EP3676942A1 - Procédé et dispositif de maintien positionné d'un paquet de tôles et des éléments conducteurs logés dans celui-ci - Google Patents

Procédé et dispositif de maintien positionné d'un paquet de tôles et des éléments conducteurs logés dans celui-ci

Info

Publication number
EP3676942A1
EP3676942A1 EP18768751.2A EP18768751A EP3676942A1 EP 3676942 A1 EP3676942 A1 EP 3676942A1 EP 18768751 A EP18768751 A EP 18768751A EP 3676942 A1 EP3676942 A1 EP 3676942A1
Authority
EP
European Patent Office
Prior art keywords
elements
support elements
laminated core
conductor
holding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP18768751.2A
Other languages
German (de)
English (en)
Inventor
Andreas Falkner
Mladen-Mateo PRIMORAC
David SCHERRER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Miba Automation Systems GmbH
Original Assignee
MIBA AUTOMATION SYSTEMS GmbH
Miba Automation Systems GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MIBA AUTOMATION SYSTEMS GmbH, Miba Automation Systems GmbH filed Critical MIBA AUTOMATION SYSTEMS GmbH
Publication of EP3676942A1 publication Critical patent/EP3676942A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08—Forming windings by laying conductors into or around core parts
    • H02K15/085—Forming windings by laying conductors into or around core parts by laying conductors into slotted stators
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/0025—Shaping or compacting conductors or winding heads after the installation of the winding in the core or machine ; Applying fastening means on winding heads
    • H02K15/0037—Shaping or compacting winding heads
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/0056—Manufacturing winding connections
    • H02K15/0068—Connecting winding sections; Forming leads; Connecting leads to terminals
    • H02K15/0081—Connecting winding sections; Forming leads; Connecting leads to terminals for form-wound windings
    • H02K15/0087—Connecting winding sections; Forming leads; Connecting leads to terminals for form-wound windings characterised by the method or apparatus for simultaneously twisting a plurality of hairpins open ends after insertion into the machine

Definitions

  • the invention relates to a method and a device for holding a laminated core including at least one layer received in the lamination stack of several distributed over the circumference of the laminated core arranged and designed as rods conductor elements to form a stator or a rotor of an electric machine.
  • US 2,270,472 A describes a system for producing a part of an electrical
  • the object of the present invention was to provide a method and a device by means of which a user is able to achieve a positionally secure and two-sided support of the laminated core together with the conductor elements accommodated therein.
  • the method according to the invention serves to hold a laminated core, together with at least one layer accommodated in the laminated core, of a plurality of conductor elements distributed over the circumference of the laminated core and designed as rods, to form a stator or a rotor of an electric machine and comprises the following steps:
  • the laminated core of several directly adjacent and a laminations defining a longitudinal axis wherein a plurality of circumferentially distributed receiving groove are arranged in the laminated core and the receiving grooves each extend between a first end face and a second end face, wherein the receiving grooves are used to receive line sections of an electrical winding, - providing the rod-shaped conductor elements each having a first end portion and a respective second end portion spaced therefrom, the conductor members serving to form the electrical winding and the conductor members being formed with a rod length greater than a thickness of the laminated core between its first end surface and its second end surface;
  • a plurality of distributed over the circumference arranged first rod-shaped support elements with their longitudinal axis facing the first ends of an outer periphery of the laminated core in the direction of the longitudinal axis not overlapping position in a the first end face in the direction of the longitudinal axis in sections overlapping position are adjusted so far such that the first ends are located on the side turned away from the longitudinal axis and also outside the conductor elements received in the receiving grooves, and a first stop surface oriented in the vertical direction is formed by the first support elements on their sides facing the laminated core,
  • the laminated core together with the positioned aligned conductor elements with the horizontal axis having a longitudinal direction in the axial direction with its first end face is brought to the first stop surfaces of the first support elements for conditioning
  • the second support elements are adjusted with their second abutment surfaces in the axial direction with respect to the longitudinal axis in the direction of the laminated core until a predominant number of the second abutment surfaces lie against the second end surface
  • first support elements are further adjusted in the direction of the longitudinal axis, and thereby preferably in each located in the circumferential direction between the conductor elements free space of at least one of the first support elements is adjusted, and
  • the second support elements are also adjusted further in the direction of the longitudinal axis, and preferably in each free-space located in the circumferential direction between the conductor elements at least one of the second support elements is adjusted.
  • first support elements and / or the second support elements are displaced into the free spaces between the individual conductor elements so far in the circumferential direction between the conductor elements that the free spaces between the individual conductor elements are completely or at least approximately completely filled.
  • a further advantageous procedure is characterized in that the adjustment of the first support elements and the second support elements is in each case carried out in the radial direction.
  • a collision-free adjusting movement of the support elements can be carried out safely and without collision in each free space located between the conductor elements.
  • the laminated core together with the positioned aligned conductor elements is received by a holding arm of a holding device before the application of its first end face against the first stop faces of the first support elements and holding elements located on the holding arm and adjustable in the radial direction against an inner face of the holder Sheet metal packs are pressed.
  • a central support and subsequent handling operations of the laminated core together with the conductor elements can be performed safely and accurately positioned.
  • Another approach is characterized by the fact that the positioned aligned conductor elements of the at least one layer are each acted upon at their end portions projecting beyond a laminated core by at least one radially adjustable pressure element of a printing device with a compressive force built up by the at least one pressure element and thus in the direction of the longitudinal extent the receiving grooves are held relatively positioned relative to the laminated core.
  • at least one radially adjustable pressure element of a printing device with a compressive force built up by the at least one pressure element and thus in the direction of the longitudinal extent the receiving grooves are held relatively positioned relative to the laminated core.
  • a procedure is advantageous in which the laminated core together with the positioned aligned conductor elements is aligned in the circumferential direction with respect to a desired position before applying its first end face to the first stop faces of the first support elements. This will make each laminated core as well as the parts already included in it. This unit can be so spent or further promoted after successful holding and clamping operation to a subsequent processing station, such as a deformation station for the end portions of the conductor elements.
  • a further advantageous procedure is characterized in that the laminated core together with the positioned aligned conductor elements pivots before applying its first end face to the first abutment surfaces of the first support elements from a position of the longitudinal axis having a vertical alignment in the horizontal axis a position of the longitudinal axis becomes.
  • positioning of the individual conductor elements within the laminated core preferably be carried out in an automatic manner. But also a rolling of the laminated core during its transport movement between the individual work stations can be prevented.
  • the first support elements are each arranged or formed at least in pairs on a first slide element and the second support elements at least in pairs on a second slide element.
  • a first holding lug is arranged or formed on the first support elements, in particular on the first slide elements, and in each case on the second support elements, in particular on the second slide elements. This creates the possibility of being able to exert an additional and direct clamping effect starting from the support elements or the sliding elements on the laminated core.
  • the holding lugs are arranged or formed such that they come to rest on the outer circumference or on the outer peripheral surface of the laminated core.
  • a procedure is advantageous in which after applying and supporting the Blechpa- kets with its first end face on the first stop surfaces of the first support elements and in the circumferential direction in each case in the spaces between the conductor elements position of the first support elements, the laminated core together with the Conductor elements is clamped by the first support members and / or the first retaining lugs.
  • the clamping action on the laminated core and / or the conductor elements can be determined exactly before.
  • a further advantageous procedure is characterized in that after the axial application and support of the second support elements with their second abutment surfaces on the second end face of the laminated core and before the further radial adjustment of the second support elements in the free spaces located between the conductor elements or after this adjustment the pressed against the inner surface of the laminated core holding elements are moved away from the inner surface and the holding arm of the holding device is moved out of the interior of the laminated core in the axial direction out.
  • a secure and collision-free adjustment of the individual support elements into the respective free spaces between the conductor elements can thus be ensured in the region of the second holding unit with the second support elements.
  • first support elements in particular the first slide elements
  • second support elements in particular the second slide elements, of a second Drive device, in particular a cylinder-piston assembly, a servo drive
  • first drive device in particular a cylinder piston assembly
  • second drive device in particular a cylinder-piston assembly
  • a servo drive are also adjusted in the radial direction.
  • the respectively required driving force for the individual adjustment movements can be exactly predetermined and applied.
  • first support elements, in particular the first slide elements are arranged stationarily positioned in the axial direction and a reference plane with a vertical orientation is formed by the first stop surfaces. In this way, an exact reference plane can be created by the first stop surfaces of the first support elements for the first end face of the laminated core to be applied thereto.
  • At least the second support elements in particular at least the second slide elements, are adjustable in the axial direction with respect to the first support elements, in particular with respect to the first slide elements.
  • This can easily be taken into account for tolerance-related deviations of the thickness of the laminated core by appropriate adjustment operations.
  • this also sheet metal packages with other dimensions can be kept positioned in the device.
  • Another approach is characterized by at least the second support elements, in particular the second slide elements, are adjusted together by a third drive device, in particular a cylinder-piston assembly, a servo drive, in the axial direction.
  • a third drive device in particular a cylinder-piston assembly, a servo drive
  • Another approach is characterized by the fact that the laminated core located in the axial direction between the first support elements and the second support elements is pressed by the second support elements on the first support elements in the axial direction.
  • an axial distance in the normal direction between the first and second abutment surfaces is determined in the case of a laminated core located between the first support elements and the second support elements and if the first abutment surfaces on the first end surface and the second abutment surface on the second end surface of the laminated core are located so by means of one of the support elements or at least one of the holding units associated Measuring means or a measuring arrangement, the exact thickness of the laminated core can be determined in the axial direction. Due to minimal sheet thickness variations, the multiple stacked arrangement of the individual laminations can lead to fluctuations in the overall thickness or overall thickness of the laminated core. This can be determined for each individual laminated core without additional steps always its exact thickness or strength.
  • a procedure is advantageous in which the laminated core, which is positioned in a manner positioned by the first and second support elements, is brought, at least together with the support elements, to a subsequent forming station for reshaping the end sections of the conductor elements projecting respectively beyond the two end faces.
  • the device according to the invention serves to hold a laminated core, together with at least one layer accommodated in the lamination stack, of a plurality of conductor elements distributed over the circumference of the laminated core and designed as rods, to form a stator or a rotor of an electric machine, the device comprising: a first holding unit with a plurality of distributed over the circumference arranged first support elements, wherein from the first support elements each at its turnable to the laminated core sides a vertically oriented first stop surface is formed and the first support elements are adjustably guided in the radial direction on the first holding unit,
  • a second holding unit having a plurality of distributed over the circumference arranged second rod-shaped support elements, wherein from the second support members each at their sheet metal packet zuwendbaren sides a vertically oriented second stop surface is formed and the second support elements in the radial direction of the second holding unit are guided adjustable, and
  • At least one of the two holding units is guided in the normal direction relative to the stop surfaces relative to the other holding unit on a base frame adjustable.
  • the advantage thereby achieved is that thereby first a positioned alignment of the laminated core together with the conductor elements received therein can be effected by means of the first support elements, because in the axial direction and in a preferably horizontal orientation made applying the first end face to the circumferentially arranged first abutment surfaces already a predetermined positioning can be achieved.
  • a sufficient further positional fixation of the entire laminated core together with the conductor elements can already be achieved.
  • both the first support elements and the second support elements have then been respectively moved into the free spaces located between the conductor elements, a sufficient fixing of the position of the conductor elements and of the laminated core can already be achieved.
  • a secure fixing of the laminated core within the device can be achieved.
  • first support elements are each arranged or formed at least in pairs on a first slide element and the second support elements at least in pairs on a second slide element and the first slide elements on the first holding unit and the second slide elements on the second holding unit are guided.
  • the number of adjustment mechanisms for the support elements can be reduced.
  • Another embodiment is characterized in that on the first support elements, in particular on the first slide elements, in each case a first holding lug and on the second support elements, in particular on the second slide elements, in each case a second holding lug is arranged or formed, and the first holding lugs and the second retaining lugs on each mutually facing sides of the support elements, in particular the slide elements, are arranged.
  • the holding lugs are arranged or formed such that they come to rest on the outer circumference or on the outer peripheral surface of the laminated core.
  • first support elements in particular the first slide elements
  • second support elements in particular the second slide elements
  • a second drive device in particular one Cylinder-piston assembly, a servo drive
  • first holding unit is fixedly arranged on the base frame and of the first stop surfaces of the first support elements, a reference plane is formed with a vertical orientation. In this way, an exact reference plane can be created by the first stop surfaces of the first support elements for the first end face of the laminated core to be applied thereto.
  • Another embodiment is characterized in that at least the second holding unit in the axial direction with respect to the first holding unit on the base frame is adjustably guided and the second holding unit is in drive connection with a third drive device, in particular a cylinder-piston assembly, a servo drive.
  • a third drive device in particular a cylinder-piston assembly, a servo drive.
  • FIG. 1 shows a laminated core with a plurality of conductor elements incorporated therein, in perspective view;
  • Figure 2 shows a possible embodiment and arrangement of the support elements on a common slide element, with a portion of the laminated core and the conductor elements received therein, in perspective view.
  • Fig. 3 the laminated core together with the conductor elements received therein and a
  • Tin packet holding holding device in view and highly stylized representation
  • FIG. 4 shows a first step of the method sequence in which the laminated core is applied to the first support elements, cut in plan view and highly stylized representation
  • FIG. 5 shows a further step of the method sequence, in which the first and second support elements have each been adjusted in the radial direction on the longitudinal axis of the sheet metal packet, cut in plan view and highly stylized
  • FIG. 6 shows a further step of the method sequence, in which the second support elements have been applied to the second end face of the laminated core, cut into a top view and highly stylized representation
  • FIG. 7 shows a further step of the method sequence in which the second support elements have each been adjusted in the radial direction on the longitudinal axis of the laminated core and the holding device has been adjusted out of the laminated core, cut in plan view and highly stylized representation.
  • Fig. 8 shows a further step of the procedure, in which the second support elements has been strongly pressed with their second contact surfaces on the second end face of the laminated core, cut in plan view and highly stylized representation.
  • identical parts are provided with the same reference numerals or identical component names, wherein the disclosures contained in the entire description can be mutatis mutandis to identical parts with the same reference numerals and component names.
  • position information selected in the description such as top, bottom, side, etc. related to the immediately described and illustrated figure and these position information in a change in position mutatis mutandis to transfer to the new location.
  • stator 1 shows a possible embodiment of a stator 1 for forming an electric machine, not shown in more detail. However, it would also be possible to apply and carry out the following description and execution even in the case of a rotor for forming an electrical machine in a manner analogous thereto. The following description is related only to a stator 1, but may also relate to a rotor
  • the assembly and a variety of manufacturing steps of the stator 1 can preferably be carried out automatically in a complex production plant in several production stations usually fully automatic.
  • the stator 1 comprises a laminated core 2 as well as a multiplicity of conductor elements 3, 4 to be accommodated therein for generating a rotating magnetic field by means of coils.
  • the individual conductor elements 3, 4 are formed in their undeformed starting position as straight rods.
  • the rods usually have a rectangular cross section up to a square cross section and a longitudinal extent and are formed from an electrically conductive material. In most cases, this is a copper material. Therefore, these can also be referred to as profile bars.
  • the conductor elements 3, 4 except for it trained contact areas with a non-illustrated or designated insulating be surrounded.
  • a multiplicity of receiving grooves 5 are arranged or formed in the laminated core 2, in each of which at least one of the conductor elements 3, 4, but preferably at least two of the conductor elements 3, 4, are received or arranged is or are.
  • the receiving grooves 5 may extend in the axial direction and preferably in a parallel orientation relative to a longitudinal axis 6 defined by the laminated core 2. However, it would also be possible to select non-parallel arrangement of the receiving grooves 5 with the conductor elements 3, 4 to be accommodated therein.
  • the receiving grooves 5 extend in the direction of the longitudinal axis 6 in each case between a first end face 7 and a second end face 8 spaced therefrom.
  • the receiving grooves 5 each have a conductor element accommodated on the cross-sectional dimension of the conductor element 3, 4 or in the case of several in the same receiving groove 5 3, 4 each have an adapted to the cross-sectional dimensions of receiving groove cross section.
  • the laminated core 2 is composed of a plurality of electrically mutually insulated individual sheets or laminations to the package and is limited in the direction of the longitudinal axis 6 by the first end face 7 and spaced from this second end face 8.
  • the two end faces 7, 8 are arranged parallel to one another and extend in a plane oriented in the normal direction with respect to the longitudinal axis 6.
  • the package of the individual sheets or laminations forms a hollow cylinder with an inner surface and an outer surface.
  • At least one of the conductor elements 3, 4 is preferably arranged in each of the receiving grooves 5, but preferably several, in particular two, three, four, five, six or more conductor elements 3, 4. It is also possible to use eight, ten, twelve or more be added to conductor elements 3, 4. As a minimal variant, a conductor element 3, 4 is provided, but in this embodiment, in each case a receiving groove 5, two conductor elements 3, 4 darge represents and described.
  • the conductor elements 3 arranged in the radial direction on the inside form a first layer 9 and the conductor elements 4 arranged on the outside in the radial direction form a second layer 10.
  • Each of the conductor elements 3 and 4 comprises at its first end in each case a first end portion 11, 12 and at its opposite second end in each case a second end portion 13, 14.
  • the first end portions 11, 12 project beyond the first end face 7 and the second End portions 13, 14 on the second end face 8 of the laminated core 2 before.
  • the accommodated in the laminated core 2 in the individual grooves 5 and usually still undeformed conductor elements 3, 4 are in the region of each of the end faces 7, 8 in the end portions 11, 12; 13, 14 in one of the subsequent manufacturing steps in a known manner vertwistet or entangled in the circumferential direction, so then a first of the end portions 11 of the first or inner layer 9 with a corresponding thereto further first end portion 11 of the second or outer layer 10 electrically conductively connect.
  • the same can preferably also be carried out with the respective second end sections 13, 14 in the region of the second end face 8.
  • the individual conductor elements 3, 4 in addition to their insulating layer within the receiving grooves 5 are also surrounded by its own insulating 15 preferably fully circumferentially.
  • the feeding or the introduction of the individual conductor elements 3, 4 in the respective grooves 5 can be done stepwise or intermittently, with the laminated core 2 is preferably with its longitudinal axis 6 in a horizontal orientation. Since the mostly still undeformed conductor elements 3, 4 are received longitudinally displaceable in the respective receiving grooves 5, when transferring to a subsequent processing station or manufacturing station on the relative position of the conductor elements 3, 4 with respect to the Blechpa- kets 2 to take care or ensure , In a preferred to be performed before the transfer or transfer to the subsequent processing station or manufacturing station positioning step can still the conductor elements 3, 4 in the axial direction with respect to one of the end faces 7, 8 are aligned. This can be done, for example, that the laminated core 2 together with the already recorded therein conductor elements 3, 4 of its preferred horizontal feed position in a vertical
  • Positioning position in which the longitudinal axis 6 of the laminated core 2 has a vertical longitudinal orientation is folded over.
  • the laminated core 2 can be supported on a positioning approach, wherein the conductor elements 3, 4 preferably by gravity in the individual receiving grooves 5 come to a preferably circumferentially formed positioning with one of its end portions 11, 12 or 13, 14 to the plant.
  • the distance between the positioning projection and the positioning element is to be selected according to the predetermined projection of the ends of the conductor elements 3, 4 via one of the end faces 7, 8 of the laminated core 2.
  • This transport position can e.g. be taken on a workpiece carrier that can be moved between individual work stations.
  • At least one of the following method steps for the positioned holding of the laminated core 2 together with at least one layer 9, 10 distributed in the laminated core 2 can comprise a plurality of conductor elements 3, 4 distributed over the circumference of the laminated core 2 and designed as rods to form a stator 1 or a stator Rotor of an electric machine, optionally using a device, are carried out, wherein this is shown in Figs. 2 to 8:
  • the laminated core 2 is made from a plurality of laminations directly adjoining one another and defining a longitudinal axis 6 with a plurality of receiving grooves 5 distributed over the circumference. Furthermore, the rod-shaped conductor elements 3, 4 each have a first end section 11, 12 and one each spaced apart second end portion 13, 14 to provide. Then the introduction or insertion of at least one of the conductor elements 3, 4 in preferably each of the receiving grooves 5 are performed. It is not absolutely necessary that in each of the grooves 5 and at least one of the conductor elements 3, 4 must be used.
  • the conductor elements 3, 4 are aligned in the axial direction with respect to at least one of the two end faces 7, 8 of the laminated core 2, wherein of the first end portions 11, 12 of the conductor elements 3, 4 respectively the first end face 7 and of the second end portions 13, 14 in each case the second end face 8 is surmounted.
  • a device 16 which can also be used as part of a production plant (not shown) for the automated production and joining of components of an electrical machine, serves for the positioned holding of the laminated core 2 together with the conductor elements 3, 4 accommodated therein.
  • the device 16 comprises at least a first holding unit 17 and a second holding unit 18, wherein at least one of the two holding units 17, 18 can be adjustably guided on a base frame 19.
  • the first holding unit 17, in turn, comprises a plurality of first rod-shaped or pin-shaped support elements 20 distributed over the circumference of the laminated core 2 to be held. Of these, a first stop face 21 oriented in the vertical direction is formed on each of its sides facing the laminated core 2. Furthermore, the first support elements 20 are adjustably guided in the radial direction on the first holding unit 17.
  • the second holding unit 18 likewise comprises a plurality of second rod-shaped or pin-shaped support elements 22 distributed over the circumference of the sheet metal packet 2 to be supported. Of these, a second stop surface 23 aligned in the vertical direction is formed on each of its sides facing the laminated core 2.
  • the second support elements 22 are adjustably guided on the second holding unit 18.
  • the first holding unit 17 is fixedly arranged on the base frame 19 and is formed by the first stop surfaces 21 of the first support members 20, a reference plane with a vertical orientation. But it could also be an axial displacement relative to the base frame 19 are provided.
  • the second holding unit 18 is adjustably guided on the base frame 19.
  • the second support elements 22 can also be displaced or displaced relative to the first support elements 20 in the axial direction.
  • the adjustment of the first support elements 20 and the second support elements 22 is preferably carried out in each case in the radial direction on the holding units 17, 18.
  • the second support elements 22 also have second ends 25 facing the longitudinal axis 6 in the holding state of the laminated core 2.
  • the first support elements 20 can each be arranged or formed at least in pairs on a common first slide element 26. Since the second support elements 22 are preferably of the same design as the first support elements 20, the second support elements 22 can also be arranged or formed at least in pairs on a common second slide element 27. At least is understood here as meaning that more than two support elements 20 or 22 can also be arranged or formed on one of the slide elements 26 or 27. For example, it would also be possible to provide three, four or five pieces of support elements 20 or 22 on one of the slide elements 26 or 27.
  • the support members 20 or 22 are provided in pairs on a common slider element 26 or 27, in each of the free spaces between the conductor elements 3, 4 in each case also one of the finger-like support elements 20 or 22 is adjusted. In this case, then the first slide elements 26 are guided on the first holding unit 17 and the second slide elements 27 on the second holding unit 18 in the radial direction and adjustable.
  • the surface shape of the support members 20, 22 to adapt to those of the free spaces or spaces.
  • the support elements 20, 22 in each case in the direction of the end 24, 25 has a tapered wedge shape.
  • a first holding lug 28 and / or the second support elements 22 may be attached to the first support elements 20, in particular to the first slide elements 26 , in particular on the second slide elements 27, in each case a second holding projection 29 may be arranged or formed.
  • the arrangement of the first and second retaining lugs 28, 29 is such that they are each facing the laminated core 2.
  • a first drive device 30, in particular a cylinder-piston arrangement, a servo drive or the like is provided for the relative positional adjustment of the first support elements 20, in particular of the first slide elements 26, a first drive device 30, in particular a cylinder-piston arrangement, a servo drive or the like. It can also be the position adjustment of the second support elements 22, in particular the second slide elements 27, by means of a separate second drive device 31, in particular with a cylinder-piston assembly, a servo drive or the like.
  • the two drive devices 30, 31 are indicated only by arrows. A corresponding drive connection is to be provided.
  • an adjusting disc with guide rails or guide extensions can be provided, which is in drive connection with one of the drive devices 30, 31 and furthermore the support elements 20, 22, in particular the slide elements 26, 27, with the guide track or tracks Guide extensions are in operative connection.
  • a third drive device 37 in particular a cylinder-piston arrangement, a servo drive or the like may be provided. It is also here for the sake of simplicity and clarity, the third Drive device 37 also indicated only by arrows.
  • the laminated core 2, together with the conductor elements 3, 4 accommodated therein, can, before being introduced into the device 16, be made e.g. be transported by means of a workpiece carrier in the manufacturing plant between the individual work stations.
  • This unspecified workpiece carrier is indicated in Fig. 2 in dotted lines.
  • the laminated core 2 can be stored with one of its end faces 7, 8 on the workpiece carrier and supported. In this case, its longitudinal axis 6 has a vertical orientation. In the device 16, however, a horizontal alignment of the longitudinal axis 6 of the laminated core 2 is provided.
  • the laminated core 2 together with the conductor elements 3, 4 is to be pivoted from the position of the longitudinal axis 6 having a vertical orientation into the position of the longitudinal axis 6 which has a horizontal orientation.
  • the positioned conductor elements 3, 4 of the at least one layer 9, 10 can project on their end sections 11, 12; 13, 14 are acted upon by at least one adjustable in the radial direction of the pressure element 32 of a printing device 33 with a built-up of at least one pressure element 32 compressive force. This makes it possible to hold all the conductor elements 3, 4 in the direction of the longitudinal extension of the receiving grooves 5 relative to the laminated core 2 can be positioned. This is shown in simplified form in FIG. 3.
  • the laminated core 2 can be held and clamped by a holding device 34 by means of a holding arm 35 as well as holding elements 36 that can be adjusted in the radial direction for the pivoting process.
  • a holding device 34 by means of a holding arm 35 as well as holding elements 36 that can be adjusted in the radial direction for the pivoting process.
  • an alignment mark such as e.g. a notch or groove, on the laminated core 2 arranged o- be formed.
  • FIGS. 4 to 8 the sequence for the positioned holding of the laminated core 2 in the device 16 is shown in a highly schematic representation. It should be noted that the temporal sequence of the individual working steps is given only by way of example and also a deviating sequence can be performed. This may relate, in particular, to the infeed of the support elements 20, 22 in the radial direction and axial direction as well as the application of the radial clamping force from the retaining lugs 28, 29 to the laminated core 2. Furthermore, the term “concerns" or "applying" the support elements 20, 22 with their stop surfaces
  • the support elements 20, 22 abut the respective end face 7, 8, but preferably a vast number of the same. In any case, these are more than 50% of the total number of supporting elements 20 or 22.
  • the first holding unit 17 is provided with the first supporting elements
  • the second holding unit 18 is arranged with the second support elements 22.
  • the first support elements 20 each form, on their sides facing the laminated core 2, the first stop surfaces 21 aligned in the vertical direction.
  • the first support elements 20 with their each of the longitudinal axis 6 facing first ends 24 of an outer periphery of the laminated core 2 in the direction of the longitudinal axis 6 not overlapping position in a first end face 7 in the direction of the Longitudinal axis 6 in sections overlapping position to adjust so far that the first ends 24 are on the side facing away from the longitudinal axis 6 side of the conductor elements 3, 4 as well as outside the recorded in the grooves 5 conductor elements 3, 4.
  • the laminated core 2 together with the aligned aligned conductor elements 3, 4 with the horizontal axis having a longitudinal axis 6 can be applied and supported in the axial direction with its first end face 7 to the first stop surfaces 21 of the first support members 20 ,
  • the radially arranged with respect to a center and aligned first support members 20 define over the circumference seen with their first ends 24 a circular shape, in which center also the longitudinal axis 6 of the laminated core 2 should be arranged to extend.
  • the first supporting elements 20 can be adjusted further in the direction of the longitudinal axis 6. Seen in the circumferential direction, a free space is formed between each receiving groove 5 and thus also between the conductor elements 3, 4, in which in each case at least one of the first support elements 20 is moved into it.
  • the second support elements 22 of the second holding unit 18 with their longitudinal axis 6 facing second ends 25 are also in the second end face 8 of the outer periphery of the laminated core 2 in the direction of the longitudinal axis 6 not overlapping position in a second end face 8 in the direction of the longitudinal axis 6 partially overlapping position adjusted so far that the second ends 25 are located on the side facing away from the longitudinal axis 6 and outside of the recorded in the grooves ladder elements 3, 4.
  • the second support surfaces 23, which are aligned in the vertical direction, are formed by the second support elements 22 on their sides facing the laminated core 2.
  • the second support elements 22 After the radial delivery of the second support elements 22, these are so far adjusted with their second abutment surfaces 23 in the axial direction with respect to the longitudinal axis 6 in the direction of the laminated core until the second abutment surfaces 23 come to rest on the second end face 8 of the laminated core 2. Thus, even a small, sufficient clamping action of the laminated core 2 between the support elements 20, 22 can be achieved. Finally, the second support elements 22 are adjusted further towards the longitudinal axis 6, wherein the second support elements 22 are also preferably adjusted in each free space located in the circumferential direction between the conductor elements 3, 4.
  • the adjustment of the first support elements 20 and / or the second support elements 22 into the free spaces located in the circumferential direction between the conductor elements 3, 4 can be done so far that the free spaces between individual conductor elements 3, 4 completely or at least approximately completely from the support elements 20 and / / or 22 are completed. This can already be achieved a certain clamping of the conductor elements 3, 4 of the support members 20, 22.
  • the laminated core 2 together with the Conductor elements 3, 4 are held clamped by the first support members 20 and / or to the first holding lugs 28.
  • the support and clamping of the laminated core 2 by means of the first retaining lugs 28 which are arranged or formed on the first support elements 20 or even on the first Schieberele- elements 26.
  • the second holding unit 18 with its second support elements 22 and optionally arranged or formed thereon second retaining lugs 29 are also applies to the laminated core 2 with its first end face 7 on the first stop surfaces 21 of the first support members 20 and in the circumferential direction in the free spaces between the conductor elements 3, 4 position of the first support members 20.
  • the laminated core 2 together with the conductor elements 3, 4 of the second support elements 22 and / or the second holding lugs 29 arranged or formed thereon be kept clamped.
  • the introduction of the laminated core 2 together with the conductor elements 3, 4 into the device 16 can take place by means of the holding device 34 and the holding arm 35 distributed circumferentially arranged holding elements 36.
  • the retaining elements pressed against the inner surface of the laminated core 2 can 36 are moved away from this and the support arm 35 of the holding device 34 are moved out of the interior of the laminated core 2 in the axial direction out. If the holding device 34 with the holding elements 36 relaxed andracver Struktur, the other radial Adjusting movements of the second support elements 22 in the space between the conductor elements 3, 4 located free spaces. If the second retaining lugs 29 are also provided, they can also be brought to bear on the outer circumference of the laminated core 2 and the associated clamping of the laminated core 2.
  • FIG. 4 shows the situation in which the laminated core 2, together with the conductor elements 3, 4, has been brought to bear against the first stop surfaces 21 of the first support elements 20.
  • the second support elements 22 are still arranged with their second ends 25 in the radial direction from the outer periphery of the laminated core 2.
  • Fig. 5 it is shown that the first support members 20 have been hineinver Health in the spaces between the conductor elements 3, 4 and also the first retaining lugs 28 have been brought to rest on the laminated core 2 and thus in a clamping holder on the laminated core 2 in the direction have been adjusted to the longitudinal axis 6.
  • the second support elements 22 have been moved in the first intermediate position in the radial direction toward the longitudinal axis 6, but these are still outside the second layer 10 of the outer conductor elements 4 here.
  • FIG. 6 shows the adjustment of the second support elements 22 in the axial direction in the direction of the first holding unit 17 with its first support elements 20, so that their second stop surfaces 23 come into abutment against the second end face 8 of the laminated core 2.
  • FIG. 7 shows schematically that, on the one hand, the holding device 34 has been moved out of the interior of the laminated core 2 and also the second supporting elements 22 have been moved into the free spaces located between the conductor elements 3, 4. It should be noted that preferably first the holding device 34 is moved out of the laminated core 2 out before the second support elements 22 are hineinver evident in the spaces between the conductor elements 3, 4. However, it would also be possible first to adjust the second support elements 22 into the free spaces between the conductor elements 3, 4 and this
  • Sheet metal 2 if necessary to keep clamped with the second holding lugs 29 arranged thereon before the laminated core 2 released from the holding device 34 and this is adjusted out of the laminated core 2 out.
  • the radial fixed clamping of the laminated core 2 takes place both from the first holding unit 17 with the first support elements 20 and optionally the first holding lugs 28 and the second holding unit 18 with its second support elements 22 and optionally the second holding lugs 29. Under tight clamping is understood that a high clamping force is exerted on the laminated core 2.
  • the second support elements 22 in the first intermediate position in the radial direction to adjust to the longitudinal axis 6, so that the second ends 25 are still outside of the recorded in the grooves 5 conductor elements 3, 4 - see Fig. 5 above. Subsequently, the delivery of the second support elements 22 then takes place in the direction of the first holding unit 17 with its first support elements 20, so that their second abutment surfaces 23 come to rest on the second end face 8 of the laminated core 2 - see FIG. 6 above. If both the first and second abutment surfaces 21, 23 abut predominantly on the respective end surfaces 7, 8 of the laminated core 2, the support elements 20, 22 are each displaced into the free spaces located between the conductor elements 3, 4.
  • a clamping of at least one of the individual conductor elements 3, 4 by the support elements 20, 22 can be achieved as soon as they are far enough between these have been adjusted.
  • the dead weight or the net weight can have a value between 10 N and 300 N for smaller sizes, and up to 2500 N and above for larger types of construction. Acts at least this pressure force on the laminated core 2, only then the measurement of the total thickness is performed.
  • first holding unit 17 forms the reference plane or reference plane on the first stop faces 21 with its first supporting elements 20, that the position or position of the second holding unit 18 relative to the first holding unit 17 is detected by corresponding measuring means and via this Position indication, the actual distance or the distance between the spaced apart from the first stop surfaces 21 arranged second stop surfaces 23 can be determined.
  • other known measuring methods or measuring means can also be used in order to be able to determine the distance or the distance between the first stop surfaces 21 and the second stop surfaces 23.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

L'invention concerne un procédé et un dispositif de maintien positionné d'un paquet de tôles (2) ainsi que d'une couche (9, 10) logée dans le paquet de tôles (2), constituée de plusieurs éléments conducteurs (3, 4) répartis sur la périphérie du paquet de tôles (2) et se présentant sous la forme de barres, pour la formation d'une machine électrique. Le paquet de tôles (2) est appliqué avec sa première face frontale (7) contre des premières surfaces de butée (21) de premiers éléments d'appui (20) et les premiers éléments d'appui (20) sont déplacés dans des espaces libres entre les éléments conducteurs (3, 4). Ensuite, des seconds éléments d'appui (22), sont appliqués avec leurs secondes surfaces de butée (23) contre une seconde face frontale (8) du paquet de tôles (2) et les seconds éléments d'appui (22) sont également déplacés dans les espaces libres entre les éléments conducteurs (3, 4). Le paquet de tôles (2) peut ainsi être maintenu de façon positionnée.
EP18768751.2A 2017-09-01 2018-08-09 Procédé et dispositif de maintien positionné d'un paquet de tôles et des éléments conducteurs logés dans celui-ci Withdrawn EP3676942A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ATA50737/2017A AT520207B1 (de) 2017-09-01 2017-09-01 Verfahren und Vorrichtung zum positionierten Halten eines Blechpakets mitsamt darin aufgenommenen Leiterelementen
PCT/AT2018/060185 WO2019040958A1 (fr) 2017-09-01 2018-08-09 Procédé et dispositif de maintien positionné d'un paquet de tôles et des éléments conducteurs logés dans celui-ci

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EP3676942A1 true EP3676942A1 (fr) 2020-07-08

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US (1) US20200195102A1 (fr)
EP (1) EP3676942A1 (fr)
CN (1) CN111418133A (fr)
AT (1) AT520207B1 (fr)
WO (1) WO2019040958A1 (fr)

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DE102019207126A1 (de) * 2019-05-16 2020-11-19 Thyssenkrupp Ag Greifervorrichtung
DE102019211859A1 (de) * 2019-08-07 2021-02-11 Felsomat Gmbh & Co. Kg Fertigungssystem und Verfahren zum Fertigen eines Stators mit Stableitern
AT523761A1 (de) * 2020-04-21 2021-11-15 Miba Automation Systems Ges M B H Verfahren, Positioniereinheit sowie damit ausgestattete Umformanlage zum Vorpositionieren von freien Stabendabschnitten eines Leiterpakets
KR20220021102A (ko) * 2020-08-13 2022-02-22 현대자동차주식회사 평각형 고정자 코일의 용접부 트위스팅 장치
DE102020214152A1 (de) 2020-11-11 2022-05-12 Robert Bosch Gesellschaft mit beschränkter Haftung Greifvorrichtung
CN116317406B (zh) * 2023-02-13 2023-12-08 邦迪智能科技(上海)有限公司 一种电机绕组整理用设备

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US3820483A (en) * 1972-04-21 1974-06-28 Licentia Gmbh Apparatus for binding a winding head
JP4420041B2 (ja) * 2007-02-26 2010-02-24 株式会社日立製作所 回転電機及び固定子の製造方法
ES2636213T3 (es) * 2010-07-16 2017-10-05 Tecnomatic S.P.A. Sistema de sujeción de conductores especiales para un bobinado de barra de rotor o estator para una máquina eléctrica
JP2013192303A (ja) * 2012-03-13 2013-09-26 Nissan Motor Co Ltd ステータコイル整形方法およびステータコイル整形装置
US9866092B2 (en) * 2014-05-19 2018-01-09 GM Global Technology Operations LLC Rotor and method of forming same
JP6489368B2 (ja) * 2015-06-04 2019-03-27 株式会社デンソー 回転電機用固定子の製造装置
CN105375711B (zh) * 2015-12-25 2018-02-23 江苏本格自动化科技有限公司 一种嵌扩一体机
CN106558950B (zh) * 2016-11-22 2018-07-13 常州金康精工机械股份有限公司 电机定子线圈整形模具以及双动力整形装置

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CN111418133A (zh) 2020-07-14
US20200195102A1 (en) 2020-06-18
AT520207B1 (de) 2019-02-15
WO2019040958A1 (fr) 2019-03-07
AT520207A4 (de) 2019-02-15

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