EP3828104B1 - Drive unit for a tilting-lifting device - Google Patents
Drive unit for a tilting-lifting device Download PDFInfo
- Publication number
- EP3828104B1 EP3828104B1 EP20207342.5A EP20207342A EP3828104B1 EP 3828104 B1 EP3828104 B1 EP 3828104B1 EP 20207342 A EP20207342 A EP 20207342A EP 3828104 B1 EP3828104 B1 EP 3828104B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- carriage
- drive unit
- gear
- linear guide
- lifting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F3/00—Vehicles particularly adapted for collecting refuse
- B65F3/02—Vehicles particularly adapted for collecting refuse with means for discharging refuse receptacles thereinto
- B65F3/08—Platform elevators or hoists with guides or runways for raising or tipping receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F3/00—Vehicles particularly adapted for collecting refuse
- B65F3/02—Vehicles particularly adapted for collecting refuse with means for discharging refuse receptacles thereinto
- B65F2003/025—Constructional features relating to actuating means for lifting or tipping containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F3/00—Vehicles particularly adapted for collecting refuse
- B65F3/02—Vehicles particularly adapted for collecting refuse with means for discharging refuse receptacles thereinto
- B65F2003/0263—Constructional features relating to discharging means
Definitions
- the present invention relates to a drive unit for a lifting and tipping device.
- Lifting and tipping devices are used for lifting and tipping garbage containers to be emptied, in particular garbage cans.
- a refuse container is moved to a dumping opening of the refuse vehicle by the lifting.
- the subsequent tipping causes the contents of the refuse container to be emptied through the pouring opening into a collection container of the refuse vehicle.
- lifting and tipping devices that have two separate emptying devices, each for a refuse container. With such lifting and tipping devices, two garbage cans can be emptied independently. Each emptying device has there a lift truck for receiving a garbage container. The lift trucks of two emptying devices can be coupled. Large garbage containers can also be emptied in this way.
- the lifting and tipping functions were often considered separately and performed by two independent drives.
- the DE 25 17 247 A1 discloses an electric push and pull device, in particular for lifting and/or tilting loads.
- the DE 2 146 653 provides separate pressure or lifting cylinders for the lifting movement on the one hand and the tilting movement on the other.
- the pamphlets DE 44 17 737 A1 and DE 44 23 718 C1 show devices in which a stationary toothed element, namely the rolling segment, is provided.
- a cam segment/gear element is provided on the tilting shaft of a lifting truck, which, after a certain vertical stroke of the lifting truck, engages in the stationary rolling segment, as a result of which a tilting movement is triggered.
- the DE 26 30 440 A1 shows an emptying device for large-capacity refuse containers with a frame and a cylinder that can be actuated hydraulically or pneumatically via at least one, as well as a pivoting frame that can be rotated about a horizontal axis and grasps the container with a fork claw each.
- the pivoting frame In the upper area on each side, the pivoting frame is guided into a substantially vertically extending guide channel via pivots with a diameter corresponding to the width of the guide channels, and in the lower area on each side it has at least one additional guideway that is supported on a substantially vertically extending guide track pivot on.
- a tilting device for emptying garbage cans into garbage containers is known, in which the garbage can or a storage area carrying the garbage can is connected to a tilting rocker that is inevitably connected Device is placed on the floor or on the roadway during the last pivoting period of the rocker arm.
- the DE 844 262 C discloses a drive device for a lifting and tipping device with a carriage, linear guide and a gear unit for converting the linear movement of the carriage into a rotary movement.
- the DE 26 30 440 A1 discloses an emptying device for bulky refuse containers.
- the DE 44 23 718 C1 discloses a lifting and tipping device for emptying garbage containers, in particular for garbage trucks.
- the object of the invention is to create a new drive for a lifting and tipping device, with which the lifting and tipping is carried out by a single drive.
- the drive unit for a lifting and tipping device has at least one carriage, a linear guide for the carriage and a drive device for moving the carriage along the linear guide.
- the carriage has a gear unit with at least two interacting gear parts for converting the linear movement of the carriage into a rotary movement of one of the gear parts, at least one of the interacting gear parts being able to be blocked by a blocking part.
- the gear part which is rotated, is preferably connected or can be connected to the lifting carriage of the lifting and tipping device and then, in the case of a rotary movement, leads to a tipping movement of the lifting carriage.
- a blocking of the blockable transmission part causes the transmission unit to switch from a passive to an active mode.
- the gear parts move not relative to each other.
- the active mode a relative movement takes place between the gear parts, as a result of which the linear movement of the carriage is converted into a rotary movement of the rotatable gear part or a tilting movement of the lifting carriage.
- one of the transmission parts does not move relative to the linear guide.
- the truck is preferably directly or indirectly connected to at least one of the cooperating transmission parts, in particular the rotatable one, or can be connected, in particular non-rotatably.
- the lift truck preferably has a receiving comb for receiving a refuse container.
- the lifting carriage is preferably arranged or can be arranged rotatably on the carriage.
- the carriage can be moved along the linear guide, preferably between a pick-up position and an emptying position.
- a refuse container to be emptied can be attached to the carriage or to a component attached thereto, in particular the lift truck.
- the carriage is then moved into the emptying position by the drive device.
- the waste container is first lifted and then tilted.
- the emptying position the contents of the refuse container can fall into a collection container, in particular that of a refuse vehicle, in particular through a pouring opening.
- the drive device preferably includes a threaded spindle and a spindle nut.
- the lead screw runs through the lead screw nut. Threaded spindle and nut are rotatable relative to each other. A rotary movement of one of the parts also leads to a relative linear movement between the parts along the axis of rotation.
- the threaded spindle preferably runs vertically.
- the combination of lead screw and lead screw nut enables efficient conversion of rotary motion into linear motion for lifting the sled. This makes it possible, for example, to use an electric motor to lift and tilt the refuse container.
- the threaded spindle is preferably firmly connected to the linear guide and also preferably runs parallel to the linear guide.
- the spindle nut thus moves around the threaded spindle and linearly along the main axis of the threaded spindle.
- the spindle nut is thus preferably fastened in the carriage such that it can rotate about an axis of rotation D1.
- the axis of rotation D1 preferably runs vertically.
- An electric motor is preferably provided which drives the spindle nut and which is firmly connected to the carriage.
- An electric motor has significant advantages over the hydraulic drives usually installed in garbage trucks. First of all, several components required for a hydraulic drive, such as hydraulic unit, hose lines, etc., are no longer required. Furthermore, hydraulic medium such as oil, which can leak out and lead to environmental pollution, is no longer necessary. In addition, electric motors are quieter, which reduces the noise pollution of the operating personnel and the environment. The use of an electric motor that is operated with 24 V DC voltage is particularly advantageous, since the electric motor can then be connected directly to the on-board power supply of the garbage truck. The use of the drive unit according to the invention with an electric motor in garbage trucks with an electric drive is also particularly advantageous. There, an electric motor can be operated directly with the energy from the traction battery of the garbage truck, so that no separate energy storage is necessary.
- a hydraulic motor instead of an electric motor.
- the hydraulic motor then drives the spindle nut, whereupon the carriage is moved along the guide.
- the carriage can also be moved in other ways along the guide.
- the drive device has a hydraulic cylinder connected to the carriage and a hydraulic unit for moving the hydraulic cylinder.
- a further alternative consists in moving the carriage along the guide by means of a traction means, for example a chain or a cable.
- the drive device then comprises the traction device, drive elements for moving the traction device, with which the traction device is engaged, for example a gear wheel or a roller, and a motor, in particular an electric motor or hydraulic motor, for driving the drive elements.
- the electric motor is also preferably capable of recuperation, ie in particular able to act as a generator.
- the electric motor is particularly preferably designed in such a way that it converts kinetic energy into electrical energy during the downward movement of the carriage after the refuse container has been emptied. In this way, the downward movement is slowed down, which means that the refuse container is not accelerated more than necessary. In addition, part of the electrical energy used for the lifting movement is recovered.
- the blockable gear part can be blocked in particular with regard to a movement relative to the linear guide. This means that the lockable gear part and the linear guide do not move relative to each other when the lockable transmission part is blocked.
- the blockable transmission part is preferably blocked by the linear guide itself or an element arranged on it. Alternatively, blocking by an element of the lifting and tipping device or of the garbage truck, for example an element arranged on the collection container, is also possible. Blocking by the linear guide itself or an element arranged thereon has the advantage that no changes need to be made to the garbage truck, in particular to its collection container.
- the blockable transmission part is preferably not blocked in positions of the carriage between the receiving position and a switching position and is blocked between the switching position and the emptying position.
- the switching between passive and active mode of the gear unit takes place at the moment of blocking. In this way, no separate switching device is required for the transmission unit, which limits the complexity of the drive unit.
- a toothed rack and a toothed element, in particular a toothed wheel, are preferably provided as interacting gear parts. This enables the linear movement of the carriage to be easily converted into a tilting movement of the pallet truck.
- the lifting carriage is preferably directly or indirectly connected or connectable to the toothed element.
- the toothed element can, for example, also be a partial (eg half) toothed wheel or the like if a complete toothed wheel is not necessary for the tilting movement. In such a case, a weight saving is achieved by using a partial gear.
- the toothed element is preferably connected to a pivot shaft.
- the lift truck is preferably connected or can be connected to the pivot shaft. In this way, the pivot shaft and the lifting carriage are rotated as the toothed element rotates. This will tip the garbage can.
- the toothed element is particularly preferably fastened as a spur gear at one end of the pivot shaft. The toothed element is then located as far as possible outside of the area in which the refuse container to be emptied is arranged.
- the pivot shaft can be designed in one or more parts.
- a spur gear shaft can be provided, which forms the gear wheel or is connected to the separate gear wheel.
- a further shaft can then be plugged coaxially onto the spur gear shaft, with the lifting carriage being connected to the further shaft. Due to the multiple parts, assembly is simplified.
- the toothed rack is preferably the blockable transmission part.
- the effort to block an elongated rack is less than the effort to block a gear.
- the blocking of the toothed rack is also to be preferred because the carriage and with it the toothed rack perform a linear movement anyway, so that only the linear movement of the toothed rack has to be prevented in order to block the toothed rack.
- the linear guide is preferably arranged vertically.
- the toothed rack is preferably arranged parallel to the linear guide, ie in particular also vertically.
- the axis of rotation of the toothed element then runs horizontally, so that it in addition to the toothed element, no further transmission parts are required in order to effect a tilting movement. This limits the complexity of the drive unit.
- the blocking part is preferably a stop for the rack.
- a stop can be implemented in a simple manner and can be made robust, as a result of which the drive unit has a long service life.
- the stop is preferably arranged on the linear guide.
- the blocking part is preferably made of plastic, caoutchouc or rubber. In this way, the blocking process does not take place suddenly but is dampened. This limits the noise generated and protects the components involved in the blockage.
- the linear guide preferably comprises two parallel round rods.
- the round rods preferably run vertically. This minimizes the floor space required by the linear guide and, in this way, the installation space required.
- the round rods are preferably connected by at least one upper connecting web, particularly preferably by an upper and a lower connecting web, as a result of which the linear guide gains in rigidity.
- the connecting webs are preferably arranged at vertically opposite ends of the rods. The connecting webs also prevent the slide from falling off the rods.
- the connecting webs are preferably parts of a frame that is fixed to the collection container of the garbage truck.
- the use of such a frame facilitates the fixation since standardized fixation points are usually specified on the collection container.
- the stop for the toothed rack is preferably arranged on the frame, in particular on the upper connecting web.
- the frame offers sufficient stability for the forces that occur when the rack and stop come into contact.
- the carriage advantageously has a housing for the gear unit.
- a housing limits the contamination of the transmission parts, with at least those sections of the transmission parts that have teeth being arranged in the housing. It is particularly advantageous here if the cooperating gear parts are in engagement with one another in every position of the carriage. This results in a compact housing, which protects the toothed sections of the transmission parts from dirt. In addition, the housing reduces the risk of injury, since the gear parts are not directly accessible, and thus increases work safety.
- a spring in particular a compression spring, which interacts with one of the transmission parts, in particular the toothed rack.
- the compression spring is arranged in such a way that it is compressed by the toothed rack during the upward movement of the carriage and is thereby prestressed. If the toothed rack is then blocked, nothing changes in the spring at first. If the refuse container is to be moved downwards again and to be tilted back, the compression spring supports the tilting back. This ensures that the bin is tipped back in the first place. In any case, however, the tilting back is accelerated.
- the compression spring is preferably arranged in a protective sleeve, into which the toothed rack is pushed during the upward movement of the carriage.
- the spindle nut and the electric motor are preferably arranged in the housing of the carriage. This also protects these parts from dirt and minimizes the risk of injury.
- the electric motor is preferably firmly connected to the housing. In this way, relative movement between the electric motor and the housing is prevented.
- the toothed element and/or the pivot shaft, in particular its spur gear shaft, are preferably arranged or can be arranged rotatably on the carriage, in particular relative to the housing. As a result, the housing does not have to be rotated, which again limits energy consumption.
- the housing preferably has guide bores for the linear guide, in particular for the round rods of the linear guide. In this way, the housing can be displaced along the linear guide and the housing is stabilized by the linear guide.
- Bearings in particular a roller bearing, are preferably provided in the guide bores for the round rods of the linear guide.
- the drive unit has a carriage, a lifting carriage for receiving a refuse container, a linear guide for the carriage and a drive device for moving the carriage along the linear guide.
- the drive unit is preferably a drive unit as described above.
- the carriage has a gear unit for converting the linear movement of the carriage into a tilting movement of the lifting carriage, the gear unit comprising at least two interacting gear parts, at least one of which can be blocked by a blocking part.
- the lifting and tipping device preferably has two emptying devices.
- the axes of rotation of the toothed elements are then preferably identical.
- the linear guides and/or the threaded spindles of the emptying devices are preferably arranged at opposite ends of the lifting and tipping device. In this way, the space between the linear guides and/or threaded spindles is the greatest, so that even large garbage containers can be picked up and emptied by the lift trucks.
- two emptying devices are provided in accordance with the above description, the lifting carriages of the emptying devices being able to be coupled to one another.
- the coupling connects the pallet truck to a stable unit.
- the coupling is controlled mechanically, electromechanically or electrically. In this way, a lifting of so-called large garbage containers is possible.
- Large garbage containers usually have a volume of 660 l, 770 l, 1000 l or 1100 l and have four wheels.
- Normal garbage containers that can be lifted with a pallet truck regularly have a volume of 60 l, 80 l, 120 l, 140 l, 180 l, 240 l, 340 l or 360 l and only two wheels.
- the lifting carriages are coupled, the carriages are preferably controlled in such a way that they carry out the lifting movement at the same time.
- the linear guide, and with it the direction of movement of the carriage, preferably runs vertically, as described.
- the axis of rotation of the toothed element preferably runs perpendicularly to the linear guide and perpendicularly to the direction of travel of the garbage truck.
- Garbage truck 10 shown only partially, has a collection container 12 and a lifting and tipping device 14, which is arranged in the area of a pouring opening 16 on the collection container 12. Garbage is introduced into the collection container 12 through the pouring-in opening 16 when used as intended.
- a pressing plant (not shown) can be provided there, which compresses the refuse.
- Two retaining elements (not shown) are arranged in the area of the pouring-in opening 16 for retaining refuse containers 100 during the pouring-in process.
- the lifting and tipping device 14 comprises two emptying devices 20, each with a lifting truck 78 for lifting and tipping refuse containers 100, the lifting truck 78 being arranged on a pivot shaft.
- Each lifting carriage has a receiving comb 48 and an abutment element 49 .
- Each emptying device 20 is associated with a retaining element.
- the lifting takes place along the Y-axis and the tilting around the X-axis of a Cartesian coordinate system, with the Z-axis of the coordinate system running parallel to the direction of travel of the garbage truck 10 .
- the emptying devices 20 are identical in construction, but on a YZ plane running centrally through the garbage truck arranged mirrored. Therefore, only one emptying device 20 is described in detail below.
- the drive unit 50 has a linear guide 22 with two round rods running parallel to one another as guide elements for a carriage 40 .
- the rods run vertically, i.e. parallel to the Y-axis.
- the linear guide 22 has two connecting webs 28, 29 at vertically opposite ends, which connect the round rods to one another.
- the connecting webs 28, 29 are parts of a frame 30 which is fixed to the collection container 12 of the garbage truck 10.
- the carriage 40 has a housing 42 with guide holes for the rods.
- Bearings 46 (see Fig. Figure 3a ) arranged so that the carriage 40 is linearly movable along the rods.
- the drive unit 50 also has a drive device 60 for moving the carriage 40 along the linear guide 22 .
- the drive device 60 comprises a threaded spindle 62 and a spindle nut 64.
- the threaded spindle 62 runs vertically between the round rods and is firmly connected to the connecting webs 28, 29.
- the spindle nut 64 is mounted in the housing 42 in such a way that it can be rotated about an axis of rotation D1 parallel to the Y-axis. However, translational relative movements between the housing 42 and the spindle nut 64 are not possible.
- the axis of rotation D1 corresponds to the main axis of the threaded spindle 62.
- the drive device 60 also includes an electric motor 66 which is firmly connected to the housing 42 .
- the electric motor 66 drives the spindle nut 64 so that it rotates about the axis of rotation D1.
- the rotation causes a linear movement between the spindle nut 64 and the threaded spindle 62 along the axis of rotation D1. Since the spindle nut 64 is connected to the housing 42, the housing 42 and components attached thereto are also moved along the axis of rotation D1 and thus vertically.
- the carriage 40 also has a gear unit 70 for converting the linear movement of the carriage 40 into a tilting movement of the lifting carriage 78 .
- the gear unit 70 comprises two cooperating gear parts, namely a toothed rack 72 and a gear wheel 74.
- the toothed rack 72 and toothed wheel 74 mesh with one another in every position of the carriage 40.
- the rack 72 runs vertically.
- a pivot shaft 76 (see Fig. 1 ) on, wherein the gear 74 is designed as a spur gear of the pivot shaft 76.
- the pivot shaft 76 is in several parts.
- the axis of rotation D2 of gear 74 and pivot shaft 76 is parallel to the X-axis.
- the lifting carriage 78 is arranged on the pivot shaft 76 .
- Gear wheel 74, pivot shaft 76 and lifting carriage 78 are connected to one another in a rotationally fixed manner, so that rotation of gear wheel 74 automatically causes lifting carriage 78 to tilt.
- the figures 2 , 3 and 3a show the carriage 40 in a pick-up position in which a refuse container 100 can be arranged on the lift truck 78. If the carriage 40 is now raised by means of the drive device 60, the pivot shaft 76, the lifting carriage 78 and the refuse container 100 move with the carriage 40 upwards.
- the carriage 40 is moved upwards until it has reached a switching position which is shown in figure 4 is shown.
- Gear 74, pivot shaft 76, lift truck 78 and refuse container 100 are not tilted in the shift position compared to the pickup position.
- the toothed rack 72 rests against a stop 23 of the upper connecting web 28 in the switching position.
- the rack 72 is blocked in a further movement of the carriage 40 upwards by the stop 23 in a further movement in the same direction is prevented.
- the stop 23 thus forms a blocking part 21 for the toothed rack 72.
- toothed wheel 74 Since the toothed wheel 74, on the other hand, continues to move vertically upwards with the carriage 40, it rolls on the toothed rack 72, which is also the toothed rack 72 which is also moving vertically upwards Axis of rotation D2 rotates. This results in a rotation of the pivot shaft 76 and a tilting movement of the lift truck 78 and the refuse container 100 about the axis of rotation D2.
- the carriage 40 has a protective sleeve 73 for a lower end of the toothed rack 72 on its housing 42 .
- the protective sleeve 73 is pushed over the lower end of the toothed rack 72. In this way, the toothed rack 72 is protected from damage and dirt.
- a compression spring (75) is arranged in the protective sleeve 73 . If the carriage 40 and thus the protective sleeve 73 are moved upwards relative to the toothed rack 72 , the toothed rack 72 preloads the compression spring 75 . The compression spring 75 is also protected from damage and dirt by the protective sleeve 73 .
- the carriage 40 If the carriage 40 is moved further upwards from the switching position by the drive device 60, it finally arrives in the figures 5 and 6 shown emptying position.
- the refuse container 100 is then completely tilted in, so that the refuse present in the refuse container 100 falls through the pour-in opening 16 into the collection container 12 .
- the carriage 40 can then be moved back down into an end position that corresponds to the receiving position.
- the electric motor 66 capable of recuperation is switched to a recuperation mode.
- the electric motor 66 then no longer drives the spindle nut 64 but is instead able to convert a rotation of the spindle nut 64 into electrical energy and to store it in an energy store (not shown) of the garbage truck 10 .
- the spindle nut 64 is set in rotation because the carriage 40 moves downwards due to gravity and the lack of drive. In this way, part of the energy used to lift the refuse container 100 is recovered. The downward movement of the carriage 40 is also braked by the recuperation. This limits the noise level of the lifting and tipping device 14 and there is also a lower risk of injury from the garbage container 100 driving down.
- the compression spring 75 in the protective sleeve 73 supports the backward tilting movement of the refuse container 100 by transferring the stored spring energy to the toothed rack 72 as soon as the toothed rack 72 is no longer in contact with the stop 23 .
- the rack 72 is thereby moved upwards, whereupon the gear 74 and with it the pivot shaft 76 and the lifting carriage 78 are pivoted back and the refuse container 100 is tilted back.
Description
Die vorliegende Erfindung betrifft eine Antriebseinheit für eine Hub-Kipp-Vorrichtung.The present invention relates to a drive unit for a lifting and tipping device.
Aus dem Stand der Technik ist bereits eine Vielzahl von Hub-Kipp-Vorrichtungen für Müllfahrzeuge bekannt. Hub-Kipp-Vorrichtungen dienen dem Anheben und Kippen von zu entleerenden Müllbehältern, insbesondere Mülltonnen. Durch das Anheben wird ein Müllbehälter zu einer Einschüttöffnung des Müllfahrzeugs bewegt. Das anschließende Kippen führt dazu, dass der Inhalt des Müllbehälters durch die Einschüttöffnung in einen Sammelbehälter des Müllfahrzeugs entleert wird.A large number of lifting and tipping devices for garbage trucks is already known from the prior art. Lifting and tipping devices are used for lifting and tipping garbage containers to be emptied, in particular garbage cans. A refuse container is moved to a dumping opening of the refuse vehicle by the lifting. The subsequent tipping causes the contents of the refuse container to be emptied through the pouring opening into a collection container of the refuse vehicle.
Es sind ferner Hub-Kipp-Vorrichtungen bekannt, die zwei separate Entleereinrichtungen für je einen Müllbehälter aufweisen. Mit derartigen Hub-Kipp-Vorrichtungen können zwei Müllbehälter unabhängig voneinander geleert werden. Jede Entleereinrichtung weist dort einen Hubwagen zur Aufnahme je eines Müllbehälters auf. Die Hubwagen zweier Entleereinrichtungen können koppelbar sein. Auf diese Weise können auch Müllgroßbehälter entleert werden.There are also known lifting and tipping devices that have two separate emptying devices, each for a refuse container. With such lifting and tipping devices, two garbage cans can be emptied independently. Each emptying device has there a lift truck for receiving a garbage container. The lift trucks of two emptying devices can be coupled. Large garbage containers can also be emptied in this way.
Die Funktionen Anheben und Kippen wurden in der Vergangenheit oft getrennt betrachtet und von zwei unabhängigen Antrieben erfüllt. In der
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Aufgabe der Erfindung ist es, einen neuen Antrieb für eine Hub-Kipp-Vorrichtung zu schaffen, mit dem das Anheben und Kippen durch einen einzigen Antrieb erfolgt.The object of the invention is to create a new drive for a lifting and tipping device, with which the lifting and tipping is carried out by a single drive.
Diese Aufgabe wird durch eine Antriebseinheit gemäß Anspruch 1 gelöst.This object is achieved by a drive unit according to
Die Antriebseinheit für eine Hub-Kipp-Vorrichtung weist zumindest einen Schlitten, eine Linearführung für den Schlitten und eine Antriebseinrichtung zum Bewegen des Schlittens entlang der Linearführung auf.The drive unit for a lifting and tipping device has at least one carriage, a linear guide for the carriage and a drive device for moving the carriage along the linear guide.
Die Aufgabe wird insbesondere dadurch gelöst, dass der Schlitten eine Getriebeeinheit mit zumindest zwei zusammenwirkenden Getriebeteilen zum Umwandeln der Linearbewegung des Schlittens in eine Drehbewegung eines der Getriebeteile aufweist, wobei von den zusammenwirkenden Getriebeteilen zumindest eines von einem Blockierteil blockierbar ist.The object is achieved in particular in that the carriage has a gear unit with at least two interacting gear parts for converting the linear movement of the carriage into a rotary movement of one of the gear parts, at least one of the interacting gear parts being able to be blocked by a blocking part.
Das Getriebeteil, welches gedreht wird, ist bevorzugt mit dem Hubwagen der Hub-Kipp-Vorrichtung verbunden oder verbindbar und führt dann im Falle einer Drehbewegung zu einer Kippbewegung des Hubwagens.The gear part, which is rotated, is preferably connected or can be connected to the lifting carriage of the lifting and tipping device and then, in the case of a rotary movement, leads to a tipping movement of the lifting carriage.
Durch die Getriebeeinheit wird grundsätzlich nur eine einzige Antriebseinrichtung sowohl für die Linearbewegung des Schlittens als auch für die Kippbewegung des Hubwagens benötigt. Die Schaltung der Getriebeeinheit ist besonders einfach und zuverlässig, da sie automatisch durch das Blockierteil erfolgt. Insbesondere ist nämlich vorgesehen, dass ein Blockieren des blockierbaren Getriebeteils ein Umschalten der Getriebeeinheit von einem passiven zu einem aktiven Modus bewirkt. In dem passiven Modus bewegen sich die Getriebeteile nicht relativ zueinander. In dem aktiven Modus findet eine Relativbewegung zwischen den Getriebeteilen statt, wodurch die Linearbewegung des Schlittens in eine Drehbewegung des drehbaren Getriebeteils bzw. eine Kippbewegung des Hubwagens umgewandelt wird. Es ist insbesondere vorgesehen, dass im aktiven Modus eines der Getriebeteile keine Relativbewegung zu der Linearführung vollführt.Due to the gear unit, basically only a single drive device is required both for the linear movement of the carriage and for the tilting movement of the lift truck. The shifting of the transmission unit is particularly simple and reliable, since it is done automatically by the blocking part. In particular, it is provided that a blocking of the blockable transmission part causes the transmission unit to switch from a passive to an active mode. In the passive mode, the gear parts move not relative to each other. In the active mode, a relative movement takes place between the gear parts, as a result of which the linear movement of the carriage is converted into a rotary movement of the rotatable gear part or a tilting movement of the lifting carriage. In particular, it is provided that in the active mode one of the transmission parts does not move relative to the linear guide.
Der Hubwagen ist bevorzugt mittelbar oder unmittelbar mit zumindest einem der zusammenwirkenden Getriebeteile, insbesondere dem drehbaren, verbunden oder verbindbar, insbesondere drehfest. Der Hubwagen weist bevorzugt einen Aufnahmekamm zur Aufnahme eines Müllbehälters auf. Der Hubwagen ist bevorzugt drehbar an dem Schlitten angeordnet oder anordenbar.The truck is preferably directly or indirectly connected to at least one of the cooperating transmission parts, in particular the rotatable one, or can be connected, in particular non-rotatably. The lift truck preferably has a receiving comb for receiving a refuse container. The lifting carriage is preferably arranged or can be arranged rotatably on the carriage.
Der Schlitten ist entlang der Linearführung bevorzugt zwischen einer Aufnahmeposition und einer Entleerposition bewegbar. In der Aufnahmeposition kann ein zu entleerender Müllbehälter an dem Schlitten oder einem daran befestigten Bauteil, insbesondere dem Hubwagen, befestigt werden. Der Schlitten wird anschließend durch die Antriebseinrichtung in die Entleerposition bewegt. Dabei wird der Müllbehälter zunächst angehoben und anschließend gekippt. In der Entleerposition kann der Inhalt des Müllbehälters in einen Sammelbehälter, insbesondere den eines Müllfahrzeugs fallen, insbesondere durch eine Einschüttöffnung hindurch.The carriage can be moved along the linear guide, preferably between a pick-up position and an emptying position. In the pick-up position, a refuse container to be emptied can be attached to the carriage or to a component attached thereto, in particular the lift truck. The carriage is then moved into the emptying position by the drive device. The waste container is first lifted and then tilted. In the emptying position, the contents of the refuse container can fall into a collection container, in particular that of a refuse vehicle, in particular through a pouring opening.
Die Antriebseinrichtung umfasst bevorzugt eine Gewindespindel und eine Spindelmutter. Die Gewindespindel verläuft durch die Spindelmutter hindurch. Gewindespindel und Gewindemutter sind relativ zueinander drehbar. Eine Drehbewegung eines der Teile führt zusätzlich zu einer relativen Linearbewegung zwischen den Teilen entlang der Drehachse. Die Gewindespindel verläuft bevorzugt vertikal. Die Kombination aus Gewindespindel und Spindelmutter ermöglicht eine effiziente Umwandlung einer Rotationsbewegung in eine Linearbewegung für das Anheben des Schlittens. Dadurch ist beispielsweise der Einsatz eines Elektromotors zum Anheben und Kippen der Müllbehälter möglich.The drive device preferably includes a threaded spindle and a spindle nut. The lead screw runs through the lead screw nut. Threaded spindle and nut are rotatable relative to each other. A rotary movement of one of the parts also leads to a relative linear movement between the parts along the axis of rotation. The threaded spindle preferably runs vertically. The combination of lead screw and lead screw nut enables efficient conversion of rotary motion into linear motion for lifting the sled. This makes it possible, for example, to use an electric motor to lift and tilt the refuse container.
Die Gewindespindel ist bevorzugt fest mit der Linearführung verbunden und verläuft ferner bevorzugt parallel zu der Linearführung. Die Spindelmutter bewegt sich somit bei bestimmungsgemäßem Gebrauch um die Gewindespindel herum und linear entlang der Hauptachse der Gewindespindel. Die Spindelmutter ist somit bevorzugt um eine Drehachse D1 drehbar in dem Schlitten befestigt. Durch diese Ausführung muss nur das im Vergleich mit der Gewindespindel relativ kleine Gewicht der Spindelmutter bewegt werden, wodurch die Antriebseinheit mehr Nutzlast heben kann und weniger Energie für das Anheben benötigt. Die Drehachse D1 verläuft bevorzugt vertikal.The threaded spindle is preferably firmly connected to the linear guide and also preferably runs parallel to the linear guide. When used as intended, the spindle nut thus moves around the threaded spindle and linearly along the main axis of the threaded spindle. The spindle nut is thus preferably fastened in the carriage such that it can rotate about an axis of rotation D1. With this design, only the relatively small weight of the spindle nut has to be moved compared to the threaded spindle, which means that the drive unit can lift more payload and requires less energy for lifting. The axis of rotation D1 preferably runs vertically.
Vorzugsweise ist ein Elektromotor vorgesehen, der die Spindelmutter antreibt und der fest mit dem Schlitten verbunden ist. Ein Elektromotor weist gegenüber den üblicherweise in Müllfahrzeugen verbauten Hydraulikantrieben wesentliche Vorteile auf. Zunächst entfallen mehrere für einen Hydraulikantrieb notwendige Bauteile wie z.B. Hydraulikaggregat, Schlauchleitungen, etc. Ferner ist kein Hydraulikmedium wie z.B. Öl mehr notwendig, welches beispielsweise auslaufen und zu einer Umweltverschmutzung führen kann. Zudem sind Elektromotoren leiser, was die Lärmbelastung des Bedienpersonals und der Umgebung verringert. Besonders vorteilhaft ist die Verwendung eines Elektromotors, der mit 24 V Gleichspannung betrieben wird, da der Elektromotor dann unmittelbar mit dem Bordnetz des Müllfahrzeugs verbunden werden kann. Ebenfalls besonders vorteilhaft ist die Verwendung der erfindungsgemäßen Antriebseinheit mit Elektromotor bei Müllfahrzeugen mit Elektroantrieb. Dort kann ein Elektromotor direkt mit der Energie aus der Traktionsbatterie des Müllfahrzeugs betrieben werden, sodass kein separater Energiespeicher notwendig ist.An electric motor is preferably provided which drives the spindle nut and which is firmly connected to the carriage. An electric motor has significant advantages over the hydraulic drives usually installed in garbage trucks. First of all, several components required for a hydraulic drive, such as hydraulic unit, hose lines, etc., are no longer required. Furthermore, hydraulic medium such as oil, which can leak out and lead to environmental pollution, is no longer necessary. In addition, electric motors are quieter, which reduces the noise pollution of the operating personnel and the environment. The use of an electric motor that is operated with 24 V DC voltage is particularly advantageous, since the electric motor can then be connected directly to the on-board power supply of the garbage truck. The use of the drive unit according to the invention with an electric motor in garbage trucks with an electric drive is also particularly advantageous. There, an electric motor can be operated directly with the energy from the traction battery of the garbage truck, so that no separate energy storage is necessary.
Alternativ ist es auch möglich, anstelle eines Elektromotors einen Hydromotor einzusetzen. Der Hydromotor treibt dann die Spindelmutter an, woraufhin der Schlitten entlang der Führung bewegt wird.Alternatively, it is also possible to use a hydraulic motor instead of an electric motor. The hydraulic motor then drives the spindle nut, whereupon the carriage is moved along the guide.
Der Schlitten kann bei anderen Ausführungsformen auch auf andere Weise entlang der Führung bewegt werden. Beispielsweise ist es möglich, den Schlitten unter Verzicht auf Gewindespindel, Spindelmutter und Motor unmittelbar hydraulisch zu bewegen. In diesem Fall weist die Antriebseinrichtung einen mit dem Schlitten verbundenen Hydraulikzylinder und ein Hydraulikaggregat zum Bewegen des Hydraulikzylinders auf.In other embodiments, the carriage can also be moved in other ways along the guide. For example, it is possible to move the carriage directly hydraulically without using a threaded spindle, spindle nut and motor. In this case, the drive device has a hydraulic cylinder connected to the carriage and a hydraulic unit for moving the hydraulic cylinder.
Eine weitere Alternative besteht darin, den Schlitten mittels eines Zugmittels, beispielsweise einer Kette oder einem Seil, entlang der Führung zu bewegen. Die Antriebseinrichtung umfasst dann das Zugmittel, Antriebselemente zum Bewegen des Zugmittels, mit denen das Zugmittel in Eingriff ist, beispielsweise ein Zahnrad oder eine Rolle, und einen Motor, insbesondere einen Elektro- oder Hydromotor, zum Antreiben der Antriebselemente.A further alternative consists in moving the carriage along the guide by means of a traction means, for example a chain or a cable. The drive device then comprises the traction device, drive elements for moving the traction device, with which the traction device is engaged, for example a gear wheel or a roller, and a motor, in particular an electric motor or hydraulic motor, for driving the drive elements.
Der Elektromotor ist - unabhängig davon welche weiteren Bauteile die Antriebseinrichtung umfasst - ferner bevorzugt rekuperationsfähig, also insbesondere in der Lage, als Generator zu wirken. Besonders bevorzugt ist der Elektromotor derart ausgebildet, dass er während der Abwärtsbewegung des Schlittens nach dem Entleeren des Müllbehälters kinetische Energie in elektrische Energie umwandelt. Auf diese Weise wird die Abwärtsbewegung gebremst, wodurch der Müllbehälter nicht mehr als nötig beschleunigt wird. Zusätzlich wird ein Teil der für die Hubbewegung aufgewandten elektrischen Energie zurückgewonnen.Irrespective of which other components the drive device comprises, the electric motor is also preferably capable of recuperation, ie in particular able to act as a generator. The electric motor is particularly preferably designed in such a way that it converts kinetic energy into electrical energy during the downward movement of the carriage after the refuse container has been emptied. In this way, the downward movement is slowed down, which means that the refuse container is not accelerated more than necessary. In addition, part of the electrical energy used for the lifting movement is recovered.
Das blockierbare Getriebeteil ist insbesondere hinsichtlich einer Bewegung relativ zu der Linearführung blockierbar. Das bedeutet, dass sich das blockierbare Getriebeteil und die Linearführung nicht relativ zueinander bewegen, wenn das blockierbare Getriebeteil blockiert wird. Das blockierbare Getriebeteil wird bevorzugt durch die Linearführung selbst oder ein daran angeordnetes Element blockiert. Alternativ ist auch ein Blockieren durch ein Element der Hub-Kipp-Vorrichtung oder des Müllfahrzeugs, beispielsweise ein an dem Sammelbehälter angeordnetes Element, möglich. Ein Blockieren durch die Linearführung selbst oder ein daran angeordnetes Element hat den Vorteil, dass keine Veränderungen an dem Müllfahrzeug, insbesondere an dessen Sammelbehälter, vorgenommen werden müssen.The blockable gear part can be blocked in particular with regard to a movement relative to the linear guide. This means that the lockable gear part and the linear guide do not move relative to each other when the lockable transmission part is blocked. The blockable transmission part is preferably blocked by the linear guide itself or an element arranged on it. Alternatively, blocking by an element of the lifting and tipping device or of the garbage truck, for example an element arranged on the collection container, is also possible. Blocking by the linear guide itself or an element arranged thereon has the advantage that no changes need to be made to the garbage truck, in particular to its collection container.
Das blockierbare Getriebeteil wird bevorzugt in Positionen des Schlittens zwischen der Aufnahmeposition und einer Schaltposition nicht blockiert und zwischen der Schaltposition und der Entleerposition blockiert. Beim Hochfahren des Schlittens entlang der Linearführung findet also im Moment des Blockierens das Umschalten zwischen passivem und aktivem Modus der Getriebeeinheit statt. Auf diese Weise ist keine separate Schalteinrichtung für die Getriebeeinheit notwendig, was die Komplexität der Antriebseinheit begrenzt.The blockable transmission part is preferably not blocked in positions of the carriage between the receiving position and a switching position and is blocked between the switching position and the emptying position. When the carriage moves up along the linear guide, the switching between passive and active mode of the gear unit takes place at the moment of blocking. In this way, no separate switching device is required for the transmission unit, which limits the complexity of the drive unit.
Bei den Vorrichtungen in den Druckschriften
Als zusammenwirkende Getriebeteile sind bevorzugt eine Zahnstange und ein Zahnelement, insbesondere ein Zahnrad, vorgesehen. Dies ermöglicht eine einfache Umwandlung der Linearbewegung des Schlittens in eine Kippbewegung des Hubwagens. Der Hubwagen ist bevorzugt mittelbar oder unmittelbar mit dem Zahnelement verbunden oder verbindbar. Das Zahnelement kann beispielsweise auch ein teilweises (z.B. halbes) Zahnrad oder ähnliches sein, wenn für die Kippbewegung kein vollständiges Zahnrad notwendig ist. In einem solchen Fall wird durch die Verwendung eines teilweisen Zahnrades eine Gewichtsersparnis erzielt.A toothed rack and a toothed element, in particular a toothed wheel, are preferably provided as interacting gear parts. This enables the linear movement of the carriage to be easily converted into a tilting movement of the pallet truck. The lifting carriage is preferably directly or indirectly connected or connectable to the toothed element. The toothed element can, for example, also be a partial (eg half) toothed wheel or the like if a complete toothed wheel is not necessary for the tilting movement. In such a case, a weight saving is achieved by using a partial gear.
Das Zahnelement ist bevorzugt mit einer Schwenkwelle verbunden. Der Hubwagen ist bevorzugt mit der Schwenkwelle verbunden oder verbindbar. Auf diese Weise werden die Schwenkwelle und der Hubwagen bei der Drehbewegung des Zahnelements mitgedreht. Dadurch wird der Müllbehälter gekippt. Besonders bevorzugt ist das Zahnelement als Stirnrad an einem Ende der Schwenkwelle befestigt. Das Zahnelement befindet sich dann weitest möglich außerhalb des Bereichs, in dem der zu entleerende Müllbehälter angeordnet ist. Die Schwenkwelle kann ein- oder mehrteilig ausgebildet sein. Insbesondere kann eine Stirnradwelle vorgesehen sein, die das Zahnrad bildet oder mit dem dann separaten Zahnrad verbunden ist. Auf die Stirnradwelle kann dann eine weitere Welle koaxial gesteckt sein, wobei der Hubwagen mit der weiteren Welle verbunden ist. Durch die Mehrteiligkeit wird die Montage vereinfacht.The toothed element is preferably connected to a pivot shaft. The lift truck is preferably connected or can be connected to the pivot shaft. In this way, the pivot shaft and the lifting carriage are rotated as the toothed element rotates. This will tip the garbage can. The toothed element is particularly preferably fastened as a spur gear at one end of the pivot shaft. The toothed element is then located as far as possible outside of the area in which the refuse container to be emptied is arranged. The pivot shaft can be designed in one or more parts. In particular, a spur gear shaft can be provided, which forms the gear wheel or is connected to the separate gear wheel. A further shaft can then be plugged coaxially onto the spur gear shaft, with the lifting carriage being connected to the further shaft. Due to the multiple parts, assembly is simplified.
Die Zahnstange ist bevorzugt das blockierbare Getriebeteil. Der Aufwand, eine längliche Zahnstange zu blockieren, ist geringer, als der Aufwand, ein Zahnrad zu blockieren. Das Blockieren der Zahnstange ist auch deshalb zu bevorzugen, da der Schlitten und mit ihm die Zahnstange ohnehin eine Linearbewegung vollführt, sodass zum Blockieren der Zahnstange lediglich die Linearbewegung der Zahnstange unterbunden werden muss.The toothed rack is preferably the blockable transmission part. The effort to block an elongated rack is less than the effort to block a gear. The blocking of the toothed rack is also to be preferred because the carriage and with it the toothed rack perform a linear movement anyway, so that only the linear movement of the toothed rack has to be prevented in order to block the toothed rack.
Die Linearführung ist bevorzugt vertikal angeordnet. Die Zahnstange ist bevorzugt parallel zu der Linearführung angeordnet, also insbesondere ebenfalls vertikal. Die Drehachse des Zahnelements verläuft dann horizontal, sodass es neben dem Zahnelement keiner weiteren Getriebeteile bedarf, um eine Kippbewegung zu bewirken. Dadurch wird die Komplexität der Antriebseinheit begrenzt.The linear guide is preferably arranged vertically. The toothed rack is preferably arranged parallel to the linear guide, ie in particular also vertically. The axis of rotation of the toothed element then runs horizontally, so that it in addition to the toothed element, no further transmission parts are required in order to effect a tilting movement. This limits the complexity of the drive unit.
Das Blockierteil ist bevorzugt ein Anschlag für die Zahnstange. Ein Anschlag ist auf einfache Weise realisierbar und kann robust ausgeführt werden, wodurch die Antriebseinheit eine lange Lebensdauer erhält. Der Anschlag ist bevorzugt an der Linearführung angeordnet. Das Blockierteil ist bevorzugt aus Kunststoff, Kautschuk oder Gummi gefertigt. Auf diese Weise geht der Blockiervorgang nicht schlagartig von statten sondern wird gedämpft. Dadurch werden der entstehende Lärm begrenzt und die an der Blockierung beteiligten Bauteile geschont.The blocking part is preferably a stop for the rack. A stop can be implemented in a simple manner and can be made robust, as a result of which the drive unit has a long service life. The stop is preferably arranged on the linear guide. The blocking part is preferably made of plastic, caoutchouc or rubber. In this way, the blocking process does not take place suddenly but is dampened. This limits the noise generated and protects the components involved in the blockage.
Die Linearführung umfasst bevorzugt zwei parallel verlaufende Rundstäbe. Die Rundstäbe verlaufen bevorzugt vertikal. Dadurch wird die von der Linearführung benötigte Grundfläche und auf diese Weise ihr benötigter Bauraum minimiert. Die Rundstäbe werden bevorzugt zumindest von einem oberen Verbindungssteg, besonders bevorzugt von einem oberen und einem unteren Verbindungssteg verbunden, wodurch die Linearführung an Steifigkeit gewinnt. Die Verbindungsstege sind bevorzugt an vertikal gegenüberliegenden Enden der Rundstäbe angeordnet. Die Verbindungsstege verhindern auch ein Herunterfallen des Schlittens von den Rundstäben.The linear guide preferably comprises two parallel round rods. The round rods preferably run vertically. This minimizes the floor space required by the linear guide and, in this way, the installation space required. The round rods are preferably connected by at least one upper connecting web, particularly preferably by an upper and a lower connecting web, as a result of which the linear guide gains in rigidity. The connecting webs are preferably arranged at vertically opposite ends of the rods. The connecting webs also prevent the slide from falling off the rods.
Die Verbindungsstege sind bevorzugt Teile eines Rahmens, der an dem Sammelbehälter des Müllfahrzeugs fixiert ist. Die Verwendung eines solchen Rahmens erleichtert die Fixierung, da üblicherweise an dem Sammelbehälter standardisierte Fixierpunkte vorgegeben sind. Der Anschlag für die Zahnstange ist bevorzugt an dem Rahmen, insbesondere an dem oberen Verbindungssteg angeordnet. Der Rahmen bietet eine ausreichende Stabilität für die Kräfte, die beim Kontakt zwischen Zahnstange und Anschlag auftreten.The connecting webs are preferably parts of a frame that is fixed to the collection container of the garbage truck. The use of such a frame facilitates the fixation since standardized fixation points are usually specified on the collection container. The stop for the toothed rack is preferably arranged on the frame, in particular on the upper connecting web. The frame offers sufficient stability for the forces that occur when the rack and stop come into contact.
Vorteilhafterweise weist der Schlitten ein Gehäuse für die Getriebeeinheit auf. Ein Gehäuse begrenzt die Verschmutzung der Getriebeteile, wobei insbesondere zumindest solche Abschnitte der Getriebeteile, die Zähne aufweisen, in dem Gehäuse angeordnet sind. Hierbei ist es besonders vorteilhaft, wenn die zusammenwirkenden Getriebeteile in jeder Position des Schlittens miteinander in Eingriff sind. Dadurch ergibt sich ein kompaktes Gehäuse, durch das die Zahnabschnitte der Getriebeteile vor Verschmutzung geschützt werden. Zusätzlich wird durch das Gehäuse die Gefahr von Verletzungen verringert, da die Getriebeteile nicht unmittelbar zugänglich sind, und somit die Arbeitssicherheit erhöht.The carriage advantageously has a housing for the gear unit. A housing limits the contamination of the transmission parts, with at least those sections of the transmission parts that have teeth being arranged in the housing. It is particularly advantageous here if the cooperating gear parts are in engagement with one another in every position of the carriage. This results in a compact housing, which protects the toothed sections of the transmission parts from dirt. In addition, the housing reduces the risk of injury, since the gear parts are not directly accessible, and thus increases work safety.
Bei vorteilhaften Weiterbildungen ist eine Feder, insbesondere eine Druckfeder vorgesehen, die mit einem der Getriebeteile, insbesondere der Zahnstange, zusammenwirkt. Die Druckfeder ist derart angeordnet, dass sie von der Zahnstange bei der Aufwärtsbewegung des Schlittens zusammengedrückt und dadurch vorgespannt wird. Wird die Zahnstange dann blockiert, so ändert sich an der Feder zunächst nichts. Soll der Müllbehälter wieder abwärts bewegt und dazu zurückgekippt werden, unterstützt die Druckfeder das Zurückkippen. Dadurch wird sichergestellt, dass der Müllbehälter überhaupt wieder zurückgekippt wird. In jedem Fall wird das Zurückkippen jedoch beschleunigt. Die Druckfeder ist bevorzugt in einer Schutzhülse angeordnet, in welche die Zahnstange bei der Aufwärtsbewegung des Schlittens hineingeschoben wird.In advantageous developments, a spring, in particular a compression spring, is provided which interacts with one of the transmission parts, in particular the toothed rack. The compression spring is arranged in such a way that it is compressed by the toothed rack during the upward movement of the carriage and is thereby prestressed. If the toothed rack is then blocked, nothing changes in the spring at first. If the refuse container is to be moved downwards again and to be tilted back, the compression spring supports the tilting back. This ensures that the bin is tipped back in the first place. In any case, however, the tilting back is accelerated. The compression spring is preferably arranged in a protective sleeve, into which the toothed rack is pushed during the upward movement of the carriage.
Die Spindelmutter und der Elektromotor, insbesondere sich bewegende Teile des Elektromotors, sind bevorzugt in dem Gehäuse des Schlittens angeordnet. Auch diese Teile werden dadurch vor Verschmutzung geschützt und die Verletzungsgefahr minimiert. Der Elektromotor ist bevorzugt fest mit dem Gehäuse verbunden. Auf diese Weise wird eine Relativbewegung zwischen Elektromotor und Gehäuse verhindert.The spindle nut and the electric motor, in particular moving parts of the electric motor, are preferably arranged in the housing of the carriage. This also protects these parts from dirt and minimizes the risk of injury. The electric motor is preferably firmly connected to the housing. In this way, relative movement between the electric motor and the housing is prevented.
Das Zahnelement und/oder die Schwenkwelle, insbesondere deren Stirnradwelle, sind bevorzugt drehbar an dem Schlitten angeordnet oder anordenbar, insbesondere relativ zu dem Gehäuse. Dadurch muss das Gehäuse nicht mit gedreht werden, wodurch erneut der Energieverbrauch begrenzt wird.The toothed element and/or the pivot shaft, in particular its spur gear shaft, are preferably arranged or can be arranged rotatably on the carriage, in particular relative to the housing. As a result, the housing does not have to be rotated, which again limits energy consumption.
Das Gehäuse weist bevorzugt Führungsbohrungen für die Linearführung auf, insbesondere für die Rundstäbe der Linearführung. Auf diese Weise ist das Gehäuse entlang der Linearführung verschiebbar und das Gehäuse wird durch die Linearführung stabilisiert. In den Führungsbohrungen sind bevorzugt Lager, insbesondere ein Wälzlager für die Rundstäbe der Linearführung vorgesehen.The housing preferably has guide bores for the linear guide, in particular for the round rods of the linear guide. In this way, the housing can be displaced along the linear guide and the housing is stabilized by the linear guide. Bearings, in particular a roller bearing, are preferably provided in the guide bores for the round rods of the linear guide.
Offenbart wird ferner eine Hub-Kipp-Vorrichtung mit zumindest einer Entleereinrichtung, wobei die Entleereinrichtung zumindest eine Antriebseinheit aufweist. Die Antriebseinheit weist einen Schlitten, einen Hubwagen zur Aufnahme eines Müllbehälters, eine Linearführung für den Schlitten und eine Antriebseinrichtung zum Bewegen des Schlittens entlang der Linearführung auf. Die Antriebseinheit ist bevorzugt eine Antriebseinheit gemäß der obigen Beschreibung.Also disclosed is a lifting and tipping device with at least one emptying device, the emptying device having at least one drive unit. The drive unit has a carriage, a lifting carriage for receiving a refuse container, a linear guide for the carriage and a drive device for moving the carriage along the linear guide. The drive unit is preferably a drive unit as described above.
Der Schlitten weist eine Getriebeeinheit zum Umwandeln der Linearbewegung des Schlittens in eine Kippbewegung des Hubwagens auf, wobei die Getriebeeinheit zumindest zwei zusammenwirkende Getriebeteile umfasst, von denen zumindest eines von einem Blockierteil blockierbar ist.The carriage has a gear unit for converting the linear movement of the carriage into a tilting movement of the lifting carriage, the gear unit comprising at least two interacting gear parts, at least one of which can be blocked by a blocking part.
Bevorzugt weist die Hub-Kipp-Vorrichtung zwei Entleereinrichtungen auf. Die Drehachsen der Zahnelemente sind dann bevorzugt identisch. Die Linearführungen und/oder die Gewindespindeln der Entleereinrichtungen sind bevorzugt an gegenüberliegenden Enden der Hub-Kipp-Vorrichtung angeordnet. Auf diese Weise ist der Platz zwischen den Linearführungen und/oder Gewindespindeln am größten, sodass auch große Müllbehälter von den Hubwagen aufgenommen und entleert werden können.The lifting and tipping device preferably has two emptying devices. The axes of rotation of the toothed elements are then preferably identical. The linear guides and/or the threaded spindles of the emptying devices are preferably arranged at opposite ends of the lifting and tipping device. In this way, the space between the linear guides and/or threaded spindles is the greatest, so that even large garbage containers can be picked up and emptied by the lift trucks.
Bei bevorzugten Ausführungsformen der Hub-Kipp-Vorrichtung sind zwei Entleereinrichtungen gemäß der obigen Beschreibung vorgesehen, wobei die Hubwagen der Entleereinrichtungen miteinander koppelbar sind. Die Koppelung verbindet die Hubwagen zu einer stabilen Einheit. Die Koppelung erfolgt mechanisch, elektromechanisch oder elektrisch gesteuert. Auf diese Weise ist ein Anheben von sogenannten Müllgroßbehältern möglich. Müllgroßbehälter haben üblicherweise ein Volumen von 660 I, 770 I, 1000 I oder 1100 1 und weisen vier Rollen auf. Normale Müllbehälter, die mittels einem Hubwagen gehoben werden können, haben regelmäßig ein Volumen von 60 I, 80 I, 120 I, 140 I, 180 I, 240 I, 340 I oder 360 I und nur zwei Rollen. Die Schlitten werden bei einer Koppelung der Hubwagen bevorzugt derart angesteuert, dass sie gleichzeitig die Hubbewegung vollführen.In preferred embodiments of the lifting and tipping device, two emptying devices are provided in accordance with the above description, the lifting carriages of the emptying devices being able to be coupled to one another. The coupling connects the pallet truck to a stable unit. The coupling is controlled mechanically, electromechanically or electrically. In this way, a lifting of so-called large garbage containers is possible. Large garbage containers usually have a volume of 660 l, 770 l, 1000 l or 1100 l and have four wheels. Normal garbage containers that can be lifted with a pallet truck regularly have a volume of 60 l, 80 l, 120 l, 140 l, 180 l, 240 l, 340 l or 360 l and only two wheels. When the lifting carriages are coupled, the carriages are preferably controlled in such a way that they carry out the lifting movement at the same time.
Die Linearführung und mit ihr die Bewegungsrichtung des Schlittens verläuft wie beschrieben bevorzugt vertikal. Die Drehachse des Zahnelements verläuft bevorzugt senkrecht zu der Linearführung und senkrecht zu der Fahrtrichtung des Müllfahrzeugs.The linear guide, and with it the direction of movement of the carriage, preferably runs vertically, as described. The axis of rotation of the toothed element preferably runs perpendicularly to the linear guide and perpendicularly to the direction of travel of the garbage truck.
Die Erfindung wird nachfolgend anhand der Figuren beispielhaft dargestellt und erläutert. Es zeigen dabei:
Figur 1- ein Müllfahrzeug mit einer Hub-Kipp-Vorrichtung in einer Rückansicht;
- Figur 2
- die Hub-Kipp-
Vorrichtung der Figur 1 in einer Seitenansicht mit einem Schlitten in einer Aufnahmeposition; - Figur 3
- das Detail A der
Figur 2 in vergrößerter Darstellung; - Figur 3a
- einen Schnitt durch die Hub-Kipp-Vorrichtung in gleicher Ansicht wie
Figur 3 ; - Figur 4
- die Hub-Kipp-
Vorrichtung der Figur 1 in einer Seitenansicht mit dem Schlitten in einer Schaltposition; - Figur 5
- die Hub-Kipp-
Vorrichtung der Figur 1 in einer Seitenansicht mit dem Schlitten in einer Entleerposition; - Figur 6
- das Detail B der
Figur 5 in vergrößerter Darstellung.
- figure 1
- a garbage truck with a lifting and tipping device in a rear view;
- figure 2
- the lifting and tipping device
figure 1 in a side view with a carriage in a receiving position; - figure 3
- the detail A the
figure 2 in an enlarged view; - Figure 3a
- a section through the lifting and tipping device in the same view as
figure 3 ; - figure 4
- the lifting and tipping device
figure 1 in a side view with the carriage in a switching position; - figure 5
- the lifting and tipping device
figure 1 in a side view with the carriage in an emptying position; - figure 6
- the detail B the
figure 5 in an enlarged view.
Das in der
Die Hub-Kipp-Vorrichtung 14 umfasst zwei Entleereinrichtungen 20 mit jeweils einem Hubwagen 78 zum Anheben und Kippen von Müllbehältern 100, wobei der Hubwagen 78 an einer Schwenkwelle angeordnet ist. Jeder Hubwagen weist einen Aufnahmekamm 48 und ein Widerlagerelement 49 auf. Jede Entleereinrichtung 20 ist einem Rückhalteelement zugeordnet. Das Anheben erfolgt entlang der Y-Achse und das Kippen um die X-Achse eines karthesischen Koordinatensystems, wobei die Z-Achse des Koordinatensystems parallel zur Fahrtrichtung des Müllfahrzeugs 10 verläuft. Die Entleereinrichtungen 20 sind baugleich, aber an einer mittig durch das Müllfahrzeug verlaufenden Y-Z-Ebene gespiegelt angeordnet. Nachfolgend wird daher nur eine Entleereinrichtung 20 im Detail beschrieben.The lifting and tipping
Eine der Entleereinrichtungen 20 ist in den
Der Schlitten 40 weist ein Gehäuse 42 mit Führungsbohrungen für die Rundstäbe auf. In den Führungsbohrungen sind Lager 46 (s.
Die Antriebseinheit 50 weist ferner eine Antriebseinrichtung 60 zum Bewegen des Schlittens 40 entlang der Linearführung 22 auf. Die Antriebseinrichtung 60 umfasst eine Gewindespindel 62 und eine Spindelmutter 64. Die Gewindespindel 62 verläuft zwischen den Rundstäben vertikal und ist mit den Verbindungsstegen 28, 29 fest verbunden. Die Spindelmutter 64 ist derart in dem Gehäuse 42 gelagert, dass sie um eine Drehachse D1 parallel zur Y-Achse drehbar ist. Translatorische Relativbewegungen zwischen Gehäuse 42 und Spindelmutter 64 sind jedoch nicht möglich. Die Drehachse D1 entspricht der Hauptachse der Gewindespindel 62.The
Die Antriebseinrichtung 60 umfasst ferner einen Elektromotor 66, der fest mit dem Gehäuse 42 verbunden ist. Der Elektromotor 66 treibt die Spindelmutter 64 an, sodass sich diese um die Drehachse D1 dreht. Durch die Drehung kommt es zu einer linearen Bewegung zwischen Spindelmutter 64 und Gewindespindel 62 entlang der Drehachse D1. Da die Spindelmutter 64 mit dem Gehäuse 42 verbunden ist, werden auch das Gehäuse 42 sowie daran befestigte Bauteile entlang der Drehachse D1 und somit vertikal bewegt.The
Der Schlitten 40 weist ferner eine Getriebeeinheit 70 zum Umwandeln der Linearbewegung des Schlittens 40 in eine Kippbewegung des Hubwagens 78 auf. Die Getriebeeinheit 70 umfasst zwei zusammenwirkende Getriebeteile, nämlich eine Zahnstange 72 und ein Zahnrad 74. Zahnstange 72 und Zahnrad 74 sind in jeder Stellung des Schlittens 40 miteinander in Eingriff. Die Zahnstange 72 verläuft vertikal. An das Zahnrad 74 schließt eine Schwenkwelle 76 (s.
Die
Der Schlitten 40 wird so weit nach oben bewegt, bis er in einer Schaltposition angelangt ist, die in
Der Schlitten 40 weist an seinem Gehäuse 42 eine Schutzhülse 73 für ein unteres Ende der Zahnstange 72 auf. Wenn die Zahnstange 72 an dem Anschlag 23 anliegt, bewegt sich der Schlitten 40 gewissermaßen weiter an der Zahnstange 72 vorbei. Bei dieser Bewegung des Schlittens 40 wird die Schutzhülse 73 über das untere Ende der Zahnstange 72 geschoben. Die Zahnstange 72 wird auf diese Weise vor Beschädigung und Verschmutzung geschützt. In der Schutzhülse 73 ist eine Druckfeder (75) angeordnet. Werden der Schlitten 40 und damit die Schutzhülse 73 relativ zu der Zahnstange 72 nach oben bewegt, so spannt die Zahnstange 72 die Druckfeder 75 vor. Die Druckfeder 75 wird von der Schutzhülse 73 ebenfalls vor Beschädigung und Verschmutzung geschützt.The
Wird der Schlitten 40 von der Antriebseinrichtung 60 aus der Schaltposition weiter nach oben bewegt, so gelangt er schließlich in die in den
Der Müllbehälter 100 muss bei der Bewegung des Schlittens 40 nach unten wieder zurück gekippt werden, damit er in der Endposition die gleiche Orientierung hat wie in der Aufnahmeposition. Die Druckfeder 75 in der Schutzhülse 73 unterstützt die Rückkippbewegung des Müllbehälters 100, indem sie die gespeicherte Federenergie auf die Zahnstange 72 überträgt, sobald die Zahnstange 72 nicht mehr an dem Anschlag 23 anliegt. Die Zahnstange 72 wird dadurch nach oben bewegt, woraufhin das Zahnrad 74 und mit ihr die Schwenkwelle 76 und der Hubwagen 78 zurück geschwenkt werden sowie der Müllbehälter 100 zurück gekippt wird.When the
- 1010
- Müllfahrzeuggarbage truck
- 1212
- Sammelbehältercollection container
- 1414
- Hub-Kipp-VorrichtungLift-tilt device
- 1616
- Einschüttöffnungpouring opening
- 2020
- Entleereinrichtungemptying device
- 2121
- Blockierteilblocking part
- 2222
- Linearführunglinear guide
- 2323
- Anschlagattack
- 2828
- oberer Verbindungsstegupper connecting bar
- 2929
- unterer Verbindungssteglower connecting bar
- 3030
- RahmenFrame
- 4040
- SchlittenSleds
- 4242
- GehäuseHousing
- 4646
- Lagercamp
- 4848
- Aufnahmekammpick-up comb
- 4949
- Widerlagerelementabutment element
- 5050
- Antriebseinheitdrive unit
- 6060
- Antriebseinrichtungdrive device
- 6262
- Gewindespindellead screw
- 6464
- Spindelmutterspindle nut
- 6666
- Elektromotorelectric motor
- 7070
- Getriebeeinheitgear unit
- 7272
- Zahnstangerack
- 7373
- Schutzhülseprotective sleeve
- 7474
- Zahnradgear
- 7575
- FederFeather
- 7676
- Schwenkwellepivot shaft
- 7878
- Hubwagenpallet truck
- 100100
- Müllbehältertrash can
- D1D1
- Drehachseaxis of rotation
- D2D2
- Drehachseaxis of rotation
Claims (15)
- Drive unit (50) for a lifting/tipping device (14), wherein the drive unit (50) has at least one carriage (40), one linear guide (22) for the carriage (40) and one drive mechanism (60) for moving the carriage (40) along the linear guide (22),characterized in that the carriage (40) has a gear unit (70) with at least two co-operating gear parts for converting the linear movement of the carriage (40) into a rotational movement of one of the gear parts,wherein at least one of the co-operating gear parts is blockable by a blocking part (21).
- Drive unit (50) according to claim 1,
characterized in that a blocking of the blockable gear part brings about a switching of the gear unit (70) from a passive mode, in which the gear parts do not move relative to each other, to an active mode, in which a relative movement between the gear parts takes place. - Drive unit (50) according to claim 1 or 2,
characterized in that the carriage (40) is moveable along the linear guide (22) between a receiving position and an emptying position. - Drive unit (50) according to one of the preceding claims,
characterized in that the drive mechanism (60) comprises a threaded spindle (62) and a spindle nut (64). - Drive unit (50) according to claim 4,
characterized in that the threaded spindle (62) is firmly connected to the linear guide (22) and runs parallel to the linear guide (22). - Drive unit (50) according to claim 4 or 5,
characterized in that an electric motor (66) is provided, which drives the spindle nut (64) and which is firmly connected to the carriage (40). - Drive unit (50) according to one of the preceding claims,
characterized in that the blockable gear part is blockable with respect to a movement relative to the linear guide (22). - Drive unit (50) according to one of the preceding claims,
characterized in that the blockable gear part is not blocked in positions of the carriage (40) between the receiving position and a switching position and is blocked between the switching position and the emptying position. - Drive unit (50) according to one of the preceding claims,
characterized in that the co-operating gear parts are in engagement with each other in every position of the carriage (40) and/or in that a toothed rack (72) and a tooth element, in particular a gear wheel (74), are provided as co-operating gear parts. - Drive unit (50) according to claim 9,
characterized in that the toothed rack (72) is the blockable gear part. - Drive unit (50) according to claim 9 or 10,
characterized in that the toothed rack (72) is arranged parallel to the linear guide (22). - Drive unit (50) according to one of claims 9 to 11,
characterized in that the blocking part (21) is a stop (23) for the toothed rack (72). - Drive unit (50) according to one of the preceding claims,
characterized in that the linear guide (22) comprises two rods running parallel. - Drive unit (50) according to claim 13,
characterized in that the rods are connected at least by an upper connecting web (28), wherein the stop (23) for the toothed rack (72) is arranged on the upper connecting web (28). - Drive unit (50) according to one of the preceding claims,
characterized in that the carriage (40) has a housing (42) for the gear unit (70).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019131986.2A DE102019131986A1 (en) | 2019-11-26 | 2019-11-26 | Drive unit for a lifting and tilting device |
Publications (3)
Publication Number | Publication Date |
---|---|
EP3828104A1 EP3828104A1 (en) | 2021-06-02 |
EP3828104C0 EP3828104C0 (en) | 2023-06-07 |
EP3828104B1 true EP3828104B1 (en) | 2023-06-07 |
Family
ID=73448803
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20207342.5A Active EP3828104B1 (en) | 2019-11-26 | 2020-11-13 | Drive unit for a tilting-lifting device |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP3828104B1 (en) |
DE (1) | DE102019131986A1 (en) |
ES (1) | ES2951521T3 (en) |
PL (1) | PL3828104T3 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102022109213A1 (en) | 2022-04-14 | 2023-10-19 | Zöller-Kipper Gesellschaft mit beschränkter Haftung | Lift-tilt device |
DE102022112849A1 (en) | 2022-05-23 | 2023-11-23 | Zöller-Kipper Gesellschaft mit beschränkter Haftung | Lift-tipping device and waste collection vehicle with a lifting-tipping device |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE844262C (en) * | 1941-10-11 | 1952-07-17 | Daimler Benz Ag | Tilting device for emptying garbage cans into garbage collection containers |
DE2146653C3 (en) * | 1971-09-17 | 1980-03-20 | Sulo Eisenwerk Streuber & Lohmann Gmbh & Co Kg, 4900 Herford | Device for emptying large-volume garbage cans with essentially a square or rectangular plan |
DE2517247A1 (en) * | 1975-04-18 | 1976-11-04 | Zoeller Kipper | ELECTRIC PULLING AND PULLING DEVICE, IN PARTICULAR FOR LIFTING AND / OR TILTING LOADS |
DE2630440A1 (en) * | 1976-07-07 | 1978-01-12 | Sollinger Huette | Rubbish bin emptying mechanism - has swing frame supported from lorry chassis by chains passing round pulleys on lifting frame |
AT401644B (en) * | 1993-05-25 | 1996-10-25 | Brosowitsch Josef Dipl Htl Ing | LIFTING AND TILTING DEVICE FOR EMPTYING WASTE BINS, ESPECIALLY FOR WASTE VEHICLES |
DE4423718C1 (en) * | 1994-07-08 | 1995-12-21 | Brosowitsch Josef Dipl Htl Ing | Lifting and tipping device for refuse containers |
US8297905B2 (en) * | 2009-10-19 | 2012-10-30 | Lindy Lawrence May | 180 degree inverting mechanism |
-
2019
- 2019-11-26 DE DE102019131986.2A patent/DE102019131986A1/en active Pending
-
2020
- 2020-11-13 PL PL20207342.5T patent/PL3828104T3/en unknown
- 2020-11-13 ES ES20207342T patent/ES2951521T3/en active Active
- 2020-11-13 EP EP20207342.5A patent/EP3828104B1/en active Active
Also Published As
Publication number | Publication date |
---|---|
ES2951521T3 (en) | 2023-10-23 |
DE102019131986A1 (en) | 2021-05-27 |
PL3828104T3 (en) | 2023-09-04 |
EP3828104A1 (en) | 2021-06-02 |
EP3828104C0 (en) | 2023-06-07 |
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