EP3825262B1 - Turning station for sheet plates or stack of sheet plates and method of using the turning station - Google Patents
Turning station for sheet plates or stack of sheet plates and method of using the turning station Download PDFInfo
- Publication number
- EP3825262B1 EP3825262B1 EP20205757.6A EP20205757A EP3825262B1 EP 3825262 B1 EP3825262 B1 EP 3825262B1 EP 20205757 A EP20205757 A EP 20205757A EP 3825262 B1 EP3825262 B1 EP 3825262B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- metal sheet
- supports
- sheet stack
- support
- metal sheets
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 22
- 239000002184 metal Substances 0.000 claims description 255
- 238000012546 transfer Methods 0.000 claims description 53
- 238000004806 packaging method and process Methods 0.000 claims description 18
- 230000000284 resting effect Effects 0.000 claims description 8
- 230000007935 neutral effect Effects 0.000 claims 4
- 230000001681 protective effect Effects 0.000 description 8
- 238000000151 deposition Methods 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000000275 quality assurance Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H15/00—Overturning articles
- B65H15/016—Overturning articles employing rotary or reciprocating elements supporting transport means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
- B65G47/252—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them about an axis substantially perpendicular to the conveying direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H15/00—Overturning articles
- B65H15/02—Overturning piles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B39/20—Revolving, turning-over, or like manipulation of work, e.g. revolving in trio stands
- B21B39/32—Devices specially adapted for turning sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/30—Orientation, displacement, position of the handled material
- B65H2301/33—Modifying, selecting, changing orientation
- B65H2301/332—Turning, overturning
- B65H2301/3321—Turning, overturning kinetic therefor
- B65H2301/33214—Turning, overturning kinetic therefor about an axis perpendicular to the direction of displacement and parallel to the surface of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/42—Piling, depiling, handling piles
- B65H2301/422—Handling piles, sets or stacks of articles
- B65H2301/4226—Delivering, advancing piles
- B65H2301/42266—Delivering, advancing piles by acting on edge of the pile for moving it along a surface, e.g. pushing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/173—Metal
Definitions
- the invention relates to a turning station for sheet metal sheets or sheet metal sheet stacks according to the preamble of claim 1 as well as a method for unpacking sheet metal sheet stacks, a method for storing sheet metal sheet stacks and a method for turning sheet metal sheets or sheet metal sheet stacks, each using such a turning station.
- a turning station of the present type therefore comprises a first support, which forms a first support level for a first side of the metal sheets, and a second support, which forms a second support level for a second side of the metal sheets.
- the two supports can each be rotated about a horizontal axis and are provided with several stops for longitudinal edges of the metal sheets that protrude beyond the support levels of the supports.
- the mentioned two sides of the metal sheets or metal sheet stacks to be handled by means of the turning station correspond to an upper side and a lower side of a metal sheet, which also have four longitudinal edges, which are usually distributed over two broad side edges and two front side edges if the metal sheets have a rectangular cut.
- Turning stations of the present type are used in particular when storing sheet metal sheets or sheet metal sheet packages in a sheet metal storage system, whereby sheet metal sheets with typical dimensions of 2,000 mm x 1,000 mm up to 4,000 mm x 2,000 mm and typical weights of 2,000 to 4,000 kg have to be handled.
- stacks of metal sheets are usually delivered in protective packaging, so that the stacks of metal sheets must first be removed from the protective packaging.
- protective packaging usually consists of a lower wooden pallet on which the stack of metal sheets rests, and an upper wooden pallet, with intermediate layers between the wooden pallets and the metal sheet stack as well as edge protection elements surrounding the longitudinal edges of the metal sheets usually being present to protect the surfaces and edges of the metal sheets.
- the whole package is finally tied with several steel straps.
- a stack of metal sheets and their protective packaging are placed on a first support, which is formed from several webs between which the forks of a forklift can be inserted.
- the protective packaging is opened and in particular the top wooden pallet is removed until the top side (second side) of the top metal sheet is finally exposed.
- the first support is then pivoted about a horizontal axis by almost 90 degrees, whereupon a second support with a second support level running parallel to the first support level is moved to the exposed second side of the sheet metal stack and placed against it.
- both supports are pivoted together around the horizontal axis so that the first support is rotated by more than 90° compared to the starting position.
- the stack of metal sheets now rests on the second support, so that the first support can be removed.
- the second support is then further pivoted around the horizontal axis until the second support level runs horizontally.
- the stack of metal sheets was rotated, ie turned, by 180 degrees.
- the stack of metal sheets is now freed from the remaining protective packaging.
- the turning station is then used to place the stack of sheet metal sheets on a pallet, whereby the stack of sheet metal sheets is turned over again. Storage in the sheet metal warehouse then takes place on this pallet.
- the transfer of the stack of metal sheets from the first to the second edition requires complex movement control of the first and second editions, because the height of the stack of metal sheets can vary.
- the two supports must therefore be moved both rotationally and translationally in order to be able to transfer the stack of metal sheets from the first support to the second support.
- the two supports due to the comparatively high weight of the sheet metal stacks to be handled, the two supports not only have to be solid, but also have to be provided with correspondingly strong drives and power transmission devices.
- a turning station of the present type should not only be suitable for unpacking and storing stacks of sheet metal sheets, but also for turning individual sheet metal sheets or stacks of sheet metal sheets for the purpose of an inspection during quality assurance measures or for the purpose of a commission, for example of corrugated or tear sheets.
- a turning device with which palletized goods can be transferred from a first pallet to a second pallet by placing the second pallet on top of the palletized goods and placing the entire stack in the turning device is turned upside down so that the goods can be removed while lying on the second pallet.
- a rotatable basket is used that has two supports that can be moved symmetrically relative to one another. The stack with the two pallets is held between these supports so that it can be rotated by 180°.
- a turning device with two turning tables is proposed, which are suspended in a kind of rotatable basket and can be moved synchronously back and forth from each other, so that one to be turned Material between the two turning tables is always in the rotation axis of the basket.
- the turning tables are provided with ribs to create support levels.
- the basket is stored in a frame and can be rotated 360°. Guide columns serve as linear guides for the turning tables.
- the invention is based on the object of proposing a turning station for metal sheets or stacks of metal sheets of the type mentioned at the beginning, which works in particular with simpler kinematics. Furthermore, methods using this turning station for unpacking, storing and/or turning metal sheets or stacks of metal sheets are to be proposed.
- a turning station for metal sheets or stacks of metal sheets, with a first support, which forms a first support level for a first side of the metal sheets, and with a second support, which forms a second support level for a second side of the metal sheets, and in which the two supports each are rotatable about a horizontal axis and are provided with several stops for longitudinal edges of the metal sheets that protrude beyond the support planes of the supports, is therefore characterized by the fact that the two supports are part of a rotating device, which also has a frame with two end faces, in a common one Pivot bearings lying on the axis of rotation as well as a basket mounted in the two pivot bearings and rotatable by motor around the axis of rotation with front-side linear guides for the two supports.
- the two supports are held in the basket with parallel, mutually oriented support levels in such a way that the axis of rotation is between them is located on both support levels and the two supports in the front linear guides can each be moved by motor in a direction of movement towards and away from the axis of rotation.
- the rotating device of the turning station according to the invention is therefore the core element for turning metal sheets or stacks of metal sheets.
- the rotating device is in a zero position, in which the two supports are spaced apart from one another and the support levels run horizontally.
- the sheet metal stack is introduced into the rotating device, for example by means of a forklift, and placed on the support (first support) currently arranged at the bottom.
- the supports as is preferred according to the invention, are each formed by several webs running transversely to the axis of rotation, depositing the stack of metal sheets with a forklift is simplified, since its forks can be passed between the individual webs of the support.
- the two supports are moved together until the sheet metal stack is between the is clamped on both editions. Since the two supports, as is preferred in the context of the present invention, can be moved in a mirror-symmetrical manner to the plane of the axis of rotation and are preferably moved in this way, the axis of rotation in this stage of the process runs approximately centrally through the stack of metal sheets.
- a rotation of the rotatable basket of the rotating device by 180 degrees, which is carried out according to the invention, can therefore be carried out with significantly lower forces compared to the prior art; because the axis of rotation in the rotating device according to the invention is much closer to the center of gravity of the sheet metal stack than in the prior art.
- the problematic transfer of the stack of metal sheets from the first to the second is no longer necessary Support, because the sheet metal stack is clamped between the two supports during rotation, ie during turning.
- the two supports are moved apart again, so that the stack of metal sheets now rests on the second support, which is now arranged at the bottom, and can be freed from the rest of the packaging, which is preferably done before the stack of metal sheets is removed from the rotating device, but within the scope of the present invention can also take place after removal.
- the rest of the packaging of the stack of sheet metal sheets is removed, then the two supports are moved together again and the rotatable basket of the rotating device is turned back by 180 degrees before the stack of sheet metal sheets is removed from the rotating device. This can then be stored in a warehouse in the same orientation in which it was originally delivered.
- the two supports of the turning station according to the invention are preferably constructed essentially identically, so that after removing a metal sheet or a stack of metal sheets, the rotating device is already in the zero position again without having to rotate back by 180 degrees. This not only saves time, but also prevents incorrect operation.
- the turning station according to the invention therefore has kinematics that are easier to control than was usual in the prior art.
- the basket which can be rotated about the axis of rotation, sits at the front in the pivot bearings of the frame of the rotating device and is preferably designed symmetrically to the axis of rotation; it is rotated purely rotationally and with largely balanced weight forces around a horizontal axis of rotation. This is easy to solve using motors.
- the rotatable basket is provided at the front with a linear guide in which the two supports sit, in an orientation towards each other, with the two support planes running parallel and (at least in the zero position) lying below and above the horizontal axis of rotation. Preferably run the support planes are also parallel to the axis of rotation.
- the two supports can be moved linearly by motor towards and away from the axis of rotation, with the two support levels also running parallel to one another during this movement.
- Such linear movements are also easy to implement kinematically and preferably with electric motor drives.
- the linear guides are preferably provided with racks or are operatively connected in order to be able to move the supports along the linear guides.
- the supports can also be designed to be separately movable.
- At least some of the stops for longitudinal edges of the metal sheets, which are arranged on the supports and protrude beyond the support levels, are provided with rollers for the longitudinal edges.
- the turning station according to the invention is preferably provided with at least one sliding unit for placing on longitudinal edges of the metal sheets and for pushing metal sheets within a sliding plane parallel to the support planes.
- at least one sliding unit is responsible for pushing the metal sheets with their wide longitudinal edges against the stops and thus aligning the metal sheets on the stops, while two sliding units, each of which attach to a front longitudinal edge of the metal sheets, are responsible for this are to push the metal sheets together at the stops with the help of the rollers and thus align them at the front.
- the stack of metal sheets is introduced into the rotating device and placed on the support currently arranged at the bottom in such a way that the stack of metal sheets rests on at least one longitudinal edge of the metal sheets on the stops protruding above the support level of the support. If the stack of metal sheets is inserted into the rotating device with a forklift, this can be done quite simply by not lowering the forks of the forklift completely under the support, but rather pulling the stack of metal sheets against the stops when pulling the forks out of the rotating device; these then hold back the stack of metal sheets.
- the forks of the forklift When inserting, the forks of the forklift can only be lowered until the stack of metal sheets does not yet rest on the support, but does rest against the stops when the forks are pulled back.
- the forks of the forklift can then be lowered under the support and completely moved out of the rotating device.
- the sheet metal stack is therefore already in contact with the stops when it rests on the first support in the zero position of the rotating device.
- the rotating device is then expediently rotated in such a way that the longitudinal edge of the metal sheets resting against the stops is oriented downwards.
- a further feature of the turning station according to the invention is that, in addition to the rotating device, it has a stationary transfer device with several horizontally oriented rods that can be extended horizontally on both sides, in particular telescopic rods, for depositing the metal sheets or the stack of metal sheets.
- the rods or telescopic rods can be extended in order to accommodate a support in the rotating device, and on a second broad side of the transfer device, the rods or telescopic rods can be extended in order to transfer metal sheets or the stack of metal sheets to a transport device.
- the turning station also has a transport device in addition to the rotating device and the transfer device, the transfer device being arranged between the rotating device and the transport device, and the transport device comprising at least one pallet for depositing and storing metal sheets or stacks of metal sheets.
- the frame of the device is provided with running wheels, in particular with running wheels for rails, in order to be able to move or move the rotating device. It is particularly preferred here if the rotating device and its running wheels as well as the stationary transfer device are coordinated with one another in such a way that the rotating device can be moved at least partially over the stationary transfer device by means of the running wheels.
- the turning station according to the invention is therefore divided into two or, in a preferred development, three areas.
- the first area there is the rotating device for turning the metal sheets or stacks of metal sheets and for precisely aligning them into a defined zero position on the support below.
- the second area is formed by the stationary transfer device, which is arranged in a defined relative position to the rotating device and removes the metal sheets or metal sheet stack from the rotating device and, since the movement begins in a defined zero position of the metal sheet or the metal sheet stack, with well-defined coordinates to a transport device next to the transfer facility.
- This transport device which can already be part of a warehouse, but is preferably part of the turning station according to the invention, forms the third area from which the sheet metal sheet or the stack of sheet metal sheets can be automatically stored in, for example, a sheet metal warehouse.
- This division into three areas makes it easier to comply with occupational safety without impairing the working speed, because only the first area, i.e. the rotating device, has to be accessible to an operator, for example to move metal sheets or stacks of metal sheets using a forklift to insert or remove safety packaging. While an operator is at the rotating device and carries out work steps there, the other areas, i.e. the transfer device and possibly the transport device, can continue to run unaffected.
- the separate transfer direction with extendable rods, in particular telescopic rods, for removing metal sheets or stacks of metal sheets from the rotating device also offers the great advantage that the rotating device can be kept free of transfer elements that would otherwise exert large angular forces on the rotary drives of the rotating device.
- the rotating device can be moved away from the transfer device if necessary, but in particular can be moved at least partially over it.
- access to the rotating device is simplified, while in the latter case the rotating device and the transfer device can be pushed together, so to speak, in order to create space if necessary, i.e. the floor space required for the turning station according to the invention does not generally have to be occupied, but only when the Turning station is used.
- the preferably present transport device of a turning station preferably consists of a rail-bound storage trolley with at least one pallet resting on it, the storage trolley being provided with lifting rams or a lifting rake for lifting and lowering metal sheets or stacks of metal sheets.
- the extendable rods of the transfer device can thus move the metal sheet or the stack of metal sheets up to the pallet, where the lifting rams or the lifting rakes of the storage trolley take over the metal sheet or the stack of metal sheets and, after retracting the extendable rods, lower them onto the pallet.
- the advantage of dividing the turning station into three areas is that there are two to three metal sheets or stacks of metal sheets in a kind of buffer from which they can then be automatically transported away, in particular stored in a rack warehouse.
- the operator does not have to wait until the storage on a shelf is completed before the next sheet of metal or the next stack of metal sheets can be inserted into the rotating device.
- metal sheets can therefore be stored individually or in a stack, preferably exactly from an initial zero position in the rotating device in a warehouse.
- metal sheets or metal sheet stacks can optionally also be fetched from a warehouse and automatically turned over in the turning station according to the invention, for example to enable an inspection as part of a quality assurance of a buyer of metal sheets, or to create an orientation of metal sheets necessary for picking, which is the case with metal sheets with different surfaces such as checker plates or tear plates may be necessary.
- the turning station according to the invention which is provided with a transfer device and a transport device, a realignment of stacks of metal sheets and/or new storage with well-defined coordinates can also be carried out automatically.
- the stack of metal sheets is removed from the rotating device by a transfer device at a correspondingly designed turning station, preferably in such a way that the horizontally extendable rods, in particular telescopic rods, are extended on the first broad side of the transfer device until they reach under the currently lower support in the rotating device, after which the lower support is lowered until the metal sheet or stack of metal sheets rests on the extendable rods.
- the extendable rods are then retracted again in order to remove the metal sheet or the stack of metal sheets from the rotating device.
- the transfer device can thus be designed with only horizontally movable rods, which makes it significantly easier to deal with the weight forces that act on the extendable rods.
- Figure 1 shows a side view of an exemplary embodiment of a turning station designed according to the invention, which is divided into three areas:
- a first area is a rotating device 1 in which metal sheets or stacks of metal sheets can be rotated or turned.
- a second area consists of a stationary transfer device 2 for removing a metal sheet or a stack of metal sheets from the rotating device 1.
- a transport device 3 is arranged, with a rail-mounted storage cart 15 and a pallet 16 resting on it.
- the storage cart 15 has a number of lifting stamps 17, which are in Figure 1 are extended in order to lower a sheet metal stack 18 from a raised position onto the pallet 16.
- the individual elements of the rotating device 1 are preferably shown together Figures 1 and 2 recognizable.
- the rotating device 1 has a first support 4 and a second support 5 for sheet metal stacks 18 or metal sheets, with the first support 4 forming the lower support and the second support 5 forming the upper support in the zero position of the rotating device 1 shown.
- Both supports 4, 5 consist of a number of webs 6, which are provided with stops 7 on the front.
- This design of the particular first support 4 makes it possible to insert stacks of metal sheets 18 into the rotating device 1 using a forklift, by introducing the stack of metal sheets 18 into the rotating device 1 until it is above the first support 4, and then lowering the forks of the forklift until they are approximately between the webs 6. The forklift then pulls out the forks, whereby the sheet metal stack 18, which is held back by the stops 7 on the webs 6, is stripped off.
- the metal sheets introduced into the rotating device 1 then rest against the stops 7.
- the first support 4 and the second support 5 are mounted in a rotatable basket 8, namely in linear guides 9, along which they can be moved linearly with support planes oriented parallel to one another. In the zero position shown, this corresponds to up and down movements of the two supports 4, 5.
- the basket 8 can be rotated about an axis of rotation 10, for which purpose it is mounted in a frame 11, more precisely: in pivot bearings 12 attached to this frame 11.
- the basket 8 of this exemplary embodiment has two front disks 19, which make it possible to accommodate other necessary units, such as drive motors 20 for the linear movements of the supports 4, 5.
- the first support 4 with its support plane and the second support 5 with its support plane are oriented parallel to each other and to the axis of rotation 10, and the axis of rotation 10 is located between the two supports 4, 5 or support levels.
- the supports 4, 5 are adjusted symmetrically to the axis of rotation 10 in their linear guides 9 by means of the drive motors 20, so that it always lies between the two support levels.
- the frame 11 of the rotating device 1 stands with running wheels 13 on rails 14, so that the rotating device 1 can be moved away from the transfer device 2, for example to enable easier access for operators who have a stack of metal sheets 18 located on the lower support 4, 5 free from its safety packaging.
- the rotating device 1 can also be moved on the rails 14 over the transfer device 2 in order to minimize the required floor space of the turning station when not in use.
- Figure 3 is a further view of the rotating device 1, with a sheet metal stack 18 resting on the webs 6, which form the first support 4. Editions 4, 5 are open; This is the zero position of the rotating device 1.
- FIGS. 4 , 5 and 6 show only a part of the rotating device 1, namely the basket 8 with its front disks 19, the linear guides 9 and the two movable supports 4, 5.
- Figure 4 is intended to contribute to a better understanding of the construction of the rotating device 1, with the elements shown, with the exception of one roller 21 in the stops 7 of the first edition 4, based on the Figures 1 to 3 have already been described, represent the Figures 5 and 6 along with Figure 3 three different times when using the rotating device 1:
- the rotating device 1 is in the zero position, ie the first support 4 is at the bottom and its support plane runs horizontally, while the second support 5 has moved upwards.
- a sheet metal stack 18 is placed on the first support 4 and rests with a longitudinal edge on the stops 7 of the first support 4, more precisely: on its rollers 21.
- the sheet metal stack 18 is now accessible to an operator if necessary, for example to open a security packaging and largely remove it.
- the two supports 4, 5 are now moved together symmetrically to the axis of rotation 10, so that a situation arises that in Figure 5 is shown:
- the metal sheet stack 18 is clamped between the first edition 4 and the second edition 5.
- the axis of rotation 10 runs through the sheet metal stack 18, so that its center of gravity is advantageously close to the axis of rotation 10 and as a result only comparatively small forces are necessary to rotate the basket 8 by 180 °.
- Figure 7 shows the rotating device 1 in an optional intermediate stage, which is between the times in the Figures 5 and 6 are shown, inserted can be.
- the rotatable basket 8 of the rotating device 1 has initially only been rotated by 90 degrees around the axis of rotation 10, so that the stops 7 with their rollers 21 are now at the bottom.
- the sheet metal stack 18 is located between the first support 4 and the second support 5, but is no longer firmly clamped between them because the supports 4, 5 have opened slightly. Rather, the metal sheet stack 18 now rests on the rollers 21 with the longitudinal edges of the individual metal sheets.
- the individual metal sheets of the metal sheet stack 18 are aligned, which Figure 8 better illustrated in a sectional view.
- the metal sheets are pushed against the webs 6 or their rollers 21 with two first sliding units 22 mounted on the frame 11, and on the other hand, lateral, second sliding units 23 are provided, which push the front longitudinal edges of the individual metal sheets of the metal sheet stack 18 together.
- the metal sheets of the metal sheet stack 18 are aligned exactly with one another and, if necessary, also brought into a zero position, the coordinates of which are known and can be used during further transport, in particular storage of the metal sheet stack 18.
- the sheet metal stack 18 is then clamped again and rotated by a further 90° in order to Figure 6 to form the situation presented. In this situation, in particular the turned sheet metal stack 18 can be removed from the rotating device 1 by machine.
- the turned sheet metal stack 18 is removed from the rotating device 1 by means of the transfer device 2, which is in Figure 9 is shown.
- This consists of a stationary transfer frame 24, to which a number of telescopic rods 25 are attached, which are extended onto a first broad side 26, which is oriented towards the rotating device 1, and additionally onto a second broad side 27, which is oriented towards the transport device 3 can be.
- support sleeves 28, which are attached to the telescopic rods 25, the sheet metal stack 18 can be grasped under and lifted off for removal from the rotating device and for placing on the lifting ram 17 of the transport device 3 ( Figure 1 ) can be lowered.
- the lifting and lowering only takes place relative to the rotating device 1 and the lifting rams 17 of the transport device 3, because in reality the telescopic rods 25 can only be moved horizontally, but not vertically, which increases their carrying capacity for the weight of the sheet metal stacks 18.
- the first support 4 is lowered, while the telescopic rods 25 remain vertically unchanged.
- the sheet metal stack 18 then rests on the support sleeves 28 of the telescopic rods 25.
- the lifting rams 17 of the storage trolley 15 on the second side 17 of the transfer device 2 lift a sheet metal stack 18 resting on the support sleeves 18 of the telescopic rods 25, so that the telescopic rods 25 can be pulled back again while the sheet metal stack 18 remains on the lifting rams 17 and can be lowered with these onto the pallet 16 on the storage trolley 15.
- Figure 10 is a further overall representation of the turning station with rotating device 1, transfer device 2 and transport device 3, in which in this representation a sheet metal stack 18 is buffered on the transport device 3 and is waiting to be stored along a rail route 29 in a sheet metal warehouse (not shown).
- the telescopic rods 25 of the transfer device 2 are extended again on their first broad side 26 into the rotating device 1 in order to remove a next stack of metal sheets 18 from there.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
- Warehouses Or Storage Devices (AREA)
Description
Die Erfindung betrifft eine Wendestation für Blechtafeln oder Blechtafelstapel nach dem Oberbegriff des Anspruchs 1 sowie ein Verfahren zum Auspacken von Blechtafelstapeln, ein Verfahren zum Einlagern von Blechtafelstapeln und ein Verfahren zum Wenden von Blechtafeln oder Blechtafelstapeln, jeweils unter Verwendung einer solchen Wendestation.The invention relates to a turning station for sheet metal sheets or sheet metal sheet stacks according to the preamble of
Eine Wendestation der vorliegenden Art umfasst demnach eine erste Auflage, die eine erste Auflageebene für eine erste Seite der Blechtafeln bildet, sowie eine zweite Auflage, die eine zweite Auflageebene für eine zweite Seite der Blechtafeln bildet. Die beiden Auflagen sind jeweils um eine horizontale Achse drehbar und mit mehreren, über die Auflageebenen der Auflagen überstehenden Anschlägen für Längskanten der Blechtafeln versehen. Die angesprochenen beiden Seiten der mittels der Wendestation zu handhabenden Blechtafeln oder Blechtafelstapel entsprechen einer Oberseite und einer Unterseite einer Blechtafel, welche außerdem vier Längskanten aufweisen, die sich in der Regel auf zwei Breitseitenkanten und zwei Stirnseitenkanten verteilen, wenn die Blechtafeln einen rechteckigen Zuschnitt haben.A turning station of the present type therefore comprises a first support, which forms a first support level for a first side of the metal sheets, and a second support, which forms a second support level for a second side of the metal sheets. The two supports can each be rotated about a horizontal axis and are provided with several stops for longitudinal edges of the metal sheets that protrude beyond the support levels of the supports. The mentioned two sides of the metal sheets or metal sheet stacks to be handled by means of the turning station correspond to an upper side and a lower side of a metal sheet, which also have four longitudinal edges, which are usually distributed over two broad side edges and two front side edges if the metal sheets have a rectangular cut.
Wendestationen der vorliegenden Art kommen insbesondere beim Einlagern von Blechtafeln oder Blechtafelpaketen in ein Blechlagersystem zum Einsatz, wobei Blechtafeln mit typischen Abmessungen von 2.000 mm x 1.000 mm bis zu 4.000 mm x 2.000 mm und typischen Gewichten von 2.000 bis 4.000 kg gehandhabt werden müssen. Hierzu werden in der Regel Blechtafelstapel in einer Schutzverpackung angeliefert, sodass die Blechtafelstapel zunächst von der Schutzverpackung befreit werden müssen. Eine solche Schutzverpackung besteht üblicherweise aus einer unteren Holzpalette, auf der der Blechtafelstapel aufliegt, und einer oberen Holzpalette, wobei zum Schutz der Oberflächen und der Kanten der Blechtafeln üblicherweise noch Zwischenlagen zwischen den Holzpaletten und dem Blechtafelstapel sowie rund um die Längskanten der Blechtafeln umlaufende Kantenschutzelemente vorhanden sind. Das ganze Paket ist schließlich mit mehreren Stahlbändern verschnürt.Turning stations of the present type are used in particular when storing sheet metal sheets or sheet metal sheet packages in a sheet metal storage system, whereby sheet metal sheets with typical dimensions of 2,000 mm x 1,000 mm up to 4,000 mm x 2,000 mm and typical weights of 2,000 to 4,000 kg have to be handled. For this purpose, stacks of metal sheets are usually delivered in protective packaging, so that the stacks of metal sheets must first be removed from the protective packaging. Such protective packaging usually consists of a lower wooden pallet on which the stack of metal sheets rests, and an upper wooden pallet, with intermediate layers between the wooden pallets and the metal sheet stack as well as edge protection elements surrounding the longitudinal edges of the metal sheets usually being present to protect the surfaces and edges of the metal sheets. The whole package is finally tied with several steel straps.
Eine Wendestation der vorliegenden Art, die beim Einlagern eines Blechtafelstapels in ein Blechlager, beispielsweise ein Blechlager eines Stahlhandels, zum Einsatz kommt, um einen angelieferten Blechtafelstapel von seiner Schutzverpackung zu befreien und den Blechtafelstapel anschließend automatisiert in das Blechlager einzulagern ist als Videoclip unter der Webadresse URL: https://www.youtube.com/watch?v=w3nd4lqgllA (abgerufen am 28. Oktober 2019) bekannt geworden. Dort wird ein Blechtafelstapel mitsamt seiner Schutzverpackung auf eine erste Auflage aufgelegt, die aus mehreren Stegen gebildet wird, zwischen die die Gabeln eines Gabelstaplers eingefahren werden können. Nach dem Auflegen des Blechtafelstapels mittels eines Gabelstaplers wird die Schutzverpackung geöffnet und insbesondere die oberseitige Holzpalette entfernt, bis letztendlich die Oberseite (zweite Seite) der obersten Blechtafel freiliegt. Sodann wird die erste Auflage um eine horizontale Achse um nahezu 90 Winkelgrade verschwenkt, worauf eine zweite Auflage mit zur ersten Auflageebene parallel verlaufender zweiten Auflageebene an die freiliegende zweite Seite des Blechtafelstapels herangefahren und an diese angelegt wird. Nun werden beide Auflagen gemeinsam um die horizontale Achse verschwenkt, so dass die erste Auflage gegenüber der Ausgangsposition um mehr als 90° gedreht wurde. Hierdurch liegt der Blechtafelstapel nun auf der zweiten Auflage auf, sodass die erste Auflage entfernt werden kann. Die zweite Auflage wird danach weiter um die horizontale Achse verschwenkt, bis die zweite Auflageebene horizontal verläuft. Der Blechtafelstapel wurde hierdurch im Ergebnis um 180 Winkelgrade gedreht, d.h. gewendet. In dieser Situation wird der Blechtafelstapel nun von der restlichen Schutzverpackung befreit. Anschließend wird die Wendestation dazu verwendet, um den Blechtafelstapel auf eine Palette aufzulegen, wobei der Blechtafelstapel nochmals gewendet wird. Auf dieser Palette erfolgt dann die Einlagerung in das Blechlager.A turning station of the present type, which is used when storing a stack of sheet metal sheets in a sheet metal warehouse, for example a sheet metal warehouse of a steel trade, in order to free a delivered stack of sheet metal sheets from its protective packaging and then store the stack of sheet metal sheets automatically in the sheet metal warehouse as a video clip at the web address URL : https://www.youtube.com/watch?v=w3nd4lqgllA (accessed on October 28, 2019). There, a stack of metal sheets and their protective packaging are placed on a first support, which is formed from several webs between which the forks of a forklift can be inserted. After placing the stack of metal sheets using a forklift, the protective packaging is opened and in particular the top wooden pallet is removed until the top side (second side) of the top metal sheet is finally exposed. The first support is then pivoted about a horizontal axis by almost 90 degrees, whereupon a second support with a second support level running parallel to the first support level is moved to the exposed second side of the sheet metal stack and placed against it. Now both supports are pivoted together around the horizontal axis so that the first support is rotated by more than 90° compared to the starting position. As a result, the stack of metal sheets now rests on the second support, so that the first support can be removed. The second support is then further pivoted around the horizontal axis until the second support level runs horizontally. As a result, the stack of metal sheets was rotated, ie turned, by 180 degrees. In this situation, the stack of metal sheets is now freed from the remaining protective packaging. The turning station is then used to place the stack of sheet metal sheets on a pallet, whereby the stack of sheet metal sheets is turned over again. Storage in the sheet metal warehouse then takes place on this pallet.
Die Übergabe des Blechtafelstapels von der ersten zur zweiten Auflage erfordert nach diesem Stand der Technik eine aufwändige Bewegungssteuerung der ersten und der zweiten Auflage, denn die Höhe des Blechtafelstapels kann variieren. Die beiden Auflagen müssen daher sowohl rotatorisch als auch translatorisch bewegt werden, um den Blechtafelstapel von der ersten Auflage auf die zweite Auflage übergeben zu können. Darüber hinaus müssen die beiden Auflagen aufgrund der vergleichsweise hohen Gewichte der zu handhabenden Blechtafelstapel nicht nur massiv ausgebildet sein, sondern auch mit entsprechend starken Antrieben und Kraftübertragungseinrichtungen versehen sein.According to this prior art, the transfer of the stack of metal sheets from the first to the second edition requires complex movement control of the first and second editions, because the height of the stack of metal sheets can vary. The two supports must therefore be moved both rotationally and translationally in order to be able to transfer the stack of metal sheets from the first support to the second support. In addition, due to the comparatively high weight of the sheet metal stacks to be handled, the two supports not only have to be solid, but also have to be provided with correspondingly strong drives and power transmission devices.
Bei anderen bekannten Lösungen zum Einlagern von Blechtafelstapeln ist die Zugänglichkeit des Blechtafelstapels, um eine Schutzverpackung zu entfernen, in der Regel stark eingeschränktIn other known solutions for storing stacks of metal sheets, the accessibility of the stack of metal sheets in order to remove protective packaging is usually severely limited
Schließlich sollte eine Wendestation der vorliegenden Art nicht nur zum Auspacken und Einlagern von Blechtafelstapeln geeignet sein, sondern auch zum Wenden von einzelnen Blechtafeln oder auch von Blechtafelstapeln zum Zweck einer Inspektion bei Qualitätssicherungsmaßnahmen oder zum Zweck einer Kommission, beispielsweise von Riffel- oder Tränenblechen.Finally, a turning station of the present type should not only be suitable for unpacking and storing stacks of sheet metal sheets, but also for turning individual sheet metal sheets or stacks of sheet metal sheets for the purpose of an inspection during quality assurance measures or for the purpose of a commission, for example of corrugated or tear sheets.
In der
in der
in the
Der Erfindung liegt die Aufgabe zugrunde, eine Wendestation für Blechtafeln oder Blechtafelstapel der eingangs genannten Art vorzuschlagen, die insbesondere mit einer einfacheren Kinematik arbeitet. Ferner sollen Verfahren unter Verwendung dieser Wendestation zum Auspacken, Einlagern und/oder Wenden von Blechtafeln oder Blechtafelstapeln vorgeschlagen werden.The invention is based on the object of proposing a turning station for metal sheets or stacks of metal sheets of the type mentioned at the beginning, which works in particular with simpler kinematics. Furthermore, methods using this turning station for unpacking, storing and/or turning metal sheets or stacks of metal sheets are to be proposed.
Gelöst ist diese Aufgabe durch eine Wendestation mit den Merkmalen des Anspruchs 1 sowie durch ein Verfahren zum Auspacken von Blechtafelstapeln mit den Merkmalen des Anspruchs 7, durch ein Verfahren zum Einlagern von Blechtafelstapeln mit den Merkmalen des Anspruchs 8 sowie durch ein Verfahren zum Wenden von Blechtafeln oder Blechtafelstapeln mit den Merkmalen des Anspruchs 9. Vorteilhafte Ausgestaltungen der erfindungsgemäßen Wendestation finden sich in den Ansprüchen 2 bis 6; bevorzugte Weiterbildungen der erfindungsgemäßen Verfahren sind in den Ansprüchen 10 bis 14 niedergelegt.This task is solved by a turning station with the features of
Eine erfindungsgemäße Wendestation für Blechtafeln oder Blechtafelstapel, mit einer ersten Auflage, die eine erste Auflageebene für eine erste Seite der Blechtafeln bildet, und mit einer zweiten Auflage, die eine zweite Auflageebene für eine zweite Seite der Blechtafeln bildet, und bei der die beiden Auflagen jeweils um eine horizontale Achse drehbar sind sowie mit mehreren, über die Auflageebenen der Auflagen überstehenden Anschlägen für Längskanten der Blechtafeln versehen sind, zeichnet sich demnach dadurch aus, dass die beiden Auflagen Teil einer Dreheinrichtung sind, die außerdem ein Gestell mit zwei stirnseitigen, in einer gemeinsamen Drehachse liegenden Drehlagern sowie einen in den beiden Drehlagern gelagerten, motorisch um die Drehachse drehbaren Korb mit stirnseitigen Linearführungen für die beiden Auflagen umfasst. Die beiden Auflagen sind hierbei solcherart mit parallel verlaufenden, zueinander hin orientierten Auflageebenen im Korb gehalten, dass sich die Drehachse zwischen den beiden Auflageebenen befindet und die beiden Auflagen in den stirnseitigen Linearführungen jeweils in einer Bewegungsrichtung zur Drehachse hin und von dieser weg motorisch bewegbar sind.A turning station according to the invention for metal sheets or stacks of metal sheets, with a first support, which forms a first support level for a first side of the metal sheets, and with a second support, which forms a second support level for a second side of the metal sheets, and in which the two supports each are rotatable about a horizontal axis and are provided with several stops for longitudinal edges of the metal sheets that protrude beyond the support planes of the supports, is therefore characterized by the fact that the two supports are part of a rotating device, which also has a frame with two end faces, in a common one Pivot bearings lying on the axis of rotation as well as a basket mounted in the two pivot bearings and rotatable by motor around the axis of rotation with front-side linear guides for the two supports. The two supports are held in the basket with parallel, mutually oriented support levels in such a way that the axis of rotation is between them is located on both support levels and the two supports in the front linear guides can each be moved by motor in a direction of movement towards and away from the axis of rotation.
Die Dreheinrichtung der erfindungsgemäßen Wendestation ist somit das Kernstück zum Wenden von Blechtafeln oder Blechtafelstapeln. Zum Auspacken von Blechtafelstapeln wird erfindungsgemäß zunächst sichergestellt, dass sich die Dreheinrichtung in einer Nullstellung befindet, in der die beiden Auflagen voneinander beabstandet sind und die Auflageebenen horizontal verlaufen. In dieser Nullstellung wird der Blechtafelstapel in die Dreheinrichtung eingebracht, beispielsweise mittels eines Gabelstaplers, und auf der momentan unten angeordneten Auflage (erste Auflage) abgelegt. Wenn die Auflagen, wie dies erfindungsgemäß bevorzugt ist, jeweils durch mehrere, quer zur Drehachse verlaufende Stege gebildet sind, wird das Ablegen des Blechtafelstapels mit einem Gabelstapler vereinfacht, da dessen Gabeln zwischen den einzelnen Stegen der Auflage hindurchgeführt werden können.The rotating device of the turning station according to the invention is therefore the core element for turning metal sheets or stacks of metal sheets. To unpack stacks of metal sheets, according to the invention, it is first ensured that the rotating device is in a zero position, in which the two supports are spaced apart from one another and the support levels run horizontally. In this zero position, the sheet metal stack is introduced into the rotating device, for example by means of a forklift, and placed on the support (first support) currently arranged at the bottom. If the supports, as is preferred according to the invention, are each formed by several webs running transversely to the axis of rotation, depositing the stack of metal sheets with a forklift is simplified, since its forks can be passed between the individual webs of the support.
Nachdem der Blechtafelstapel in die Dreheinrichtung eingebracht wurde und mit geöffneter Verpackung auf der ersten Auflage aufliegt - wobei die Verpackung vor dem Einbringen der Dreheinrichtung oder vorzugsweise erst nach dem Einbringen in die Dreheinrichtung geöffnet worden ist - werden die beiden Auflagen zusammengefahren, bis der Blechtafelstapel zwischen den beiden Auflagen eingespannt ist. Da die beiden Auflagen, wie dies im Rahmen der vorliegenden Erfindung bevorzugt ist, spiegelsymmetrisch zur Ebene der Drehachse bewegbar sind und vorzugsweise auch so bewegt werden, verläuft die Drehachse in diesem Verfahrensstadium etwa mittig durch den Blechtafelstapel. Eine Drehung des drehbaren Korbs der Dreheinrichtung um 180 Winkelgrade, die erfindungsgemäß vorgenommen wird, kann daher im Vergleich zum Stand der Technik mit wesentlich geringeren Kräften durchgeführt werden; denn die Drehachse befindet sich in der erfindungsgemäßen Dreheinrichtung sehr viel näher am Schwerpunkt des Blechtafelstapels als im Stand der Technik. Darüber hinaus entfällt die problematische Übergabe des Blechtafelstapels von der ersten auf die zweite Auflage, denn der Blechtafelstapel ist während der Drehung, d.h. während des Wendens zwischen den beiden Auflagen eingespannt.After the sheet metal stack has been introduced into the rotating device and rests on the first support with the packaging open - the packaging being opened before the rotating device is inserted or preferably only after being introduced into the rotating device - the two supports are moved together until the sheet metal stack is between the is clamped on both editions. Since the two supports, as is preferred in the context of the present invention, can be moved in a mirror-symmetrical manner to the plane of the axis of rotation and are preferably moved in this way, the axis of rotation in this stage of the process runs approximately centrally through the stack of metal sheets. A rotation of the rotatable basket of the rotating device by 180 degrees, which is carried out according to the invention, can therefore be carried out with significantly lower forces compared to the prior art; because the axis of rotation in the rotating device according to the invention is much closer to the center of gravity of the sheet metal stack than in the prior art. In addition, the problematic transfer of the stack of metal sheets from the first to the second is no longer necessary Support, because the sheet metal stack is clamped between the two supports during rotation, ie during turning.
Nach der Drehung des drehbaren Korbs der Dreheinrichtung um 180 Winkelgrade werden die beiden Auflagen wieder auseinandergefahren, sodass der Blechtafelstapel nun auf der zweiten Auflage aufliegt, die nun unten angeordnet ist, und vom Rest der Verpackung befreit werden kann, was vorzugsweise vor dem Entnehmen des Blechtafelstapels aus der Dreheinrichtung erfolgt, jedoch im Rahmen der vorliegenden Erfindung auch nach dem Entnehmen stattfinden kann. Alternativ wird der Rest der Verpackung des Blechtafelstapels entfernt, danach die beiden Auflagen wieder zusammengefahren und der drehbare Korb der Dreheinrichtung wieder um 180 Winkelgrade zurückgedreht, bevor der Blechtafelstapel aus der Dreheinrichtung entnommen wird. Dieser kann dann in derselben Orientierung in ein Lager eingelagert werden, in der er ursprünglich angeliefert worden ist.After the rotatable basket of the rotating device has been rotated by 180 degrees, the two supports are moved apart again, so that the stack of metal sheets now rests on the second support, which is now arranged at the bottom, and can be freed from the rest of the packaging, which is preferably done before the stack of metal sheets is removed from the rotating device, but within the scope of the present invention can also take place after removal. Alternatively, the rest of the packaging of the stack of sheet metal sheets is removed, then the two supports are moved together again and the rotatable basket of the rotating device is turned back by 180 degrees before the stack of sheet metal sheets is removed from the rotating device. This can then be stored in a warehouse in the same orientation in which it was originally delivered.
Die beiden Auflagen der erfindungsgemäßen Wendestation sind bevorzugt im Wesentlichen identisch aufgebaut, so dass sich die Dreheinrichtung nach dem Entnehmen einer Blechtafel oder eines Blechtafelstapels bereits wieder in der Nullstellung befindet, ohne eine Drehung um 180 Winkelgrade zurück durchführen zu müssen. Dies spart nicht nur Zeit, sondern verhindert insoweit auch eine Fehlbedienung.The two supports of the turning station according to the invention are preferably constructed essentially identically, so that after removing a metal sheet or a stack of metal sheets, the rotating device is already in the zero position again without having to rotate back by 180 degrees. This not only saves time, but also prevents incorrect operation.
Die erfindungsgemäße Wendestation weist somit eine einfacher zu beherrschende Kinematik auf, als dies im Stand der Technik üblich war. Der um die Drehachse drehbare Korb sitzt stirnseitig in den Drehlagern des Gestells der Dreheinrichtung und ist vorzugsweise zur Drehachse symmetrisch ausgebildet; er wird rein rotatorisch und mit weitgehend ausbalancierten Gewichtskräften um eine horizontale Drehachse gedreht. Dies ist motorisch leicht zu lösen. Der drehbare Korb ist stirnseitig mit je einer Linearführung versehen, in der die beiden Auflagen sitzen, und zwar in einer Orientierung zueinander hin, wobei die beiden Auflageebenen parallel verlaufen und (zumindest in der Nullstellung) unterhalb und oberhalb der horizontale Drehachse liegen. Vorzugsweise verlaufen die Auflageebenen auch zur Drehachse parallel. Mittels der stirnseitig im drehbaren Korb angebrachten Linearführungen können die beiden Auflagen zur Drehachse hin und von dieser weg linear motorisch bewegt werden, wobei die beiden Auflageebenen auch während dieser Bewegung jeweils parallel zueinander verlaufen. Auch solche linearen Bewegungen sind leicht kinematisch umzusetzen und mit vorzugsweise elektromotorischen Antrieben zu realisieren. Vorzugsweise sind die Linearführungen mit Zahnstangen versehen oder wirkverbunden, um die Auflagen entlang der Linearführungen bewegen zu können.The turning station according to the invention therefore has kinematics that are easier to control than was usual in the prior art. The basket, which can be rotated about the axis of rotation, sits at the front in the pivot bearings of the frame of the rotating device and is preferably designed symmetrically to the axis of rotation; it is rotated purely rotationally and with largely balanced weight forces around a horizontal axis of rotation. This is easy to solve using motors. The rotatable basket is provided at the front with a linear guide in which the two supports sit, in an orientation towards each other, with the two support planes running parallel and (at least in the zero position) lying below and above the horizontal axis of rotation. Preferably run the support planes are also parallel to the axis of rotation. By means of the linear guides attached to the front of the rotatable basket, the two supports can be moved linearly by motor towards and away from the axis of rotation, with the two support levels also running parallel to one another during this movement. Such linear movements are also easy to implement kinematically and preferably with electric motor drives. The linear guides are preferably provided with racks or are operatively connected in order to be able to move the supports along the linear guides.
Kinematisch besonders einfach ist eine Bewegbarkeit der beiden Auflagen spiegelsymmetrisch zur Ebene der Drehachse; im Rahmen der vorliegenden Erfindung können die Auflagen jedoch auch separat bewegbar ausgebildet sein.Kinematically, it is particularly easy to move the two supports mirror-symmetrically to the plane of the axis of rotation; However, within the scope of the present invention, the supports can also be designed to be separately movable.
Nach einer bevorzugten Weiterbildung der erfindungsgemäßen Wendestation ist zumindest ein Teil der Anschläge für Längskanten der Blechtafeln, die an den Auflagen angeordnet sind und über die Auflageebenen überstehen, mit Laufrollen für die Längskanten versehen. Dies ermöglicht, einen Blechtafelstapel in der Dreheinrichtung auszurichten, indem die Dreheinrichtung nach dem Einbringen und Ablegen des Blechtafelstapels sowie nach dem Zusammenfahren der beiden Auflagen und Einspannen des Blechtafelstapels lediglich um 90 Winkelgrade gedreht wird und dann die beiden Auflagen geringfügig auseinandergefahren werden, sodass zum einen alle Blechtafeln an den Anschlägen ausgerichtet werden können und zum anderen auch stirnseitig zusammengeschoben werden können, um die Blechtafeln des Blechtafelstapels nicht nur untereinander auszurichten, sondern gegebenenfalls auch in eine definierte Ausgangsposition für eine Weiterverarbeitung zu schieben. Hierfür ist die erfindungsgemäße Wendestation bevorzugt mit mindestens einer Schiebeeinheit zum Aufsetzen auf Längskanten der Blechtafeln und zum Schieben von Blechtafeln innerhalb einer zu den Auflageebenen parallelen Schiebenebene versehen. Bevorzugt ist mindestens eine Schiebeeinheit dafür verantwortlich, die Blechtafeln mit ihren breitseitigen Längskanten gegen die Anschläge zu schieben und die Blechtafeln somit an den Anschlägen auszurichten, während zwei Schiebeeinheiten, die jeweils an einer stirnseitigen Längskante der Blechtafeln ansetzen, dafür verantwortlich sind, die Blechtafeln mit Hilfe der Laufrollen an den Anschlägen zusammenzuschieben und so auch stirnseitig auszurichten.According to a preferred development of the turning station according to the invention, at least some of the stops for longitudinal edges of the metal sheets, which are arranged on the supports and protrude beyond the support levels, are provided with rollers for the longitudinal edges. This makes it possible to align a stack of sheet metal sheets in the rotating device by simply rotating the rotating device by 90 degrees after inserting and depositing the stack of sheet metal sheets and after moving the two supports together and clamping the stack of sheet metal sheets and then moving the two supports apart slightly, so that on the one hand all Metal sheets can be aligned at the stops and, on the other hand, can also be pushed together at the front in order not only to align the metal sheets of the metal sheet stack with each other, but also to push them into a defined starting position for further processing. For this purpose, the turning station according to the invention is preferably provided with at least one sliding unit for placing on longitudinal edges of the metal sheets and for pushing metal sheets within a sliding plane parallel to the support planes. Preferably, at least one sliding unit is responsible for pushing the metal sheets with their wide longitudinal edges against the stops and thus aligning the metal sheets on the stops, while two sliding units, each of which attach to a front longitudinal edge of the metal sheets, are responsible for this are to push the metal sheets together at the stops with the help of the rollers and thus align them at the front.
Insbesondere in diesem Zusammenhang ist es bevorzugt, wenn das Einbringen des Blechtafelstapels in die Dreheinrichtung und das Ablegen desselben auf der momentan unten angeordneten Auflage solcherart erfolgt, dass der Blechtafelstapel an zumindest einer Längskante der Blechtafeln an den über die Auflageebene der Auflage überstehenden Anschlägen anliegt. Wenn der Blechtafelstapel mit einem Gabelstapler in die Dreheinrichtung eingelegt wird, kann dies ganz einfach dadurch erfolgen, dass die Gabeln des Gabelstaplers nicht vollständig unter die Auflage abgesenkt werden, sondern den Blechtafelstapel beim Herausziehen der Gabeln aus der Dreheinrichtung gegen die Anschläge ziehen; diese halten den Blechtafelstapel dann zurück. Die Gabeln des Gabelstaplers können beim Einlegen auch nur soweit abgesenkt werden, bis der Blechtafelstapel zwar noch nicht auf der Auflage aufliegt, jedoch beim Zurückziehen der Gabeln an den Anschlägen anliegt. Dann können die Gabeln des Gabelstaplers unter die Auflage abgesenkt und vollständig aus der Dreheinrichtung herausgefahren werden. Somit liegt der Blechtafelstapel bereits an den Anschlägen an, wenn er in der Nullstellung der Dreheinrichtung auf der ersten Auflage aufliegt. Zweckmäßigerweise wird die Dreheinrichtung dann jeweils so gedreht, dass die an den Anschlägen anliegende Längskante der Blechtafeln nach unten orientiert ist.In particular in this context, it is preferred if the stack of metal sheets is introduced into the rotating device and placed on the support currently arranged at the bottom in such a way that the stack of metal sheets rests on at least one longitudinal edge of the metal sheets on the stops protruding above the support level of the support. If the stack of metal sheets is inserted into the rotating device with a forklift, this can be done quite simply by not lowering the forks of the forklift completely under the support, but rather pulling the stack of metal sheets against the stops when pulling the forks out of the rotating device; these then hold back the stack of metal sheets. When inserting, the forks of the forklift can only be lowered until the stack of metal sheets does not yet rest on the support, but does rest against the stops when the forks are pulled back. The forks of the forklift can then be lowered under the support and completely moved out of the rotating device. The sheet metal stack is therefore already in contact with the stops when it rests on the first support in the zero position of the rotating device. The rotating device is then expediently rotated in such a way that the longitudinal edge of the metal sheets resting against the stops is oriented downwards.
Ein weiteres Merkmal der erfindungsgemäßen Wendestation besteht darin, dass sie zusätzlich zur Dreheinrichtung eine stationäre Übergabeeinrichtung mit mehreren horizontal orientierten und beidseits gemeinsam horizontal ausfahrbaren Stangen, insbesondere Teleskopstangen zum Ablegen der Blechtafeln oder des Blechtafelstapels aufweist. Auf einer ersten Breitseite der Übergabeeinrichtung sind die Stangen bzw. Teleskopstangen ausfahrbar, um eine Auflage in der Dreheinrichtung zu unterfassen, und auf einer zweiten Breitseite der Übergabeeinrichtung sind die Stangen bzw. Teleskopstangen ausfahrbar, um Blechtafeln oder den Blechtafelstapel an eine Transporteinrichtung zu übergeben.A further feature of the turning station according to the invention is that, in addition to the rotating device, it has a stationary transfer device with several horizontally oriented rods that can be extended horizontally on both sides, in particular telescopic rods, for depositing the metal sheets or the stack of metal sheets. On a first broad side of the transfer device, the rods or telescopic rods can be extended in order to accommodate a support in the rotating device, and on a second broad side of the transfer device, the rods or telescopic rods can be extended in order to transfer metal sheets or the stack of metal sheets to a transport device.
Bevorzugt ist es, wenn die Wendestation zusätzlich zur Dreheinrichtung und der Übergabeeinrichtung auch eine Transporteinrichtung aufweist, wobei die Übergabeeinrichtung zwischen der Dreheinrichtung und der Transporteinrichtung angeordnet ist, und wobei die Transporteinrichtung mindestens eine Palette zum Ablegen und Einlagern von Blechtafeln oder Blechtafelstapeln umfasst.It is preferred if the turning station also has a transport device in addition to the rotating device and the transfer device, the transfer device being arranged between the rotating device and the transport device, and the transport device comprising at least one pallet for depositing and storing metal sheets or stacks of metal sheets.
Besonders bevorzugt ist es hierbei, wenn das Gestell der Einrichtung mit Laufrädern, insbesondere mit Laufrädern für Schienen versehen ist, um die Dreheinrichtung verschieben oder verfahren zu können. Besonders bevorzugt ist es hierbei, wenn die Dreheinrichtung und deren Laufräder sowie die stationäre Übergabeeinrichtung solcherart aufeinander abgestimmt sind, dass die Dreheinrichtung mittels der Laufräder zumindest teilweise über die stationäre Übergabeeinrichtung bewegbar ist.It is particularly preferred here if the frame of the device is provided with running wheels, in particular with running wheels for rails, in order to be able to move or move the rotating device. It is particularly preferred here if the rotating device and its running wheels as well as the stationary transfer device are coordinated with one another in such a way that the rotating device can be moved at least partially over the stationary transfer device by means of the running wheels.
Die erfindungsgemäße Wendestation wird also in zwei oder, in einer bevorzugten Weiterbildung, drei Bereiche untergliedert. Im ersten Bereich befindet sich die Dreheinrichtung zum Wenden der Blechtafeln oder Blechtafelstapel sowie zum exakten Ausrichten derselben in eine definierte Nullposition auf der jeweils untenliegenden Auflage. Der zweite Bereich wird durch die stationäre Übergabeeinrichtung gebildet, die in einer definierten Relativposition zur Dreheinrichtung angeordnet ist und die Blechtafeln oder Blechtafelstapel aus der Dreheinrichtung entnimmt und, da die Bewegung in einer definierten Nullposition der Blechtafel oder des Blechtafelstapels beginnt, mit wohldefinierten Koordinaten an eine Transporteinrichtung neben der Übergabeeinrichtung übergeben kann. Diese Transporteinrichtung, die bereits Teil eines Lagers sein kann, bevorzugt jedoch Teil der erfindungsgemäßen Wendestation ist, bildet den dritten Bereich, von dem aus die Blechtafel oder der Blechtafelstapel automatisiert in z.B. ein Blechlager eingelagert werden kann.The turning station according to the invention is therefore divided into two or, in a preferred development, three areas. In the first area there is the rotating device for turning the metal sheets or stacks of metal sheets and for precisely aligning them into a defined zero position on the support below. The second area is formed by the stationary transfer device, which is arranged in a defined relative position to the rotating device and removes the metal sheets or metal sheet stack from the rotating device and, since the movement begins in a defined zero position of the metal sheet or the metal sheet stack, with well-defined coordinates to a transport device next to the transfer facility. This transport device, which can already be part of a warehouse, but is preferably part of the turning station according to the invention, forms the third area from which the sheet metal sheet or the stack of sheet metal sheets can be automatically stored in, for example, a sheet metal warehouse.
Diese Untergliederung in drei Bereiche erleichtert die Einhaltung der Arbeitssicherheit ohne Beeinträchtigung der Arbeitsgeschwindigkeit, denn nur der erste Bereich, also die Dreheinrichtung, muss für einen Bediener zugänglich sein, um beispielsweise Blechtafeln oder Blechtafelstapel mittels eines Gabelstaplers einzulegen oder Sicherheitsverpackungen zu entfernen. Während eine Bedienperson sich bei der Dreheinrichtung befindet und dort Arbeitsschritte durchführt, können die anderen Bereiche, also die Übergabeeinrichtung sowie gegebenenfalls die Transporteinrichtung unbeeinflusst weiterlaufen.This division into three areas makes it easier to comply with occupational safety without impairing the working speed, because only the first area, i.e. the rotating device, has to be accessible to an operator, for example to move metal sheets or stacks of metal sheets using a forklift to insert or remove safety packaging. While an operator is at the rotating device and carries out work steps there, the other areas, i.e. the transfer device and possibly the transport device, can continue to run unaffected.
Die separate Übergaberichtung mit ausfahrbaren Stangen, insbesondere Teleskopstangen zum Entnehmen von Blechtafeln oder Blechtafelstapeln aus der Dreheinrichtung bietet außerdem den großen Vorteil, dass die Dreheinrichtung von solchen Übergabeelementen freigehalten werden kann, die ansonsten gro-βe Winkelkräfte auf die Drehantriebe der Dreheinrichtung ausüben würden.The separate transfer direction with extendable rods, in particular telescopic rods, for removing metal sheets or stacks of metal sheets from the rotating device also offers the great advantage that the rotating device can be kept free of transfer elements that would otherwise exert large angular forces on the rotary drives of the rotating device.
Mit den vorzugsweise vorhandenen Laufrädern an der Dreheinrichtung ergibt sich darüber hinaus der Vorteil, dass die Dreheinrichtung bedarfsweise von der Übergabeeirichtung weggefahren, insbesondere jedoch zumindest teilweise über diese gefahren werden kann. Im ersteren Fall wird der Zugang zur Dreheinrichtung vereinfacht, während im letzteren Fall die Dreheinrichtung und die Übergabeeinrichtung quasi zusammengeschoben werden können, um bedarfsweise Platz zu schaffen, d.h. die für die erfindungsgemäße Wendestation notwendige Stellfläche muss nicht generell belegt sein, sondern lediglich dann, wenn die Wendestation verwendet wird.With the preferably present wheels on the rotating device, there is also the advantage that the rotating device can be moved away from the transfer device if necessary, but in particular can be moved at least partially over it. In the former case, access to the rotating device is simplified, while in the latter case the rotating device and the transfer device can be pushed together, so to speak, in order to create space if necessary, i.e. the floor space required for the turning station according to the invention does not generally have to be occupied, but only when the Turning station is used.
Die vorzugsweise vorhandene Transporteinrichtung einer erfindungsgemäßen Wendestation besteht bevorzugt aus einem schienengebundenen Einlagerwagen mit mindestens einer darauf aufliegenden Palette, wobei der Einlagerwagen mit Hubstempeln oder einem Heberechen zum Anheben und Absenken von Blechtafeln oder Blechtafelstapeln versehen ist. Somit können die ausfahrbaren Stangen der Übergabeeinrichtung die Blechtafel oder den Blechtafelstapel bis über die Palette verfahren, wo die Hubstempel oder der Heberechen des Einlagerwagens die Blechtafel oder den Blechtafelstapel übernehmen und, nach Zurückziehen der ausfahrbaren Stangen, auf die Palette absenken.The preferably present transport device of a turning station according to the invention preferably consists of a rail-bound storage trolley with at least one pallet resting on it, the storage trolley being provided with lifting rams or a lifting rake for lifting and lowering metal sheets or stacks of metal sheets. The extendable rods of the transfer device can thus move the metal sheet or the stack of metal sheets up to the pallet, where the lifting rams or the lifting rakes of the storage trolley take over the metal sheet or the stack of metal sheets and, after retracting the extendable rods, lower them onto the pallet.
Die Aufteilung der Wendestation in drei Bereiche bietet schließlich den Vorteil, dass sich zwei bis drei Blechtafeln oder Blechtafelstapel in einer Art Puffer befinden können, aus dem sie dann automatisch abtransportiert, insbesondere in ein Regallager eingelagert werden. Die Bedienperson muss beim Einlagern von neu angelieferten Blechtafeln oder Blechtafelstapel dann nicht jeweils darauf warten, bis das Einlagern in ein Regal abgeschlossen ist, bevor die nächste Blechtafel oder der nächste Blechtafelstapel in die Dreheinrichtung eingelegt werden kann.The advantage of dividing the turning station into three areas is that there are two to three metal sheets or stacks of metal sheets in a kind of buffer from which they can then be automatically transported away, in particular stored in a rack warehouse. When storing newly delivered metal sheets or stacks of metal sheets, the operator does not have to wait until the storage on a shelf is completed before the next sheet of metal or the next stack of metal sheets can be inserted into the rotating device.
Mit der erfindungsgemäßen Wendestation können somit Blechtafeln einzeln oder im Stapel, vorzugsweise exakt aus einer initialen Nullposition in der Dreheinrichtung in ein Lager eingelagert werden. Darüber hinaus können Blechtafeln oder Blechtafelstapel wahlweise auch aus einem Lager geholt und in der erfindungsgemäßen Wendestation automatisch gewendet werden, beispielsweise um eine Inspektion im Rahmen einer Qualitätssicherung eines Käufers von Blechtafeln zu ermöglichen, oder eine zum Kommissionieren notwendige Orientierung von Blechtafeln zu schaffen, was bei Blechtafeln mit unterschiedlichen Oberflächen wie Riffelblechen oder Tränenblechen notwendig sein kann. Schließlich kann mittels der erfindungsgemäßen Wendestation, die mit einer Übergabeeinrichtung und einer Transporteinrichtung versehen ist, auch ein Neuausrichten von Blechtafelstapeln und/oder ein Neueinlagern mit wohldefinierten Koordinaten automatisch durchgeführt werden.With the turning station according to the invention, metal sheets can therefore be stored individually or in a stack, preferably exactly from an initial zero position in the rotating device in a warehouse. In addition, metal sheets or metal sheet stacks can optionally also be fetched from a warehouse and automatically turned over in the turning station according to the invention, for example to enable an inspection as part of a quality assurance of a buyer of metal sheets, or to create an orientation of metal sheets necessary for picking, which is the case with metal sheets with different surfaces such as checker plates or tear plates may be necessary. Finally, by means of the turning station according to the invention, which is provided with a transfer device and a transport device, a realignment of stacks of metal sheets and/or new storage with well-defined coordinates can also be carried out automatically.
Das Entnehmen des Blechtafelstapels aus der Dreheinrichtung durch eine Übergabeeinrichtung erfolgt bei einer entsprechend ausgestalteten Wendestation vorzugsweise solcherart, dass die horizontal ausfahrbaren Stangen, insbesondere Teleskopstangen, auf der ersten Breitseite der Übergabeeinrichtung ausgefahren werden, bis sie die momentan untere Auflage in der Dreheinrichtung untergreifen, wonach die untere Auflage abgesenkt wird, bis die Blechtafel oder der Blechtafelstapel auf den ausfahrbaren Stangen aufliegt. Danach werden die ausfahrbaren Stangen wieder eingefahren, um die Blechtafel oder den Blechtafelstapel aus der Dreheinrichtung zu entnehmen. So kann die Übergabeeinrichtung mit lediglich horizontal beweglichen Stangen ausgestaltet werden, was es bedeutend vereinfacht, mit den Gewichtskräften umzugehen, die auf die ausfahrbaren Stangen einwirken.The stack of metal sheets is removed from the rotating device by a transfer device at a correspondingly designed turning station, preferably in such a way that the horizontally extendable rods, in particular telescopic rods, are extended on the first broad side of the transfer device until they reach under the currently lower support in the rotating device, after which the lower support is lowered until the metal sheet or stack of metal sheets rests on the extendable rods. The extendable rods are then retracted again in order to remove the metal sheet or the stack of metal sheets from the rotating device. The transfer device can thus be designed with only horizontally movable rods, which makes it significantly easier to deal with the weight forces that act on the extendable rods.
Ein Ausführungsbeispiel für eine erfindungsgemäß ausgestaltete Wendestation wird im Folgenden anhand der beigefügten Zeichnungen beschrieben und zusammen mit deren Verwendung, die Beispiele der erfindungsgemäßen Verfahren darstellen, näher erläutert. Es zeigen:
Figur 1- eine schematische Seitenansicht einer erfindungsgemäß ausgestalteten Wendestation;
Figur 2- eine perspektivische Ansicht der Wendestation aus
Figur 1 ; Figur 3- eine perspektivische Ansicht der Dreheinrichtung der Wendestation aus
Figur 1 ; Figur 4- eine perspektivische Ansicht von Teilen der Dreheinrichtung aus
Figur 3 ; Figur 5- eine
Ansicht wie Figur 4 , in einem anderen Verfahrensstadium; - Figur 6
- eine
Ansicht wie Figur 4 , in einem anderen Verfahrensstadium; Figur 7- eine perspektivische Ansicht der Dreheinrichtung aus
Figur 3 , in einem anderen Verfahrensstadium; Figur 8- eine schematische Darstellung eines Teils der Dreheinrichtung aus
Figur 7 ; Figur 9- eine Ansicht der stationären Übergabeeinrichtung der Wendestation aus
Figur 1 ; Figur 10- eine weitere perspektivische Ansicht der Wendestation aus
Figur 1 .
- Figure 1
- a schematic side view of a turning station designed according to the invention;
- Figure 2
- a perspective view of the turning station
Figure 1 ; - Figure 3
- a perspective view of the turning device of the turning station
Figure 1 ; - Figure 4
- a perspective view of parts of the rotating device
Figure 3 ; - Figure 5
- a view like
Figure 4 , at another stage of the proceedings; - Figure 6
- a view like
Figure 4 , at another stage of the proceedings; - Figure 7
- a perspective view of the rotating device
Figure 3 , at another stage of the proceedings; - Figure 8
- a schematic representation of part of the rotating device
Figure 7 ; - Figure 9
- a view of the stationary transfer device of the turning station
Figure 1 ; - Figure 10
- Another perspective view of the turning station
Figure 1 .
Die Zeichnungen sind schematische, nicht maßstabsgerechte Darstellungen. Gleiche Bezugszeichen in den Figuren bezeichnen gleiche oder gleichwirkende Elemente.The drawings are schematic representations, not to scale. The same reference numerals in the figures indicate the same or identical elements.
Die einzelnen Elemente der Dreheinrichtung 1 sind vorzugsweise in einer Zusammenschau der
Die erste Auflage 4 und die zweite Auflage 5 sind in einem drehbaren Korb 8 gelagert, und zwar in Linearführungen 9, entlang deren sie mit parallel zueinander orientierten Auflageebenen linear verfahrbar sind. In der dargestellten Nullstellung entspricht dies Auf- und Abbewegungen der beiden Auflagen 4, 5.The
Der Korb 8 ist um eine Drehachse 10 drehbar, wozu er in einem Gestell 11, genauer: in an diesem Gestell 11 angebrachten Drehlagern 12 gelagert ist. Der Korb 8 dieses Ausführungsbeispiels weist zwei stirnseitige Scheiben 19 auf, die es ermöglichen, weitere notwendige Aggregate unterzubringen, wie beispielsweise Antriebsmotoren 20 für die Linearbewegungen der Auflagen 4, 5.The
Die erste Auflage 4 mit ihrer Auflageebene und die zweite Auflage 5 mit ihrer Auflageebene sind zueinander und zur Drehachse 10 parallel orientiert, und die Drehachse 10 befindet sich zwischen den beiden Auflagen 4, 5 bzw. Auflageebenen. Die Auflagen 4, 5 werden mittels der Antriebsmotoren 20 in ihren Linearführungen 9 symmetrisch zur Drehachse 10 verstellt, so dass diese immer zwischen den beiden Auflageebenen liegt.The
Das Gestell 11 der Dreheinrichtung 1 steht mit Laufrädern 13 auf Schienen 14, so dass die Dreheinrichtung 1 von der Übergabeeinrichtung 2 weg bewegt werden kann, beispielsweise um einen leichteren Zugang für Bedienpersonen zu ermöglichen, die einen auf der unteren Auflage 4, 5 befindlichen Blechtafelstapel 18 von seiner Sicherheitsverpackung befreien. Insbesondere kann die Dreheinrichtung 1 auf den Schienen 14 jedoch auch über die Übergabeeinrichtung 2 gefahren werden, um die benötigte Stellfläche der Wendestation bei Nichtbenutzung zu minimieren.The
Die
In
Die beiden Auflagen 4, 5 werden nun symmetrisch zur Drehachse 10 zusammengefahren, so dass sich eine Situation ergibt, die in
Die sich nach dieser Drehung ergebende Situation zeigt
Das Entnehmen des gewendeten Blechtafelstapels 18 aus der Dreheinrichtung 1 erfolgt mittels der Übergabeeinrichtung 2, die in
- 11
- DreheinrichtungRotary device
- 22
- ÜbergabeeinrichtungTransfer facility
- 33
- TransporteinrichtungTransport facility
- 44
- erste Auflagefirst edition
- 55
- zweite Auflagesecond edition
- 66
- StegeBridges
- 77
- Anschlägeattacks
- 88th
- KorbBasket
- 99
- LinearführungenLinear guides
- 1010
- DrehachseAxis of rotation
- 1111
- Gestellframe
- 1212
- DrehlagerSwivel bearing
- 1313
- LaufräderWheels
- 1414
- Schienenrails
- 1515
- Einlagerwagenstorage cart
- 1616
- Palettepalette
- 1717
- HubstempelLifting stamp
- 1818
- BlechtafelstapelStack of sheet metal sheets
- 1919
- stirnseitige Scheibenfrontal disks
- 2020
- Antriebsmotorendrive motors
- 2121
- LaufrolleRoller
- 2222
- Schiebeeinheiten (erste)Sliding units (first)
- 2323
- Schiebeeinheiten (zweite)Sliding units (second)
- 2424
- Übergabegestelltransfer frame
- 2525
- TeleskopstangenTelescopic poles
- 2626
- erste Breitseite (von 2)first broadside (of 2)
- 2727
- zweite Breitseite (von 2)second broadside (of 2)
- 2828
- AuflagehülsenSupport sleeves
- 2929
- SchienenwegRailway route
- 3030
- erste Seite (von 18)first page (of 18)
- 3131
- zweite Seite (von 18).second page (of 18).
Claims (14)
- Turning station for metal sheets or metal sheet stacks (18), with a first support (4), which forms a first support plane for a first side of the metal sheets, and with a second support (5), which forms a second support plane for a second side of the metal sheets, wherein both supports (4, 5) are each rotatable about an horizontal axis of rotation (10) and are provided with a plurality of stops (7) for the longitudinal edges of the metal sheets, which project beyond the support planes of the supports (4, 5), wherein both supports (4, 5) are part of a rotary apparatus (1), which also comprises a frame (11) with two front-side rotary bearings (12), situated in a common axis of rotation (10), and a basket (8), mounted in both rotary bearings (12) and rotatable via a motor about the axis of rotation (10) with front-side linear guides (9) for both supports (4, 5), wherein both supports (4, 5) are held by parallel, mutually oriented support planes in the basket (8), such that the axis of rotation (10) is located between both support planes,characterised in that both supports (4, 5) are each movable by a motor in the front-side linear guides (9) in a direction of movement towards and away from the axis of rotation (10), in particular movable symmetrically to the plane of the axis of rotation (10), and wherein the supports (4, 5) are each formed in particular by a plurality of webs (6) running transversely to the axis of rotation (10),wherein the turning station, in addition to the rotary apparatus (1), has a stationary transfer apparatus (2) with a plurality of horizontally oriented rods that can be extended horizontally on both sides, in particular telescopic rods (25), for placing the metal sheets or the metal sheet stack, wherein the rods on a first broad side (26) of the transfer apparatus (2) can be extended in order to engage below a support (4) in the rotary apparatus (1), and can be extended on a second broad side (27) of the transfer apparatus (2) in order to transfer metal sheets or the metal sheet stack to a transport apparatus (3).
- Turning station according to claim 1,
characterised in
that at least some of the stops (7) for the longitudinal edges of the metal sheets are provided with rollers (21) for the longitudinal edges. - Turning station according to at least one of claims 1 or 2,
characterised in
that at least one sliding unit (22, 23) is attached to the rotatable basket (8) for positioning on longitudinal edges of the metal sheets and for pushing metal sheets within a sliding plane parallel to the support planes. - Turning station according to at least one of claims 1 to 3,
characterised in
that the frame (11) is provided with running wheels (13), in particular with running wheels (13) for rails (14), in order to displace or move the rotary apparatus (1), and that the rotary apparatus (1) is at least partially movable via the stationary transfer apparatus (2) by means of the running wheels (13). - Turning station according to claim 4,
characterised in
that the turning station has a transport apparatus (3) in addition to the rotary apparatus (1) and the transfer apparatus (2), wherein the transfer apparatus (2) is arranged between the rotary apparatus (1) and the transport apparatus (3), and wherein the transport apparatus (3) comprises at least one pallet (16) for placing and storing metal sheets or metal sheet stacks (18). - Turning station according to claim 5,
characterised in
that the transport apparatus (3) essentially consists of a rail-bound storage truck (15) with at least one pallet (16) resting on it, wherein the storage truck (15) is provided with lifting rams (17) or a lifting rake for raising and lowering metal sheets or metal sheet stacks (18). - Method for unpacking metal sheet stacks (18), using a turning station according to at least one of claims 1 to 6, with the following method steps:- ensuring that the rotary apparatus (1) of the turning station is situated in a neutral position in which both supports (4, 5) are mutually spaced apart and the support planes are situated horizontally,- introducing a metal sheet stack (18) into the rotary apparatus (1) and placing the same on the support (4) currently located below,- opening a packaging of the metal sheet stack (18) before or after introducing the same into the rotary apparatus (1),- converging both supports (4, 5) and clamping the metal sheet stack (18) between the supports (4, 5),- rotating the rotatable basket (8) of the rotary apparatus (1) by 180 angular degrees and diverging both supports (4, 5),- removing the packaging of the metal sheet stack (18),- retrieving the metal sheet stack (18) from the rotary apparatus (1), or converging both supports (4, 5) and clamping the metal sheet stack (18) between the supports (4, 5) and reversing the rotatable basket (8) of the rotary apparatus (1) by 180 angular degrees and retrieving the metal sheet stack (18) from the rotary apparatus (1).
- Method for storing metal sheet stacks (18), using a turning station according to at least one of claims 5 or 6, with the following method steps:- ensuring that the rotary apparatus (1) of the turning station is situated in a neutral position in which both supports (4, 5) are mutually spaced apart and the support planes are situated horizontally,- introducing a metal sheet stack (18) into the rotary apparatus (1) and placing the same on the support (4) currently located below,- converging both supports (4, 5) and clamping the metal sheet stack (18) between the supports (4, 5),- rotating the rotatable basket (8) of the rotary apparatus (1) by 180 angular degrees and diverging both supports (4, 5),- retrieving the metal sheet stack (18) from the rotary apparatus (1) with the transfer apparatus (2), or converging both supports (4, 5) and clamping the metal sheet stack (18) between the supports (4, 5) and reversing the rotatable basket (8) of the rotary apparatus (1) by 180 angular degrees and retrieving the metal sheet stack (18) from the rotary apparatus (1) with the transfer apparatus (2),- transferring the metal sheet stack (18) from the transfer apparatus (2) to the transport apparatus (3).
- Method for turning metal sheets or metal sheet stacks (18), using a turning station according to at least one of claims 5 or 6, with the following method steps:- ensuring that the rotary apparatus (1) of the turning station is situated in a neutral position in which both supports (4, 5) are mutually spaced apart and the support planes are situated horizontally,- removing a metal sheet or a metal sheet stack (18) from the transport apparatus (3) by means of the transfer apparatus (2),- introducing the metal sheet or the metal sheet stack (18) into the rotary apparatus (1) by means of the transfer apparatus (2) and placing the same on the support (4) currently located below,- converging both supports (4, 5) and clamping the metal sheet or the metal sheet stack (18) between the supports (4, 5),- rotating the rotatable basket (8) of the rotary apparatus (1) by 180 angular degrees and diverging both supports (4, 5),- retrieving the metal sheet stack (18) from the rotary apparatus (1) by means of the transfer apparatus (2),- transferring the metal sheet stack (18) from the transfer apparatus (2) to the transport apparatus (3).
- Method according to any one of claims 7 to 9, wherein introducing the metal sheet stack (18) into the rotary apparatus (1) and placing the same on the support (4) currently located below takes place in such a way that the metal sheet stack (18) on at least a longitudinal edge of the metal sheets rests against the stops (7) which project above the support plane of the support (4), and wherein the rotary apparatus (1) is rotated in such a way that the longitudinal edges of the metal sheets resting on the stops (7) are oriented downwards.
- Method according to claim 10, wherein the rotary apparatus (1), after introducing and placing the metal sheet or the metal sheet stack (18) and converging both supports (4, 5) and clamping the metal sheet stack (18) between the supports (4, 5), is rotated by 90 angular degrees, after which both supports (4, 5) are moved slightly apart and the metal sheet or all metal sheets of the metal sheet stack (18) is or are pushed against the stops (7) for a longitudinal edge of the metal sheets by means of a sliding unit (22).
- Method according to claim 11, wherein a turning station according to claims 2 and 3 is used and wherein the metal sheet or all metal sheets of the metal sheet stack (18) is or are pushed into a neutral position by means of at least one sliding unit (23) acting on the front side.
- Method according to any one of claims 7 to 12, wherein the metal sheet stack (18) is retrieved from the rotary apparatus (1) by the transfer apparatus (2) in such a way, that the horizontally extendable rods on the first broad side (26) of the transfer apparatus (2) are extended until they reach under the currently lower support (4), that the lower support (4) is then lowered until the metal sheet or the metal sheet stack (18) rests on the extendable rods, and subsequently, the extendable rods are retracted again, in order to retrieve the metal sheet or the metal sheet stack (18) from the rotary apparatus (1).
- Method according to any one of claims 8 to 13, wherein the transfer of the metal sheet stack (18) from the transfer apparatus (2) to the transport apparatus (3) takes place using a turning station according to claim 10 and in such a way that the horizontally extendable rods with the metal sheet or the metal sheet stack (18) on the second broad side (27) of the transfer apparatus (2) can be extended until the metal sheet or the metal sheet stack (18) is located above the pallet (16), then the metal sheet or the metal sheet stack (18) is raised by means of the lifting ram (17) or the lifting rake of the storage truck (15), then the extendable rods are retracted, and finally the lifting ram (17) or the lifting rake is lowered until the metal sheet or the metal sheet stack (18) rests on the pallet (16).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019008122.6A DE102019008122A1 (en) | 2019-11-22 | 2019-11-22 | Turning station for metal sheets or stacks of metal sheets and method for using the turning station |
Publications (3)
Publication Number | Publication Date |
---|---|
EP3825262A1 EP3825262A1 (en) | 2021-05-26 |
EP3825262B1 true EP3825262B1 (en) | 2024-01-10 |
EP3825262C0 EP3825262C0 (en) | 2024-01-10 |
Family
ID=73198089
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20205757.6A Active EP3825262B1 (en) | 2019-11-22 | 2020-11-04 | Turning station for sheet plates or stack of sheet plates and method of using the turning station |
Country Status (3)
Country | Link |
---|---|
US (1) | US11505418B2 (en) |
EP (1) | EP3825262B1 (en) |
DE (1) | DE102019008122A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114516530A (en) * | 2022-03-25 | 2022-05-20 | 深圳市联合东创科技有限公司 | Feeding and discharging device for FPC (flexible printed circuit) cable |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3770141A (en) * | 1969-01-30 | 1973-11-06 | Gen Foods Corp | Apparatus for inverting stacked units of sheet material |
AT310639B (en) * | 1971-03-27 | 1973-10-10 | Putin Enrico | Turning device for clay bodies |
DE2628504A1 (en) * | 1976-06-25 | 1978-01-05 | Helmut Krifft | Item stack inverting mechanism - has square U-section walls enclosed in drum section supported by rollers for rotation through 180 degrees |
GB1590880A (en) * | 1977-05-18 | 1981-06-10 | Busch G | Method of and apparatus for building up turning and aligning a pile of sheets |
GB1585830A (en) * | 1978-05-22 | 1981-03-11 | Marryat Handling Ltd | Machines for inverting objects in conveyor systems |
IT1166120B (en) | 1979-02-21 | 1987-04-29 | Giusti Giampero | AUTOMATIC PLANT FOR THE FORMATION AND DISTRIBUTION OF LAYERS OF STACKS OF SHEETS |
FR2588251A1 (en) * | 1985-10-08 | 1987-04-10 | Darles Michel | Device for transferring a palletised load from a first pallet onto a second pallet |
JPH075184B2 (en) * | 1991-12-06 | 1995-01-25 | 日峯工業株式会社 | Inversion mechanism for heavy objects |
JP4262848B2 (en) * | 1999-12-20 | 2009-05-13 | 原子燃料工業株式会社 | Reversing equipment for transported goods |
DE20215478U1 (en) * | 2002-10-09 | 2004-02-26 | Neuhäuser GmbH | Palletizing/de-palletizing device for especially sheet metal packets has facility whereby sheet metal packet received from load bearing frame is rotated with holder moved top side of it by about 180 degrees into ready to use position |
KR100776287B1 (en) * | 2007-05-10 | 2007-11-13 | (주)삼우기계 | Turn over device for slab |
DE102012216484B3 (en) * | 2012-09-16 | 2014-01-16 | Wimo Hebetechnik Gmbh | Device for turning e.g. circuit board stack to e.g. particle boards, has turn desks assigned with tine rows whose tines comprise set of supporting surfaces equally spaced apart from another set of supporting surfaces for load to be yielded |
DE102013101148B4 (en) * | 2013-02-05 | 2020-06-18 | Windmöller & Hölscher Kg | Device for turning an object |
-
2019
- 2019-11-22 DE DE102019008122.6A patent/DE102019008122A1/en active Pending
-
2020
- 2020-11-04 EP EP20205757.6A patent/EP3825262B1/en active Active
- 2020-11-23 US US17/101,047 patent/US11505418B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
DE102019008122A1 (en) | 2021-05-27 |
US20210155433A1 (en) | 2021-05-27 |
EP3825262A1 (en) | 2021-05-26 |
EP3825262C0 (en) | 2024-01-10 |
US11505418B2 (en) | 2022-11-22 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP3144255B1 (en) | Use of a device for packaging piece goods combined in packaging units | |
EP1695925B1 (en) | Shelf store and method for transferring goods in a shelf store | |
EP3187427B2 (en) | Device and method for grabbing and transporting rsc packs | |
EP2128047A1 (en) | Holder device for a transport vehicle | |
EP3848309A1 (en) | Method and device for picking heavy duty goods | |
DE69303173T2 (en) | SHELF OPERATOR WITH FORKS WITH DOUBLE RANGE | |
WO2019048219A1 (en) | Device and method for transferring palletisable layers onto supporting and/or stacking surfaces | |
EP3825262B1 (en) | Turning station for sheet plates or stack of sheet plates and method of using the turning station | |
EP2746193B1 (en) | Vehicle for a warehouse, stacker crane, warehouse and corresponding method | |
WO2014117192A1 (en) | Method and device for stacking and unstacking panel-shaped objects | |
DE3012826A1 (en) | Storage installation for long material - includes storage shelving, a conveyor fitted with lifting devices and mobile bearing consoles | |
DE102019213872B4 (en) | CELL AND METHOD FOR OPERATING A CELL FROM AT LEAST TWO LINKED HORIZONTAL MACHINING CENTERS | |
DE29517134U1 (en) | Device for storing and transporting long workpieces | |
WO2011138016A1 (en) | Device for loading or unloading load units | |
DE3907623A1 (en) | HIGH SHELVING SYSTEM WITH A SHELVING CONVEYOR | |
EP3434627B1 (en) | Mobile order picking robot and method for operating a mobile order picking robot | |
DE3617508C2 (en) | Machine for loading and unloading pallets with piece goods such as boxes, boxes and the like | |
EP0566819B1 (en) | Device for the preparation of orders of goods stocked in a warehouse having shelves | |
CH638747A5 (en) | Apparatus for changing the pallets of palletised loads | |
DE3930537C2 (en) | ||
DE3221334A1 (en) | Arrangement for reducing the scrap volume when scrapping fuel cans | |
DE19508159A1 (en) | Stacking and transporting device for sheets cut to format | |
DE9313755U1 (en) | Pallet transport device | |
WO2023061626A1 (en) | Shelf storage system having a three-dimensional shelf store and at least one vehicle for putting load carriers into storage and taking same out of storage | |
DE3622477A1 (en) | Palletising apparatus for stackable articles |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION HAS BEEN PUBLISHED |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE |
|
17P | Request for examination filed |
Effective date: 20211112 |
|
RBV | Designated contracting states (corrected) |
Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: GRANT OF PATENT IS INTENDED |
|
INTG | Intention to grant announced |
Effective date: 20230922 |
|
GRAS | Grant fee paid |
Free format text: ORIGINAL CODE: EPIDOSNIGR3 |
|
GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE PATENT HAS BEEN GRANTED |
|
AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
REG | Reference to a national code |
Ref country code: GB Ref legal event code: FG4D Free format text: NOT ENGLISH |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: EP |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R096 Ref document number: 502020006671 Country of ref document: DE |
|
REG | Reference to a national code |
Ref country code: IE Ref legal event code: FG4D Free format text: LANGUAGE OF EP DOCUMENT: GERMAN |
|
U01 | Request for unitary effect filed |
Effective date: 20240119 |
|
U07 | Unitary effect registered |
Designated state(s): AT BE BG DE DK EE FI FR IT LT LU LV MT NL PT SE SI Effective date: 20240129 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: IS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20240510 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: GR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20240411 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: HR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20240110 Ref country code: RS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20240410 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: ES Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20240110 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: RS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20240410 Ref country code: NO Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20240410 Ref country code: IS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20240510 Ref country code: HR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20240110 Ref country code: GR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20240411 Ref country code: ES Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20240110 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: PL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20240110 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: PL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20240110 |