and/or additional subsystems 230 can be included.
- a natural gas supply 232 is provided to a gas receiving subsystem 234 and transported to a condensate removal subsystem 236.
- the condensate removal subsystem 236 extracts unstabilized condensate 238, which is transported to a condensate stabilization subsystem 240.
- the product from the condensate removal subsystem 236 is then treated through an acid gas removal subsystem 242, a dehydration subsystem 244, a mercury removal subsystem 246, and a precooling subsystem 248 before removal of heavy hydrocarbons 252 in the heavy-hydrocarbon removal subsystem 250.
- the heavy hydrocarbons 252 can be fractionated in a fractionation subsystem 254 into stabilized condensate 256, natural gas liquids 258 (NGL) (e.g., ethane, propane, butanes, and heavier hydrocarbons), and methane 260.
- NGL natural gas liquids 258
- the stabilized condensate 256 can be transported to a condensate storage subsystem 262, which is where the stabilized condensate 264 from the condensate stabilization subsystem 240 is also stored.
- the NGL 258 can be transported to a NGL storage subsystem 266.
- the methane 260 can be transported to a refrigeration subsystem 268 the cooled methane can be combined with the feed gas 270 product of the heavy- hydrocarbon removal subsystem 250.
- the feed gas 270 is provided to the liquefaction subsystem 272.
- the EFG 274 is compressed and transported to a fuel gas subsystem 276.
- the LNG 278 produced in the liquefaction subsystem 272 can be stored in an LNG storage subsystem 280.
- the LNG BOG 282 from the LNG storage subsystem 280 can be compressed.
- at least a portion of the LNG BOG 282 can be transported via a bidirectional line 284 to be entrained with feed gas 270.
- the LNG BOG 282 can be transported to the fuel gas subsystem 276 along with a portion of the feed gas 270 via the bidirectional line 284 according to flow arrows B.
- the LNG in the LNG storage subsystem 280 can be transferred to transportation vessels 286 (e.g., tanker trucks, tanker railcars, and ships).
- transportation vessels 286 e.g., tanker trucks, tanker railcars, and ships.
- Methods of the present disclosure can include treating a natural gas supply by one or more methods to produce the feed gas for liquefaction, the one or more methods being selected from the group consisting of: condensate removal, acid gas removal, dehydration, mercury removal, precooling, heavy-hydrocarbon removal, and combinations thereof.
- compositions and methods are described herein in terms of“comprising” various components or steps, the compositions and methods can also“consist essentially of’ or“consist of’ the various components and steps.
- compositions and methods are described in terms of“comprising,”“containing,” or“including” various components or steps, the compositions and methods can also“consist essentially of’ or“consist of’ the various components and steps. All numbers and ranges disclosed above may vary by some amount. Whenever a numerical range with a lower limit and an upper limit is disclosed, any number and any included range falling within the range is specifically disclosed. In particular, every range of values (of the form,“from about a to about b,” or, equivalently, “from approximately a to b,” or, equivalently, “from approximately a-b”) disclosed herein is to be understood to set forth every number and range encompassed within the broader range of values.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Combustion & Propulsion (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
- Separation By Low-Temperature Treatments (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201862718742P | 2018-08-14 | 2018-08-14 | |
PCT/US2019/043021 WO2020036712A1 (fr) | 2018-08-14 | 2019-07-23 | Sous-système de recyclage de gaz d'évaporation dans des installations de liquéfaction de gaz naturel |
Publications (1)
Publication Number | Publication Date |
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EP3837483A1 true EP3837483A1 (fr) | 2021-06-23 |
Family
ID=67544409
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19749958.5A Pending EP3837483A1 (fr) | 2018-08-14 | 2019-07-23 | Sous-système de recyclage de gaz d'évaporation dans des installations de liquéfaction de gaz naturel |
Country Status (7)
Country | Link |
---|---|
US (1) | US20200056838A1 (fr) |
EP (1) | EP3837483A1 (fr) |
JP (1) | JP7204888B2 (fr) |
AU (1) | AU2019320723B2 (fr) |
CA (1) | CA3108849C (fr) |
SG (1) | SG11202100466XA (fr) |
WO (1) | WO2020036712A1 (fr) |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1472533A (en) | 1973-06-27 | 1977-05-04 | Petrocarbon Dev Ltd | Reliquefaction of boil-off gas from a ships cargo of liquefied natural gas |
MY113525A (en) | 1995-10-05 | 2002-03-30 | Bhp Petroleum Pty Ltd | Liquefaction process |
MY117068A (en) | 1998-10-23 | 2004-04-30 | Exxon Production Research Co | Reliquefaction of pressurized boil-off from pressurized liquid natural gas |
US6658892B2 (en) | 2002-01-30 | 2003-12-09 | Exxonmobil Upstream Research Company | Processes and systems for liquefying natural gas |
MXPA06014854A (es) | 2004-06-18 | 2008-03-11 | Exxonmobil Upstream Res Co | Planta de gas natural licuado de capacidad escalable. |
US20090031754A1 (en) | 2006-04-22 | 2009-02-05 | Ebara International Corporation | Method and apparatus to improve overall efficiency of lng liquefaction systems |
CA2732653C (fr) | 2008-09-08 | 2014-10-14 | Conocophillips Company | Systeme pour la separation de constituant non condensable dans une installation de gaz naturel liquefie |
GB2469077A (en) * | 2009-03-31 | 2010-10-06 | Dps Bristol | Process for the offshore liquefaction of a natural gas feed |
AU2011221562B2 (en) | 2010-03-05 | 2016-04-14 | Exxonmobil Upstream Research Company | Flexible liquefied natural gas plant |
EP2789957A1 (fr) | 2013-04-11 | 2014-10-15 | Shell Internationale Research Maatschappij B.V. | Procédé de liquéfaction d'un flux de gaz contenant des hydrocarbures contaminés |
US9709325B2 (en) | 2013-11-25 | 2017-07-18 | Chevron U.S.A. Inc. | Integration of a small scale liquefaction unit with an LNG plant to convert end flash gas and boil-off gas to incremental LNG |
TWI707115B (zh) * | 2015-04-10 | 2020-10-11 | 美商圖表能源與化學有限公司 | 混合製冷劑液化系統和方法 |
WO2018152481A1 (fr) * | 2017-02-20 | 2018-08-23 | Atlas Copco Comptec, Llc | Système de reliquéfaction partielle |
-
2019
- 2019-07-23 JP JP2021507594A patent/JP7204888B2/ja active Active
- 2019-07-23 WO PCT/US2019/043021 patent/WO2020036712A1/fr unknown
- 2019-07-23 EP EP19749958.5A patent/EP3837483A1/fr active Pending
- 2019-07-23 US US16/519,846 patent/US20200056838A1/en not_active Abandoned
- 2019-07-23 CA CA3108849A patent/CA3108849C/fr active Active
- 2019-07-23 AU AU2019320723A patent/AU2019320723B2/en active Active
- 2019-07-23 SG SG11202100466XA patent/SG11202100466XA/en unknown
Also Published As
Publication number | Publication date |
---|---|
US20200056838A1 (en) | 2020-02-20 |
CA3108849C (fr) | 2023-05-23 |
JP2021534358A (ja) | 2021-12-09 |
AU2019320723A1 (en) | 2021-02-18 |
WO2020036712A1 (fr) | 2020-02-20 |
SG11202100466XA (en) | 2021-02-25 |
AU2019320723B2 (en) | 2023-01-12 |
JP7204888B2 (ja) | 2023-01-16 |
CA3108849A1 (fr) | 2020-02-20 |
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