EP3828104B1 - Drive unit for a tilting-lifting device - Google Patents

Drive unit for a tilting-lifting device Download PDF

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Publication number
EP3828104B1
EP3828104B1 EP20207342.5A EP20207342A EP3828104B1 EP 3828104 B1 EP3828104 B1 EP 3828104B1 EP 20207342 A EP20207342 A EP 20207342A EP 3828104 B1 EP3828104 B1 EP 3828104B1
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EP
European Patent Office
Prior art keywords
carriage
drive unit
gear
linear guide
lifting
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EP20207342.5A
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German (de)
French (fr)
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EP3828104A1 (en
EP3828104C0 (en
Inventor
Klaus Dellé
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Zoeller Kipper GmbH
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Zoeller Kipper GmbH
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Publication of EP3828104A1 publication Critical patent/EP3828104A1/en
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Publication of EP3828104C0 publication Critical patent/EP3828104C0/en
Publication of EP3828104B1 publication Critical patent/EP3828104B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65FGATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
    • B65F3/00Vehicles particularly adapted for collecting refuse
    • B65F3/02Vehicles particularly adapted for collecting refuse with means for discharging refuse receptacles thereinto
    • B65F3/08Platform elevators or hoists with guides or runways for raising or tipping receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65FGATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
    • B65F3/00Vehicles particularly adapted for collecting refuse
    • B65F3/02Vehicles particularly adapted for collecting refuse with means for discharging refuse receptacles thereinto
    • B65F2003/025Constructional features relating to actuating means for lifting or tipping containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65FGATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
    • B65F3/00Vehicles particularly adapted for collecting refuse
    • B65F3/02Vehicles particularly adapted for collecting refuse with means for discharging refuse receptacles thereinto
    • B65F2003/0263Constructional features relating to discharging means

Definitions

  • the present invention relates to a drive unit for a lifting and tipping device.
  • Lifting and tipping devices are used for lifting and tipping garbage containers to be emptied, in particular garbage cans.
  • a refuse container is moved to a dumping opening of the refuse vehicle by the lifting.
  • the subsequent tipping causes the contents of the refuse container to be emptied through the pouring opening into a collection container of the refuse vehicle.
  • lifting and tipping devices that have two separate emptying devices, each for a refuse container. With such lifting and tipping devices, two garbage cans can be emptied independently. Each emptying device has there a lift truck for receiving a garbage container. The lift trucks of two emptying devices can be coupled. Large garbage containers can also be emptied in this way.
  • the lifting and tipping functions were often considered separately and performed by two independent drives.
  • the DE 25 17 247 A1 discloses an electric push and pull device, in particular for lifting and/or tilting loads.
  • the DE 2 146 653 provides separate pressure or lifting cylinders for the lifting movement on the one hand and the tilting movement on the other.
  • the pamphlets DE 44 17 737 A1 and DE 44 23 718 C1 show devices in which a stationary toothed element, namely the rolling segment, is provided.
  • a cam segment/gear element is provided on the tilting shaft of a lifting truck, which, after a certain vertical stroke of the lifting truck, engages in the stationary rolling segment, as a result of which a tilting movement is triggered.
  • the DE 26 30 440 A1 shows an emptying device for large-capacity refuse containers with a frame and a cylinder that can be actuated hydraulically or pneumatically via at least one, as well as a pivoting frame that can be rotated about a horizontal axis and grasps the container with a fork claw each.
  • the pivoting frame In the upper area on each side, the pivoting frame is guided into a substantially vertically extending guide channel via pivots with a diameter corresponding to the width of the guide channels, and in the lower area on each side it has at least one additional guideway that is supported on a substantially vertically extending guide track pivot on.
  • a tilting device for emptying garbage cans into garbage containers is known, in which the garbage can or a storage area carrying the garbage can is connected to a tilting rocker that is inevitably connected Device is placed on the floor or on the roadway during the last pivoting period of the rocker arm.
  • the DE 844 262 C discloses a drive device for a lifting and tipping device with a carriage, linear guide and a gear unit for converting the linear movement of the carriage into a rotary movement.
  • the DE 26 30 440 A1 discloses an emptying device for bulky refuse containers.
  • the DE 44 23 718 C1 discloses a lifting and tipping device for emptying garbage containers, in particular for garbage trucks.
  • the object of the invention is to create a new drive for a lifting and tipping device, with which the lifting and tipping is carried out by a single drive.
  • the drive unit for a lifting and tipping device has at least one carriage, a linear guide for the carriage and a drive device for moving the carriage along the linear guide.
  • the carriage has a gear unit with at least two interacting gear parts for converting the linear movement of the carriage into a rotary movement of one of the gear parts, at least one of the interacting gear parts being able to be blocked by a blocking part.
  • the gear part which is rotated, is preferably connected or can be connected to the lifting carriage of the lifting and tipping device and then, in the case of a rotary movement, leads to a tipping movement of the lifting carriage.
  • a blocking of the blockable transmission part causes the transmission unit to switch from a passive to an active mode.
  • the gear parts move not relative to each other.
  • the active mode a relative movement takes place between the gear parts, as a result of which the linear movement of the carriage is converted into a rotary movement of the rotatable gear part or a tilting movement of the lifting carriage.
  • one of the transmission parts does not move relative to the linear guide.
  • the truck is preferably directly or indirectly connected to at least one of the cooperating transmission parts, in particular the rotatable one, or can be connected, in particular non-rotatably.
  • the lift truck preferably has a receiving comb for receiving a refuse container.
  • the lifting carriage is preferably arranged or can be arranged rotatably on the carriage.
  • the carriage can be moved along the linear guide, preferably between a pick-up position and an emptying position.
  • a refuse container to be emptied can be attached to the carriage or to a component attached thereto, in particular the lift truck.
  • the carriage is then moved into the emptying position by the drive device.
  • the waste container is first lifted and then tilted.
  • the emptying position the contents of the refuse container can fall into a collection container, in particular that of a refuse vehicle, in particular through a pouring opening.
  • the drive device preferably includes a threaded spindle and a spindle nut.
  • the lead screw runs through the lead screw nut. Threaded spindle and nut are rotatable relative to each other. A rotary movement of one of the parts also leads to a relative linear movement between the parts along the axis of rotation.
  • the threaded spindle preferably runs vertically.
  • the combination of lead screw and lead screw nut enables efficient conversion of rotary motion into linear motion for lifting the sled. This makes it possible, for example, to use an electric motor to lift and tilt the refuse container.
  • the threaded spindle is preferably firmly connected to the linear guide and also preferably runs parallel to the linear guide.
  • the spindle nut thus moves around the threaded spindle and linearly along the main axis of the threaded spindle.
  • the spindle nut is thus preferably fastened in the carriage such that it can rotate about an axis of rotation D1.
  • the axis of rotation D1 preferably runs vertically.
  • An electric motor is preferably provided which drives the spindle nut and which is firmly connected to the carriage.
  • An electric motor has significant advantages over the hydraulic drives usually installed in garbage trucks. First of all, several components required for a hydraulic drive, such as hydraulic unit, hose lines, etc., are no longer required. Furthermore, hydraulic medium such as oil, which can leak out and lead to environmental pollution, is no longer necessary. In addition, electric motors are quieter, which reduces the noise pollution of the operating personnel and the environment. The use of an electric motor that is operated with 24 V DC voltage is particularly advantageous, since the electric motor can then be connected directly to the on-board power supply of the garbage truck. The use of the drive unit according to the invention with an electric motor in garbage trucks with an electric drive is also particularly advantageous. There, an electric motor can be operated directly with the energy from the traction battery of the garbage truck, so that no separate energy storage is necessary.
  • a hydraulic motor instead of an electric motor.
  • the hydraulic motor then drives the spindle nut, whereupon the carriage is moved along the guide.
  • the carriage can also be moved in other ways along the guide.
  • the drive device has a hydraulic cylinder connected to the carriage and a hydraulic unit for moving the hydraulic cylinder.
  • a further alternative consists in moving the carriage along the guide by means of a traction means, for example a chain or a cable.
  • the drive device then comprises the traction device, drive elements for moving the traction device, with which the traction device is engaged, for example a gear wheel or a roller, and a motor, in particular an electric motor or hydraulic motor, for driving the drive elements.
  • the electric motor is also preferably capable of recuperation, ie in particular able to act as a generator.
  • the electric motor is particularly preferably designed in such a way that it converts kinetic energy into electrical energy during the downward movement of the carriage after the refuse container has been emptied. In this way, the downward movement is slowed down, which means that the refuse container is not accelerated more than necessary. In addition, part of the electrical energy used for the lifting movement is recovered.
  • the blockable gear part can be blocked in particular with regard to a movement relative to the linear guide. This means that the lockable gear part and the linear guide do not move relative to each other when the lockable transmission part is blocked.
  • the blockable transmission part is preferably blocked by the linear guide itself or an element arranged on it. Alternatively, blocking by an element of the lifting and tipping device or of the garbage truck, for example an element arranged on the collection container, is also possible. Blocking by the linear guide itself or an element arranged thereon has the advantage that no changes need to be made to the garbage truck, in particular to its collection container.
  • the blockable transmission part is preferably not blocked in positions of the carriage between the receiving position and a switching position and is blocked between the switching position and the emptying position.
  • the switching between passive and active mode of the gear unit takes place at the moment of blocking. In this way, no separate switching device is required for the transmission unit, which limits the complexity of the drive unit.
  • a toothed rack and a toothed element, in particular a toothed wheel, are preferably provided as interacting gear parts. This enables the linear movement of the carriage to be easily converted into a tilting movement of the pallet truck.
  • the lifting carriage is preferably directly or indirectly connected or connectable to the toothed element.
  • the toothed element can, for example, also be a partial (eg half) toothed wheel or the like if a complete toothed wheel is not necessary for the tilting movement. In such a case, a weight saving is achieved by using a partial gear.
  • the toothed element is preferably connected to a pivot shaft.
  • the lift truck is preferably connected or can be connected to the pivot shaft. In this way, the pivot shaft and the lifting carriage are rotated as the toothed element rotates. This will tip the garbage can.
  • the toothed element is particularly preferably fastened as a spur gear at one end of the pivot shaft. The toothed element is then located as far as possible outside of the area in which the refuse container to be emptied is arranged.
  • the pivot shaft can be designed in one or more parts.
  • a spur gear shaft can be provided, which forms the gear wheel or is connected to the separate gear wheel.
  • a further shaft can then be plugged coaxially onto the spur gear shaft, with the lifting carriage being connected to the further shaft. Due to the multiple parts, assembly is simplified.
  • the toothed rack is preferably the blockable transmission part.
  • the effort to block an elongated rack is less than the effort to block a gear.
  • the blocking of the toothed rack is also to be preferred because the carriage and with it the toothed rack perform a linear movement anyway, so that only the linear movement of the toothed rack has to be prevented in order to block the toothed rack.
  • the linear guide is preferably arranged vertically.
  • the toothed rack is preferably arranged parallel to the linear guide, ie in particular also vertically.
  • the axis of rotation of the toothed element then runs horizontally, so that it in addition to the toothed element, no further transmission parts are required in order to effect a tilting movement. This limits the complexity of the drive unit.
  • the blocking part is preferably a stop for the rack.
  • a stop can be implemented in a simple manner and can be made robust, as a result of which the drive unit has a long service life.
  • the stop is preferably arranged on the linear guide.
  • the blocking part is preferably made of plastic, caoutchouc or rubber. In this way, the blocking process does not take place suddenly but is dampened. This limits the noise generated and protects the components involved in the blockage.
  • the linear guide preferably comprises two parallel round rods.
  • the round rods preferably run vertically. This minimizes the floor space required by the linear guide and, in this way, the installation space required.
  • the round rods are preferably connected by at least one upper connecting web, particularly preferably by an upper and a lower connecting web, as a result of which the linear guide gains in rigidity.
  • the connecting webs are preferably arranged at vertically opposite ends of the rods. The connecting webs also prevent the slide from falling off the rods.
  • the connecting webs are preferably parts of a frame that is fixed to the collection container of the garbage truck.
  • the use of such a frame facilitates the fixation since standardized fixation points are usually specified on the collection container.
  • the stop for the toothed rack is preferably arranged on the frame, in particular on the upper connecting web.
  • the frame offers sufficient stability for the forces that occur when the rack and stop come into contact.
  • the carriage advantageously has a housing for the gear unit.
  • a housing limits the contamination of the transmission parts, with at least those sections of the transmission parts that have teeth being arranged in the housing. It is particularly advantageous here if the cooperating gear parts are in engagement with one another in every position of the carriage. This results in a compact housing, which protects the toothed sections of the transmission parts from dirt. In addition, the housing reduces the risk of injury, since the gear parts are not directly accessible, and thus increases work safety.
  • a spring in particular a compression spring, which interacts with one of the transmission parts, in particular the toothed rack.
  • the compression spring is arranged in such a way that it is compressed by the toothed rack during the upward movement of the carriage and is thereby prestressed. If the toothed rack is then blocked, nothing changes in the spring at first. If the refuse container is to be moved downwards again and to be tilted back, the compression spring supports the tilting back. This ensures that the bin is tipped back in the first place. In any case, however, the tilting back is accelerated.
  • the compression spring is preferably arranged in a protective sleeve, into which the toothed rack is pushed during the upward movement of the carriage.
  • the spindle nut and the electric motor are preferably arranged in the housing of the carriage. This also protects these parts from dirt and minimizes the risk of injury.
  • the electric motor is preferably firmly connected to the housing. In this way, relative movement between the electric motor and the housing is prevented.
  • the toothed element and/or the pivot shaft, in particular its spur gear shaft, are preferably arranged or can be arranged rotatably on the carriage, in particular relative to the housing. As a result, the housing does not have to be rotated, which again limits energy consumption.
  • the housing preferably has guide bores for the linear guide, in particular for the round rods of the linear guide. In this way, the housing can be displaced along the linear guide and the housing is stabilized by the linear guide.
  • Bearings in particular a roller bearing, are preferably provided in the guide bores for the round rods of the linear guide.
  • the drive unit has a carriage, a lifting carriage for receiving a refuse container, a linear guide for the carriage and a drive device for moving the carriage along the linear guide.
  • the drive unit is preferably a drive unit as described above.
  • the carriage has a gear unit for converting the linear movement of the carriage into a tilting movement of the lifting carriage, the gear unit comprising at least two interacting gear parts, at least one of which can be blocked by a blocking part.
  • the lifting and tipping device preferably has two emptying devices.
  • the axes of rotation of the toothed elements are then preferably identical.
  • the linear guides and/or the threaded spindles of the emptying devices are preferably arranged at opposite ends of the lifting and tipping device. In this way, the space between the linear guides and/or threaded spindles is the greatest, so that even large garbage containers can be picked up and emptied by the lift trucks.
  • two emptying devices are provided in accordance with the above description, the lifting carriages of the emptying devices being able to be coupled to one another.
  • the coupling connects the pallet truck to a stable unit.
  • the coupling is controlled mechanically, electromechanically or electrically. In this way, a lifting of so-called large garbage containers is possible.
  • Large garbage containers usually have a volume of 660 l, 770 l, 1000 l or 1100 l and have four wheels.
  • Normal garbage containers that can be lifted with a pallet truck regularly have a volume of 60 l, 80 l, 120 l, 140 l, 180 l, 240 l, 340 l or 360 l and only two wheels.
  • the lifting carriages are coupled, the carriages are preferably controlled in such a way that they carry out the lifting movement at the same time.
  • the linear guide, and with it the direction of movement of the carriage, preferably runs vertically, as described.
  • the axis of rotation of the toothed element preferably runs perpendicularly to the linear guide and perpendicularly to the direction of travel of the garbage truck.
  • Garbage truck 10 shown only partially, has a collection container 12 and a lifting and tipping device 14, which is arranged in the area of a pouring opening 16 on the collection container 12. Garbage is introduced into the collection container 12 through the pouring-in opening 16 when used as intended.
  • a pressing plant (not shown) can be provided there, which compresses the refuse.
  • Two retaining elements (not shown) are arranged in the area of the pouring-in opening 16 for retaining refuse containers 100 during the pouring-in process.
  • the lifting and tipping device 14 comprises two emptying devices 20, each with a lifting truck 78 for lifting and tipping refuse containers 100, the lifting truck 78 being arranged on a pivot shaft.
  • Each lifting carriage has a receiving comb 48 and an abutment element 49 .
  • Each emptying device 20 is associated with a retaining element.
  • the lifting takes place along the Y-axis and the tilting around the X-axis of a Cartesian coordinate system, with the Z-axis of the coordinate system running parallel to the direction of travel of the garbage truck 10 .
  • the emptying devices 20 are identical in construction, but on a YZ plane running centrally through the garbage truck arranged mirrored. Therefore, only one emptying device 20 is described in detail below.
  • the drive unit 50 has a linear guide 22 with two round rods running parallel to one another as guide elements for a carriage 40 .
  • the rods run vertically, i.e. parallel to the Y-axis.
  • the linear guide 22 has two connecting webs 28, 29 at vertically opposite ends, which connect the round rods to one another.
  • the connecting webs 28, 29 are parts of a frame 30 which is fixed to the collection container 12 of the garbage truck 10.
  • the carriage 40 has a housing 42 with guide holes for the rods.
  • Bearings 46 (see Fig. Figure 3a ) arranged so that the carriage 40 is linearly movable along the rods.
  • the drive unit 50 also has a drive device 60 for moving the carriage 40 along the linear guide 22 .
  • the drive device 60 comprises a threaded spindle 62 and a spindle nut 64.
  • the threaded spindle 62 runs vertically between the round rods and is firmly connected to the connecting webs 28, 29.
  • the spindle nut 64 is mounted in the housing 42 in such a way that it can be rotated about an axis of rotation D1 parallel to the Y-axis. However, translational relative movements between the housing 42 and the spindle nut 64 are not possible.
  • the axis of rotation D1 corresponds to the main axis of the threaded spindle 62.
  • the drive device 60 also includes an electric motor 66 which is firmly connected to the housing 42 .
  • the electric motor 66 drives the spindle nut 64 so that it rotates about the axis of rotation D1.
  • the rotation causes a linear movement between the spindle nut 64 and the threaded spindle 62 along the axis of rotation D1. Since the spindle nut 64 is connected to the housing 42, the housing 42 and components attached thereto are also moved along the axis of rotation D1 and thus vertically.
  • the carriage 40 also has a gear unit 70 for converting the linear movement of the carriage 40 into a tilting movement of the lifting carriage 78 .
  • the gear unit 70 comprises two cooperating gear parts, namely a toothed rack 72 and a gear wheel 74.
  • the toothed rack 72 and toothed wheel 74 mesh with one another in every position of the carriage 40.
  • the rack 72 runs vertically.
  • a pivot shaft 76 (see Fig. 1 ) on, wherein the gear 74 is designed as a spur gear of the pivot shaft 76.
  • the pivot shaft 76 is in several parts.
  • the axis of rotation D2 of gear 74 and pivot shaft 76 is parallel to the X-axis.
  • the lifting carriage 78 is arranged on the pivot shaft 76 .
  • Gear wheel 74, pivot shaft 76 and lifting carriage 78 are connected to one another in a rotationally fixed manner, so that rotation of gear wheel 74 automatically causes lifting carriage 78 to tilt.
  • the figures 2 , 3 and 3a show the carriage 40 in a pick-up position in which a refuse container 100 can be arranged on the lift truck 78. If the carriage 40 is now raised by means of the drive device 60, the pivot shaft 76, the lifting carriage 78 and the refuse container 100 move with the carriage 40 upwards.
  • the carriage 40 is moved upwards until it has reached a switching position which is shown in figure 4 is shown.
  • Gear 74, pivot shaft 76, lift truck 78 and refuse container 100 are not tilted in the shift position compared to the pickup position.
  • the toothed rack 72 rests against a stop 23 of the upper connecting web 28 in the switching position.
  • the rack 72 is blocked in a further movement of the carriage 40 upwards by the stop 23 in a further movement in the same direction is prevented.
  • the stop 23 thus forms a blocking part 21 for the toothed rack 72.
  • toothed wheel 74 Since the toothed wheel 74, on the other hand, continues to move vertically upwards with the carriage 40, it rolls on the toothed rack 72, which is also the toothed rack 72 which is also moving vertically upwards Axis of rotation D2 rotates. This results in a rotation of the pivot shaft 76 and a tilting movement of the lift truck 78 and the refuse container 100 about the axis of rotation D2.
  • the carriage 40 has a protective sleeve 73 for a lower end of the toothed rack 72 on its housing 42 .
  • the protective sleeve 73 is pushed over the lower end of the toothed rack 72. In this way, the toothed rack 72 is protected from damage and dirt.
  • a compression spring (75) is arranged in the protective sleeve 73 . If the carriage 40 and thus the protective sleeve 73 are moved upwards relative to the toothed rack 72 , the toothed rack 72 preloads the compression spring 75 . The compression spring 75 is also protected from damage and dirt by the protective sleeve 73 .
  • the carriage 40 If the carriage 40 is moved further upwards from the switching position by the drive device 60, it finally arrives in the figures 5 and 6 shown emptying position.
  • the refuse container 100 is then completely tilted in, so that the refuse present in the refuse container 100 falls through the pour-in opening 16 into the collection container 12 .
  • the carriage 40 can then be moved back down into an end position that corresponds to the receiving position.
  • the electric motor 66 capable of recuperation is switched to a recuperation mode.
  • the electric motor 66 then no longer drives the spindle nut 64 but is instead able to convert a rotation of the spindle nut 64 into electrical energy and to store it in an energy store (not shown) of the garbage truck 10 .
  • the spindle nut 64 is set in rotation because the carriage 40 moves downwards due to gravity and the lack of drive. In this way, part of the energy used to lift the refuse container 100 is recovered. The downward movement of the carriage 40 is also braked by the recuperation. This limits the noise level of the lifting and tipping device 14 and there is also a lower risk of injury from the garbage container 100 driving down.
  • the compression spring 75 in the protective sleeve 73 supports the backward tilting movement of the refuse container 100 by transferring the stored spring energy to the toothed rack 72 as soon as the toothed rack 72 is no longer in contact with the stop 23 .
  • the rack 72 is thereby moved upwards, whereupon the gear 74 and with it the pivot shaft 76 and the lifting carriage 78 are pivoted back and the refuse container 100 is tilted back.

Description

Die vorliegende Erfindung betrifft eine Antriebseinheit für eine Hub-Kipp-Vorrichtung.The present invention relates to a drive unit for a lifting and tipping device.

Aus dem Stand der Technik ist bereits eine Vielzahl von Hub-Kipp-Vorrichtungen für Müllfahrzeuge bekannt. Hub-Kipp-Vorrichtungen dienen dem Anheben und Kippen von zu entleerenden Müllbehältern, insbesondere Mülltonnen. Durch das Anheben wird ein Müllbehälter zu einer Einschüttöffnung des Müllfahrzeugs bewegt. Das anschließende Kippen führt dazu, dass der Inhalt des Müllbehälters durch die Einschüttöffnung in einen Sammelbehälter des Müllfahrzeugs entleert wird.A large number of lifting and tipping devices for garbage trucks is already known from the prior art. Lifting and tipping devices are used for lifting and tipping garbage containers to be emptied, in particular garbage cans. A refuse container is moved to a dumping opening of the refuse vehicle by the lifting. The subsequent tipping causes the contents of the refuse container to be emptied through the pouring opening into a collection container of the refuse vehicle.

Es sind ferner Hub-Kipp-Vorrichtungen bekannt, die zwei separate Entleereinrichtungen für je einen Müllbehälter aufweisen. Mit derartigen Hub-Kipp-Vorrichtungen können zwei Müllbehälter unabhängig voneinander geleert werden. Jede Entleereinrichtung weist dort einen Hubwagen zur Aufnahme je eines Müllbehälters auf. Die Hubwagen zweier Entleereinrichtungen können koppelbar sein. Auf diese Weise können auch Müllgroßbehälter entleert werden.There are also known lifting and tipping devices that have two separate emptying devices, each for a refuse container. With such lifting and tipping devices, two garbage cans can be emptied independently. Each emptying device has there a lift truck for receiving a garbage container. The lift trucks of two emptying devices can be coupled. Large garbage containers can also be emptied in this way.

Die Funktionen Anheben und Kippen wurden in der Vergangenheit oft getrennt betrachtet und von zwei unabhängigen Antrieben erfüllt. In der DE 25 17 247 A1 ist eine Elektro-Schub- und Zugvorrichtung, insbesondere zum Heben und/oder Kippen von Lasten offenbart. Die DE 2 146 653 sieht separate Druck- bzw. Hubzylinder für die Hubbewegung einerseits und die Kippbewegung andererseits vor.In the past, the lifting and tipping functions were often considered separately and performed by two independent drives. In the DE 25 17 247 A1 discloses an electric push and pull device, in particular for lifting and/or tilting loads. The DE 2 146 653 provides separate pressure or lifting cylinders for the lifting movement on the one hand and the tilting movement on the other.

Die Druckschriften DE 44 17 737 A1 und DE 44 23 718 C1 zeigen Vorrichtungen, bei denen ein stationäres, mit Zähnen versehenes Element, nämlich das Abrollsegment, vorgesehen ist. An der Kippwelle eines Hubwagens ist ein Kurvensegment/Getriebeelement vorgesehen, welches nach einem gewissen vertikalen Hub des Hubwagens in das stationäre Abrollsegment eingreift, wodurch eine Kippbewegung ausgelöst wird. Bei diesen Vorrichtungen besteht die Gefahr, dass der Eingriff zwischen Abrollsegment und Kurvensegment fehlschlägt, was zu einer Beschädigung der Vorrichtung führen kann. Ferner können sowohl Abrollsegment als auch Kurvensegment durch den Inhalt der Müllbehälter verschmutzen, wodurch die Kippbewegung behindert oder erschwert werden kann.The pamphlets DE 44 17 737 A1 and DE 44 23 718 C1 show devices in which a stationary toothed element, namely the rolling segment, is provided. A cam segment/gear element is provided on the tilting shaft of a lifting truck, which, after a certain vertical stroke of the lifting truck, engages in the stationary rolling segment, as a result of which a tilting movement is triggered. With these devices, there is a risk that the engagement between the rolling segment and the curve segment will fail, which can lead to damage to the device. Furthermore, both the rolling segment and the curve segment can become soiled by the contents of the refuse container, which can impede or impede the tilting movement.

Aus der US 2011/0091309 A1 ist ein Mechanismus zum Umdrehen von Containern oder anderen Objekten bekannt. Der Mechanismus dreht den Behälter oder das Objekt um volle 180 Grad um und ermöglicht dabei eine Bewegungssteuerung ohne den Einsatz von hydraulischen Aktuatoren.From the U.S. 2011/0091309 A1 a mechanism for flipping containers or other objects is known. The mechanism rotates the container or object a full 180 degrees, allowing motion control without the use of hydraulic actuators.

Die DE 26 30 440 A1 zeigt eine Entleerungsvorrichtung für Großraummüllgefäße mit einem Rahmen und einem über mindestens einen hydraulisch oder pneumatisch betätigbaren Zylinder sowie einem um eine horizontale Achse drehbaren und den Behälter mit je einer Gabelklaue erfassenden Schwenkgestell. Das Schwenkgestell ist im oberen Bereich auf jeder Seite in einen sich im Wesentlichen vertikal erstreckenden Führungskanal über Drehzapfen mit einem der Breite der Führungskanäle entsprechenden Durchmesser geführt und weist im unteren Bereich auf jeder Seite mindestens einen weiteren, sich an einer im Wesentlichen sich vertikal erstreckenden Führungsbahn abstützenden Drehzapfen auf.The DE 26 30 440 A1 shows an emptying device for large-capacity refuse containers with a frame and a cylinder that can be actuated hydraulically or pneumatically via at least one, as well as a pivoting frame that can be rotated about a horizontal axis and grasps the container with a fork claw each. In the upper area on each side, the pivoting frame is guided into a substantially vertically extending guide channel via pivots with a diameter corresponding to the width of the guide channels, and in the lower area on each side it has at least one additional guideway that is supported on a substantially vertically extending guide track pivot on.

Aus der DE 844 262 ist eine Kippvorrichtung zum Entleeren von Müllgefäßen in Müllsammelbehälter bekannt, bei der das Müllgefäß oder eine das Müllgefäß tragende Abstellfläche von einer mit einer Kippschwinge zwangsläufig verbundenen Einrichtung während der letzten Schwenkperiode der Kippschwinge auf dem Fußboden oder auf die Fahrbahn aufgesetzt wird.From the DE 844 262 a tilting device for emptying garbage cans into garbage containers is known, in which the garbage can or a storage area carrying the garbage can is connected to a tilting rocker that is inevitably connected Device is placed on the floor or on the roadway during the last pivoting period of the rocker arm.

Die DE 844 262 C offenbart eine Antriebseinrichtung für eine Hub-Kipp Vorrichtung mit Schlitten, Linearführung und einer Getriebeeinheit zum Umwandeln der Linearbewegung des Schlittens in eine Drehbewegung.The DE 844 262 C discloses a drive device for a lifting and tipping device with a carriage, linear guide and a gear unit for converting the linear movement of the carriage into a rotary movement.

Die DE 26 30 440 A1 offenbart eine Entleerungsvorrichtung für Großraummüllgefäße. Die DE 44 23 718 C1 offenbart eine Hubkippvorrichtung zum Entleeren von Müllbehältern, insbesondere für Müllfahrzeuge.The DE 26 30 440 A1 discloses an emptying device for bulky refuse containers. The DE 44 23 718 C1 discloses a lifting and tipping device for emptying garbage containers, in particular for garbage trucks.

Aufgabe der Erfindung ist es, einen neuen Antrieb für eine Hub-Kipp-Vorrichtung zu schaffen, mit dem das Anheben und Kippen durch einen einzigen Antrieb erfolgt.The object of the invention is to create a new drive for a lifting and tipping device, with which the lifting and tipping is carried out by a single drive.

Diese Aufgabe wird durch eine Antriebseinheit gemäß Anspruch 1 gelöst.This object is achieved by a drive unit according to claim 1.

Die Antriebseinheit für eine Hub-Kipp-Vorrichtung weist zumindest einen Schlitten, eine Linearführung für den Schlitten und eine Antriebseinrichtung zum Bewegen des Schlittens entlang der Linearführung auf.The drive unit for a lifting and tipping device has at least one carriage, a linear guide for the carriage and a drive device for moving the carriage along the linear guide.

Die Aufgabe wird insbesondere dadurch gelöst, dass der Schlitten eine Getriebeeinheit mit zumindest zwei zusammenwirkenden Getriebeteilen zum Umwandeln der Linearbewegung des Schlittens in eine Drehbewegung eines der Getriebeteile aufweist, wobei von den zusammenwirkenden Getriebeteilen zumindest eines von einem Blockierteil blockierbar ist.The object is achieved in particular in that the carriage has a gear unit with at least two interacting gear parts for converting the linear movement of the carriage into a rotary movement of one of the gear parts, at least one of the interacting gear parts being able to be blocked by a blocking part.

Das Getriebeteil, welches gedreht wird, ist bevorzugt mit dem Hubwagen der Hub-Kipp-Vorrichtung verbunden oder verbindbar und führt dann im Falle einer Drehbewegung zu einer Kippbewegung des Hubwagens.The gear part, which is rotated, is preferably connected or can be connected to the lifting carriage of the lifting and tipping device and then, in the case of a rotary movement, leads to a tipping movement of the lifting carriage.

Durch die Getriebeeinheit wird grundsätzlich nur eine einzige Antriebseinrichtung sowohl für die Linearbewegung des Schlittens als auch für die Kippbewegung des Hubwagens benötigt. Die Schaltung der Getriebeeinheit ist besonders einfach und zuverlässig, da sie automatisch durch das Blockierteil erfolgt. Insbesondere ist nämlich vorgesehen, dass ein Blockieren des blockierbaren Getriebeteils ein Umschalten der Getriebeeinheit von einem passiven zu einem aktiven Modus bewirkt. In dem passiven Modus bewegen sich die Getriebeteile nicht relativ zueinander. In dem aktiven Modus findet eine Relativbewegung zwischen den Getriebeteilen statt, wodurch die Linearbewegung des Schlittens in eine Drehbewegung des drehbaren Getriebeteils bzw. eine Kippbewegung des Hubwagens umgewandelt wird. Es ist insbesondere vorgesehen, dass im aktiven Modus eines der Getriebeteile keine Relativbewegung zu der Linearführung vollführt.Due to the gear unit, basically only a single drive device is required both for the linear movement of the carriage and for the tilting movement of the lift truck. The shifting of the transmission unit is particularly simple and reliable, since it is done automatically by the blocking part. In particular, it is provided that a blocking of the blockable transmission part causes the transmission unit to switch from a passive to an active mode. In the passive mode, the gear parts move not relative to each other. In the active mode, a relative movement takes place between the gear parts, as a result of which the linear movement of the carriage is converted into a rotary movement of the rotatable gear part or a tilting movement of the lifting carriage. In particular, it is provided that in the active mode one of the transmission parts does not move relative to the linear guide.

Der Hubwagen ist bevorzugt mittelbar oder unmittelbar mit zumindest einem der zusammenwirkenden Getriebeteile, insbesondere dem drehbaren, verbunden oder verbindbar, insbesondere drehfest. Der Hubwagen weist bevorzugt einen Aufnahmekamm zur Aufnahme eines Müllbehälters auf. Der Hubwagen ist bevorzugt drehbar an dem Schlitten angeordnet oder anordenbar.The truck is preferably directly or indirectly connected to at least one of the cooperating transmission parts, in particular the rotatable one, or can be connected, in particular non-rotatably. The lift truck preferably has a receiving comb for receiving a refuse container. The lifting carriage is preferably arranged or can be arranged rotatably on the carriage.

Der Schlitten ist entlang der Linearführung bevorzugt zwischen einer Aufnahmeposition und einer Entleerposition bewegbar. In der Aufnahmeposition kann ein zu entleerender Müllbehälter an dem Schlitten oder einem daran befestigten Bauteil, insbesondere dem Hubwagen, befestigt werden. Der Schlitten wird anschließend durch die Antriebseinrichtung in die Entleerposition bewegt. Dabei wird der Müllbehälter zunächst angehoben und anschließend gekippt. In der Entleerposition kann der Inhalt des Müllbehälters in einen Sammelbehälter, insbesondere den eines Müllfahrzeugs fallen, insbesondere durch eine Einschüttöffnung hindurch.The carriage can be moved along the linear guide, preferably between a pick-up position and an emptying position. In the pick-up position, a refuse container to be emptied can be attached to the carriage or to a component attached thereto, in particular the lift truck. The carriage is then moved into the emptying position by the drive device. The waste container is first lifted and then tilted. In the emptying position, the contents of the refuse container can fall into a collection container, in particular that of a refuse vehicle, in particular through a pouring opening.

Die Antriebseinrichtung umfasst bevorzugt eine Gewindespindel und eine Spindelmutter. Die Gewindespindel verläuft durch die Spindelmutter hindurch. Gewindespindel und Gewindemutter sind relativ zueinander drehbar. Eine Drehbewegung eines der Teile führt zusätzlich zu einer relativen Linearbewegung zwischen den Teilen entlang der Drehachse. Die Gewindespindel verläuft bevorzugt vertikal. Die Kombination aus Gewindespindel und Spindelmutter ermöglicht eine effiziente Umwandlung einer Rotationsbewegung in eine Linearbewegung für das Anheben des Schlittens. Dadurch ist beispielsweise der Einsatz eines Elektromotors zum Anheben und Kippen der Müllbehälter möglich.The drive device preferably includes a threaded spindle and a spindle nut. The lead screw runs through the lead screw nut. Threaded spindle and nut are rotatable relative to each other. A rotary movement of one of the parts also leads to a relative linear movement between the parts along the axis of rotation. The threaded spindle preferably runs vertically. The combination of lead screw and lead screw nut enables efficient conversion of rotary motion into linear motion for lifting the sled. This makes it possible, for example, to use an electric motor to lift and tilt the refuse container.

Die Gewindespindel ist bevorzugt fest mit der Linearführung verbunden und verläuft ferner bevorzugt parallel zu der Linearführung. Die Spindelmutter bewegt sich somit bei bestimmungsgemäßem Gebrauch um die Gewindespindel herum und linear entlang der Hauptachse der Gewindespindel. Die Spindelmutter ist somit bevorzugt um eine Drehachse D1 drehbar in dem Schlitten befestigt. Durch diese Ausführung muss nur das im Vergleich mit der Gewindespindel relativ kleine Gewicht der Spindelmutter bewegt werden, wodurch die Antriebseinheit mehr Nutzlast heben kann und weniger Energie für das Anheben benötigt. Die Drehachse D1 verläuft bevorzugt vertikal.The threaded spindle is preferably firmly connected to the linear guide and also preferably runs parallel to the linear guide. When used as intended, the spindle nut thus moves around the threaded spindle and linearly along the main axis of the threaded spindle. The spindle nut is thus preferably fastened in the carriage such that it can rotate about an axis of rotation D1. With this design, only the relatively small weight of the spindle nut has to be moved compared to the threaded spindle, which means that the drive unit can lift more payload and requires less energy for lifting. The axis of rotation D1 preferably runs vertically.

Vorzugsweise ist ein Elektromotor vorgesehen, der die Spindelmutter antreibt und der fest mit dem Schlitten verbunden ist. Ein Elektromotor weist gegenüber den üblicherweise in Müllfahrzeugen verbauten Hydraulikantrieben wesentliche Vorteile auf. Zunächst entfallen mehrere für einen Hydraulikantrieb notwendige Bauteile wie z.B. Hydraulikaggregat, Schlauchleitungen, etc. Ferner ist kein Hydraulikmedium wie z.B. Öl mehr notwendig, welches beispielsweise auslaufen und zu einer Umweltverschmutzung führen kann. Zudem sind Elektromotoren leiser, was die Lärmbelastung des Bedienpersonals und der Umgebung verringert. Besonders vorteilhaft ist die Verwendung eines Elektromotors, der mit 24 V Gleichspannung betrieben wird, da der Elektromotor dann unmittelbar mit dem Bordnetz des Müllfahrzeugs verbunden werden kann. Ebenfalls besonders vorteilhaft ist die Verwendung der erfindungsgemäßen Antriebseinheit mit Elektromotor bei Müllfahrzeugen mit Elektroantrieb. Dort kann ein Elektromotor direkt mit der Energie aus der Traktionsbatterie des Müllfahrzeugs betrieben werden, sodass kein separater Energiespeicher notwendig ist.An electric motor is preferably provided which drives the spindle nut and which is firmly connected to the carriage. An electric motor has significant advantages over the hydraulic drives usually installed in garbage trucks. First of all, several components required for a hydraulic drive, such as hydraulic unit, hose lines, etc., are no longer required. Furthermore, hydraulic medium such as oil, which can leak out and lead to environmental pollution, is no longer necessary. In addition, electric motors are quieter, which reduces the noise pollution of the operating personnel and the environment. The use of an electric motor that is operated with 24 V DC voltage is particularly advantageous, since the electric motor can then be connected directly to the on-board power supply of the garbage truck. The use of the drive unit according to the invention with an electric motor in garbage trucks with an electric drive is also particularly advantageous. There, an electric motor can be operated directly with the energy from the traction battery of the garbage truck, so that no separate energy storage is necessary.

Alternativ ist es auch möglich, anstelle eines Elektromotors einen Hydromotor einzusetzen. Der Hydromotor treibt dann die Spindelmutter an, woraufhin der Schlitten entlang der Führung bewegt wird.Alternatively, it is also possible to use a hydraulic motor instead of an electric motor. The hydraulic motor then drives the spindle nut, whereupon the carriage is moved along the guide.

Der Schlitten kann bei anderen Ausführungsformen auch auf andere Weise entlang der Führung bewegt werden. Beispielsweise ist es möglich, den Schlitten unter Verzicht auf Gewindespindel, Spindelmutter und Motor unmittelbar hydraulisch zu bewegen. In diesem Fall weist die Antriebseinrichtung einen mit dem Schlitten verbundenen Hydraulikzylinder und ein Hydraulikaggregat zum Bewegen des Hydraulikzylinders auf.In other embodiments, the carriage can also be moved in other ways along the guide. For example, it is possible to move the carriage directly hydraulically without using a threaded spindle, spindle nut and motor. In this case, the drive device has a hydraulic cylinder connected to the carriage and a hydraulic unit for moving the hydraulic cylinder.

Eine weitere Alternative besteht darin, den Schlitten mittels eines Zugmittels, beispielsweise einer Kette oder einem Seil, entlang der Führung zu bewegen. Die Antriebseinrichtung umfasst dann das Zugmittel, Antriebselemente zum Bewegen des Zugmittels, mit denen das Zugmittel in Eingriff ist, beispielsweise ein Zahnrad oder eine Rolle, und einen Motor, insbesondere einen Elektro- oder Hydromotor, zum Antreiben der Antriebselemente.A further alternative consists in moving the carriage along the guide by means of a traction means, for example a chain or a cable. The drive device then comprises the traction device, drive elements for moving the traction device, with which the traction device is engaged, for example a gear wheel or a roller, and a motor, in particular an electric motor or hydraulic motor, for driving the drive elements.

Der Elektromotor ist - unabhängig davon welche weiteren Bauteile die Antriebseinrichtung umfasst - ferner bevorzugt rekuperationsfähig, also insbesondere in der Lage, als Generator zu wirken. Besonders bevorzugt ist der Elektromotor derart ausgebildet, dass er während der Abwärtsbewegung des Schlittens nach dem Entleeren des Müllbehälters kinetische Energie in elektrische Energie umwandelt. Auf diese Weise wird die Abwärtsbewegung gebremst, wodurch der Müllbehälter nicht mehr als nötig beschleunigt wird. Zusätzlich wird ein Teil der für die Hubbewegung aufgewandten elektrischen Energie zurückgewonnen.Irrespective of which other components the drive device comprises, the electric motor is also preferably capable of recuperation, ie in particular able to act as a generator. The electric motor is particularly preferably designed in such a way that it converts kinetic energy into electrical energy during the downward movement of the carriage after the refuse container has been emptied. In this way, the downward movement is slowed down, which means that the refuse container is not accelerated more than necessary. In addition, part of the electrical energy used for the lifting movement is recovered.

Das blockierbare Getriebeteil ist insbesondere hinsichtlich einer Bewegung relativ zu der Linearführung blockierbar. Das bedeutet, dass sich das blockierbare Getriebeteil und die Linearführung nicht relativ zueinander bewegen, wenn das blockierbare Getriebeteil blockiert wird. Das blockierbare Getriebeteil wird bevorzugt durch die Linearführung selbst oder ein daran angeordnetes Element blockiert. Alternativ ist auch ein Blockieren durch ein Element der Hub-Kipp-Vorrichtung oder des Müllfahrzeugs, beispielsweise ein an dem Sammelbehälter angeordnetes Element, möglich. Ein Blockieren durch die Linearführung selbst oder ein daran angeordnetes Element hat den Vorteil, dass keine Veränderungen an dem Müllfahrzeug, insbesondere an dessen Sammelbehälter, vorgenommen werden müssen.The blockable gear part can be blocked in particular with regard to a movement relative to the linear guide. This means that the lockable gear part and the linear guide do not move relative to each other when the lockable transmission part is blocked. The blockable transmission part is preferably blocked by the linear guide itself or an element arranged on it. Alternatively, blocking by an element of the lifting and tipping device or of the garbage truck, for example an element arranged on the collection container, is also possible. Blocking by the linear guide itself or an element arranged thereon has the advantage that no changes need to be made to the garbage truck, in particular to its collection container.

Das blockierbare Getriebeteil wird bevorzugt in Positionen des Schlittens zwischen der Aufnahmeposition und einer Schaltposition nicht blockiert und zwischen der Schaltposition und der Entleerposition blockiert. Beim Hochfahren des Schlittens entlang der Linearführung findet also im Moment des Blockierens das Umschalten zwischen passivem und aktivem Modus der Getriebeeinheit statt. Auf diese Weise ist keine separate Schalteinrichtung für die Getriebeeinheit notwendig, was die Komplexität der Antriebseinheit begrenzt.The blockable transmission part is preferably not blocked in positions of the carriage between the receiving position and a switching position and is blocked between the switching position and the emptying position. When the carriage moves up along the linear guide, the switching between passive and active mode of the gear unit takes place at the moment of blocking. In this way, no separate switching device is required for the transmission unit, which limits the complexity of the drive unit.

Bei den Vorrichtungen in den Druckschriften DE 44 17 737 A1 und DE 44 23 718 C1 sind zwei Getriebeteile vorgesehen, die zu Beginn der Hubbewegung nicht miteinander in Eingriff stehen und einander erst später kontaktieren, woraufhin die Kippbewegung ausgelöst wird. Die zusammenwirkenden Getriebeteile der Erfindung sind bevorzugt in jeder Position des Schlittens miteinander in Eingriff. Hierdurch wird die Gefahr eines fehlerhaften Eingriffs der Getriebeteile ineinander vermieden. Es ist vielmehr sichergestellt, dass sich beim Blockieren des blockierbaren Gewindeteils unmittelbar die Kippbewegung vollzieht.With the devices in the publications DE 44 17 737 A1 and DE 44 23 718 C1 two gear parts are provided, which are not in engagement with each other at the beginning of the lifting movement and only contact each other later, whereupon the tilting movement is triggered. The cooperating gear parts of the invention are preferably in mesh with each other in every position of the carriage. This avoids the risk of incorrect engagement of the transmission parts with one another. Rather, it is ensured that the tilting movement takes place immediately when the lockable threaded part is blocked.

Als zusammenwirkende Getriebeteile sind bevorzugt eine Zahnstange und ein Zahnelement, insbesondere ein Zahnrad, vorgesehen. Dies ermöglicht eine einfache Umwandlung der Linearbewegung des Schlittens in eine Kippbewegung des Hubwagens. Der Hubwagen ist bevorzugt mittelbar oder unmittelbar mit dem Zahnelement verbunden oder verbindbar. Das Zahnelement kann beispielsweise auch ein teilweises (z.B. halbes) Zahnrad oder ähnliches sein, wenn für die Kippbewegung kein vollständiges Zahnrad notwendig ist. In einem solchen Fall wird durch die Verwendung eines teilweisen Zahnrades eine Gewichtsersparnis erzielt.A toothed rack and a toothed element, in particular a toothed wheel, are preferably provided as interacting gear parts. This enables the linear movement of the carriage to be easily converted into a tilting movement of the pallet truck. The lifting carriage is preferably directly or indirectly connected or connectable to the toothed element. The toothed element can, for example, also be a partial (eg half) toothed wheel or the like if a complete toothed wheel is not necessary for the tilting movement. In such a case, a weight saving is achieved by using a partial gear.

Das Zahnelement ist bevorzugt mit einer Schwenkwelle verbunden. Der Hubwagen ist bevorzugt mit der Schwenkwelle verbunden oder verbindbar. Auf diese Weise werden die Schwenkwelle und der Hubwagen bei der Drehbewegung des Zahnelements mitgedreht. Dadurch wird der Müllbehälter gekippt. Besonders bevorzugt ist das Zahnelement als Stirnrad an einem Ende der Schwenkwelle befestigt. Das Zahnelement befindet sich dann weitest möglich außerhalb des Bereichs, in dem der zu entleerende Müllbehälter angeordnet ist. Die Schwenkwelle kann ein- oder mehrteilig ausgebildet sein. Insbesondere kann eine Stirnradwelle vorgesehen sein, die das Zahnrad bildet oder mit dem dann separaten Zahnrad verbunden ist. Auf die Stirnradwelle kann dann eine weitere Welle koaxial gesteckt sein, wobei der Hubwagen mit der weiteren Welle verbunden ist. Durch die Mehrteiligkeit wird die Montage vereinfacht.The toothed element is preferably connected to a pivot shaft. The lift truck is preferably connected or can be connected to the pivot shaft. In this way, the pivot shaft and the lifting carriage are rotated as the toothed element rotates. This will tip the garbage can. The toothed element is particularly preferably fastened as a spur gear at one end of the pivot shaft. The toothed element is then located as far as possible outside of the area in which the refuse container to be emptied is arranged. The pivot shaft can be designed in one or more parts. In particular, a spur gear shaft can be provided, which forms the gear wheel or is connected to the separate gear wheel. A further shaft can then be plugged coaxially onto the spur gear shaft, with the lifting carriage being connected to the further shaft. Due to the multiple parts, assembly is simplified.

Die Zahnstange ist bevorzugt das blockierbare Getriebeteil. Der Aufwand, eine längliche Zahnstange zu blockieren, ist geringer, als der Aufwand, ein Zahnrad zu blockieren. Das Blockieren der Zahnstange ist auch deshalb zu bevorzugen, da der Schlitten und mit ihm die Zahnstange ohnehin eine Linearbewegung vollführt, sodass zum Blockieren der Zahnstange lediglich die Linearbewegung der Zahnstange unterbunden werden muss.The toothed rack is preferably the blockable transmission part. The effort to block an elongated rack is less than the effort to block a gear. The blocking of the toothed rack is also to be preferred because the carriage and with it the toothed rack perform a linear movement anyway, so that only the linear movement of the toothed rack has to be prevented in order to block the toothed rack.

Die Linearführung ist bevorzugt vertikal angeordnet. Die Zahnstange ist bevorzugt parallel zu der Linearführung angeordnet, also insbesondere ebenfalls vertikal. Die Drehachse des Zahnelements verläuft dann horizontal, sodass es neben dem Zahnelement keiner weiteren Getriebeteile bedarf, um eine Kippbewegung zu bewirken. Dadurch wird die Komplexität der Antriebseinheit begrenzt.The linear guide is preferably arranged vertically. The toothed rack is preferably arranged parallel to the linear guide, ie in particular also vertically. The axis of rotation of the toothed element then runs horizontally, so that it in addition to the toothed element, no further transmission parts are required in order to effect a tilting movement. This limits the complexity of the drive unit.

Das Blockierteil ist bevorzugt ein Anschlag für die Zahnstange. Ein Anschlag ist auf einfache Weise realisierbar und kann robust ausgeführt werden, wodurch die Antriebseinheit eine lange Lebensdauer erhält. Der Anschlag ist bevorzugt an der Linearführung angeordnet. Das Blockierteil ist bevorzugt aus Kunststoff, Kautschuk oder Gummi gefertigt. Auf diese Weise geht der Blockiervorgang nicht schlagartig von statten sondern wird gedämpft. Dadurch werden der entstehende Lärm begrenzt und die an der Blockierung beteiligten Bauteile geschont.The blocking part is preferably a stop for the rack. A stop can be implemented in a simple manner and can be made robust, as a result of which the drive unit has a long service life. The stop is preferably arranged on the linear guide. The blocking part is preferably made of plastic, caoutchouc or rubber. In this way, the blocking process does not take place suddenly but is dampened. This limits the noise generated and protects the components involved in the blockage.

Die Linearführung umfasst bevorzugt zwei parallel verlaufende Rundstäbe. Die Rundstäbe verlaufen bevorzugt vertikal. Dadurch wird die von der Linearführung benötigte Grundfläche und auf diese Weise ihr benötigter Bauraum minimiert. Die Rundstäbe werden bevorzugt zumindest von einem oberen Verbindungssteg, besonders bevorzugt von einem oberen und einem unteren Verbindungssteg verbunden, wodurch die Linearführung an Steifigkeit gewinnt. Die Verbindungsstege sind bevorzugt an vertikal gegenüberliegenden Enden der Rundstäbe angeordnet. Die Verbindungsstege verhindern auch ein Herunterfallen des Schlittens von den Rundstäben.The linear guide preferably comprises two parallel round rods. The round rods preferably run vertically. This minimizes the floor space required by the linear guide and, in this way, the installation space required. The round rods are preferably connected by at least one upper connecting web, particularly preferably by an upper and a lower connecting web, as a result of which the linear guide gains in rigidity. The connecting webs are preferably arranged at vertically opposite ends of the rods. The connecting webs also prevent the slide from falling off the rods.

Die Verbindungsstege sind bevorzugt Teile eines Rahmens, der an dem Sammelbehälter des Müllfahrzeugs fixiert ist. Die Verwendung eines solchen Rahmens erleichtert die Fixierung, da üblicherweise an dem Sammelbehälter standardisierte Fixierpunkte vorgegeben sind. Der Anschlag für die Zahnstange ist bevorzugt an dem Rahmen, insbesondere an dem oberen Verbindungssteg angeordnet. Der Rahmen bietet eine ausreichende Stabilität für die Kräfte, die beim Kontakt zwischen Zahnstange und Anschlag auftreten.The connecting webs are preferably parts of a frame that is fixed to the collection container of the garbage truck. The use of such a frame facilitates the fixation since standardized fixation points are usually specified on the collection container. The stop for the toothed rack is preferably arranged on the frame, in particular on the upper connecting web. The frame offers sufficient stability for the forces that occur when the rack and stop come into contact.

Vorteilhafterweise weist der Schlitten ein Gehäuse für die Getriebeeinheit auf. Ein Gehäuse begrenzt die Verschmutzung der Getriebeteile, wobei insbesondere zumindest solche Abschnitte der Getriebeteile, die Zähne aufweisen, in dem Gehäuse angeordnet sind. Hierbei ist es besonders vorteilhaft, wenn die zusammenwirkenden Getriebeteile in jeder Position des Schlittens miteinander in Eingriff sind. Dadurch ergibt sich ein kompaktes Gehäuse, durch das die Zahnabschnitte der Getriebeteile vor Verschmutzung geschützt werden. Zusätzlich wird durch das Gehäuse die Gefahr von Verletzungen verringert, da die Getriebeteile nicht unmittelbar zugänglich sind, und somit die Arbeitssicherheit erhöht.The carriage advantageously has a housing for the gear unit. A housing limits the contamination of the transmission parts, with at least those sections of the transmission parts that have teeth being arranged in the housing. It is particularly advantageous here if the cooperating gear parts are in engagement with one another in every position of the carriage. This results in a compact housing, which protects the toothed sections of the transmission parts from dirt. In addition, the housing reduces the risk of injury, since the gear parts are not directly accessible, and thus increases work safety.

Bei vorteilhaften Weiterbildungen ist eine Feder, insbesondere eine Druckfeder vorgesehen, die mit einem der Getriebeteile, insbesondere der Zahnstange, zusammenwirkt. Die Druckfeder ist derart angeordnet, dass sie von der Zahnstange bei der Aufwärtsbewegung des Schlittens zusammengedrückt und dadurch vorgespannt wird. Wird die Zahnstange dann blockiert, so ändert sich an der Feder zunächst nichts. Soll der Müllbehälter wieder abwärts bewegt und dazu zurückgekippt werden, unterstützt die Druckfeder das Zurückkippen. Dadurch wird sichergestellt, dass der Müllbehälter überhaupt wieder zurückgekippt wird. In jedem Fall wird das Zurückkippen jedoch beschleunigt. Die Druckfeder ist bevorzugt in einer Schutzhülse angeordnet, in welche die Zahnstange bei der Aufwärtsbewegung des Schlittens hineingeschoben wird.In advantageous developments, a spring, in particular a compression spring, is provided which interacts with one of the transmission parts, in particular the toothed rack. The compression spring is arranged in such a way that it is compressed by the toothed rack during the upward movement of the carriage and is thereby prestressed. If the toothed rack is then blocked, nothing changes in the spring at first. If the refuse container is to be moved downwards again and to be tilted back, the compression spring supports the tilting back. This ensures that the bin is tipped back in the first place. In any case, however, the tilting back is accelerated. The compression spring is preferably arranged in a protective sleeve, into which the toothed rack is pushed during the upward movement of the carriage.

Die Spindelmutter und der Elektromotor, insbesondere sich bewegende Teile des Elektromotors, sind bevorzugt in dem Gehäuse des Schlittens angeordnet. Auch diese Teile werden dadurch vor Verschmutzung geschützt und die Verletzungsgefahr minimiert. Der Elektromotor ist bevorzugt fest mit dem Gehäuse verbunden. Auf diese Weise wird eine Relativbewegung zwischen Elektromotor und Gehäuse verhindert.The spindle nut and the electric motor, in particular moving parts of the electric motor, are preferably arranged in the housing of the carriage. This also protects these parts from dirt and minimizes the risk of injury. The electric motor is preferably firmly connected to the housing. In this way, relative movement between the electric motor and the housing is prevented.

Das Zahnelement und/oder die Schwenkwelle, insbesondere deren Stirnradwelle, sind bevorzugt drehbar an dem Schlitten angeordnet oder anordenbar, insbesondere relativ zu dem Gehäuse. Dadurch muss das Gehäuse nicht mit gedreht werden, wodurch erneut der Energieverbrauch begrenzt wird.The toothed element and/or the pivot shaft, in particular its spur gear shaft, are preferably arranged or can be arranged rotatably on the carriage, in particular relative to the housing. As a result, the housing does not have to be rotated, which again limits energy consumption.

Das Gehäuse weist bevorzugt Führungsbohrungen für die Linearführung auf, insbesondere für die Rundstäbe der Linearführung. Auf diese Weise ist das Gehäuse entlang der Linearführung verschiebbar und das Gehäuse wird durch die Linearführung stabilisiert. In den Führungsbohrungen sind bevorzugt Lager, insbesondere ein Wälzlager für die Rundstäbe der Linearführung vorgesehen.The housing preferably has guide bores for the linear guide, in particular for the round rods of the linear guide. In this way, the housing can be displaced along the linear guide and the housing is stabilized by the linear guide. Bearings, in particular a roller bearing, are preferably provided in the guide bores for the round rods of the linear guide.

Offenbart wird ferner eine Hub-Kipp-Vorrichtung mit zumindest einer Entleereinrichtung, wobei die Entleereinrichtung zumindest eine Antriebseinheit aufweist. Die Antriebseinheit weist einen Schlitten, einen Hubwagen zur Aufnahme eines Müllbehälters, eine Linearführung für den Schlitten und eine Antriebseinrichtung zum Bewegen des Schlittens entlang der Linearführung auf. Die Antriebseinheit ist bevorzugt eine Antriebseinheit gemäß der obigen Beschreibung.Also disclosed is a lifting and tipping device with at least one emptying device, the emptying device having at least one drive unit. The drive unit has a carriage, a lifting carriage for receiving a refuse container, a linear guide for the carriage and a drive device for moving the carriage along the linear guide. The drive unit is preferably a drive unit as described above.

Der Schlitten weist eine Getriebeeinheit zum Umwandeln der Linearbewegung des Schlittens in eine Kippbewegung des Hubwagens auf, wobei die Getriebeeinheit zumindest zwei zusammenwirkende Getriebeteile umfasst, von denen zumindest eines von einem Blockierteil blockierbar ist.The carriage has a gear unit for converting the linear movement of the carriage into a tilting movement of the lifting carriage, the gear unit comprising at least two interacting gear parts, at least one of which can be blocked by a blocking part.

Bevorzugt weist die Hub-Kipp-Vorrichtung zwei Entleereinrichtungen auf. Die Drehachsen der Zahnelemente sind dann bevorzugt identisch. Die Linearführungen und/oder die Gewindespindeln der Entleereinrichtungen sind bevorzugt an gegenüberliegenden Enden der Hub-Kipp-Vorrichtung angeordnet. Auf diese Weise ist der Platz zwischen den Linearführungen und/oder Gewindespindeln am größten, sodass auch große Müllbehälter von den Hubwagen aufgenommen und entleert werden können.The lifting and tipping device preferably has two emptying devices. The axes of rotation of the toothed elements are then preferably identical. The linear guides and/or the threaded spindles of the emptying devices are preferably arranged at opposite ends of the lifting and tipping device. In this way, the space between the linear guides and/or threaded spindles is the greatest, so that even large garbage containers can be picked up and emptied by the lift trucks.

Bei bevorzugten Ausführungsformen der Hub-Kipp-Vorrichtung sind zwei Entleereinrichtungen gemäß der obigen Beschreibung vorgesehen, wobei die Hubwagen der Entleereinrichtungen miteinander koppelbar sind. Die Koppelung verbindet die Hubwagen zu einer stabilen Einheit. Die Koppelung erfolgt mechanisch, elektromechanisch oder elektrisch gesteuert. Auf diese Weise ist ein Anheben von sogenannten Müllgroßbehältern möglich. Müllgroßbehälter haben üblicherweise ein Volumen von 660 I, 770 I, 1000 I oder 1100 1 und weisen vier Rollen auf. Normale Müllbehälter, die mittels einem Hubwagen gehoben werden können, haben regelmäßig ein Volumen von 60 I, 80 I, 120 I, 140 I, 180 I, 240 I, 340 I oder 360 I und nur zwei Rollen. Die Schlitten werden bei einer Koppelung der Hubwagen bevorzugt derart angesteuert, dass sie gleichzeitig die Hubbewegung vollführen.In preferred embodiments of the lifting and tipping device, two emptying devices are provided in accordance with the above description, the lifting carriages of the emptying devices being able to be coupled to one another. The coupling connects the pallet truck to a stable unit. The coupling is controlled mechanically, electromechanically or electrically. In this way, a lifting of so-called large garbage containers is possible. Large garbage containers usually have a volume of 660 l, 770 l, 1000 l or 1100 l and have four wheels. Normal garbage containers that can be lifted with a pallet truck regularly have a volume of 60 l, 80 l, 120 l, 140 l, 180 l, 240 l, 340 l or 360 l and only two wheels. When the lifting carriages are coupled, the carriages are preferably controlled in such a way that they carry out the lifting movement at the same time.

Die Linearführung und mit ihr die Bewegungsrichtung des Schlittens verläuft wie beschrieben bevorzugt vertikal. Die Drehachse des Zahnelements verläuft bevorzugt senkrecht zu der Linearführung und senkrecht zu der Fahrtrichtung des Müllfahrzeugs.The linear guide, and with it the direction of movement of the carriage, preferably runs vertically, as described. The axis of rotation of the toothed element preferably runs perpendicularly to the linear guide and perpendicularly to the direction of travel of the garbage truck.

Die Erfindung wird nachfolgend anhand der Figuren beispielhaft dargestellt und erläutert. Es zeigen dabei:

Figur 1
ein Müllfahrzeug mit einer Hub-Kipp-Vorrichtung in einer Rückansicht;
Figur 2
die Hub-Kipp-Vorrichtung der Figur 1 in einer Seitenansicht mit einem Schlitten in einer Aufnahmeposition;
Figur 3
das Detail A der Figur 2 in vergrößerter Darstellung;
Figur 3a
einen Schnitt durch die Hub-Kipp-Vorrichtung in gleicher Ansicht wie Figur 3;
Figur 4
die Hub-Kipp-Vorrichtung der Figur 1 in einer Seitenansicht mit dem Schlitten in einer Schaltposition;
Figur 5
die Hub-Kipp-Vorrichtung der Figur 1 in einer Seitenansicht mit dem Schlitten in einer Entleerposition;
Figur 6
das Detail B der Figur 5 in vergrößerter Darstellung.
The invention is illustrated and explained below by way of example with reference to the figures. They show:
figure 1
a garbage truck with a lifting and tipping device in a rear view;
figure 2
the lifting and tipping device figure 1 in a side view with a carriage in a receiving position;
figure 3
the detail A the figure 2 in an enlarged view;
Figure 3a
a section through the lifting and tipping device in the same view as figure 3 ;
figure 4
the lifting and tipping device figure 1 in a side view with the carriage in a switching position;
figure 5
the lifting and tipping device figure 1 in a side view with the carriage in an emptying position;
figure 6
the detail B the figure 5 in an enlarged view.

Das in der Figur 1 nur teilweise dargestellte Müllfahrzeug 10 weist einen Sammelbehälter 12 sowie eine Hub-Kipp-Vorrichtung 14 auf, die im Bereich einer Einschüttöffnung 16 an dem Sammelbehälter 12 angeordnet ist. Durch die Einschüttöffnung 16 wird bei bestimmungsgemäßem Gebrauch Müll in den Sammelbehälter 12 eingebracht. Dort kann ein Presswerk (nicht dargestellt) vorgesehen sein, das den Müll komprimiert. Im Bereich der Einschüttöffnung 16 sind zwei Rückhalteelemente (nicht dargestellt) zum Zurückhalten von Müllbehältern 100 während des Einschüttvorgangs angeordnet.That in the figure 1 Garbage truck 10, shown only partially, has a collection container 12 and a lifting and tipping device 14, which is arranged in the area of a pouring opening 16 on the collection container 12. Garbage is introduced into the collection container 12 through the pouring-in opening 16 when used as intended. A pressing plant (not shown) can be provided there, which compresses the refuse. Two retaining elements (not shown) are arranged in the area of the pouring-in opening 16 for retaining refuse containers 100 during the pouring-in process.

Die Hub-Kipp-Vorrichtung 14 umfasst zwei Entleereinrichtungen 20 mit jeweils einem Hubwagen 78 zum Anheben und Kippen von Müllbehältern 100, wobei der Hubwagen 78 an einer Schwenkwelle angeordnet ist. Jeder Hubwagen weist einen Aufnahmekamm 48 und ein Widerlagerelement 49 auf. Jede Entleereinrichtung 20 ist einem Rückhalteelement zugeordnet. Das Anheben erfolgt entlang der Y-Achse und das Kippen um die X-Achse eines karthesischen Koordinatensystems, wobei die Z-Achse des Koordinatensystems parallel zur Fahrtrichtung des Müllfahrzeugs 10 verläuft. Die Entleereinrichtungen 20 sind baugleich, aber an einer mittig durch das Müllfahrzeug verlaufenden Y-Z-Ebene gespiegelt angeordnet. Nachfolgend wird daher nur eine Entleereinrichtung 20 im Detail beschrieben.The lifting and tipping device 14 comprises two emptying devices 20, each with a lifting truck 78 for lifting and tipping refuse containers 100, the lifting truck 78 being arranged on a pivot shaft. Each lifting carriage has a receiving comb 48 and an abutment element 49 . Each emptying device 20 is associated with a retaining element. The lifting takes place along the Y-axis and the tilting around the X-axis of a Cartesian coordinate system, with the Z-axis of the coordinate system running parallel to the direction of travel of the garbage truck 10 . The emptying devices 20 are identical in construction, but on a YZ plane running centrally through the garbage truck arranged mirrored. Therefore, only one emptying device 20 is described in detail below.

Eine der Entleereinrichtungen 20 ist in den Figuren 2, 3 und 3a näher dargestellt und weist eine Antriebseinheit 50 auf. Die Antriebseinheit 50 weist eine Linearführung 22 mit zwei parallel zueinander verlaufenden Rundstäben als Führungselemente für einen Schlitten 40 auf. Die Rundstäbe verlaufen vertikal, also parallel zur Y-Achse. Die Linearführung 22 weist an vertikal gegenüberliegenden Enden zwei Verbindungsstege 28, 29 auf, welche die Rundstäbe miteinander verbinden. Die Verbindungsstege 28, 29 sind Teile eines Rahmens 30, der an dem Sammelbehälter 12 des Müllfahrzeugs 10 fixiert ist.One of the emptying devices 20 is in the figures 2 , 3 and 3a shown in more detail and has a drive unit 50 . The drive unit 50 has a linear guide 22 with two round rods running parallel to one another as guide elements for a carriage 40 . The rods run vertically, i.e. parallel to the Y-axis. The linear guide 22 has two connecting webs 28, 29 at vertically opposite ends, which connect the round rods to one another. The connecting webs 28, 29 are parts of a frame 30 which is fixed to the collection container 12 of the garbage truck 10.

Der Schlitten 40 weist ein Gehäuse 42 mit Führungsbohrungen für die Rundstäbe auf. In den Führungsbohrungen sind Lager 46 (s. Fig. 3a) angeordnet, sodass der Schlitten 40 entlang der Rundstäbe linear bewegbar ist.The carriage 40 has a housing 42 with guide holes for the rods. Bearings 46 (see Fig. Figure 3a ) arranged so that the carriage 40 is linearly movable along the rods.

Die Antriebseinheit 50 weist ferner eine Antriebseinrichtung 60 zum Bewegen des Schlittens 40 entlang der Linearführung 22 auf. Die Antriebseinrichtung 60 umfasst eine Gewindespindel 62 und eine Spindelmutter 64. Die Gewindespindel 62 verläuft zwischen den Rundstäben vertikal und ist mit den Verbindungsstegen 28, 29 fest verbunden. Die Spindelmutter 64 ist derart in dem Gehäuse 42 gelagert, dass sie um eine Drehachse D1 parallel zur Y-Achse drehbar ist. Translatorische Relativbewegungen zwischen Gehäuse 42 und Spindelmutter 64 sind jedoch nicht möglich. Die Drehachse D1 entspricht der Hauptachse der Gewindespindel 62.The drive unit 50 also has a drive device 60 for moving the carriage 40 along the linear guide 22 . The drive device 60 comprises a threaded spindle 62 and a spindle nut 64. The threaded spindle 62 runs vertically between the round rods and is firmly connected to the connecting webs 28, 29. The spindle nut 64 is mounted in the housing 42 in such a way that it can be rotated about an axis of rotation D1 parallel to the Y-axis. However, translational relative movements between the housing 42 and the spindle nut 64 are not possible. The axis of rotation D1 corresponds to the main axis of the threaded spindle 62.

Die Antriebseinrichtung 60 umfasst ferner einen Elektromotor 66, der fest mit dem Gehäuse 42 verbunden ist. Der Elektromotor 66 treibt die Spindelmutter 64 an, sodass sich diese um die Drehachse D1 dreht. Durch die Drehung kommt es zu einer linearen Bewegung zwischen Spindelmutter 64 und Gewindespindel 62 entlang der Drehachse D1. Da die Spindelmutter 64 mit dem Gehäuse 42 verbunden ist, werden auch das Gehäuse 42 sowie daran befestigte Bauteile entlang der Drehachse D1 und somit vertikal bewegt.The drive device 60 also includes an electric motor 66 which is firmly connected to the housing 42 . The electric motor 66 drives the spindle nut 64 so that it rotates about the axis of rotation D1. The rotation causes a linear movement between the spindle nut 64 and the threaded spindle 62 along the axis of rotation D1. Since the spindle nut 64 is connected to the housing 42, the housing 42 and components attached thereto are also moved along the axis of rotation D1 and thus vertically.

Der Schlitten 40 weist ferner eine Getriebeeinheit 70 zum Umwandeln der Linearbewegung des Schlittens 40 in eine Kippbewegung des Hubwagens 78 auf. Die Getriebeeinheit 70 umfasst zwei zusammenwirkende Getriebeteile, nämlich eine Zahnstange 72 und ein Zahnrad 74. Zahnstange 72 und Zahnrad 74 sind in jeder Stellung des Schlittens 40 miteinander in Eingriff. Die Zahnstange 72 verläuft vertikal. An das Zahnrad 74 schließt eine Schwenkwelle 76 (s. Fig. 1) an, wobei das Zahnrad 74 als Stirnrad der Schwenkwelle 76 ausgeführt ist. Die Schwenkwelle 76 ist mehrteilig. Die Drehachse D2 des Zahnrades 74 und der Schwenkwelle 76 verläuft parallel zur X-Achse. An der Schwenkwelle 76 ist der Hubwagen 78 angeordnet. Zahnrad 74, Schwenkwelle 76 und Hubwagen 78 sind drehfest miteinander verbunden, sodass eine Drehung des Zahnrads 74 automatisch zu einem Kippen des Hubwagens 78 führt.The carriage 40 also has a gear unit 70 for converting the linear movement of the carriage 40 into a tilting movement of the lifting carriage 78 . The gear unit 70 comprises two cooperating gear parts, namely a toothed rack 72 and a gear wheel 74. The toothed rack 72 and toothed wheel 74 mesh with one another in every position of the carriage 40. The rack 72 runs vertically. A pivot shaft 76 (see Fig. 1 ) on, wherein the gear 74 is designed as a spur gear of the pivot shaft 76. The pivot shaft 76 is in several parts. The axis of rotation D2 of gear 74 and pivot shaft 76 is parallel to the X-axis. The lifting carriage 78 is arranged on the pivot shaft 76 . Gear wheel 74, pivot shaft 76 and lifting carriage 78 are connected to one another in a rotationally fixed manner, so that rotation of gear wheel 74 automatically causes lifting carriage 78 to tilt.

Die Figuren 2, 3 und 3a zeigen den Schlitten 40 in einer Aufnahmeposition, in welcher ein Müllbehälter 100 an dem Hubwagen 78 angeordnet werden kann. Wird nun der Schlitten 40 mittels der Antriebseinrichtung 60 angehoben, so bewegen sich die Schwenkwelle 76, der Hubwagen 78 und der Müllbehälter 100 mit dem Schlitten 40 nach oben.The figures 2 , 3 and 3a show the carriage 40 in a pick-up position in which a refuse container 100 can be arranged on the lift truck 78. If the carriage 40 is now raised by means of the drive device 60, the pivot shaft 76, the lifting carriage 78 and the refuse container 100 move with the carriage 40 upwards.

Der Schlitten 40 wird so weit nach oben bewegt, bis er in einer Schaltposition angelangt ist, die in Figur 4 dargestellt ist. Das Zahnrad 74, die Schwenkwelle 76, der Hubwagen 78 und der Müllbehälter 100 sind in der Schaltposition im Vergleich zu der Aufnahmeposition nicht gekippt. Die Zahnstange 72 liegt in der Schaltposition an einem Anschlag 23 des oberen Verbindungsstegs 28 an. Die Zahnstange 72 ist bei einer weiteren Bewegung des Schlittens 40 nach oben blockiert, indem sie von dem Anschlag 23 an einer Weiterbewegung in die gleiche Richtung gehindert wird. Der Anschlag 23 bildet auf diese Weise ein Blockierteil 21 für die Zahnstange 72. Da sich das Zahnrad 74 hingegen weiter mit dem Schlitten 40 vertikal nach oben bewegt, rollt es auf der Zahnstange 72 ab, wobei es sich um die sich ebenfalls vertikal nach oben bewegende Drehachse D2 dreht. Dies führt zu einer Drehung der Schwenkwelle 76 sowie zu einer Kippbewegung des Hubwagens 78 und des Müllbehälters 100 um die Drehachse D2.The carriage 40 is moved upwards until it has reached a switching position which is shown in figure 4 is shown. Gear 74, pivot shaft 76, lift truck 78 and refuse container 100 are not tilted in the shift position compared to the pickup position. The toothed rack 72 rests against a stop 23 of the upper connecting web 28 in the switching position. The rack 72 is blocked in a further movement of the carriage 40 upwards by the stop 23 in a further movement in the same direction is prevented. The stop 23 thus forms a blocking part 21 for the toothed rack 72. Since the toothed wheel 74, on the other hand, continues to move vertically upwards with the carriage 40, it rolls on the toothed rack 72, which is also the toothed rack 72 which is also moving vertically upwards Axis of rotation D2 rotates. This results in a rotation of the pivot shaft 76 and a tilting movement of the lift truck 78 and the refuse container 100 about the axis of rotation D2.

Der Schlitten 40 weist an seinem Gehäuse 42 eine Schutzhülse 73 für ein unteres Ende der Zahnstange 72 auf. Wenn die Zahnstange 72 an dem Anschlag 23 anliegt, bewegt sich der Schlitten 40 gewissermaßen weiter an der Zahnstange 72 vorbei. Bei dieser Bewegung des Schlittens 40 wird die Schutzhülse 73 über das untere Ende der Zahnstange 72 geschoben. Die Zahnstange 72 wird auf diese Weise vor Beschädigung und Verschmutzung geschützt. In der Schutzhülse 73 ist eine Druckfeder (75) angeordnet. Werden der Schlitten 40 und damit die Schutzhülse 73 relativ zu der Zahnstange 72 nach oben bewegt, so spannt die Zahnstange 72 die Druckfeder 75 vor. Die Druckfeder 75 wird von der Schutzhülse 73 ebenfalls vor Beschädigung und Verschmutzung geschützt.The carriage 40 has a protective sleeve 73 for a lower end of the toothed rack 72 on its housing 42 . When the toothed rack 72 rests against the stop 23, the carriage 40 moves further past the toothed rack 72, so to speak. During this movement of the carriage 40, the protective sleeve 73 is pushed over the lower end of the toothed rack 72. In this way, the toothed rack 72 is protected from damage and dirt. A compression spring (75) is arranged in the protective sleeve 73 . If the carriage 40 and thus the protective sleeve 73 are moved upwards relative to the toothed rack 72 , the toothed rack 72 preloads the compression spring 75 . The compression spring 75 is also protected from damage and dirt by the protective sleeve 73 .

Wird der Schlitten 40 von der Antriebseinrichtung 60 aus der Schaltposition weiter nach oben bewegt, so gelangt er schließlich in die in den Figuren 5 und 6 dargestellte Entleerposition. Der Müllbehälter 100 ist dann vollständig eingekippt, sodass der in dem Müllbehälter 100 vorhandene Müll durch die Einschüttöffnung 16 in den Sammelbehälter 12 fällt. Anschließend kann der Schlitten 40 wieder nach unten in eine Endposition, die der Aufnahmeposition entspricht, bewegt werden. Hierzu wird der rekuperationsfähige Elektromotor 66 in einen Rekuperationsmodus geschaltet. Der Elektromotor 66 treibt die Spindelmutter 64 dann nicht mehr an, sondern ist vielmehr in der Lage, eine Drehung der Spindelmutter 64 in elektrische Energie umzuwandeln und in einem Energiespeicher (nicht dargestellt) des Müllfahrzeugs 10 zu speichern. Die Spindelmutter 64 wird in Drehung versetzt, da sich der Schlitten 40 aufgrund der Gravitation und des ausbleibenden Antriebs nach unten bewegt. Auf diese Weise wird ein Teil der Energie, welche zum Anheben des Müllbehälters 100 aufgewandt wurde, zurückgewonnen. Durch die Rekuperation wird zudem die Abwärtsbewegung des Schlittens 40 abgebremst. Der Lärmpegel der Hub-Kipp-Vorrichtung 14 wird dadurch begrenzt und ferner besteht eine geringere Verletzungsgefahr durch den herabfahrenden Müllbehälter 100.If the carriage 40 is moved further upwards from the switching position by the drive device 60, it finally arrives in the figures 5 and 6 shown emptying position. The refuse container 100 is then completely tilted in, so that the refuse present in the refuse container 100 falls through the pour-in opening 16 into the collection container 12 . The carriage 40 can then be moved back down into an end position that corresponds to the receiving position. For this purpose, the electric motor 66 capable of recuperation is switched to a recuperation mode. The electric motor 66 then no longer drives the spindle nut 64 but is instead able to convert a rotation of the spindle nut 64 into electrical energy and to store it in an energy store (not shown) of the garbage truck 10 . The spindle nut 64 is set in rotation because the carriage 40 moves downwards due to gravity and the lack of drive. In this way, part of the energy used to lift the refuse container 100 is recovered. The downward movement of the carriage 40 is also braked by the recuperation. This limits the noise level of the lifting and tipping device 14 and there is also a lower risk of injury from the garbage container 100 driving down.

Der Müllbehälter 100 muss bei der Bewegung des Schlittens 40 nach unten wieder zurück gekippt werden, damit er in der Endposition die gleiche Orientierung hat wie in der Aufnahmeposition. Die Druckfeder 75 in der Schutzhülse 73 unterstützt die Rückkippbewegung des Müllbehälters 100, indem sie die gespeicherte Federenergie auf die Zahnstange 72 überträgt, sobald die Zahnstange 72 nicht mehr an dem Anschlag 23 anliegt. Die Zahnstange 72 wird dadurch nach oben bewegt, woraufhin das Zahnrad 74 und mit ihr die Schwenkwelle 76 und der Hubwagen 78 zurück geschwenkt werden sowie der Müllbehälter 100 zurück gekippt wird.When the carriage 40 moves downwards, the refuse container 100 must be tilted back again so that it has the same orientation in the end position as in the receiving position. The compression spring 75 in the protective sleeve 73 supports the backward tilting movement of the refuse container 100 by transferring the stored spring energy to the toothed rack 72 as soon as the toothed rack 72 is no longer in contact with the stop 23 . The rack 72 is thereby moved upwards, whereupon the gear 74 and with it the pivot shaft 76 and the lifting carriage 78 are pivoted back and the refuse container 100 is tilted back.

BezugszeichenlisteReference List

1010
Müllfahrzeuggarbage truck
1212
Sammelbehältercollection container
1414
Hub-Kipp-VorrichtungLift-tilt device
1616
Einschüttöffnungpouring opening
2020
Entleereinrichtungemptying device
2121
Blockierteilblocking part
2222
Linearführunglinear guide
2323
Anschlagattack
2828
oberer Verbindungsstegupper connecting bar
2929
unterer Verbindungssteglower connecting bar
3030
RahmenFrame
4040
SchlittenSleds
4242
GehäuseHousing
4646
Lagercamp
4848
Aufnahmekammpick-up comb
4949
Widerlagerelementabutment element
5050
Antriebseinheitdrive unit
6060
Antriebseinrichtungdrive device
6262
Gewindespindellead screw
6464
Spindelmutterspindle nut
6666
Elektromotorelectric motor
7070
Getriebeeinheitgear unit
7272
Zahnstangerack
7373
Schutzhülseprotective sleeve
7474
Zahnradgear
7575
FederFeather
7676
Schwenkwellepivot shaft
7878
Hubwagenpallet truck
100100
Müllbehältertrash can
D1D1
Drehachseaxis of rotation
D2D2
Drehachseaxis of rotation

Claims (15)

  1. Drive unit (50) for a lifting/tipping device (14), wherein the drive unit (50) has at least one carriage (40), one linear guide (22) for the carriage (40) and one drive mechanism (60) for moving the carriage (40) along the linear guide (22),
    characterized in that the carriage (40) has a gear unit (70) with at least two co-operating gear parts for converting the linear movement of the carriage (40) into a rotational movement of one of the gear parts,
    wherein at least one of the co-operating gear parts is blockable by a blocking part (21).
  2. Drive unit (50) according to claim 1,
    characterized in that a blocking of the blockable gear part brings about a switching of the gear unit (70) from a passive mode, in which the gear parts do not move relative to each other, to an active mode, in which a relative movement between the gear parts takes place.
  3. Drive unit (50) according to claim 1 or 2,
    characterized in that the carriage (40) is moveable along the linear guide (22) between a receiving position and an emptying position.
  4. Drive unit (50) according to one of the preceding claims,
    characterized in that the drive mechanism (60) comprises a threaded spindle (62) and a spindle nut (64).
  5. Drive unit (50) according to claim 4,
    characterized in that the threaded spindle (62) is firmly connected to the linear guide (22) and runs parallel to the linear guide (22).
  6. Drive unit (50) according to claim 4 or 5,
    characterized in that an electric motor (66) is provided, which drives the spindle nut (64) and which is firmly connected to the carriage (40).
  7. Drive unit (50) according to one of the preceding claims,
    characterized in that the blockable gear part is blockable with respect to a movement relative to the linear guide (22).
  8. Drive unit (50) according to one of the preceding claims,
    characterized in that the blockable gear part is not blocked in positions of the carriage (40) between the receiving position and a switching position and is blocked between the switching position and the emptying position.
  9. Drive unit (50) according to one of the preceding claims,
    characterized in that the co-operating gear parts are in engagement with each other in every position of the carriage (40) and/or in that a toothed rack (72) and a tooth element, in particular a gear wheel (74), are provided as co-operating gear parts.
  10. Drive unit (50) according to claim 9,
    characterized in that the toothed rack (72) is the blockable gear part.
  11. Drive unit (50) according to claim 9 or 10,
    characterized in that the toothed rack (72) is arranged parallel to the linear guide (22).
  12. Drive unit (50) according to one of claims 9 to 11,
    characterized in that the blocking part (21) is a stop (23) for the toothed rack (72).
  13. Drive unit (50) according to one of the preceding claims,
    characterized in that the linear guide (22) comprises two rods running parallel.
  14. Drive unit (50) according to claim 13,
    characterized in that the rods are connected at least by an upper connecting web (28), wherein the stop (23) for the toothed rack (72) is arranged on the upper connecting web (28).
  15. Drive unit (50) according to one of the preceding claims,
    characterized in that the carriage (40) has a housing (42) for the gear unit (70).
EP20207342.5A 2019-11-26 2020-11-13 Drive unit for a tilting-lifting device Active EP3828104B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102019131986.2A DE102019131986A1 (en) 2019-11-26 2019-11-26 Drive unit for a lifting and tilting device

Publications (3)

Publication Number Publication Date
EP3828104A1 EP3828104A1 (en) 2021-06-02
EP3828104C0 EP3828104C0 (en) 2023-06-07
EP3828104B1 true EP3828104B1 (en) 2023-06-07

Family

ID=73448803

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20207342.5A Active EP3828104B1 (en) 2019-11-26 2020-11-13 Drive unit for a tilting-lifting device

Country Status (4)

Country Link
EP (1) EP3828104B1 (en)
DE (1) DE102019131986A1 (en)
ES (1) ES2951521T3 (en)
PL (1) PL3828104T3 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102022109213A1 (en) 2022-04-14 2023-10-19 Zöller-Kipper Gesellschaft mit beschränkter Haftung Lift-tilt device
DE102022112849A1 (en) 2022-05-23 2023-11-23 Zöller-Kipper Gesellschaft mit beschränkter Haftung Lift-tipping device and waste collection vehicle with a lifting-tipping device

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE844262C (en) * 1941-10-11 1952-07-17 Daimler Benz Ag Tilting device for emptying garbage cans into garbage collection containers
DE2146653C3 (en) * 1971-09-17 1980-03-20 Sulo Eisenwerk Streuber & Lohmann Gmbh & Co Kg, 4900 Herford Device for emptying large-volume garbage cans with essentially a square or rectangular plan
DE2517247A1 (en) * 1975-04-18 1976-11-04 Zoeller Kipper ELECTRIC PULLING AND PULLING DEVICE, IN PARTICULAR FOR LIFTING AND / OR TILTING LOADS
DE2630440A1 (en) * 1976-07-07 1978-01-12 Sollinger Huette Rubbish bin emptying mechanism - has swing frame supported from lorry chassis by chains passing round pulleys on lifting frame
AT401644B (en) * 1993-05-25 1996-10-25 Brosowitsch Josef Dipl Htl Ing LIFTING AND TILTING DEVICE FOR EMPTYING WASTE BINS, ESPECIALLY FOR WASTE VEHICLES
DE4423718C1 (en) * 1994-07-08 1995-12-21 Brosowitsch Josef Dipl Htl Ing Lifting and tipping device for refuse containers
US8297905B2 (en) * 2009-10-19 2012-10-30 Lindy Lawrence May 180 degree inverting mechanism

Also Published As

Publication number Publication date
ES2951521T3 (en) 2023-10-23
DE102019131986A1 (en) 2021-05-27
PL3828104T3 (en) 2023-09-04
EP3828104A1 (en) 2021-06-02
EP3828104C0 (en) 2023-06-07

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