EP3745541B1 - Socket for a combined electrical connection and data connection - Google Patents
Socket for a combined electrical connection and data connection Download PDFInfo
- Publication number
- EP3745541B1 EP3745541B1 EP19177592.3A EP19177592A EP3745541B1 EP 3745541 B1 EP3745541 B1 EP 3745541B1 EP 19177592 A EP19177592 A EP 19177592A EP 3745541 B1 EP3745541 B1 EP 3745541B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- socket
- data
- contact
- outer bushing
- contacts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
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- 239000000243 solution Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R31/00—Coupling parts supported only by co-operation with counterpart
- H01R31/06—Intermediate parts for linking two coupling parts, e.g. adapter
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5213—Covers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/42—Securing in a demountable manner
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/10—Sockets for co-operation with pins or blades
- H01R13/11—Resilient sockets
- H01R13/111—Resilient sockets co-operating with pins having a circular transverse section
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
- H01R13/41—Securing in non-demountable manner, e.g. moulding, riveting by frictional grip in grommet, panel or base
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/514—Bases; Cases composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/521—Sealing between contact members and housing, e.g. sealing insert
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding Ā
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding Ā
- H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding Ā
- H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
- H01R13/6581—Shield structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/73—Means for mounting coupling parts to apparatus or structures, e.g. to a wall
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/86—Parallel contacts arranged about a common axis
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5202—Sealing means between parts of housing or between housing part and a wall, e.g. sealing rings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2107/00—Four or more poles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2201/00—Connectors or connections adapted for particular applications
- H01R2201/26—Connectors or connections adapted for particular applications for vehicles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/38—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
- H01R24/40—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
- H01R24/54—Intermediate parts, e.g. adapters, splitters or elbows
- H01R24/542—Adapters
Definitions
- the invention relates to a socket for a combined electrical connection and data connection according to the preamble of claim 1, as is also fundamentally apparent WO 2017/076781 A1 known for production systems in the industrial environment.
- the socket outlet proposed according to the invention is intended for an electrical connection and data connection between a motor vehicle and a vehicle component, such as a vehicle trailer or a machine or the like mounted on the vehicle, of a passenger car, truck, agricultural vehicle or other commercial vehicle.
- the socket should be suitable for installation on the outside of the motor vehicle, which requires a correspondingly mechanically robust structure that must also be specially sealed. Especially when data is being transmitted, effects caused by moisture, such as changes in capacitance in the area of the contacts, can already lead to disruptions in data communication.
- a break-away connector for a connection between a towing vehicle and a trailer is known, which is designed as a two-part socket with a permanently mounted, open socket housing and a socket insert that can be inserted into the socket housing.
- This socket insert is closed with a cover when not in use.
- the socket insert detaches from the open socket housing without causing any major errors.
- the object of the invention is therefore to create a socket with data contacts and conventional electrical contacts that meets high tightness requirements, enables secure data transmission and allows easy insertion of the plug into the socket.
- a plug with the features of claim 1.
- the data connector in the case of a socket of the type mentioned at the outset, provision is made in particular for the data connector to have at least one electrically conductive, in particular a metallic, outer socket for electrically shielding the data transmission in the data connector, at least one data contact for establishing the data connection and one in the (or - several) outer sockets -
- Each) outer socket accommodated carrier body made of an insulating material for receiving the at least one data contact, wherein the data contact or preferably several data contacts are fixed in the carrier body by pressing or overmolding in a sealing manner and wherein the carrier body is fixed in a sealing manner in the outer socket by pressing in or injection molding. Electrically and magnetically effective shielding is particularly preferred.
- a common shield can be provided for all data contacts, which are all fixed together in the carrier body.
- the carrier body is accommodated in the outer bushing in a reliably sealed manner.
- this avoids the need for multiple shields to be sealingly accommodated in the socket housing and for each carrier body to be reliably sealed again in each shield.
- certain data lines and data contacts should be shielded separately from other data lines and data contacts.
- individual data contacts or groups of data contacts can also be surrounded by their own shielding according to the invention and accommodated in the contact carrier of the socket.
- the shielding with the enclosed data contacts then acts in principle as a separate shielded data connector, so that interference from other data transmissions is very reliably shielded.
- several such data plugs can then be provided in a socket.
- a low-voltage supply voltage can also be made available via data contacts, for example for electronic circuits with a low power requirement. It is also possible to additionally transmit the ground applied to the shielding via a data contact.
- the data contacts in the data plug connector can in particular be pin contacts and/or socket contacts made of electrically conductive material, which produce an electrically conductive connection with the respective corresponding mating contacts.
- Pin and socket contacts have particularly large contact areas and thus achieve the lowest possible contact resistance. This improves the quality of data transmission.
- Material with a low dielectric constant ā R within the meaning of the invention is in particular a material with a dielectric constant of approximately ā R ā 3.5, preferably approximately ā R ā 3.0 and particularly preferably approximately ā R ā 2.5.
- the at least one data contact is sealingly received and fixed in the carrier body and the carrier body is sealingly received and fixed in the outer socket, the connection areas of the data plug formed on both sides of the carrier body are reliably sealed. Moisture cannot penetrate through the data plug connector into the data network of the vehicle via the plug-in opening, which is possibly exposed to the ingress of moisture, at least when a plug of the vehicle component is plugged in.
- the solution proposed according to the invention meets the ISO 4019, LV 214, USCAR 2, SAE standards and combines the electrical contacts common in the automotive industry for voltage and power supply and for the direct switching of electrical components (lights, work machines, etc.) in a common plug connection a data transmission that is used to transmit sensor information of any kind, including images from digital cameras that are to be displayed to the driver and are transmitted via the socket in one data transmission.
- the electrical contacts and the at least one data contact, and preferably all data contacts of a total of several data contacts are designed as axially straight contacts (e.g. pin or socket contacts) that extend from the rear connection space extend straight into the insertion opening.
- the ends of these can be connected directly to the vehicle network, e.g.
- the proposed socket therefore preferably has no circuit board on which the contacts are fixed and possibly connected to one another via conductor tracks and/or interposed electronic components, which each extend into the rear connection space and the insertion opening. This promotes a high quality of data transmission.
- a particularly preferred embodiment of the proposed socket provides that the outer socket of the data connector is accommodated in a sleeve of the contact carrier, which bears against the outer circumference of the outer socket, ie surrounds it in a form-fitting manner. Provision can be made for the outer bushing to extend in its axial direction over at least approximately one third or half the length of the outer bushing. Due to the fact that the outer circumference of the outer bush rests against the inner circumference of a sleeve of the contact carrier, the outer bush can not only be securely fixed in the contact carrier, but a particularly good seal is also achieved.
- the sleeve preferably even extends over at least three quarters of the length of the outer bush in the axial direction of the outer bush. In a particularly preferred embodiment, the sleeve extends in the axial direction of the outer bush over the entire length of the outer bush. The longer the sleeve, the better the guidance when inserting the plug into the socket.
- an inwardly projecting collar i.e. reducing the opening cross-section of the sleeve, to be formed on the end of the sleeve located in the insertion opening.
- This collar makes it possible, for example, to insert the outer socket of the data connector from the rear connection space into the sleeve of the contact carrier until it abuts against the collar.
- the outer socket, or the entire data connector is fixed in a defined manner in the contact carrier.
- the end of the outer bush protruding into the insertion opening is protected from mechanical damage by the sleeve. Such damage may make it difficult to insert the vehicle component connector, damage the seal due to the force applied, and/or impair the quality of data transmission.
- the electrical contacts i.e. the electrical contacts or a part thereof can also be arranged and positioned in corresponding sleeves of the contact carrier.
- This also applies to the following variants of fixing and sealing, which are again described in relation to the outer shell of the data connector, and can also apply to the electrical contacts in the same or correspondingly similar manner according to the invention.
- an outwardly protruding spike profile can be formed on the outer circumference of the outer socket, which is pressed into the inner wall of the sleeve of the contact carrier when the outer socket is pressed in.
- This mandrel profile has two effects that are desired according to the invention: On the one hand, the outer bush is securely fixed in the sleeve by pressing in the mandrels of the mandrel profile. Due to the compression of the material of the sleeve, it is in this area with particular pressure on the outer bush and thus achieves a reliable seal.
- the housing and the contact carrier of the socket are preferably made of a suitable plastic material, e.g. in an injection molding process, e.g. made of polyamide, such as reinforced or unreinforced PA 6 or PA 6.6, polybutylene terephthalate (PBT), polypropylene (PP), polyoxymethylene (POM) or other suitable plastics.
- a suitable plastic material e.g. in an injection molding process, e.g. made of polyamide, such as reinforced or unreinforced PA 6 or PA 6.6, polybutylene terephthalate (PBT), polypropylene (PP), polyoxymethylene (POM) or other suitable plastics.
- PBT polybutylene terephthalate
- PP polypropylene
- POM polyoxymethylene
- the housing and the contact carrier insert are produced in one piece in one injection molding step. This avoids additional contact surfaces between housing parts that would have to be sealed.
- the invention can also be used in sockets in which the socket housing and the contact carrier
- the mandrel profile can have a plurality of mandrels spaced apart in the axial direction on the outer circumference of the outer bush.
- a mandrel can be formed, for example, by a triangular projection of the outer bush running around the outer circumference.
- Particularly preferred is a shape in which the mandrel on the side facing the rear connection space protrudes exactly or essentially perpendicularly from the outer circumference, for example at an angle of between 80Ā° and 100Ā° or between 85Ā° and 95Ā° on the side facing away from the rear connection space, connects to the outer circumference again at an angle of less than 80Ā° or greater than 100Ā°. Angles smaller than 45Ā° or larger than 135Ā° are preferred. This makes it easier to push the outer bushing into the sleeve from the rear connection space and makes it more difficult to push it out in the opposite direction.
- the mandrels can also be formed by rectangular projections which project symmetrically, preferably at right angles, from the respective wall.
- a Such a mandrel profile or a similar one, formed from rectangular grooves, for example, is also suitable if it is overmoulded in an injection molding process and is not pushed into a sleeve.
- the injected plastic material wraps around the mandrels of the mandrel profile (or penetrates into the grooves of the mandrel profile, providing both axial fixation and a reliable seal.
- the mandrel profile can have one, two or more mandrels (or grooves), preferably about one to three.
- the outer socket of the data connector and the sleeve of the contact carrier each preferably have a round cross section, with which an identical sealing effect can be achieved over the entire outer circumference.
- the same may also apply to the electrical contacts and the sleeves of the contact carrier assigned to them.
- the outer socket of the contact carrier insert and, if necessary, the electrical contacts can also be directly encapsulated in an injection molding process when the housing of the socket is formed.
- a spike profile leads to better fixation.
- the direct encapsulation of the outer socket of the data connector and/or the contacts also leads to a high degree of tightness.
- the invention also provides for a sealing accommodation of the carrier body made of insulating material in the outer socket.
- an inwardly protruding mandrel profile can be formed on the inner circumference of the outer bushing pressed into the outer wall of the carrier body when the carrier body is pressed into the outer bushing. This also achieves a secure fixation and a high level of tightness between the carrier body and the outer bush.
- the mandrel profile can have one or more mandrels, preferably about one to three, spaced apart in the axial direction on the inner circumference of the outer bush.
- a mandrel can be formed, for example, by a triangular projection of the outer bush running around the inner circumference.
- Particularly preferred is a shape in which the mandrel on the side facing the rear connection space protrudes exactly or essentially perpendicularly from the inner circumference, for example at an angle of between 80Ā° and 100Ā° or between 85Ā° and 95Ā° on the side facing away from the rear connection space, rejoins the inner circumference at an angle of less than 80Ā° or greater than 100Ā°. Angles smaller than 45Ā° or larger than 135Ā° are preferred. This makes it easier to slide the carrier body into the outer socket from the rear connection space and makes it more difficult to slide it out in the opposite direction.
- the mandrels can also be formed by rectangular projections which project symmetrically, preferably at right angles, from the respective wall.
- the outer socket of the data plug connector and the carrier body preferably each have a round cross section, with which a uniform sealing effect can be achieved over the entire outer circumference.
- a seal is provided on the outer wall of the carrier body, e.g. in a circumferential sealing groove in the outer wall of the carrier body along the outer circumference, which seal is supported on the inner wall of the outer bush in a sealing manner when the carrier body is received in the outer bush.
- a seal is particularly useful in embodiments in which the carrier body is inserted into the outer bush by being pressed and fixed there in a sealing manner.
- the seal can be formed, for example, by a sealing ring, such as an O-ring seal.
- a sealing ring such as an O-ring seal.
- a particular advantage of the seal (compressed during sealing) is that it is suitable for compensating for different expansion behaviors of the outer bushing and the carrier body, which typically consist of different materials, such as metal and an insulating material.
- different expansion behaviors of the outer socket and carrier body at certain temperatures can mean that a seal that is reliable in other temperature ranges no longer functions adequately due to size fluctuations. It has been shown that such size fluctuations can be compensated for by providing an additional seal (or a plurality of additional seals) and that tightness can be reliably established.
- seals in particular two or three seals, are provided at an axial distance from one another on the outer wall of the carrier body.
- a seal with several sealing lips can also be provided. This offers redundancy in the sealing if a seal or a sealing surface on the inner wall of the outer bush and/or on the outer wall of the carrier body, for example in the groove provided there, has damage that impairs the tightness, for example scratches.
- a flange-like projection can be provided on the inner wall of the outer bushing, which reduces the free inner diameter of the outer bushing in the area of the projection.
- This projection limits the insertion path of a body inserted into the outer bush. If the carrier body during assembly of one side, for example. From the rear Connection space facing side is inserted into the outer socket until the support body abuts the projection, its position is thereby defined defined.
- the projection limits the plug-in path and prevents a force (for example affecting the sealing effect) from being exerted on the carrier body by the latter being displaced in the outer socket.
- the plug hits this flange-like projection and thus prevents the application of force to the carrier body.
- the carrier body can also be cast into the outer bushing.
- an outwardly protruding spike profile can be formed on the outer circumference of the at least one data contact (or all data contacts), which when the data contact is pressed into a through-opening of the carrier body into an inner wall of the through-opening pushes in. In the manner already described above, this achieves reliable sealing and fixing of the data contact in the carrier body.
- all of the data contacts provided in the socket are arranged together in a common outer socket.
- This is particularly space-saving and allows a large number of electrical contacts and data contacts to be accommodated in the socket.
- only one outer socket has to be sealed in the contact carrier of the socket. This is simpler and cheaper to produce and reduces the likelihood of a leak, because it is basically on every connection surface between the contact carrier and a connector (e.g. an electrical contact or a data connector) leaks can occur.
- This measure proposed according to the invention significantly reduces the number of connecting surfaces.
- sockets with more than one outer socket for shielding the data contacts also belong to the subject matter of the invention, as already explained at the outset.
- sockets with a data contact in the carrier body surrounded by an outer socket similar to a coaxial contact, also fall within the scope of the invention. The same applies to more than ten data contacts.
- Two data contacts are sufficient for a standard bus system for data transmission, whereby one data contact (preferably the bus ground) can also be replaced by the electrically conductive, i.e. metallic, outer socket if necessary. In this case, an additional data contact (in addition to the external socket) is sufficient for data transmission.
- two data contacts can be provided.
- an Ethernet connection can be implemented via eight data contacts, which usually provides cabling with 4 twisted wire pairs.
- the specialist can suitably adapt the number of data contacts, for example to enclose each of the twisted pairs of wires in an Ethernet cable with an electrically separate (own) shield.
- the outlet may have anywhere from two to eight electrical contacts positioned around the data connector.
- the data plug-in connector possibly with only one outer socketāis arranged axially with respect to the round plug-in pattern and the others electrical contacts are arranged offset radially outwards around the outer socket(s) of the connector.
- the electrical contacts can be provided to transmit a supply voltage from the motor vehicle to the motor vehicle component. This will often be a DC voltage using two contacts. For example, currents of up to 10A can be permitted via the supply voltage. If, for example, machines or similar systems of the vehicle components require higher outputs, it makes sense to provide electrical contacts for this purpose, which are designed for higher currents, for example currents of 25A or 60A.
- the rear connection space of the socket has a connection opening into which a vehicle-side connector for connecting the socket to the vehicle network can be inserted. This makes it easier to connect the socket to the vehicle network and to replace the socket in the event of a defect. A direct connection of connecting lines of the vehicle wiring harness to contacts in the socket is avoided.
- an inventive socket 1 for a combined electrical connection and data connection between a motor vehicle and, for example, a trailer is shown as a vehicle component.
- the socket 1 has a housing 2 with an insertion opening 3 into which a plug 4 of the vehicle component (trailer) can be inserted.
- a cover 5 is hinged to the housing 2 of the socket 1 and seals the insertion opening 3 when not in use, the cover 5 being prestressed in the closing direction by means of a spring 6 .
- connection space 7 with a connection opening 8 is provided in the socket 1 axially opposite the insertion opening 3 .
- a vehicle-side connector plug 9 for connecting the socket 1 to the vehicle network (electrical supply and data network) can be plugged.
- the connection plug pattern 10 of the connector plug 9 is adapted to the arrangement of the contacts in the connection space 7 of the socket 1, which will be described in more detail later.
- a latching projection 11 is provided on the housing 2 , which interacts with a latching device 12 of the connector plug 9 .
- figure 2 shows a plan view of the insertion opening 3 of the housing 2 of the socket 1.
- Two fastening flanges 13 are formed on the side of the housing 2.
- FIG. The bottom of the insertion opening 3 is formed by a contact carrier 20 which is provided between the insertion opening 3 and the connection space 7 in the socket 1 .
- the contact carrier 20 Contacts 30 for an electrical connection and a data connector 40 are fixed in the contact carrier 20 .
- the data connector 40 is arranged axially in the center of the insertion opening 3 and comprises several data contacts 41, five in the example shown, and a common outer socket 42 for electrically shielding the data transmission in the data connector 40.
- the electrical contacts 30 for the electrical connection are seen radially outside of the outer sleeve 42, in the example shown on a circle provided coaxially with the outer sleeve 42. In the example shown here, eight electrical contacts 30 are provided
- the contact carrier 20 with the contacts 30 for the electrical connection and the data connector 40 are described below with reference to FIG Figures 3 to 7 described in more detail in different variants of the invention.
- FIG. 3 shows the socket 1 with the lid 5 closed and the housing 2 shown in section.
- the contact carrier 20 is made in one piece with the housing 2, for example in an injection molding process.
- the electrical contacts 30 and the data connector 40 are fixed in the contact carrier 20 .
- the contacts 30 have a socket section 31 and a pin section 32 .
- the socket section 31 is accessible from the insertion opening 3 .
- the pin section 32 is accessible from the connection space 7 .
- a mandrel profile 33 is provided on the end of the socket section 31 facing the pin section 32 , with which the contact 30 is pressed into a sleeve 21 of the contact carrier 20 . As a result, the electrical contact 30 is securely fixed in the sleeve 21 . Because the mandrel profile 33 is pressed into the inner wall of the sleeve 21, a reliable seal is also achieved in addition to the fixation.
- the electrical contact 30 is inserted into the sleeve 21 from the rear end of the socket 1 from the connection space 7 .
- the latter At the end of the sleeve 21 facing the insertion opening 3 , the latter has a collar 22 which narrows the inner diameter of the sleeve 21 and thus offers a stop for the contact 30 inserted into the sleeve 21 .
- the outer socket 42 of the data connector 40 is accommodated in a sleeve 23 of the contact carrier 20 for the outer socket 42 .
- the sleeve 23 also has a collar 24, which projects inward at the end of the sleeve 23 located in the insertion opening 3 and narrows the opening cross section of the sleeve 23.
- the outer bushing 42 also has an outwardly protruding spike profile 43 that engages the inner wall of the sleeve 23 and fixes the outer bushing 42 in the sleeve 23 in a sealing manner.
- the outer socket 42 is also pushed into the sleeve 23 from the rear end of the socket in the connection space 7 and sleeve 23 is pressed in at the same time.
- the data contacts 41 each have a pin section 44 at their opposite axial ends. One of the pin sections 44 extends into the connection space 7. The other of the pin sections 44 extends into the insertion opening 3.
- the pin sections 44 of the data contacts 41 arranged opposite one another are connected by a contact body 45.
- the contact body 45 has a larger diameter than the pin sections 44 Comparable to the spike profile 33 of the electrical contacts 30, a spike profile 46 is formed on the contact body 45, with which the data contacts 41 are held in openings of a carrier body 47 made of insulating material. Similar to the electrical contacts 30, the data contacts 41 are pressed into the carrier body 47 in a sealing manner from the rear connection space 7 and are fixed in place.
- an inwardly projecting spike profile 48 of the outer bushing 42 is providedāapproximately in the axial center of the outer bushing 42, into which the carrier body 47 is inserted.
- a flange-like projection 49 is formed on the inner wall of the outer bushing 42 as a stop.
- a modified data connector 140 is therefore provided, which is basically constructed like the data connector 40 .
- the unchanged components of the socket and also of the data plug are not described in more detail below and are not provided with reference symbols in the drawing either.
- An additional sealing ring 150 is provided between the carrier body 147 of the data plug connector 140 and its outer socket 142 to ensure the seal. Details of the construction of this embodiment of the invention are shown in detail enlargement Z from figure 4 in figure 5 shown.
- FIG 5 shows the carrier body 147 and the outer socket 142, which are received in the sleeve 23 of the socket 1.
- One of the spikes of the inwardly protruding spike profile 148 of the outer sleeve 142 is compared to the outer sleeve 42 previously described according to FIG figure 3 omitted, wherein the inner wall of the outer sleeve 142 is formed there smooth and flat.
- the carrier body 147 has a groove 151 in which the sealing ring 150 is accommodated. After the carrier body 147 has been pushed into the outer bushing 142, the sealing ring 150 is pushed together between the bottom wall of the groove 151 and the inner wall of the outer bushing 142 and thus produces an additional sealing effect. Due to the high elasticity of the sealing ring 150, this also allows different Compensate for material expansion coefficients of the carrier body 147 and the outer bushing 142. This reliably improves the sealing effect.
- the mandrel profiles 46, 143, 148 shown show how the individual mandrels of the mandrel profiles are designed and are pressed into the material surrounding them in a sealing manner, so that the components held by the mandrel profiles 46, 143, 148 are securely and sealingly fixed in the socket.
- spring sleeves 52 can also be seen, which are placed on the two axial ends of the carrier body 147 and bear against the outer bushing 142 . These spring sleeves include a shielding of the plugs inserted in the data plug connection 140 so that the shielding is contacted through the socket 1 . These spring sleeves 52 are also shown in the sectional drawing according to fixed point 3.
- socket 1 As shown in the Figures 1 to 3 is described, unchanged parts of the socket 1 in the Figures 4 to 6 provided with the original reference numbers. Changed parts are marked with reference numbers increased by 100.
- the socket 201 as in a further variant of the invention compared to the previously described versions of the socket 1 according to the Figures 1 to 7 described differs in the manner of attaching data connector 240 and contacts 230 for electrical connection.
- the data connector and the contacts for the electrical displacement were each pressed into the sockets of the contact carrier.
- the variant of the invention now described shows electrical contacts 230 and a data connector 240, which were also cast in the injection molding of the housing 202 and the contact carrier 220.
- the electrical contacts 230 have, instead of a mandrel profile with triangular mandrels, a mandrel profile 233 with rectangular, groove-shaped mandrels, into whose groove-like depressions the injection molding material is poured.
- the outer bushing 242 has a rectangular mandrel profile 243 through grooves let into the outer wall of the outer bushing 242, which is cast around in the same way during the injection molding of the housing 202 of the socket outlet 201.
- the data connector 240 itself has also been produced by casting the carrier body 247 into the outer socket 242 .
- the data contacts 241 have a contact body 245 with a mandrel profile 246 formed by rectangular grooves embedded in the contact body 245 .
- a rectangular mandrel profile 248 protrudes inwards from the inner wall of the outer bushing 242 so that the carrier body 247 made of insulating material can be cast into the outer bushing 242 accordingly.
- the electrical contacts 230 cast into the carrier body 220 and the outer socket 242 of the data connector 240 cast into the carrier body 220 and/or the carrier body 247 cast into the outer socket 242, can each also be combined with the other embodiments described above.
- FIG 8 shows a further embodiment of a socket 301 according to the invention, the structure and construction of which corresponds in principle to the previously described embodiments. A detailed description is therefore omitted; the above statements apply accordingly.
- the socket 301 differs from the sockets described above, as can be seen in particular from a comparison with 2 evident from the connection diagram.
- This socket 301 has only four contacts 330 for an electrical connection and a data connector 340, which comprises a first outer socket 342a and a second outer socket 342b, each of which is separately accommodated in the supporting body 320 of the housing 302 of the socket 301.
- outer sockets The number of outer sockets, the data contacts in each outer socket, and/or the contacts for electrical connection in each embodiment can be varied as appropriate by those skilled in the art.
Description
Die Erfindung betrifft eine Steckdose fĆ¼r eine kombinierte elektrische Verbindung und Datenverbindung nach dem Oberbegriff des Anspruchs 1, wie sie grundlegend auch aus
Die erfindungsgemĆ¤Ć vorgeschlagene Steckdose ist dagegen fĆ¼r eine elektrische Verbindung und Datenverbindung zwischen einem Kraftfahrzeug und einer Fahrzeugkomponente vorgesehen, wie einem FahrzeuganhƤnger oder einer an dem Fahrzeug montierten Maschine oder dgl. eines Personenkraftwagens, Lastkraftwagens, landwirtschaftlichen Fahrzeugs oder anderen Nutzfahrzeugs. Die Steckdose soll zur Montage im AuĆenbereich des Kraftfahrzeugs geeignet sein, was einen mechanisch entsprechend robusten Aufbau erfordert, der zudem besonders abgedichtet sein muss. Gerade bei der Ćbertragung von Daten kƶnnen durch Feuchtigkeit hervorgerufene Effekte, bspw. KapazitƤtsƤnderungen im Bereich der Kontakte, schon zu Stƶrungen in der Datenkommunikation fĆ¼hren.The socket outlet proposed according to the invention, on the other hand, is intended for an electrical connection and data connection between a motor vehicle and a vehicle component, such as a vehicle trailer or a machine or the like mounted on the vehicle, of a passenger car, truck, agricultural vehicle or other commercial vehicle. The socket should be suitable for installation on the outside of the motor vehicle, which requires a correspondingly mechanically robust structure that must also be specially sealed. Especially when data is being transmitted, effects caused by moisture, such as changes in capacitance in the area of the contacts, can already lead to disruptions in data communication.
Aus der
Eine erfindungsgemĆ¤Ć vorgeschlagene Steckdose weist insbesondere die folgenden Komponenten auf
- ein GehƤuse mit einer Einsteckƶffnung zur Verbindung mit einem Stecker der Fahrzeugkomponente (bspw. ein AnhƤnger oder die Maschine eines Nutzfahrzeugs) und einen Deckel, der die Einsteckƶffnung bei Nichtgebrauch, d.h. wenn kein Stecker einer Fahrzeugkomponente in die Steckdose eingesteckt ist, abdichtend verschlieĆt;
- einen KontakttrƤger mit in dem KontakttrƤger festgelegten Kontakten fĆ¼r eine elektrische Verbindung (bspw. zur Versorgung der Fahrzeugkomponente mit einer Versorgungsspannung) und mit einem in dem KontakttrƤger festgelegten Datensteckverbinder, wobei die Kontakte fĆ¼r die elektrische Verbindung und der Datensteckverbinder von der Einsteckƶffnung her zugƤnglich sind, so dass eine elektrische Verbindung respektive eine Datenverbindung zu einem in die Einsteckƶffnung eingesteckten Stecker der Fahrzeugkomponente herstellbar ist bzw. hergestellt wird; und
- einen der Einsteckƶffnung bezogen auf den KontakttrƤger insbesondere gegenĆ¼berliegenden und als rĆ¼ckwƤrtig bezeichneten Anschlussraum der Steckdose zum Verbinden der elektrischen Kontakte und das Datensteckverbinders mit einem elektrischen Netz und einem Datennetz des Fahrzeugs.
- a housing with a plug-in opening for connection to a plug of the vehicle component (e.g. a trailer or the engine of a commercial vehicle) and a cover which seals the plug-in opening when not in use, ie when no plug of a vehicle component is plugged into the socket;
- a contact carrier with contacts fixed in the contact carrier for an electrical connection (e.g. for supplying the vehicle component with a supply voltage) and with a data plug connector fixed in the contact carrier, the contacts for the electrical connection and the data plug connector being accessible from the insertion opening, so that an electrical connection or a data connection to a plug of the vehicle component inserted into the insertion opening can be established or is established; and
- one of the insertion opening in relation to the contact carrier in particular opposite and referred to as the rear connection space of the socket for connecting the electrical contacts and the data connector with an electrical network and a data network of the vehicle.
Bei der Integration von einem Datensteckverbinder in einem Steckbild mit herkƶmmlichen Kontakten kommt es hƤufig zu Problemen bei der Dichtheit des Steckers und der Abschirmung der DatenĆ¼bertragung gegenĆ¼ber elektrischen Stƶrungen.When integrating a data connector into a plug pattern with conventional contacts, there are often problems with the tightness of the connector and the shielding of data transmission from electrical interference.
Aufgabe der Erfindung ist es daher, eine Steckdose mit Datenkontakten und herkƶmmlichen elektrischen Kontakten zu schaffen, die hohen Dichtheitsanforderungen genĆ¼gt, eine sichere DatenĆ¼bertragung ermƶglicht und ein leichtes Einstecken des Steckers in die Steckdose erlaubt.The object of the invention is therefore to create a socket with data contacts and conventional electrical contacts that meets high tightness requirements, enables secure data transmission and allows easy insertion of the plug into the socket.
Diese Aufgabe wird durch einen Stecker mit den Merkmalen des Anspruchs 1 gelƶst. Dazu ist bei einer Steckdose der eingangs genannten Art insbesondere vorgesehen, dass der Datensteckverbinder mindestens eine elektrisch leitfƤhige, insbesondere eine metallische, AuĆenbuchse zur elektrischen Abschirmung der DatenĆ¼bertragung in dem Datensteckverbinder, mindestens einen Datenkontakt zum Herstellen der Datenverbindung und einen in der (oder - mehreren AuĆenbuchsen - jeder) AuĆenbuchse aufgenommenen TrƤgerkƶrper aus einem Isolationsmaterial zum Aufnehmen des mindestens einen Datenkontakts aufweist, wobei der Datenkontakt oder die vorzugweise mehreren Datenkontakte in dem TrƤgerkƶrper durch Einpressen oder Umspritzen abdichtend fixiert sind und wobei der TrƤgerkƶrper durch Einpressen oder Einspritzen in der AuĆenbuchse abdichtend fixiert ist. Besonders bevorzugt ist eine elektrisch und magnetisch wirkende Abschirmung.This problem is solved by a plug with the features of
ErfindungsgemĆ¤Ć kann gemĆ¤Ć einer besonders bevorzugten AusfĆ¼hrungsform eine gemeinsame Abschirmung fĆ¼r alle Datenkontakte vorgesehen sein, die alle gemeinsam in dem TrƤgerkƶrper fixiert sind. Der TrƤgerkƶrper ist zuverlƤssig abgedichtet in die AuĆenbuchse aufgenommen. Dies vermeidet, dass bei mehreren Datenkontakten mehrere Abschirmungen abdichtend in das DosengehƤuse aufgenommen werden mĆ¼ssen und dass jeder TrƤgerkƶrper in jeder Abschirmung wieder zuverlƤssig abgedichtet werden muss. Es gibt jedoch auch Anwendungen, in denen bestimmte Datenleitungen und Datenkontakte gegenĆ¼ber anderen Datenleitungen und Datenkontakten separat abgeschirmt sein sollen. In diesem Fall kƶnnen einzelne Datenkontakte oder Gruppen von Datenkontakten erfindungsgemĆ¤Ć auch von jeweils einer eigenen Abschirmung umgeben und in den KontakttrƤger der Steckdose aufgenommen sein. Die Abschirmung mit den umschlossenen Datenkontakten wirkt dann im Prinzip als eigener geschirmter Datenstecker, so dass StƶreinflĆ¼sse anderer DatenĆ¼bertragungen sehr zuverlƤssig abgeschirmt sind. In einer Steckdose kƶnnen dann erfindungsgemĆ¤Ć mehrere solcher Datenstecker vorgesehen sein.According to the invention, according to a particularly preferred embodiment, a common shield can be provided for all data contacts, which are all fixed together in the carrier body. The carrier body is accommodated in the outer bushing in a reliably sealed manner. In the case of multiple data contacts, this avoids the need for multiple shields to be sealingly accommodated in the socket housing and for each carrier body to be reliably sealed again in each shield. However, there are also applications in which certain data lines and data contacts should be shielded separately from other data lines and data contacts. In this case, individual data contacts or groups of data contacts can also be surrounded by their own shielding according to the invention and accommodated in the contact carrier of the socket. The shielding with the enclosed data contacts then acts in principle as a separate shielded data connector, so that interference from other data transmissions is very reliably shielded. According to the invention, several such data plugs can then be provided in a socket.
Im Rahmen der Erfindung kann auch vorgesehen sein, dass gewisse Steuerspannungen oder Steuerstrƶme auch Ć¼ber die Datenkontakte Ć¼bertragen werden, bspw. wenn eine geschirmte Verbindung fĆ¼r eine Anwendung, die das Ćbertragen von Daten und Steuersignalen erfordert, vorgesehen werden soll. Auch eine Niedervolt-Versorgungsspannung kann erfindungsgemĆ¤Ć Ć¼ber Datenkontakte zur VerfĆ¼gung gestellt werden, bspw. fĆ¼r elektronische Schaltungen mit geringem Leistungsbedarf. Auch ist es mƶglich, die an der Abschirmung anliegende Masse zusƤtzlich Ć¼ber einen Datenkontakt zu Ć¼bertragen.Provision can also be made within the scope of the invention for certain control voltages or control currents to also be transmitted via the data contacts, for example if a shielded connection is to be provided for an application which requires the transmission of data and control signals. According to the invention, a low-voltage supply voltage can also be made available via data contacts, for example for electronic circuits with a low power requirement. It is also possible to additionally transmit the ground applied to the shielding via a data contact.
Die Datenkontakte in dem Datensteckverbinder kƶnnen insbesondere Stiftkontakte und/oder Buchsenkontakte aus elektrisch leitfƤhigem Material sein, die mit den jeweils entsprechenden Gegenkontakten eine elektrisch leitende Verbindung erzeugen. Stift- und Buchsenkontakte weisen besonders groĆe KontaktflƤchen auf und erreichen so mƶglichst kleine KontaktwiderstƤnde. Dies verbessert die QualitƤt der DatenĆ¼bertragung.The data contacts in the data plug connector can in particular be pin contacts and/or socket contacts made of electrically conductive material, which produce an electrically conductive connection with the respective corresponding mating contacts. Pin and socket contacts have particularly large contact areas and thus achieve the lowest possible contact resistance. This improves the quality of data transmission.
Als Isolationsmaterial fĆ¼r den TrƤgerkƶrper ist ein Material mit einer niedrigen DielektrizitƤtszahl ĪµR geeignet. Beispiele fĆ¼r geeignete Materialien sind:
- Polyetheretherketon (PEEK), ĪµR ā 3,2
- Teflon, ĪµR ā 2,5
- Polyethylen (PE), ĪµR ā 2,3
- Polyethylen hoher Dichte (PE-HD)), ĪµR ā 2,4
- Polyetheretherketone (PEEK), Īµ R ā 3.2
- Teflon, Īµ R ā 2.5
- Polyethylene (PE), Īµ R ā 2.3
- High density polyethylene (PE-HD)), Īµ R ā 2.4
Material mit einer niedrigen DielektrizitƤtszahl ĪµR im Sinne der Erfindung ist insbesondere ein Material mit einer DielektrizitƤtszahl von etwa ĪµR < 3,5, bevorzugt von etwa ĪµR < 3,0 und besonders bevorzugt von etwa ĪµR ā¤ 2,5.Material with a low dielectric constant Īµ R within the meaning of the invention is in particular a material with a dielectric constant of approximately Īµ R <3.5, preferably approximately Īµ R <3.0 and particularly preferably approximately Īµ R ā¦2.5.
Indem erfindungsgemĆ¤Ć sowohl der mindestens eine Datenkontakt in dem TrƤgerkƶrper abdichtend aufgenommen und fixiert ist und der TrƤgerkƶrper abdichtend in der AuĆenbuchse aufgenommen und fixiert ist, sind die auf beiden Seiten des TrƤgerkƶrpers ausgebildeten Anschlussbereiche des Datensteckers zuverlƤssig abgedichtet. Ćber die - zumindest bei dem Einstecken eines Steckers der Fahrzeugkomponente mƶglicherweise einem Feuchtigkeitseintritt ausgesetzte - Einsteckƶffnung kann somit keine Feuchtigkeit durch den Datensteckverbinder in das Datennetz des Fahrzeugs eindringen. Die erfindungsgemĆ¤Ć vorgeschlagene Lƶsung erfĆ¼llt die Normen ISO 4019, LV 214, USCAR 2, SAE und kombiniert in einer gemeinsamen Steckverbindung in der Automobilindustrie Ć¼bliche elektrische Kontakte zur Spannungs- und Stromversorgung und zum unmittelbaren Schalten von elektrischen Komponenten (Licht, Arbeitsmaschinen, etc.) mit einer DatenĆ¼bertragung, die zum Ćbertragung von Sensorinformationen jeder Art, bis hin zu Bildern digitaler Kameras, die dem Fahrer angezeigt werden sollen und Ć¼ber die Steckdose in einer DatenĆ¼bertragung Ć¼bertragen werden.According to the invention, the at least one data contact is sealingly received and fixed in the carrier body and the carrier body is sealingly received and fixed in the outer socket, the connection areas of the data plug formed on both sides of the carrier body are reliably sealed. Moisture cannot penetrate through the data plug connector into the data network of the vehicle via the plug-in opening, which is possibly exposed to the ingress of moisture, at least when a plug of the vehicle component is plugged in. The solution proposed according to the invention meets the ISO 4019, LV 214, USCAR 2, SAE standards and combines the electrical contacts common in the automotive industry for voltage and power supply and for the direct switching of electrical components (lights, work machines, etc.) in a common plug connection a data transmission that is used to transmit sensor information of any kind, including images from digital cameras that are to be displayed to the driver and are transmitted via the socket in one data transmission.
GemĆ¤Ć einer bevorzugten Ausgestaltung der Erfindung kann vorgesehen sein, dass die elektrischen Kontakte und der mindestens eine Datenkontakt, und vorzugsweise alle Datenkontakte von insgesamt mehreren Datenkontakten, als axial gerade Kontakte (bspw. Stift- oder Buchsenkontakte) ausgebildet sind, die sich von dem rĆ¼ckwƤrtigen Anschlussraum geradlinig bis in die Einsteckƶffnung erstrecken. So sind deren Enden unmittelbar an das Fahrzeugnetz, bspw. einen fahrzeugseitigen Anschlussstecker, und an den Stecker der Fahrzeugkomponente anschlieĆbar, ohne dass eine komplexe Geometrie insbesondere der Datenkontakte und/oder eine zwischengeschaltete Platine die QualitƤt der DatenĆ¼bertragung beeintrƤchtigen kƶnnen. ErfindungsgemĆ¤Ć weist die vorgeschlagene Steckdose daher vorzugsweise keine Platine auf, auf der die Kontakte festgelegt und ggf. Ć¼ber Leiterbahnen und/oder zwischengeschaltete elektronische Bauteile miteinander verbunden sind, die sich jeweils in den rĆ¼ckwƤrtigen Anschlussraum und die Einsteckƶffnung erstrecken. Hierdurch wird eine hohe QualitƤt der DatenĆ¼bertragung gefƶrdert.According to a preferred embodiment of the invention, it can be provided that the electrical contacts and the at least one data contact, and preferably all data contacts of a total of several data contacts, are designed as axially straight contacts (e.g. pin or socket contacts) that extend from the rear connection space extend straight into the insertion opening. The ends of these can be connected directly to the vehicle network, e.g. According to the invention, the proposed socket therefore preferably has no circuit board on which the contacts are fixed and possibly connected to one another via conductor tracks and/or interposed electronic components, which each extend into the rear connection space and the insertion opening. This promotes a high quality of data transmission.
Eine besonders bevorzugte AusfĆ¼hrungsform der vorgeschlagenen Steckdose sieht vor, dass die AuĆenbuchse des Datensteckverbinders in einer HĆ¼lse des KontakttrƤgers aufgenommen ist, die an dem AuĆenumfang der AuĆenbuchse anliegt, d.h. diese formschlĆ¼ssig umgibt. Es kann vorgesehen sein, dass sich die AuĆenbuchse in ihrer Axialrichtung mindestens Ć¼ber etwa ein Drittel oder die HƤlfte der LƤnge der AuĆenbuchse erstreckt. Durch das Anliegen des AuĆenumfangs der AuĆenbuchse am Innenumfang einer HĆ¼lse des KontakttrƤgers lƤsst sich die AuĆenbuchse nicht nur sicher in dem KontakttrƤger fixieren, sondern es wird auch eine besonders hohe Abdichtung erreicht. Vorzugweise erstreckt sich die HĆ¼lse in Axialrichtung der AuĆenbuchse sogar mindestens Ć¼ber drei Viertel der LƤnge der AuĆenbuchse. In einer besonders bevorzugten AusfĆ¼hrungsform erstreckt sich die HĆ¼lse in Axialrichtung der AuĆenbuchse Ć¼ber die gesamte LƤnge der AuĆenbuchse. Je lƤnger die HĆ¼lse ist, desto besser ist auch die FĆ¼hrung beim Einstecken des Steckers in die Steckdose.A particularly preferred embodiment of the proposed socket provides that the outer socket of the data connector is accommodated in a sleeve of the contact carrier, which bears against the outer circumference of the outer socket, ie surrounds it in a form-fitting manner. Provision can be made for the outer bushing to extend in its axial direction over at least approximately one third or half the length of the outer bushing. Due to the fact that the outer circumference of the outer bush rests against the inner circumference of a sleeve of the contact carrier, the outer bush can not only be securely fixed in the contact carrier, but a particularly good seal is also achieved. The sleeve preferably even extends over at least three quarters of the length of the outer bush in the axial direction of the outer bush. In a particularly preferred embodiment, the sleeve extends in the axial direction of the outer bush over the entire length of the outer bush. The longer the sleeve, the better the guidance when inserting the plug into the socket.
In Weiterentwicklung dieser Ausgestaltung kann vorgesehen sein, an dem in der Einsteckƶffnung befindlichen Ende der HĆ¼lse ein nach innen vorstehender, d.h. den Ćffnungsquerschnitt der HĆ¼lse vermindernder, Kragen ausgebildet ist. Dieser Kragen ermƶglicht es bspw., die AuĆenbuchse des Datensteckverbinders von dem rĆ¼ckwƤrtigen Anschlussraum her in die HĆ¼lse des KontakttrƤgers einzuschieben, bis diese an den Kragen anstƶĆt. Hierdurch wird die AuĆenbuchse, respektive der gesamte Datensteckverbinder, definiert in dem KontakttrƤger fixiert. DarĆ¼ber hinaus wird das in die Einsteckƶffnung vorstehende Ende der AuĆenbuchse durch die HĆ¼lse vor mechanischen BeschƤdigungen geschĆ¼tzt. Derartige BeschƤdigung kƶnnen mƶglicherweise das Einstecken des Steckers der Fahrzeugkomponente erschweren, aufgrund der einwirkenden Kraft die Abdichtung beschƤdigen und/oder die QualitƤt der DatenĆ¼bertragung beeintrƤchtigen.In a further development of this embodiment, provision can be made for an inwardly projecting collar, i.e. reducing the opening cross-section of the sleeve, to be formed on the end of the sleeve located in the insertion opening. This collar makes it possible, for example, to insert the outer socket of the data connector from the rear connection space into the sleeve of the contact carrier until it abuts against the collar. As a result, the outer socket, or the entire data connector, is fixed in a defined manner in the contact carrier. In addition, the end of the outer bush protruding into the insertion opening is protected from mechanical damage by the sleeve. Such damage may make it difficult to insert the vehicle component connector, damage the seal due to the force applied, and/or impair the quality of data transmission.
FĆ¼r die elektrischen Kontakte kann die vorstehende Beschreibung entsprechend gelten, d.h. auch die elektrischen Kontakte oder ein Teil davon kann in entsprechenden HĆ¼lsen des KontakttrƤgers angeordnet und positioniert sein. Dies gilt auch fĆ¼r die nachstehenden Varianten der Fixierung und Abdichtung, die wieder in Bezug auf die AuĆenhĆ¼lle des Datensteckverbinders beschrieben wird, und in gleicher bzw. entsprechend Ƥhnlicher Weise erfindungsgemĆ¤Ć auch fĆ¼r die elektrischen Kontakte gelten kann.The above description can apply accordingly to the electrical contacts, i.e. the electrical contacts or a part thereof can also be arranged and positioned in corresponding sleeves of the contact carrier. This also applies to the following variants of fixing and sealing, which are again described in relation to the outer shell of the data connector, and can also apply to the electrical contacts in the same or correspondingly similar manner according to the invention.
Zur Fixierung und Abdichtung des Datensteckverbinders kann an dem AuĆenumfang der AuĆenbuchse ein nach auĆen vorstehendes Dornprofil ausgebildet sein, das sich beim Einpressen der AuĆenbuchse in die Innenwandung der HĆ¼lse des KontakttrƤgers eindrĆ¼ckt. Dieses Dornprofil hat zwei erfindungsgemĆ¤Ć erwĆ¼nschte Wirkungen: Zum einen wird die AuĆenbuchse durch das EindrĆ¼cken der Dorne des Dornprofils in der HĆ¼lse sicher fixiert. Durch das ZusammendrĆ¼cken des Materials der HĆ¼lse liegt es in diesem Bereich mit besonderen Druck an der AuĆenbuchse an und erreicht so eine auch zuverlƤssige Abdichtung.To fix and seal the data plug connector, an outwardly protruding spike profile can be formed on the outer circumference of the outer socket, which is pressed into the inner wall of the sleeve of the contact carrier when the outer socket is pressed in. This mandrel profile has two effects that are desired according to the invention: On the one hand, the outer bush is securely fixed in the sleeve by pressing in the mandrels of the mandrel profile. Due to the compression of the material of the sleeve, it is in this area with particular pressure on the outer bush and thus achieves a reliable seal.
Das GehƤuse und der KontakttrƤger der Steckdose sind vorzugsweise aus einem geeigneten Plastikmaterial, bspw. in einem SpritzgieĆverfahren, hergestellt, bspw. aus Polyamid, wie bspw. verstƤrktem oder unverstƤrktem PA 6 oder PA 6.6, Polybutylenterephthalat (PBT), Polypropylen (PP), Polyoxymethylen (POM) oder anderen geeigneten Kunststoffen. Derartiges Plastikmaterial ist fĆ¼r die zuvor beschriebenen MaĆnahmen besonders geeignet. In einer bevorzugten Ausgestaltung sind GehƤuse und KontakttrƤgereinsatz einteilig in einem Spritzgussschritt hergestellt. So werden zusƤtzliche KontaktflƤchen zwischen GehƤuseteilen, die abgedichtet werden mĆ¼ssten, vermieden. Die Erfindung kann aber auch bei Steckdosen eingesetzt werden, bei denen das DosengehƤuse und der KontakttrƤger mehrteilig ausgebildet sind und der KontakttrƤger als Einsatz abdichtend in das GehƤuse eingesetzt und dort fixiert wird bzw. ist.The housing and the contact carrier of the socket are preferably made of a suitable plastic material, e.g. in an injection molding process, e.g. made of polyamide, such as reinforced or
Das Dornprofil kann am AuĆenumfang der AuĆenbuchse in axialer Richtung beabstandet mehrere Dorne aufweisen. Ein Dorn kann bspw. durch einen dreieckfƶrmigen, am AuĆenumfang umlaufenden Vorsprung der AuĆenbuchse gebildet sein. Besonders bevorzugt ist eine Form, in der der Dorn auf der dem rĆ¼ckwƤrtigen Anschlussraum zuwandten Seite genau oder im Wesentlichen senkrecht von dem AuĆenumfang, bspw. in einem Winkel zwischen 80Ā° bzw. 100Ā° oder zwischen 85Ā° bzw. 95Ā°, vorspringt und auf der dem rĆ¼ckwƤrtigen Anschlussraum abgewandten Seite mit einem Winkel kleiner als 80Ā° bzw. grƶĆer als 100Ā° wieder an den AuĆenumfang anschlieĆt. Bevorzugt sind Winkel kleiner als 45Ā° bzw. grƶĆer als 135Ā°. Hierdurch wird das Einschieben der AuĆenbuchse in die HĆ¼lse von dem rĆ¼ckwƤrtigen Anschlussraum erleichtert und Herausschieben in entgegengesetzter Richtung erschwert.The mandrel profile can have a plurality of mandrels spaced apart in the axial direction on the outer circumference of the outer bush. A mandrel can be formed, for example, by a triangular projection of the outer bush running around the outer circumference. Particularly preferred is a shape in which the mandrel on the side facing the rear connection space protrudes exactly or essentially perpendicularly from the outer circumference, for example at an angle of between 80Ā° and 100Ā° or between 85Ā° and 95Ā° on the side facing away from the rear connection space, connects to the outer circumference again at an angle of less than 80Ā° or greater than 100Ā°. Angles smaller than 45Ā° or larger than 135Ā° are preferred. This makes it easier to push the outer bushing into the sleeve from the rear connection space and makes it more difficult to push it out in the opposite direction.
Die Dorne kƶnnen auch durch rechteckige VorsprĆ¼nge gebildet sein, die von der jeweiligen Wandung symmetrisch, vorzugsweise rechtwinklig, vorspringen. Ein derartiges oder ein Ƥhnliches, bspw. aus rechteckigen Nuten gebildetes, Dornprofil eignet sich auch, wenn es in einem Spritzgussverfahren umspritzt, und nicht in eine HĆ¼lse eingeschoben wird. WƤhrend des SpritzgieĆens legt sich das eingespritzte Plastikmaterial um die Dorne des Dornprofils (bzw. dringt in die Nuten des Dornprofils ein, und sorgt sowohl fĆ¼r eine axiale Fixierung als auch fĆ¼r eine zuverlƤssige Abdichtung.The mandrels can also be formed by rectangular projections which project symmetrically, preferably at right angles, from the respective wall. A Such a mandrel profile or a similar one, formed from rectangular grooves, for example, is also suitable if it is overmoulded in an injection molding process and is not pushed into a sleeve. During injection moulding, the injected plastic material wraps around the mandrels of the mandrel profile (or penetrates into the grooves of the mandrel profile, providing both axial fixation and a reliable seal.
Das Dornprofil kann einen, zwei oder mehr Dorne (respektive Nuten) aufweisen, vorzugsweise etwa eins bis drei.The mandrel profile can have one, two or more mandrels (or grooves), preferably about one to three.
Die AuĆenbuchse des Datensteckverbinders und die HĆ¼lse des KontakttrƤgers haben erfindungsgemĆ¤Ć bevorzugt jeweils einen runden Querschnitt, mit dem sich Ć¼ber den gesamten AuĆenumfang eine gleiche Dichtwirkung erreichen lƤsst. Entsprechendes gilt ggf. auch fĆ¼r die elektrischen Kontakte und die ihnen zugeordneten HĆ¼lsen des KontakttrƤgers.According to the invention, the outer socket of the data connector and the sleeve of the contact carrier each preferably have a round cross section, with which an identical sealing effect can be achieved over the entire outer circumference. The same may also apply to the electrical contacts and the sleeves of the contact carrier assigned to them.
In einer alternativen AusfĆ¼hrungsform kƶnnen die AuĆenbuchse des KontakttrƤgereinsatzes und ggf. die elektrischen Kontakte auch in einem SpritzgieĆverfahren beim Formen des GehƤuses der Steckdose unmittelbar mit umspritzt werden. Auch in diesem Fall fĆ¼hrt ein Dornenprofil zu einer besseren Fixierung. Das direkte Umspritzen von AuĆenbuchse des Datensteckverbinders und/oder der Kontakte fĆ¼hrt auch zu einer hohen Dichtheit.In an alternative embodiment, the outer socket of the contact carrier insert and, if necessary, the electrical contacts can also be directly encapsulated in an injection molding process when the housing of the socket is formed. In this case, too, a spike profile leads to better fixation. The direct encapsulation of the outer socket of the data connector and/or the contacts also leads to a high degree of tightness.
Um die hohen Anforderungen an die Dichtheit der Steckdose insbesondere auch im Bereich des Datensteckers zu erreichen, ist erfindungsgemĆ¤Ć auch eine abdichtende Aufnahme des TrƤgerkƶrpers aus Isolationsmaterial in die AuĆenbuchse vorgesehen.In order to meet the high demands on the tightness of the socket, especially in the area of the data plug, the invention also provides for a sealing accommodation of the carrier body made of insulating material in the outer socket.
GemĆ¤Ć einer bevorzugten AusfĆ¼hrungsform kann dazu an dem Innenumfang der AuĆenbuchse ein nach innen vorstehendes Dornprofil ausgebildet sein, das sich beim Einpressen des TrƤgerkƶrpers in die AuĆenbuchse in die AuĆenwandung des TrƤgerkƶrpers eindrĆ¼ckt. Auch hierdurch wird eine sichere Fixierung und hohe Dichtheit zwischen dem TrƤgerkƶrper und der AuĆenbuchse erreicht.According to a preferred embodiment, an inwardly protruding mandrel profile can be formed on the inner circumference of the outer bushing pressed into the outer wall of the carrier body when the carrier body is pressed into the outer bushing. This also achieves a secure fixation and a high level of tightness between the carrier body and the outer bush.
Das Dornprofil kann am Innenumfang der AuĆenbuchse in axialer Richtung beabstandet einen oder mehrere Dorne aufweisen, vorzugsweise etwa eins bis drei. Ein Dorn kann bspw. durch einen dreieckfƶrmigen, am Innenumfang umlaufenden Vorsprung der AuĆenbuchse gebildet sein. Besonders bevorzugt ist eine Form, in der der Dorn auf der dem rĆ¼ckwƤrtigen Anschlussraum zuwandten Seite genau oder im Wesentlichen senkrecht von dem Innenumfang, bspw. in einem Winkel zwischen 80Ā° bzw. 100Ā° oder zwischen 85Ā° bzw. 95Ā°, vorspringt und auf der dem rĆ¼ckwƤrtigen Anschlussraum abgewandten Seite mit einem Winkel kleiner als 80Ā° bzw. grƶĆer als 100Ā° wieder an den Innenumfang anschlieĆt. Bevorzugt sind Winkel kleiner als 45Ā° bzw. grƶĆer als 135Ā°. Hierdurch wird das Einschieben des TrƤgerkƶrpers in die AuĆenbuchse von dem rĆ¼ckwƤrtigen Anschlussraum erleichtert und Herausschieben in entgegengesetzter Richtung erschwert. Die Dorne kƶnnen auch durch rechteckige VorsprĆ¼nge gebildet sein, die von der jeweiligen Wandung symmetrisch, vorzugsweise rechtwinklig, vorspringen.The mandrel profile can have one or more mandrels, preferably about one to three, spaced apart in the axial direction on the inner circumference of the outer bush. A mandrel can be formed, for example, by a triangular projection of the outer bush running around the inner circumference. Particularly preferred is a shape in which the mandrel on the side facing the rear connection space protrudes exactly or essentially perpendicularly from the inner circumference, for example at an angle of between 80Ā° and 100Ā° or between 85Ā° and 95Ā° on the side facing away from the rear connection space, rejoins the inner circumference at an angle of less than 80Ā° or greater than 100Ā°. Angles smaller than 45Ā° or larger than 135Ā° are preferred. This makes it easier to slide the carrier body into the outer socket from the rear connection space and makes it more difficult to slide it out in the opposite direction. The mandrels can also be formed by rectangular projections which project symmetrically, preferably at right angles, from the respective wall.
Die AuĆenbuchse des Datensteckverbinders und der TrƤgerkƶrper haben erfindungsgemĆ¤Ć bevorzugt jeweils einen runden Querschnitt, mit dem sich Ć¼ber den gesamten AuĆenumfang eine gleichmƤĆige Dichtwirkung erreichen lƤsst.According to the invention, the outer socket of the data plug connector and the carrier body preferably each have a round cross section, with which a uniform sealing effect can be achieved over the entire outer circumference.
Alternativ oder zusƤtzlich kann vorgesehen sein, dass an der AuĆenwandung des TrƤgerkƶrpers, bspw. in einer in der AuĆenwandung des TrƤgerkƶrpers entlang des AuĆenumfangs umlaufenden Dichtungsnut, eine Dichtung vorgesehen ist, die sich bei in die AuĆenbuchse aufgenommenem TrƤgerkƶrper an der Innwandung der AuĆenbuchse abdichtend abstĆ¼tzt. Eine solche Dichtung ist erfindungsgemĆ¤Ć insbesondere bei AusfĆ¼hrungsformen sinnvoll, bei denen der TrƤgerkƶrper durch Einpressen in die AuĆenbuchse eingesetzt und dort abdichtend fixiert wird.Alternatively or additionally, it can be provided that a seal is provided on the outer wall of the carrier body, e.g. in a circumferential sealing groove in the outer wall of the carrier body along the outer circumference, which seal is supported on the inner wall of the outer bush in a sealing manner when the carrier body is received in the outer bush. According to the invention, such a seal is particularly useful in embodiments in which the carrier body is inserted into the outer bush by being pressed and fixed there in a sealing manner.
Die Dichtung kann bspw. durch einen Dichtring, wie eine O-Ring-Dichtung, gebildet sein. Ein besonderer Vorteil der (wƤhrend des Dichtens zusammengedrĆ¼ckten) Dichtung liegt darin, dass diese geeignet ist, unterschiedliches Ausdehnungsverhalten von AuĆenbuchse und TrƤgerkƶrpers auszugleichen, die typischer Weise aus unterschiedlichen Materialien bestehen, wie bspw. Metall und einem Isolationsmaterial. Bei einem spezifizierten Anwendungsbereich der erfindungsgemĆ¤Ć vorgeschlagenen Steckdose zwischen -40Ā° C bis + 85Ā°C kann unterschiedliches Ausdehnungsverhalten von AuĆenbuchse und TrƤgerkƶrper bei bestimmten Temperaturen dazu fĆ¼hren, dass aufgrund von GrƶĆenschwankungen eine in anderen Temperaturbereichen zuverlƤssige Abdichtung nicht mehr ausreichend funktioniert. Es hat sich gezeigt, dass derartige GrƶĆenschwankungen durch das vorsehen einer zusƤtzlichen Dichtung (oder mehrerer zusƤtzlicher Dichtungen) ausgeglichen werden kƶnnen und die Dichtheit zuverlƤssig hergestellt werden kann.The seal can be formed, for example, by a sealing ring, such as an O-ring seal. A particular advantage of the seal (compressed during sealing) is that it is suitable for compensating for different expansion behaviors of the outer bushing and the carrier body, which typically consist of different materials, such as metal and an insulating material. With a specified range of application of the socket proposed according to the invention between -40Ā° C. to +85Ā° C., different expansion behaviors of the outer socket and carrier body at certain temperatures can mean that a seal that is reliable in other temperature ranges no longer functions adequately due to size fluctuations. It has been shown that such size fluctuations can be compensated for by providing an additional seal (or a plurality of additional seals) and that tightness can be reliably established.
In einer solchen AusfĆ¼hrungsform kann vorteilhaft sein, wenn an der AuĆenwandung des TrƤgerkƶrpers mehrere Dichtungen, insbesondere zwei oder drei Dichtungen, axial voneinander beabstandet, vorgesehen sind. Es kann auch eine Dichtung mit mehreren Dichtlippen vorgesehen sein. Dies bietet eine Redundanz bei der Abdichtung, falls eine Dichtung oder eine DichtflƤche am Innenwandung der AuĆenbuchse und/oder an der AuĆenwandung des TrƤgerkƶrpers, bspw. in der dort vorgesehenen Nut, die Dichtheit beeintrƤchtigende BeschƤdigungen, bspw. Kratzer, aufweist.In such an embodiment it can be advantageous if several seals, in particular two or three seals, are provided at an axial distance from one another on the outer wall of the carrier body. A seal with several sealing lips can also be provided. This offers redundancy in the sealing if a seal or a sealing surface on the inner wall of the outer bush and/or on the outer wall of the carrier body, for example in the groove provided there, has damage that impairs the tightness, for example scratches.
ErfindungsgemĆ¤Ć kann an der Innenwandung der AuĆenbuchse ein flanschartiger Vorsprung vorgesehen sein, der im Bereich des Vorsprungs den freien Innendurchmesser der AuĆenbuchse reduziert. Dieser Vorsprung begrenzt den Einschubweg eines in die AuĆenbuchse eingeschobenen Kƶrpers. Wenn der TrƤgerkƶrper bei der Montage von der einen Seite, bspw. von der dem rĆ¼ckwƤrtigen Anschlussraum zugewandten Seite, in die AuĆenbuchse eingeschoben wird, bis der TrƤgerkƶrper an dem Vorsprung anstƶĆt, ist hierdurch seine Position definiert festgelegt. Bei dem Einstecken eines Steckers von der anderen Seite begrenzt der Vorsprung den Einsteckweg und verhindert, dass eine (bspw. die Dichtwirkung beeintrƤchtigende) Kraft auf den TrƤgerkƶrper ausgeĆ¼bt wird, indem dieser in der AuĆenbuchse verschoben wird. Der Stecker stƶĆt beim Einstecken an diesen flanschartigen Vorsprung an und verhindert so eine Krafteinwirkung auf den TrƤgerkƶrper.According to the invention, a flange-like projection can be provided on the inner wall of the outer bushing, which reduces the free inner diameter of the outer bushing in the area of the projection. This projection limits the insertion path of a body inserted into the outer bush. If the carrier body during assembly of one side, for example. From the rear Connection space facing side is inserted into the outer socket until the support body abuts the projection, its position is thereby defined defined. When a plug is plugged in from the other side, the projection limits the plug-in path and prevents a force (for example affecting the sealing effect) from being exerted on the carrier body by the latter being displaced in the outer socket. When plugged in, the plug hits this flange-like projection and thus prevents the application of force to the carrier body.
Statt den TrƤgerkƶrper in die AuĆenbuchse einschieben und einzupressen kann der TrƤgerkƶrper auch die AuĆenbuchse eingegossen werden.Instead of pushing the carrier body into the outer bushing and pressing it in, the carrier body can also be cast into the outer bushing.
Um auch die einzelnen Datenkontakte in den Datensteckverbinder zuverlƤssig abdichtend aufzunehmen, kann an dem AuĆenumfang des mindestens einen Datenkontakts (bzw. aller Datenkontakte) ein nach auĆen vorstehendes Dornprofil ausgebildet sein, das sich beim Einpressen des Datenkontakts in eine Durchgangsƶffnung des TrƤgerkƶrpers in eine Innenwandung der Durchgangsƶffnung eindrĆ¼ckt. In der bereits vorstehend beschriebenen Weise wird hierdurch eine zuverlƤssige Abdichtung und Fixierung des Datenkontakts in dem TrƤgerkƶrper erreicht.In order to reliably seal the individual data contacts in the data connector, an outwardly protruding spike profile can be formed on the outer circumference of the at least one data contact (or all data contacts), which when the data contact is pressed into a through-opening of the carrier body into an inner wall of the through-opening pushes in. In the manner already described above, this achieves reliable sealing and fixing of the data contact in the carrier body.
GemĆ¤Ć einer erfindungsgemĆ¤Ć bevorzugten AusfĆ¼hrungsform sind alle in der Steckdose vorgesehenen Datenkontakte zusammen in einer gemeinsamen AuĆenbuchse angeordnet. Dies ist besonders platzsparend und erlaubt das Unterbringen einer Vielzahl von elektrischen Kontakten und Datenkontakten in der Steckdose. AuĆerdem muss nur eine AuĆenbuchse in dem KontakttrƤger der Steckdose abgedichtet werden. Dies ist in der Herstellung einfacher und kostengĆ¼nstiger und vermindert die Wahrscheinlichkeit einer Undichtigkeit, weil grundsƤtzlich an jeder VerbindungsflƤche zwischen KontakttrƤger und einem Steckverbinder (bspw. einem elektrischen Kontakt oder einem Datenstecker) Undichtigkeiten auftreten kƶnnen. Durch diese erfindungsgemĆ¤Ć vorgeschlagene MaĆnahme wird die Anzahl der VerbindungsflƤchen signifikant reduziert. Es gehƶren jedoch auch Steckdosen mit mehr als einer AuĆenbuchse zur Abschirmung der Datenkontakte zum Gegenstand der Erfindung, wie eingangs bereits erlƤutert.According to a preferred embodiment according to the invention, all of the data contacts provided in the socket are arranged together in a common outer socket. This is particularly space-saving and allows a large number of electrical contacts and data contacts to be accommodated in the socket. In addition, only one outer socket has to be sealed in the contact carrier of the socket. This is simpler and cheaper to produce and reduces the likelihood of a leak, because it is basically on every connection surface between the contact carrier and a connector (e.g. an electrical contact or a data connector) leaks can occur. This measure proposed according to the invention significantly reduces the number of connecting surfaces. However, sockets with more than one outer socket for shielding the data contacts also belong to the subject matter of the invention, as already explained at the outset.
In einer erfindungsgemƤĆen Steckdose kƶnnen vorzugsweise zwischen zwei bis zehn Datenkontakte vorgesehen sein. GrundsƤtzlich fallen aber auch Steckdosen mit einem Datenkontakt in dem von einer AuĆenbuchse umgebenen TrƤgerkƶrper, Ƥhnlich einem Koaxial-Kontakt, zum Gegenstand der Erfindung. Entsprechendes gilt fĆ¼r mehr als zehn Datenkontakte.Between two and ten data contacts can preferably be provided in a socket according to the invention. In principle, however, sockets with a data contact in the carrier body surrounded by an outer socket, similar to a coaxial contact, also fall within the scope of the invention. The same applies to more than ten data contacts.
FĆ¼r ein Ć¼bliches Bussystem zur DatenĆ¼bertragung reichen zwei Datenkontakte, wobei ein Datenkontakt (vorzugsweise die Busmasse) gegebenenfalls auch durch die elektrisch leitende, d.h. metallische, AuĆenbuchse ersetzt werden kann. In diesem Fall reicht auch ein (zu der AuĆenbuchse) zusƤtzlicher Datenkontakt fĆ¼r eine DatenĆ¼bertragung. In einer bevorzugten AusfĆ¼hrungsform fĆ¼r ein Bussystem kƶnnen zwei Datenkontakte vorgesehen werden. Ćber acht Datenkontakte kann erfindungsgemĆ¤Ć bspw. sogar eine Ethernet-Verbindung realisiert werden, die Ć¼blicherweise eine Verkabelung mit 4 verdrillten Aderpaaren vorsieht. Je nach Bedarf kann der Fachmann die Anzahl der Datenkontakte geeignet anpassen, bspw. um jede der verdrillten Aderpaare einer Ethernet-Leitung mit einer elektrisch separaten (eigenen) Abschirmung zu umgeben.Two data contacts are sufficient for a standard bus system for data transmission, whereby one data contact (preferably the bus ground) can also be replaced by the electrically conductive, i.e. metallic, outer socket if necessary. In this case, an additional data contact (in addition to the external socket) is sufficient for data transmission. In a preferred embodiment for a bus system, two data contacts can be provided. According to the invention, for example, even an Ethernet connection can be implemented via eight data contacts, which usually provides cabling with 4 twisted wire pairs. Depending on requirements, the specialist can suitably adapt the number of data contacts, for example to enclose each of the twisted pairs of wires in an Ethernet cable with an electrically separate (own) shield.
In bevorzugten AusfĆ¼hrungsformen kƶnnen in der Steckdose etwa zwei bis acht elektrische Kontakte vorgesehen sein, die um den Datensteckverbinder herum angeordnet sind. Bei einem runden Steckbild, d.h. einer runden oder sogar rotationssymmetrischen Anordnung der Kontakte und des Datensteckverbinders, ist bevorzugt vorgesehen, dass der Datensteckverbinder - ggf. mit nur einer AuĆenbuchse - axial bezogen auf das runde Steckbild angeordnet ist und die Ć¼brigen elektrischen Kontakte radial nach auĆen versetzt um die AuĆenbuchse(n) des Steckverbinders angeordnet sind. Dies hat den Vorteil, dass die Datenleitungen aus der Steckdose und dem Stecker im Wesentlichen gerade ausgefĆ¼hrt werden kƶnnen. Knicke in den Datenleitungen kƶnnten die ĆbertragungsqualitƤt ggf. beeintrƤchtigen.In preferred embodiments, the outlet may have anywhere from two to eight electrical contacts positioned around the data connector. With a round plug-in pattern, ie a round or even rotationally symmetrical arrangement of the contacts and the data connector, it is preferably provided that the data plug-in connectorāpossibly with only one outer socketāis arranged axially with respect to the round plug-in pattern and the others electrical contacts are arranged offset radially outwards around the outer socket(s) of the connector. This has the advantage that the data lines from the socket and the plug can essentially be run straight. Kinks in the data lines could impair the transmission quality.
Die elektrischen Kontakte kƶnnen erfindungsgemĆ¤Ć dazu vorgesehen sein, eine Versorgungsspannung von dem Kraftfahrzeug an die Kraftfahrzeugkomponente zu Ć¼bertragen. Dies wird hƤufig eine Gleichspannung sein, fĆ¼r die zwei Kontakte verwendet werden. Ćber die Versorgungspannung kƶnnen bspw. Strƶme bis 10A zulƤssig sein. Wenn fĆ¼r das Betreiben von bspw. Maschinen oder dgl. Anlagen der Fahrzeugkomponenten hƶhere Leistungen benƶtigt werden, ist es sinnvoll, hierfĆ¼r elektrische Kontakte vorzusehen, die auf hƶhere Strƶme ausgelegt sind, bspw. Strƶme von 25A oder 60A.According to the invention, the electrical contacts can be provided to transmit a supply voltage from the motor vehicle to the motor vehicle component. This will often be a DC voltage using two contacts. For example, currents of up to 10A can be permitted via the supply voltage. If, for example, machines or similar systems of the vehicle components require higher outputs, it makes sense to provide electrical contacts for this purpose, which are designed for higher currents, for example currents of 25A or 60A.
Um die Steckdose leicht montieren zu kƶnnen, kann vorgesehen sein, dass der rĆ¼ckwƤrtige Anschlussraum der Steckdose eine Anschlussƶffnung aufweisen, in die ein fahrzeugseitiger Anschlussstecker zum AnschlieĆen der Steckdose an das Fahrzeugnetz einsteckbar ist. Dies erleichtert den Anschluss der Steckdose an das Fahrzeugnetz und den Austausch der Steckdose im Falle eines Defekts. Ein direktes AnschlieĆen von Anschlussleitungen des fahrzeugseitigen Kabelbaums an Kontakte in der Steckdose wird so vermieden.In order to be able to mount the socket easily, it can be provided that the rear connection space of the socket has a connection opening into which a vehicle-side connector for connecting the socket to the vehicle network can be inserted. This makes it easier to connect the socket to the vehicle network and to replace the socket in the event of a defect. A direct connection of connecting lines of the vehicle wiring harness to contacts in the socket is avoided.
Es zeigen:
- Fig. 1
- eine dreidimensionale SchrƤgansicht einer ersten AusfĆ¼hrungsform einer Steckdose gemĆ¤Ć der Erfindung mit einem fahrzeugseitigen Anschlussstecker und einen Stecker der Fahrzeugkomponente, die die Steckdose einsteckbar ist;
- Fig. 2
- eine Aufsicht in die Einsteckƶffnung der Steckdose gemƤĆ
Fig. 1 mit geƶffnetem Deckel; - Fig. 3
- einen LƤngsschnitt durch die Steckdose gemƤĆ
Fig. 1 gemĆ¤Ć einer ersten Erfindungsvariante; - Fig. 4
- einen LƤngsschnitt durch die Steckdose gemƤĆ
Fig. 1 gemĆ¤Ć einer zweiten Erfindungsvariante; - Fig. 5
- einen Ausschnitt Z aus
Fig. 4 ; - Fig. 6
- eine Explosionsdarstellung der Steckdose gemƤĆ
Fig. 4 ; - Fig. 7
- einen LƤngsschnitt durch die Steckdose gemƤĆ
Fig. 1 gemĆ¤Ć einer dritten Erfindungsvariante; und - Fig. 8
- eine Aufsicht in die Einsteckƶffnung einer Steckdose gemĆ¤Ć einer zweiten AusfĆ¼hrungsform der Erfindung.
- 1
- a three-dimensional oblique view of a first embodiment of a socket according to the invention with a vehicle-side connector plug and a plug of the vehicle component that can be plugged into the socket;
- 2
- a supervision of the plug-in opening of the socket according to
1 with the lid open; - 3
- according to a longitudinal section through the
socket 1 according to a first variant of the invention; - 4
- according to a longitudinal section through the
socket 1 according to a second variant of the invention; - figure 5
- a
section Z 4 ; - 6
- an exploded view of the socket according to
4 ; - 7
- according to a longitudinal section through the
socket 1 according to a third variant of the invention; and - 8
- a plan into the insertion of a socket according to a second embodiment of the invention.
In
Axial gegenĆ¼berliegend der Einsteckƶffnung 3 ist in der Steckdose 1 ein Anschlussraum 7 mit einer Anschlussƶffnung 8 vorgesehen. In die Anschlussƶffnung 8 ist ein fahrzeugseitiger Anschlussstecker 9 zum AnschlieĆen der Steckdose 1 an das Fahrzeugnetz (elektrische Versorgung und Datennetz) einsteckbar. Das Anschlusssteckbild 10 des Anschlusssteckers 9 ist an die Anordnung der - spƤter noch genauer beschriebenen - Kontakte im Anschlussraum 7 der Steckdose 1 geeignet angepasst. Zur Sicherung des Anschlusssteckers 9 an dem GehƤuse 2 ist an dem GehƤuse 2 ein Rastvorsprung 11 vorgesehen, der mit einer Rasteinrichtung 12 des Anschlusssteckers 9 zusammenwirkt.A
In dem KontakttrƤger 20 sind Kontakte 30 fĆ¼r eine elektrische Verbindung und ein Datensteckverbinder 40 festgelegt. Der Datensteckverbinder 40 ist axial in der Mitte der Einsteckƶffnung 3 angeordnet und umfasst mehrere, in dem dargestellten Beispiel fĆ¼nf Datenkontakte 41 und eine gemeinsame AuĆenbuchse 42 zur elektrischen Abschirmung der DatenĆ¼bertragung in dem Datensteckverbinder 40. Die elektrischen Kontakte 30 fĆ¼r die elektrische Verbindung sind radial gesehen auĆerhalb der AuĆenbuchse 42 angeordnet, in dem dargestellten Beispiel auf einem koaxial mit der AuĆenbuchse 42 vorgesehenen Kreis. In dem hier dargestellten Beispiel sind acht elektrische Kontakte 30 vorgesehen
Der KontakttrƤger 20 mit den Kontakten 30 fĆ¼r die elektrische Verbindung und dem Datensteckverbinder 40 werden nachfolgend unter Bezug auf die
In dem KontakttrƤger 20 sind die elektrischen Kontakte 30 und der Datensteckverbinder 40 festgelegt.The
Die Kontakte 30 weisen einen Buchsenabschnitt 31 und einen Pinabschnitt 32 auf. Der Buchsenabschnitt 31 ist von der Einsteckƶffnung 3 her zugƤnglich. Der Pinabschnitt 32 ist von dem Anschlussraum 7 her zugƤnglich. An dem dem Pinabschnitt 32 zugewandten Ende des Buchsenabschnitts 31 ist ein Dornprofil 33 vorgesehen, mit dem der Kontakt 30 in eine HĆ¼lse 21 des KontakttrƤgers 20 eingepresst ist. Hierdurch wird der elektrische Kontakt 30 sicher in der HĆ¼lse 21 fixiert. Weil sich das Dornprofil 33 in die Innenwand der HĆ¼lse 21 eingedrĆ¼ckt, wird neben der Fixierung auch eine zuverlƤssige Abdichtung erreicht.The
Der elektrische Kontakt 30 wird von dem rĆ¼ckwƤrtigen Ende der Steckdose 1 aus dem Anschlussraum 7 in die HĆ¼lse 21 eingesteckt. An dem der Einsteckƶffnung 3 zugewandten Ende der HĆ¼lse 21 weist diese einen Kragen 22 auf, der den Innendurchmesser der HĆ¼lse 21 verengt und damit einen Anschlag fĆ¼r den in die HĆ¼lse 21 eingesteckten Kontakt 30 bietet.The
In Ƥhnlicher Weise ist die AuĆenbuchse 42 des Datensteckverbinders 40 in eine HĆ¼lse 23 des KontakttrƤgers 20 fĆ¼r die AuĆenbuchse 42 aufgenommen. Ćhnlich wie die HĆ¼lse 21 weist auch die HĆ¼lse 23 einen Kragen 24 auf, der an dem in der Einsteckƶffnung 3 befindlichen Ende der HĆ¼lse 23 nach innen vorsteht und den Ćffnungsquerschnitt der HĆ¼lse 23 verengt. Beim Einschieben der AuĆenbuchse 42 des Datensteckverbinders 40 stƶĆt ein Ende der AuĆenbuchse 42 an den Kragen 24 an und fixiert den Datensteckverbinder 40 respektive dessen AuĆenbuchse 42 damit an der vorgesehenen Position.In a similar way, the
Auch die AuĆenbuchse 42 weist ein nach auĆen vorstehendes Dornprofil 43 auf, dass sich in die Innenwand der HĆ¼lse 23 eingerĆ¼ckt und die AuĆenbuchse 42 in der HĆ¼lse 23 abdichtend fixiert. Auch die AuĆenbuchse 42 wird vom rĆ¼ckwƤrtigen Ende der Steckdose in dem Anschlussraum 7 in die HĆ¼lse 23 eingeschoben und dabei HĆ¼lse 23 eingepresst.The
Die Datenkontakte 41 weisen an ihren einander gegenĆ¼berliegenden, axialen Enden jeweils einen Pinabschnitt 44 auf. Einer der Pinabschnitte 44 erstreckt sich in den Anschlussraum 7. Der andere der Pinabschnitte 44 erstreckt sich in die Einsteckƶffnung 3. Verbunden sind die einander gegenĆ¼berliegend angeordneten Pinabschnitte 44 der Datenkontakte 41 durch einen Kontaktkƶrper 45. Der Kontaktkƶrper 45 hat einen grƶĆeren Durchmesser als die Pinabschnitte 44. An dem Kontaktkƶrper 45 ist - vergleichbar zu dem Dornprofil 33 der elektrischen Kontakte 30 - ein Dornprofil 46 ausgebildet, mit dem die Datenkontakte 41 in Ćffnungen eines TrƤgerkƶrpers 47 aus Isolationsmaterial gehalten sind. Die Datenkontakte 41 werden, Ƥhnlich zu den elektrischen Kontakten 30, von dem rĆ¼ckwƤrtigen Anschlussraum 7 her in den TrƤgerkƶrper 47 abdichtend eingepresst und fixiert.The
Um auch den TrƤgerkƶrper 47 in der AuĆenbuchse 42 abdichtend zu fixieren, ist - etwa in der axialen Mitte der AuĆenbuchse 42 - ein nach innen vorstehendes Dornprofil 48 der AuĆenbuchse 42 vorgesehen, in das der TrƤgerkƶrper 47 eingeschoben ist. Als Anschlag ist an der Innenwandung der AuĆenbuchse 42 ein flanschartiger Vorsprung 49 ausgebildet.In order to also fix the
Durch das nach innen vorstehende Dornprofil 48 der AuĆenbuchse 42 kann neben der Fixierung Ć¼blicherweise auch eine zuverlƤssige Abdichtung erreicht werden. Aufgrund der unterschiedlichen Materialien der vorzugsweise metallischen AuĆenbuchse 42 und des TrƤgerkƶrpers 47 aus Isolationsmaterial kann die Pressverbindung zwischen dem TrƤgerkƶrper 47 und der AuĆenbuchse 42 bei groĆen Temperaturschwankungen jedoch gegebenenfalls undicht werden, weil sich der TrƤgerkƶrper 47 und die AuĆenbuchse 42 unterschiedlich ausdehnen.As a result of the inwardly protruding
GemĆ¤Ć einer in
Zwischen dem TrƤgerkƶrper 147 des Datensteckverbinders 140 und dessen AuĆenbuchse 142 ist zur Sicherung der Abdichtung ein ergƤnzender Dichtring 150 vorgesehen. Details des Aufbaus dieser AusfĆ¼hrungsform der Erfindung sind in der AusschnittsvergrƶĆerung Z aus
Die in
Zur Verdeutlichung des Aufbaus der erfindungsgemƤĆen Steckdose 1 mit den Datenkontakten 41 und dem Datensteckverbinder 140 ist in
In
Die gegenĆ¼ber der Steckdose 1, wie sie in den
Die Steckdose 201, wie sie in einer weiteren Erfindungsvariante gegenĆ¼ber den zuvor beschriebenen AusfĆ¼hrungen der Steckdose 1 gemĆ¤Ć den
Die jetzt beschriebene Erfindungsvariante zeigt elektrische Kontakte 230 und einen Datensteckverbinder 240, die bei dem SpritzgieĆen des GehƤuses 202 und des KontakttrƤgers 220 mit eingegossen wurden. Dazu weisen die elektrischen Kontakte 230 anstelle eines Dornprofils mit dreieckigen Dornen ein Dornprofil 233 mit rechteckigen, nutfƶrmigen Dornen auf, in deren nutartige Vertiefungen das SpritzgieĆmaterial eingegossen wird. Die AuĆenbuchse 242 weist entsprechend anstelle des nach auĆen vorstehenden Dornprofils mit dreieckigen Dornen durch in die AuĆenwand der AuĆenbuchse 242 eingelassene Nuten ein rechteckiges Dornprofil 243 auf, das beim SpritzgieĆen des GehƤuses 202 der Steckdose 201 in gleicher Weise mit umgossen wird.The variant of the invention now described shows
In dem in
Beide Varianten, die in den TrƤgerkƶrper 220 eingegossen elektrischen Kontakte 230 und die in den TrƤgerkƶrper 220 eingegossene AuĆenbuchse 242 des Datensteckverbinders 240 und/oder der in die AuĆenbuchse 242 eingegossene TrƤgerkƶrper 247, kƶnnen jeweils auch mit den vorstehend beschriebenen anderen AusfĆ¼hrungsformen kombiniert werden.Both variants, the
Die Steckdose 301 unterscheidet sich von den zuvor beschriebenen Steckdosen, wie insbesondere aus einem Vergleich mit
In jeder der AuĆenbuchsen 342a, 342b sind jeweils fĆ¼nf Datenkontakte 341 aufgenommen.Five
Die Anzahl der AuĆenbuchsen, der Datenkontakte in jeder AuĆenbuchse und/oder der Kontakte fĆ¼r die elektrische Verbindung kƶnnen in jeder AusfĆ¼hrungsform durch den Fachmann geeignet variiert werden.The number of outer sockets, the data contacts in each outer socket, and/or the contacts for electrical connection in each embodiment can be varied as appropriate by those skilled in the art.
- 11
- SteckdosePower outlet
- 22
- GehƤuseHousing
- 33
- Einsteckƶffnunginsertion opening
- 44
- Stecker einer FahrzeugkomponenteConnector of a vehicle component
- 55
- Deckellid
- 66
- FederFeather
- 77
- Anschlussraumconnection room
- 88th
- Anschlussƶffnungport opening
- 99
- Anschlusssteckerconnector plug
- 1010
- Anschlusssteckbild des AnschlusssteckersConnection plug diagram of the connection plug
- 1111
- Rastvorsprunglocking projection
- 1212
- Rasteinrichtunglocking device
- 1313
- Befestigungsflanschemounting flanges
- 2020
- KontakttrƤgercontact carrier
- 2121
- HĆ¼lse fĆ¼r den elektrischen KontaktSleeve for electrical contact
- 2222
- Kragen der HĆ¼lse fĆ¼r den elektrischen KontaktCollar of the socket for the electrical contact
- 2323
- HĆ¼lse fĆ¼r die AuĆenbuchseSleeve for the outer bush
- 2424
- Kragen der HĆ¼lse fĆ¼r die AuĆenbuchseCollar of the sleeve for the outer bush
- 3030
- Kontakt fĆ¼r elektrische VerbindungContact for electrical connection
- 3131
- Buchsenabschnittsocket section
- 3232
- Pinabschnittpin section
- 3333
- Dornprofilmandrel profile
- 4040
- Datensteckverbinderdata connector
- 4141
- Daten kontaktdata contact
- 4242
- AuĆenbuchseouter bushing
- 4343
- nach auĆen vorstehendes Dornprofil der AuĆenbuchseOutwardly protruding spike profile of the outer bush
- 4444
- Pinabschnittpin section
- 4545
- Kontaktkƶrpercontact body
- 4646
- Dornprofil des KontaktkƶrpersMandrel profile of the contact body
- 4747
- TrƤgerkƶrper aus IsolationsmaterialCarrier body made of insulating material
- 4848
- nach innen vorstehendes Dornprofil der AuĆenbuchseinwardly protruding mandrel profile of the outer bush
- 4949
- flanschartiger Vorsprungflange-like projection
- 5252
- FederhĆ¼lsenspring sleeves
- 140140
- Datensteckverbinderdata connector
- 142142
- AuĆenbuchseouter bushing
- 143143
- nach auĆen vorstehendes Dornprofil der AuĆenbuchseOutwardly protruding spike profile of the outer bush
- 147147
- TrƤgerkƶrper aus IsolationsmaterialCarrier body made of insulating material
- 148148
- nach innen vorstehendes Dornprofil der AuĆenbucheinwardly protruding thorn profile of the outer beech
- 150150
- ergƤnzender Dichtringsupplementary sealing ring
- 151151
- Nutgroove
- 201201
- SteckdosePower outlet
- 202202
- GehƤuseHousing
- 220220
- KontakttrƤgercontact carrier
- 230230
- Kontakt fĆ¼r elektrische VerbindungContact for electrical connection
- 240240
- Datensteckverbinderdata connector
- 202202
- GehƤuseHousing
- 220220
- TrƤgerkƶrpercarrier body
- 230230
- Kontakt fĆ¼r elektrische VerbindungContact for electrical connection
- 233233
- Dornprofilmandrel profile
- 240240
- Datensteckverbinderdata connector
- 241241
- Datenkontaktdata contact
- 242242
- AuĆenbuchseouter bushing
- 245245
- Kontaktkƶrpercontact body
- 246246
- Dornprofil des KontaktkƶrpersMandrel profile of the contact body
- 247247
- TrƤgerkƶrper aus IsolationsmaterialCarrier body made of insulating material
- 248248
- nach innen vorstehendes Dornprofil der AuĆenbuchseinwardly protruding spike profile of the outer bush
- 301301
- SteckdosePower outlet
- 320320
- KontakttrƤgercontact carrier
- 330330
- Kontakt fĆ¼r elektrische VerbindungContact for electrical connection
- 340340
- Datensteckverbinderdata connector
- 341341
- Datenkontaktdata contact
- 342a342a
- erste AuĆenbuchsefirst outer bush
- 342b342b
- zweite AuĆenbuchsesecond outer bush
Claims (13)
- A socket (1) for a combined electrical connection and data connection between a motor vehicle and a vehicle component in the exterior of the motor vehicle, the socket (1, 201, 301) having- a housing (2, 202) with an insertion opening (3) for connection to a plug (4) of the vehicle component, and- a contact carrier (20, 220, 320) with contacts (30, 230, 330), which are fixed in the contact carrier (20, 220, 320), for an electrical connection and with a data plug connector (40, 140, 240, 340), which is fixed in the contact carrier (20, 220, 320), and- a terminal component (7) of the socket (1, 201, 301) for connecting the electrical contacts (30, 230, 330) and the data plug connector (40, 140, 240, 340) to an electric power grid and a data network of the motor vehicle,and the data plug connector (40, 140, 240, 340) having- at least one electrically conductive outer bushing (42, 142, 242, 342a, 342b) for the electrical shielding of the data transmission in the data plug connector (40, 140, 240, 340),- at least one data contact (41, 241, 341) for producing the data connection, and- a carrier body (47, 147, 247), which is accommodated in the outer bushing (42, 142, 242, 342a, 342b), made from an insulating material for accommodating the at least one data contact (41, 241, 341),characterizedin that the socket (1, 201, 301) has a cover (5), which closes the insertion opening (3) in a sealing manner when not in use,in that the at least one data contact (41, 241, 341) is fixed in a sealing manner in the carrier body (47, 147, 247) by pressing in or overmoulding, andin that the carrier body (47, 147, 247) is fixed in a sealing manner in the outer bushing (42, 142, 242, 342a, 342b) by pressing in or injection.
- The socket (1) according to Claim 1, characterized in that the electrical contacts (30, 230, 330) and the at least one data contact (41, 241, 341) are constructed as axially straight contacts, which extend from the rear terminal compartment (7) into the insertion opening (3) in a straight line.
- The socket according to Claim 1 or 2, characterized in that outer bushing (42, 142, 242, 342a, 342b) of the data plug connector (40, 140, 240, 340) is accommodated in a bush (23) of the contact carrier (20, 220, 320), which bears against the outer circumference of the outer bushing (42, 142, 242, 342a, 342b) and extends in the axial direction of the outer bushing (42, 142, 242, 342a, 342b) at least over a third of the length of the outer bushing (42, 142, 242, 342a, 342b).
- The socket according to Claim 3, characterized in that an outwardly protruding nose profile is constructed on the outer circumference of the outer bushing (42, 142, 342a, 342b), which pushes into the internal wall of the bush (23) of the contact carrier (20, 320) during the pressing in of the outer bushing (42, 142, 342a, 342b).
- The socket according to one of the preceding claims, characterized in that an inwardly protruding nose profile is constructed on the inner circumference of the outer bushing (42, 142, 342a, 342b), which pushes into the outer wall of the carrier body (47, 147) during the pressing of the carrier body (47, 147) into the outer bushing (42, 142, 342a, 342b).
- The socket according to one of the preceding claims, characterized in that a seal (150) is provided on the external wall of the carrier body (147), which is supported in a sealing manner on the internal wall of the outer bushing (142, 342a, 342b) when the carrier body (147) is accommodated in the outer bushing (142, 342a, 342b) .
- The socket according to Claim 6, characterized in that a plurality of seals (150), which are axially spaced from one another, is provided on the external wall of the carrier body (147).
- The socket according to one of the preceding claims, characterized in that a flange-like projection (49) is provided on the internal wall of the outer bushing (42, 142, 242, 342a, 342b), which projection reduces the clear internal diameter of the outer bushing (42, 142, 242, 342a, 342b) in the region of the projection (49).
- The socket according to one of the preceding claims, characterized in that an outwardly protruding nose profile (46, 246) is constructed on the outer circumference of the at least one data contact (41, 341), which pushes into an internal wall of the passage opening during the pressing of the data contact (41, 341) into a passage opening of the carrier body (47, 147) .
- The socket according to one of the preceding claims, characterized in that all of the provided data contacts (41, 241) in the socket (1, 201) are arranged together in a common outer bushing (42, 142, 242).
- The socket according to one of the preceding claims, characterized in that two to eight data contacts (41, 241, 341) are provided in the socket (1, 201, 301).
- The socket according to one of the preceding claims, characterized in that two to eight electrical contacts (30, 230, 330) are provided in the socket (1, 201, 301), which are arranged around the data plug connector (40, 140, 240, 340).
- The socket according to one of the preceding claims, characterized in that the rear terminal compartment (7) of the socket (1, 201, 301) has a connection opening, into which a vehicle-side connector plug (9) for connecting the socket (1, 201, 301) to the vehicle power grid can be plugged.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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EP19177592.3A EP3745541B1 (en) | 2019-05-31 | 2019-05-31 | Socket for a combined electrical connection and data connection |
DE202020101603.2U DE202020101603U1 (en) | 2019-05-31 | 2020-03-25 | Socket for a combined electrical connection and data connection |
US16/888,619 US20210013660A1 (en) | 2019-05-31 | 2020-05-29 | Socket for a Combined Electrical Connection and Data Connection |
CN202010486020.XA CN112018556B (en) | 2019-05-31 | 2020-06-01 | Socket for combined electrical and data connection |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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EP19177592.3A EP3745541B1 (en) | 2019-05-31 | 2019-05-31 | Socket for a combined electrical connection and data connection |
Publications (2)
Publication Number | Publication Date |
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EP3745541A1 EP3745541A1 (en) | 2020-12-02 |
EP3745541B1 true EP3745541B1 (en) | 2022-09-14 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP19177592.3A Active EP3745541B1 (en) | 2019-05-31 | 2019-05-31 | Socket for a combined electrical connection and data connection |
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US (1) | US20210013660A1 (en) |
EP (1) | EP3745541B1 (en) |
CN (1) | CN112018556B (en) |
DE (1) | DE202020101603U1 (en) |
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DE102020111425A1 (en) * | 2020-04-27 | 2021-10-28 | Neutrik Ag | Connectors |
EP3985807A1 (en) * | 2020-10-15 | 2022-04-20 | TE Connectivity Industrial GmbH | Electrical plug with a specific pin arrangement comprising eight data transmission contacts for gigabit application |
EP4088876A1 (en) * | 2021-05-12 | 2022-11-16 | Andreas Stihl AG & Co. KG | Hand-held electric power tool |
DE102021115051A1 (en) * | 2021-06-10 | 2022-12-15 | Te Connectivity Germany Gmbh | Adapter system for the electrical connection of a connector of a wiring with different contact arrangements of different charging sockets |
CN113555716A (en) * | 2021-07-22 | 2021-10-26 | 宣åē«č®Æē²¾åÆå·„äøęéå ¬åø | Socket connector and connector assembly |
DE102022202685A1 (en) | 2022-03-18 | 2023-09-21 | Yamaichi Electronics Deutschland Gmbh | Connector and method of making a connector |
CN116176318B (en) * | 2023-04-26 | 2023-07-14 | åØé©°č ¾(ē¦å»ŗ)ę±½č½¦ęéå ¬åø | Vehicle-to-vehicle charging device |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA1067590A (en) * | 1976-06-30 | 1979-12-04 | Sloan Valve Company | Electrical connector for use with tractor-trailer vehicles |
EP1780836A3 (en) * | 2005-10-28 | 2007-08-01 | Hirschmann Automation and Control Gmbh | Sealing means for a connector and connector |
JP5077670B2 (en) * | 2007-11-09 | 2012-11-21 | ä½åé»č£ ę Ŗå¼ä¼ē¤¾ | Connector for equipment |
FR2930686A1 (en) * | 2008-04-24 | 2009-10-30 | Radiall Sa | HYBRID MULTI-CONTACTS CONNECTOR |
CN201528081U (en) * | 2009-09-16 | 2010-07-14 | ęäæ”å | Connector structure with tightening efficiency |
CN102882057A (en) * | 2012-10-15 | 2013-01-16 | ę°øęµę°ę¶éēµęŗēµåØęéč“£ä»»å ¬åø | Low-voltage connector for motor vehicle |
DE102013213336B4 (en) * | 2013-07-08 | 2024-02-01 | Te Connectivity Germany Gmbh | ELECTRICAL CONNECTOR, CHARGING SOCKET AND CONNECTOR SYSTEM FOR AN ELECTRIC OR HYBRID VEHICLE |
EP3097610B1 (en) * | 2014-01-24 | 2020-02-26 | Volvo Truck Corporation | Break-away tractor-trailer cable connector |
US9577367B2 (en) * | 2014-04-09 | 2017-02-21 | Delphi Technologies, Inc. | Sealed connector with an extended seal sleeve and an anti-water pooling retainer |
DE102015119087A1 (en) * | 2015-11-06 | 2017-05-11 | Beckhoff Automation Gmbh | Hybrid connector |
-
2019
- 2019-05-31 EP EP19177592.3A patent/EP3745541B1/en active Active
-
2020
- 2020-03-25 DE DE202020101603.2U patent/DE202020101603U1/en active Active
- 2020-05-29 US US16/888,619 patent/US20210013660A1/en active Pending
- 2020-06-01 CN CN202010486020.XA patent/CN112018556B/en active Active
Also Published As
Publication number | Publication date |
---|---|
CN112018556B (en) | 2023-03-28 |
US20210013660A1 (en) | 2021-01-14 |
EP3745541A1 (en) | 2020-12-02 |
CN112018556A (en) | 2020-12-01 |
DE202020101603U1 (en) | 2020-04-24 |
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