EP3740030A2 - Élément chauffant plan - Google Patents
Élément chauffant plan Download PDFInfo
- Publication number
- EP3740030A2 EP3740030A2 EP20152880.9A EP20152880A EP3740030A2 EP 3740030 A2 EP3740030 A2 EP 3740030A2 EP 20152880 A EP20152880 A EP 20152880A EP 3740030 A2 EP3740030 A2 EP 3740030A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- heating element
- heating
- element according
- carrier
- surface heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 87
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 4
- 239000011231 conductive filler Substances 0.000 claims abstract description 4
- 239000010410 layer Substances 0.000 claims description 31
- 239000004020 conductor Substances 0.000 claims description 7
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 5
- 239000012790 adhesive layer Substances 0.000 claims description 5
- 239000004814 polyurethane Substances 0.000 claims description 5
- 229910052709 silver Inorganic materials 0.000 claims description 5
- 239000004332 silver Substances 0.000 claims description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- 239000006185 dispersion Substances 0.000 claims description 4
- 229910002804 graphite Inorganic materials 0.000 claims description 4
- 239000010439 graphite Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 125000006850 spacer group Chemical group 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 239000006229 carbon black Substances 0.000 claims description 2
- 239000002077 nanosphere Substances 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 239000000945 filler Substances 0.000 claims 1
- 239000002245 particle Substances 0.000 description 6
- 229920003009 polyurethane dispersion Polymers 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 235000019241 carbon black Nutrition 0.000 description 1
- 239000002482 conductive additive Substances 0.000 description 1
- 239000004815 dispersion polymer Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000005338 heat storage Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
- H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
- H05B3/145—Carbon only, e.g. carbon black, graphite
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/06—Heater elements structurally combined with coupling elements or holders
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/34—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/013—Heaters using resistive films or coatings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/029—Heaters specially adapted for seat warmers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2214/00—Aspects relating to resistive heating, induction heating and heating using microwaves, covered by groups H05B3/00, H05B6/00
- H05B2214/04—Heating means manufactured by using nanotechnology
Definitions
- the invention relates to a surface heating element with a flexible carrier.
- Such film heaters are already known.
- the known heaters have meander-shaped conductor tracks that are printed on a film and that heat up when a current flows.
- These flexible heating foils can be used, for example, to heat vehicle interiors and / or vehicle seats. Thanks to the flexible carrier, the heaters can also be easily attached to molded parts such as the interior trim of vehicles or seats.
- Foil heating in the form of surface heating has also been used to heat rooms. The temperatures achievable with the previous heaters were not, however, satisfactory.
- the invention is based on the object of proposing a surface heating element with which higher temperatures can also be achieved and which is easy to manufacture.
- a surface heating element with a flexible carrier on which a heating surface is applied which is characterized in that the heating surface is formed from at least one heating paste based on acrylate or PU with conductive fillers.
- the heating element according to the invention has a heating surface and can therefore achieve higher and more uniform temperatures than known foil heating elements.
- Another advantage of a heating surface compared to meander-shaped heating conductors is that mechanical damage to the heating surface does not lead to a total failure of the heating element, as occurs when heating conductors are severed.
- the heating surface can be produced in any shape and size and thus optimally adapted to the particular application of the heating element.
- the conductive fillers of the heating pastes can preferably be carbon blacks, metal flakes, graphite and / or silver nanospheres.
- the heating surface is formed by several layers of heating pastes.
- the multi-layer structure ensures a high heat storage capacity.
- the layers are flexible and mechanically very stable, so that even strong bending of the carrier does not lead to the paste layers becoming detached.
- control electronics for the heating surface In addition to the heating surface, electronic components of control electronics for the heating surface, conductor tracks, LEDs, sensors and / or contacts can also be applied to the carrier. Alternatively, these elements of the control electronics can of course also be arranged separately and away from the heating surface. In addition to the heating surface, only contacts are applied to the carrier in this case.
- the electronic components can be printed, glued, soldered or riveted or pressed onto the carrier. These elements can also be placed on the carrier with the aid of automatic placement machines.
- the carrier can preferably be made of siliconized paper or a PE film. These materials have sufficient tear strength and high flexibility at the same time.
- the at least one heating paste can advantageously be printed onto the carrier, it being possible to use standard printing methods for this purpose.
- a reflective layer is applied between the heating surface and the carrier.
- the reflective layer ensures good heat radiation and at the same time protects the wearer from overheating.
- the reflective layer can be formed by metal plates embedded in an aqueous adhesive system.
- the surface heating element can be switched on and off by an external switch.
- the carrier can, for example, have a switching zone next to the heating surface on which the switch is applied.
- the switch is formed from two electrically conductive layers separated from one another by compressible spacers, the layers being water-based dispersions based on polyurethane with inserted conductive elements.
- the spacers can be compressed by pressure to such an extent that the two conductive layers come into mutual contact and the heating surface is thus supplied with electricity.
- the production of the layers from aqueous dispersions ensures an environmentally friendly design of the heating element, since no solvents are used.
- the surface heating element can be provided with an adhesive layer.
- the adhesive layer can preferably be printed on and consist of a thermoplastic adhesive. This reacts under the influence of heat, so that the surface heating element can be thermally connected to a carrier part.
- Fig. 1 shows a surface heating element 10 with a flexible carrier 11, which can for example be a plastic film or a siliconized paper.
- a heating surface 12 is applied to the carrier 11.
- This is formed from at least one heating paste, wherein the heating paste can be, for example, an acrylate or PU system with conductive additives.
- Particularly suitable additives are particles made of copper, aluminum, graphite, silver or soot particles.
- the heating paste thus has a low electrical resistance.
- a reflective layer 17 is provided under the heating surface 12, which can be formed, for example, by aluminum particles embedded in an aqueous adhesive system.
- contact surfaces 13, 14 are arranged on the reflective layer 17, which can be formed from a water-based, electrically conductive dispersion. Acrylic polymers with copper and / or silver particles as additives are particularly suitable for this.
- the contact surfaces 13, 14 thus have very good adhesion to the carrier 11 and have a good shielding effect. They are used to connect electrical cables 15, 16 in order to be able to connect the heating surface 12 to a power source (not shown).
- FIG. 2 a second embodiment of a surface heating element 10 'is shown.
- a two-part heating surface 12 ' is arranged here directly on a flexible support 11'.
- Each half 12a 'and 12b' of the heating surface 12 ' is laterally bordered by contact surfaces 13a', 13b 'which are used to connect cables 15a, 15b, 16a, 16b leading to a power source (not shown).
- a thermistor 18 is also provided, which is connected via printed conductor tracks 19 to a plug 20 and LEDs 21, 22, which indicate two different heating levels.
- the plug 20 and the LEDs 21, 22 are attached to an extension tongue 11a 'of the carrier 11'.
- a switch 23 which can be actuated by pressure or wiping is also arranged on the tongue 11a ', so that here the heating element 10' can be switched on and off in the immediate vicinity of the heating surface 12 '.
- Fig. 3 illustrates the layer structure of the heating element 10 'from Fig. 2 in the area of the switch 23.
- a layer 24 of a transparent polyurethane dispersion is applied to the carrier 11 '.
- a reflective layer 17 ′ which can be formed by aluminum particles embedded in an aqueous adhesive system.
- a further layer 25 made of a transparent polyurethane dispersion is provided above this before the actual switch 23, which consists of three layers 26, 27 and 28, follows.
- the first layer 26 is a first conductive layer made of an electrically conductive acrylic polymer dispersion, which can contain copper and silver particles as additives.
- the layers 26 and 28 could, however, also be made of the same material.
- a protective layer 29 to which, for example, an adhesive layer 30 made of thermoplastic plastic granulate or powder or made of an adhesive paste can be applied.
- an adhesive layer 30 made of thermoplastic plastic granulate or powder or made of an adhesive paste can be applied.
- the heating element 10 ′ can be laminated onto a further component, for example an interior trim part of a vehicle.
- All layers 24, 17 'and 25-30 can be applied by means of printing processes.
Landscapes
- Surface Heating Bodies (AREA)
- Thermistors And Varistors (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019112528.6A DE102019112528A1 (de) | 2019-05-14 | 2019-05-14 | Flächenheizelement |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3740030A2 true EP3740030A2 (fr) | 2020-11-18 |
EP3740030A3 EP3740030A3 (fr) | 2020-12-02 |
Family
ID=69185510
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20152880.9A Pending EP3740030A3 (fr) | 2019-05-14 | 2020-01-21 | Élément chauffant plan |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP3740030A3 (fr) |
DE (1) | DE102019112528A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4145956A1 (fr) * | 2021-09-07 | 2023-03-08 | Benecke-Kaliko AG | Structure en nappe souple |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5902518A (en) * | 1997-07-29 | 1999-05-11 | Watlow Missouri, Inc. | Self-regulating polymer composite heater |
WO2008133562A1 (fr) * | 2007-04-30 | 2008-11-06 | Intelliohm Ab | Dispositif de chauffage |
EP2062771A1 (fr) * | 2007-11-21 | 2009-05-27 | Delphi Technologies, Inc. | Chauffage électrique pour siège de véhicule et système d'avertissement pour ceinture de sécurité |
DE102009034307A1 (de) * | 2009-07-21 | 2011-01-27 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Hochtemperaturheizung sowie Verfahren zu dessen Herstellung |
WO2017147480A1 (fr) * | 2016-02-24 | 2017-08-31 | LMS Consulting Group | Encre ctp électroconductrice à températures de double commutation et ses applications dans des dispositifs de chauffage souples à double commutation |
JP7010584B2 (ja) * | 2016-03-14 | 2022-02-10 | ザ・ボーイング・カンパニー | 複合パネルおよびシステム制御モジュールを備えたシステム |
DE202018100685U1 (de) * | 2018-02-08 | 2018-02-26 | Suncoat Gmbh | Elektrisch betreibbares Flächenheizelement |
-
2019
- 2019-05-14 DE DE102019112528.6A patent/DE102019112528A1/de active Pending
-
2020
- 2020-01-21 EP EP20152880.9A patent/EP3740030A3/fr active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4145956A1 (fr) * | 2021-09-07 | 2023-03-08 | Benecke-Kaliko AG | Structure en nappe souple |
Also Published As
Publication number | Publication date |
---|---|
EP3740030A3 (fr) | 2020-12-02 |
DE102019112528A1 (de) | 2020-11-19 |
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RIC1 | Information provided on ipc code assigned before grant |
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