EP3641572B1 - Manufacture of smoking products - Google Patents
Manufacture of smoking products Download PDFInfo
- Publication number
- EP3641572B1 EP3641572B1 EP18733538.5A EP18733538A EP3641572B1 EP 3641572 B1 EP3641572 B1 EP 3641572B1 EP 18733538 A EP18733538 A EP 18733538A EP 3641572 B1 EP3641572 B1 EP 3641572B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- article
- segments
- segment
- group
- article segment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000000391 smoking effect Effects 0.000 title claims description 36
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 238000000034 method Methods 0.000 claims description 118
- 238000005520 cutting process Methods 0.000 claims description 41
- 241000208125 Nicotiana Species 0.000 claims description 17
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 13
- 238000012546 transfer Methods 0.000 claims description 9
- 230000015572 biosynthetic process Effects 0.000 claims description 5
- 125000003118 aryl group Chemical group 0.000 claims description 2
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 239000000284 extract Substances 0.000 claims 1
- 239000000047 product Substances 0.000 description 31
- 235000019504 cigarettes Nutrition 0.000 description 12
- 238000012545 processing Methods 0.000 description 8
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 210000000056 organ Anatomy 0.000 description 2
- 241000272186 Falco columbarius Species 0.000 description 1
- 239000000443 aerosol Substances 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000009420 retrofitting Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0275—Manufacture of tobacco smoke filters for filters with special features
- A24D3/0287—Manufacture of tobacco smoke filters for filters with special features for composite filters
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/47—Attaching filters or mouthpieces to cigars or cigarettes, e.g. inserting filters into cigarettes or their mouthpieces
- A24C5/475—Attaching filters or mouthpieces to cigars or cigarettes, e.g. inserting filters into cigarettes or their mouthpieces adapted for composite filters
Definitions
- the invention relates to a method for producing smoking article components from a plurality of article segments, in particular at least three or more than three article segments.
- the invention also relates to a device for producing smoking article components from a plurality of article segments, in particular at least three or more than three article segments.
- filters are assembled from segments made of different materials, grouped and formed into a multi-segment filter rod, which is wrapped in wrapping paper that envelops and holds together the filter segments assembled into a rod. Subsequently, multi-segment filter rods are cut to multiple usable lengths and further processed in a filter attachment machine.
- Known multi-filter machines are known under the designation MULFI-ME or MERLIN from Hauni Maschinenbau GmbH.
- EP 1 441 604 B1 a multi-segment filter manufacturing device with a device for encasing groups of filter segments with an encasing material for the manufacture of multi-segment filters in the tobacco processing industry.
- filter segments in a device for assembling groups of filter segments which are subdivided as modular functional units, correspondingly assembled into groups.
- soft and hard filter segments are conveyed in a transverse process or in a conveyance of the filter segments or groups of filter segments, which is transverse to their longitudinal extension, and combined accordingly in multi-segment filters.
- the groups of filter segments assembled in this way are then covered or wrapped with a strip of wrapping material by means of a roll of tape.
- WO 2014/064655 A2 discloses a method and machine for manufacturing multi-component cigarettes.
- the procedure known from this, in which a first wrapping step is proposed with a wide wrapping strip, which extends in width over the entire length of the lined-up components, has procedural disadvantages and quality defects that make the operation of the machine more difficult and result in relatively high rejects to lead.
- a four-lane filter attachment machine is known in which double-length tobacco rods are connected to one another with a first double filter. A second double filter is then placed on one side next to the tobacco double-stack-double-filter-tobacco double-stack groups formed. After the first double filter has been cut, a double tobacco stick provided with a filter is moved next to the second double filter, so that a longitudinally axially offset sequence of double tobacco sticks is created, which is subsequently wrapped with wrapping paper. The double filters are then severed in the middle so that two sequences of double tobacco sticks are created, each with a filter at the head end.
- DE 1 127 778 B discloses a method of making multi-filter tip cigarettes by arranging single or multiple filters at both ends of cigarettes of a single length, after attaching the filter attachment to the cigarettes, the cigarettes are turned so that the filter attachments face outwards. A second filter attachment is then inserted between the free ends of the cigarettes and connected to the cigarettes.
- the invention is based on the idea that rod-shaped smoking article products have several rod-shaped article segments, in particular more than three article segments, with the article segments and the article segment groups as well as the article segment subgroups being conveyed in the transverse axial direction before and after the reorientation process.
- the article segments as well as the article segment groups and article segment subgroups are conveyed cross-axially on conveyor drums or corresponding conveying devices.
- the formed, wrapped article segment groups are each cut, preferably in the middle, exact, straight edges and/or contact surfaces are created at the ends of the finished smoking article products - after reorientation - so that the two cleanly cut outer product ends can be removed during further processing of the smoking article products contribute to an improvement in product quality.
- the distance AA and/or distance AB of the wrapping strip U1 to the respective front end XA, XB of the group to be wrapped can be less than 0.25 mm and should be at least 0.1 mm. Will he If the distance AA and/or AB is selected to be greater than 3.5 mm, the material consumption is advantageously kept low. If the wrapping strip U1 overlaps the segment or segments to be connected by an overlap length of 2-5 mm, a reliable connection structure can be guaranteed.
- the distance AA and/or distance AB of the wrapping strip U1 to the respective front end XA, XB of the group to be wrapped can also be greater than 3.0 mm, with an adjacent segment being overlapped by the wrapping strip U1 with an overlap of 2-5 mm .
- the wrapping strip U1 is provided with glue over the entire surface or at least a larger, in particular predominant area, preferably more than 30%, particularly preferably more than 50% of the wrapping strip U1 is provided with glue.
- the wrapping strip U1 can also have glue-free zones and/or perforations.
- the rod-shaped smoking article products are designed, for example, as multi-segment filters or multi-filters.
- the smoking article products each have several, in particular different, filter segments and, in addition, a segment with a substance that a smoker can consume, such as a flavoring.
- the smoking article products can be designed as heat not burn products.
- the first article segment group is provided with at least three article segments, the middle article segment being cut in the middle after the wrapping of the first article group.
- the first group of articles it is conceivable within the scope of the invention for the first group of articles to have an even number of article segments, with the article segments being arranged symmetrically before being wrapped.
- at least two article segments of the article segment group differ as well the item segment subgroup as well as the second item segment group.
- one embodiment of the method provides for the second group of article segments to be cut, preferably in the middle, into two or more than two smoking article products.
- the article segments of the first article segment group are arranged symmetrically, in particular to the vertical center plane, before cutting, preferably lying against one another or with a predetermined distance between two adjacent article segments.
- the middle plane is understood to mean the plane perpendicular to the longitudinal axis of the first article segment group formed, with the middle of the length of the article segment group lying in the vertical plane.
- the method also provides for the first article segment group to have an even number of article segments, in particular before cutting.
- the article segments are arranged symmetrically to the center plane, with the section through the first article segment group taking place in the vertical center plane.
- the first article segment group has an odd number of article segments, in particular before cutting.
- the article segments of the first article segment group are also arranged symmetrically to the vertical center plane, after wrapping the first article segment group, a central cut is made through the article segment of the article segment group arranged in the middle and preferably twice as long.
- one embodiment of the method provides that for the formation or for the provision of the first article segment group, preferably in sequential order, several article segments are conveyed transversely and arranged next to one another, so that after the arrangement of the article segments next to one another the first article segment group is formed.
- the article segments of a first type are preferably conveyed here, so that article segments of a second type are then delivered to the article segments of the first type, with the article segments of the second type being arranged next to article segments of the first type.
- the article segments of the first type and the second type are conveyed and assembled transversely axially on corresponding conveyor drums or conveying devices.
- the article segments for the first article segment group to be cut into article segments before being delivered to the first article segment group to be formed by cutting multiple-length article pieces and then to be delivered or conveyed to the first article segment group to be formed.
- one embodiment of the method provides that, for the formation of the first article segment group, several article segments are spaced apart from one another longitudinally and axially and one further or more, in particular two, article segments are subsequently arranged between the article segments spaced apart longitudinally and axially.
- two or four or an even number of article segments are divided in the middle, so that the formed groups of article segments are spaced apart from one another in the longitudinal direction, the groups of article segments having the same number.
- one embodiment provides for one or more article segments to be arranged at the preferably external and/or free ends of an article segment or for one or more article segments to be arranged at the ends of a group of article segments that face away from one another.
- the Article segments to form the first article segment group are subsequently applied to the opposite ends of an article segment or a group of article segments, for example on a conveyor drum, whereby the article segments from which the first article segment group is formed are arranged symmetrically.
- the method is characterized in that the article segment subgroups, which are formed from the first article segment groups, are conveyed transversely axially, e.g. on a conveyor drum or other conveying devices, after reorientation, for example in the form of turning.
- the article segment subgroups are or become spaced apart from one another in the longitudinal axial direction after or during or during the reorientation of the article segment subgroups and subsequently one or more article segments are introduced between the article segment subgroups spaced apart from one another longitudinally.
- the article segments can then be pushed together in abutting relationship or aligned and positioned at a predetermined distance from one another, if desired with an individual distance between two adjacent article segments.
- the method is characterized in one embodiment in that the smoking article products, which are formed from the second article segment groups, are arranged one behind the other in a row transversely axially in a further method step after the second article segment group has been cut.
- the smoking article products e.g. for further processing on a filter tipping machine, with the device for producing the smoking article products, on which the method according to the invention is carried out, being connected to the filter tipping machine, for example, so that the smoking article products are further conveyed to the filter tipping machine, preferably transversely.
- the orientation of the smoking article products arranged one behind the other in a row is the same.
- an advantageous method step is characterized in that the article segments of the smoking article products are designed as filter segments or that the smoking article products each have at least one or more filter segments as article segments and at least one article segment with a consumable, in particular aromatic and/or tobacco-based product.
- This can be an article segment that contains a crimped tobacco foil, strips of tobacco foil and/or tobacco fibers.
- the method according to the invention provides a smoking article product with at least three article segments, with the article segment subgroups formed from the first article segment group having at least two article segments.
- the manufactured smoking article products have four or more than four article segments, with the article segment subgroups formed from the first article segment groups and the smoking articles differing by one article segment.
- a preferred form of the step of reorientation allows a simple apparatus structure with a turning device and is characterized in that the position of the article segment subgroups relative to one another is reoriented by means of a turning device, which preferably rotates the article segment subgroups by 180 degrees applies, preferably two mutually opposite article segment subgroups at the same time or one after the other, in particular while forming a distance between an article segment subgroup and an article segment subgroup opposite the article segment subgroup for inserting the further article segment.
- Reorientation in the form of "staggering/shifting” allows a simple apparatus structure with a shifting/staggering device and is characterized in that the article segment subgroups are reoriented in their relative position to one another by means of a shifting device, which first two longitudinally axially opposite article segment subgroups offset from one another in the circumferential direction, preferably in the form of a stagger step, preferably on a staggered troughed drum unit with a predetermined pitch of the troughs by a pitch, and one or both longitudinally offset article segment subgroups offset by a path length greater than or equal to the length shifts an article segment subgroup and which preferably then arranges the shifted article segment subgroups opposite one another in the longitudinal direction, in particular by means of a further step for divisional configuration Shifting the shifted article segment subgroups in the circumferential direction.
- a predeterminable insertion gap for the further article segment can be implemented reliably and easily by means of a correspondingly coordinated and adjusted path length of the displacement—exceeding the length of an article segment subgroup.
- a further, preferred form of the reorientation step allows a simple apparatus structure with a transfer/shifting device and is characterized in that the article segment subgroups be reoriented in their relative position to one another by means of a transfer device, which removes an article segment subgroup from two longitudinally axially opposite article segment subgroups picked up by a first troughed drum by means of a second troughed drum, preferably designed as a pushing drum, on the second troughed drum longitudinally by a path length greater than or equal to twice that length of an article segment subgroup and offset in the circumferential direction to the article segment subgroup originally on the first drum longitudinally and axially opposite, in particular in accordance with the division of the first and/or second troughed drum, is deposited again on the first troughed drum, preferably adjacent to one on the first drum after removal of the to moving article segment subgroup remaining article segment subgroup.
- a predeterminable insertion gap for the further article segment can be implemented reliably and easily by means of a correspondingly coordinated and adjusted path length of the displacement—exceeding twice the length of an article segment subgroup.
- the distance AA of the wrapping strip U1 from the end XA of the first group of article segments and the distance AB of the wrapping strip U1 before the end XB of the first group of article segments can be the same or different.
- the wrapping strip U1 is preferably positioned relative to the first article segment group in such a way that the distances AA and AB are approximately the same, and in particular do not deviate from one another by more than +/-10-20%.
- the first article segment group can also be aligned additionally or solely before wrapping with the wrapping strip U1.
- Embodiments according to the invention can fulfill individual features or a combination of several features.
- two filter segments 1 arranged next to one another are provided and conveyed further transversely and axially. As they are conveyed further, the filter segments 1 are spaced apart from one another longitudinally and axially, so that a gap is created and in method step B two filter segments 2 arranged next to one another are introduced into the gap between the filter segments 1 that are spaced apart longitudinally and axially.
- the filter segments 1 and the filter segments 2 are each conveyed transversely axially, ie transversely to their central longitudinal axis, on conveying drums or corresponding conveying devices.
- the symmetrical arrangement of the filter segments 1 and 2 from process step B is divided in the middle and the two halves of filter segments 1, 2 are spaced apart from one another longitudinally and axially, so that two next to each other can then be placed in the gap between the symmetrical groups of filter segments 1 and 2 arranged filter segments 3 are introduced into the gap between the two segments, so that a first article segment group is formed.
- the group of filter segments assembled in method step C is arranged mirror-symmetrically to the center plane of the assembled groups of filter segments.
- the filter segments 1, 2, 3 assembled in method step C are then transferred to another conveyor drum, so that in method step D the assembled filter segment arrangement made up of three filter segments is wrapped as a first article segment group by a wrapping strip U1 10.
- the wrapping strip U1 10 has a distance AA from the front end XA and a distance AB from the front end XB of the first article segment group.
- the first article segment group has an end XA and an end XB opposite the end XA.
- the wrapped filter segment assemblies from the Transfer method step D to a cutting drum, so that the wrapped filter segment groups are cut in the middle on the cutting drum by means of a cutting knife 20 or a corresponding cutting device.
- the transferred filter segment groups are each rotated by 180° by means of the turning device, as a result of which the filter segments 3 lying on the inside in method step E are on the outside after the turning process in method step F has been carried out.
- the filter segment groups formed next to one another are each simultaneously turned through 180° by means of a corresponding turning device.
- the simultaneously turned filter segment groups are transferred to a conveyor drum as article segment subgroups, so that the filter segment groups are further conveyed in the transverse axial direction.
- the filter segment groups are spaced apart from one another in a transverse axial direction, with the ends XA and XB of the filter segments initially pointing outwards (cf. method step E) facing one another after turning.
- two filter segments 4 are inserted into the central gap between the filter segment groups and subsequently wrapped by a second wrapping strip U2 30 in method step H, resulting in a second wrapped article segment group.
- the strip of material 30 encloses the centrally inserted filter segments 4 and part of the adjacent filter segments 1 of the already encased, outer filter segment groups.
- the double-length filter segment groups from process step H are then conveyed transversely to a conveyor drum, so that subsequently the double-length filter segment groups are cut in the middle as the second article segment group by means of a cutting blade 40 or a corresponding cutting device, so that two multi-segment filters 100 arranged symmetrically to one another are produced in method step I.
- the multi-segment filters 100 arranged next to one another are formed in method step K by corresponding method steps and devices into a row of multi-segment filters 100 arranged one behind the other transversely and axially.
- the two reoriented, in particular turned and wrapped, filter segment groups are spaced apart from one another in the longitudinal axial direction as article segment subgroups.
- the individually provided filter segments 1, 2, 3, 4 are cut before the formation of the corresponding groups or subgroups from multi-length filter segment rods or multi-length rods made of tobacco-derived material, with the provision of two Filter segments or tobacco-derived segments of the same type corresponding funding processes (staggering, sliding, etc.) are provided.
- the method steps A to F correspond to the method steps in Fig. 1a .
- a double-length filter segment rod 400 is inserted between the filter segment groups with the filter segments 1, 2, 3 and then in method step H it is connected to the outer filter segment groups by wrapping with the wrapping strip U2 30, so that a second article segment group is created.
- the double-length filter segment rod 400 is cut into single-length filter segments 4 using the cutting blade 40, with the central cut resulting in two multi-segment filters 100 as smoking article products.
- the in 1c shown embodiment is in contrast to the embodiment in Fig.
- a double-length filter segment rod 300 is placed in the gap between the groups of filter segments 1 and 2 that are arranged symmetrically to one another, so that in method step D the double-length segment rod 300 together with the outer filter segments 1 and 2 are removed from the wrapping strip U1 10 a first article segment group and is subsequently cut into filter segments 3 in method step E by means of the cutting blade 20 .
- the further process steps F to K correspond to those in Fig. 1a shown process steps.
- double-length segment filters 300 or 400 are inserted between the formed subgroups of filter segments (cf. method step C in 1c and method step G in the exemplary embodiment Fig. 1b ).
- two separate filter segments 1 arranged next to one another are provided in method step A and conveyed in the transverse axial direction.
- method step B two longitudinally axially spaced filter segments 2 are then arranged at the outer free ends of the two filter segments 1 and conveyed further, so that in method step C a filter segment 3 is applied to the outer free ends of the filter segments 2.
- method step D the filter segment group put together in method step C is wrapped by a wrapping strip U1 10, so that a first wrapped article segment group is created and subsequently, in method step E, the wrapped filter segment group is formed into two identical and symmetrically arranged article segment subgroups by means of a cutting knife 20 or the like.
- the two article segment subgroups are then turned in method step F by means of a reorientation device designed as a turning device, so that the ends XA and XB of the filter segments 3 pointing outwards in method step E point inwards in method step G and are arranged opposite one another.
- a reorientation device designed as a turning device
- two filter segments 4 arranged next to one another are inserted between the rotated article segment subgroups, which are spaced apart from one another in the longitudinal direction, so that in method step H, the filter segments 4 with the already wrapped article segments are wrapped into a second one by means of a wrapping strip U2 30 Item segment group to be connected.
- method step I the entire second article segment group is cut in the middle, so that two multi-segment filters 100 with four different segments are created.
- method step K a row of consecutively oriented multi-segment filters 100 is formed, which are provided for further processing, for example on a filter attachment machine.
- the illustrated method steps A to F correspond to the method steps A to F in Figure 2a .
- a double-length segment rod 400 is arranged in method step G between longitudinally axially spaced and symmetrically arranged article segment subgroups from the filter segments 1, 2, 3, which is then connected to the two outer ones Article groups in step H by means of the wrapping strip U2 30 is connected to form a second article segment group.
- the double-length segment rod 400 is cut into two filter segments 4 in method step I by means of the cutting blade 40, so that two multi-segment filters 100 with four different segments are formed by the cutting process.
- the multi-segment filters 100 formed are then positioned in method step K to form a row of filter segments arranged one behind the other.
- a double-length filter segment rod 110 is provided in method step A, so that in method step B two filter segments 2 spaced apart longitudinally and axially are placed at the outer ends of the filter segment rod 110. Subsequently, in method step C, a filter segment 3 is arranged at the outer free ends of the filter segments 2 in each case.
- the article group formed in method step C is wrapped with a wrapping strip U1 10, so that a first wrapped article segment group, after wrapping in method step E, has two filter segments 1 and two article segment subgroups each consisting of three different ones by a central cut through the segment rod 110 Filter segments 1, 2, 3 by cutting using the cutting blade 20 arise.
- the further method steps F to K correspond to the method steps F to K according to Figure 2a .
- the method steps A to F correspond to the method steps in the embodiment in FIG Figure 2c .
- double-length segment rods 400 are inserted centrally between the turned article segment subgroups, which are then connected to the wrapping strip U2 30 with the article segment subgroups in process step H are joined, creating a second wrapped article segment group.
- the double-length segment rod 400 is then divided into two filter segments 4 in method step I, so that two multi-segment filters 100 are created from the second article segment group, which are then arranged one behind the other and in the same orientation in a row (cf. method step K).
- a device for carrying out the method or for producing a large number of smoking article products 100 comprises a assembling device made up of a plurality of stations, preferably arranged one after the other, preferably of the same or different construction.
- One or each station is equipped with a magazine for receiving one type of article segments in the form of multiple-length bars, a drum run of drums arranged one behind the other for removal (removal drum) of the bars, for cutting (separate cutting drum, or removal drum with cutting function) of the bars into article segments of multiple or simpler nature useful length, for staggering (staggered drum) and shifting (sliding drum) the article segments of multiple or single useful length and to combine the article segments with a assembling drum.
- the assembling drum of a station can be followed by a transfer drum, which is also accommodated in the station of the assembling drum.
- a collating drum is, in particular with the interposition of a delivery drum, operatively connected to the drum run for receiving a first article segment to be further processed and operatively connected to a transfer drum of an upstream or downstream station.
- the collating device is followed by a wrapping station that works in the transverse process and is provided with a wrapping paper apparatus, in particular in the manner of a covering paper apparatus, preferably comprising a wrapping paper feed device, a gluing station, a cutting station for cutting wrapping strips U1 and a rewinding station for connecting a group of article segments.
- the wrapping station optionally has a cutting station for dividing a wrapped, multi-length, in particular double-length, article segment group of more than three segments into two or more article segment subgroups.
- the cutting station is preferably arranged at or adjacent to the exit, in particular at a delivery drum of the wrapping station.
- a unit for reorienting UEH of article segment subgroups (1, 2, 3) arranged opposite one another longitudinally and axially is arranged downstream of the wrapping station.
- the unit for reorienting UEH can be provided on the input side with a cutting station which is set up and designed for dividing a wrapped multi-length, in particular double-length, article segment group of more than three segments into two or more article segment subgroups.
- the unit for reorienting UEH has a turning device which turns the article segment subgroups (1, 2, 3) by 180 degrees.
- the turning device is designed and set up to receive two opposing article segment subgroups (1, 2, 3) and simultaneously or one after the other, in particular while forming a distance between an article segment subgroup (1, 2, 3) and that of the article segment subgroup (1, 2, 3) to turn opposite article segment subgroup (1, 2, 3) for inserting the further article segment (4).
- the unit for reorienting UEH is an article segment addition and Downstream connecting station, in particular in the form of a filter tipper, comprising an addition station with a magazine for receiving a type of article segments in the form of bars of several lengths, with a drum run of drums arranged downstream of one another for removal (removal drum) of the bars, for cutting (separate cutting drum, or removal drum with cutting function ) of the rods into article segments of multiple or single use length, for staggering (stacking drum) and shifting (shifting drum) the article segments of multiple or single use length, with a assembling drum for combining the article segments brought from the drum run of the article segment adding and connecting station with the reoriented article segment subgroups (1, 2, 3).
- the collating drum of the article segment adding and connecting station is designed and set up to receive an article segment brought from the drum run of the article segment adding and connecting station between two spaced, reoriented article segment subgroups.
- the assembly drum of the article segment adding and connecting station is in particular operatively connected to the turning drum, directly or with the interposition of a transfer drum.
- the article segment adding and connecting station comprises a connecting station working in the transverse process, which is provided with a wrapping paper apparatus, in particular in the manner of a covering paper apparatus, preferably comprising a wrapping paper feed device, a gluing station, a cutting station for cutting wrapping strips U2 and a rewinding station for connecting an article segment group .
- the item segment group comprises two reoriented item segment subgroups and an item segment sandwiched between the reoriented item segment subgroups.
- the wrapping station of the article segment adding and connecting station optionally has a cutting station for dividing a wrapped multi-length, in particular double-length, article segment group of more than three, preferably four segments into two or more smoking article products.
- the cutting station is preferably at or adjacent to the exit, arranged in particular on a delivery drum of the article segment adding and connecting station.
- the first wrapping station downstream of the collating device for wrapping is a unit UEH for reorienting article segment subgroups downstream and upstream of an article segment adding and connecting station.
- the unit UEH for reorientation is connected between a first sheathing device WU1 and a second sheathing device WU2 and is identified as a block with "UEH".
- the unit UEH for reorientation can be assigned upstream and/or downstream conveying organs, which enable a continuous input and output of article segment subgroups to be reoriented, in particular produce corresponding active connections and are not shown in more detail. This aspect is particularly valuable for retrofitting and conversions.
- a cutting station z33 is arranged in the first wrapping device WU1.
- the cutting station z33 divides the wrapped first article segment group (1, 2, 3) into two article segment subgroups, each with the same number of article segments (1, 2, 3).
- the article segment subgroups are then conveyed into the UEH for reorientation and reorientated as explained above.
- a further article segment 4 is inserted in the second wrapping device WU2.
- the correspondingly formed article segment group is then connected by means of the wrapping material strip U230.
- Positioning and/or guiding means for the article segment subgroups and/or the wrapping material strips U1 10 are provided, which are set up and configured to realize and ensure the distance AA at the end XA and the distance AB at the end XB of the first article segment group.
- the positioning means and/or guide means are preferably in the collating device ( 3 , there "CU") downstream first wrapping station ( 3 , "WU1").
- the UEH for reorientation can include a turning drum as a turning device, which changes the position of the article segment subgroups relative to one another and has rotating elements, which are each provided so as to be rotatable by 180 degrees.
- Two opposing article segment subgroups can be turned simultaneously or one after the other, in particular forming a distance between an article segment subgroup and an article segment subgroup opposite the article segment subgroup, for inserting the further article segment.
- the UEH for reorientation can include a displacement/stacking device with a staggering drum, to which a shifting drum is assigned, and with a further staggering drum assigned to the shifting drum.
- a staggering/shifting/staggering unit which initially offsets two longitudinally axially opposite article segment subgroups in the circumferential direction, preferably in the form of a staggered step, preferably on a staggered troughed drum -Unit with a predetermined pitch of the troughs by a pitch, and one or both offset article segment subgroups longitudinally axially by a distance greater than or equal to the length of an article segment subgroup and which preferably then arranges the shifted article segment subgroups longitudinally and axially opposite one another, in particular by means of a further step for offsetting in accordance with the division of the shifted article segment subgroups in the circumferential direction.
- a predetermined insertion gap for the other article segment 4 by a correspondingly coordinated and adjusted path length of the shift - over the length of an article segment subgroup going beyond - can be realized reliably and in a simple manner.
- the UEH for reorientation can include a transfer/shifting device with a first troughed drum and a second troughed drum with an axially acting lifting link, which are arranged and designed and interact in such a way that the position of the article segment subgroups relative to one another is reoriented by means of the transfer/shifting device will.
- An article segment subgroup is removed from two longitudinally axially opposite article segment subgroups picked up by a first troughed drum by means of a second troughed drum, preferably designed as a shifting drum, and is moved on the second troughed drum by means of the lifting link by a distance greater than or equal to twice the length of an article segment subgroup and in the circumferential direction offset to the article segment subgroup originally on the first drum longitudinally opposite, in particular conforming to the division of the first and/or second troughed drum, is deposited again on the first troughed drum, preferably adjacent to an article segment subgroup remaining on the first drum after removal of the article segment subgroup to be shifted.
- a predeterminable insertion gap for the further article segment can be implemented reliably and easily by means of a correspondingly coordinated and adjusted path length of the displacement—exceeding twice the length of an article segment subgroup.
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- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Description
Die Erfindung betrifft ein Verfahren zum Herstellen von Rauchartikelkomponenten aus jeweils mehreren Artikelsegmenten, insbesondere wenigstens drei oder mehr als drei Artikelsegmenten.The invention relates to a method for producing smoking article components from a plurality of article segments, in particular at least three or more than three article segments.
Ferner betrifft die Erfindung eine Einrichtung zum Herstellen von Rauchartikelkomponenten aus jeweils mehreren Artikelsegmenten, insbesondere wenigstens drei oder mehr als drei Artikelsegmenten.The invention also relates to a device for producing smoking article components from a plurality of article segments, in particular at least three or more than three article segments.
Zur Herstellung von Multisegmentfiltern werden bei Multifiltermaschinen Filter aus Segmenten aus verschiedenen Materialien zusammengestellt, gruppiert und zu einem Multisegmentfilterstrang geformt, der mit einem Umhüllungspapier umwickelt wird, der die zu einem Strang zusammengestellten Filtersegmente umhüllt und zusammenhält. Anschließend werden Multisegmentfilterstäbe in mehrfacher Gebrauchslänge abgelängt und in einer Filteransetzmaschine weiterverarbeitet. Bekannte Multifiltermaschinen sind unter der Bezeichnung MULFI-ME oder MERLIN der Hauni Maschinenbau GmbH bekannt.To produce multi-segment filters, in multi-filter machines, filters are assembled from segments made of different materials, grouped and formed into a multi-segment filter rod, which is wrapped in wrapping paper that envelops and holds together the filter segments assembled into a rod. Subsequently, multi-segment filter rods are cut to multiple usable lengths and further processed in a filter attachment machine. Known multi-filter machines are known under the designation MULFI-ME or MERLIN from Hauni Maschinenbau GmbH.
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Es ist Aufgabe der vorliegenden Erfindung, auf einfache und effiziente Weise stabförmige, aus mehreren Segmenten zusammengesetzte, Rauchartikelprodukte bzw. Rauchartikel der Tabak verarbeitenden Industrie herzustellen, wie etwa auch Produkte, welche selbst nicht abbrennen, sondern eher zum Freisetzen eines Aerosols erwärmt werden, sogenannte Heat not Burn Produkte.It is the object of the present invention to produce rod-shaped smoking article products or smoking articles of the tobacco processing industry composed of several segments in a simple and efficient manner, such as products which do not burn themselves but rather are heated to release an aerosol, so-called heat not burn products.
Gelöst wird diese Aufgabe durch ein Verfahren mit den Merkmalen des Anspruch 1. Ferner wird die Aufgabe gelöst durch eine Einrichtung zum Herstellen von Rauchartikelprodukten gemäß Anspruch 15 an.This object is achieved by a method having the features of
Die Erfindung beruht auf dem Gedanken, dass stabförmige Rauchartikelprodukte mehrere stabförmige Artikelsegmente, insbesondere mehr als drei Artikelsegmente aufweisen, wobei die Artikelsegmente sowie die Artikelsegmentgruppen als auch die Artikelsegmentuntergruppen vor dem Umorientierungsvorgang und nach dem Umorientierungsvorgang in queraxialer Richtung gefördert werden. Hierbei werden die Artikelsegmente als auch die Artikelsegmentgruppen sowie Artikelsegmentuntergruppen auf Fördertrommeln oder entsprechenden Fördereinrichtungen queraxial gefördert.The invention is based on the idea that rod-shaped smoking article products have several rod-shaped article segments, in particular more than three article segments, with the article segments and the article segment groups as well as the article segment subgroups being conveyed in the transverse axial direction before and after the reorientation process. Here, the article segments as well as the article segment groups and article segment subgroups are conveyed cross-axially on conveyor drums or corresponding conveying devices.
Dadurch, dass die gebildeten, umhüllten Artikelsegmentgruppen jeweils, bevorzugt mittig, geschnitten werden, entstehen - nach dem Umorientieren - an den Enden der fertigen Rauchartikelprodukte exakte, gerade Kanten und/oder Anlageflächen, so dass die zwei sauber geschnittenen äußeren Produktenden bei der Weiterverarbeitung der Rauchartikelprodukte zu einer Verbesserung der Produktqualität beitragen.Because the formed, wrapped article segment groups are each cut, preferably in the middle, exact, straight edges and/or contact surfaces are created at the ends of the finished smoking article products - after reorientation - so that the two cleanly cut outer product ends can be removed during further processing of the smoking article products contribute to an improvement in product quality.
Durch ein Vorsehen eines Umhüllungsstreifen U1, welcher am jeweiligen längsaxialen Ende eines stabförmigen Zwischenprodukts einen Abschnitt frei von dem Umhüllungsstreifen U1 belässt, kann gewährleistet werden, dass auch bei Längentoleranzen der einzelnen Segmente, welche sich bei deren Aneinanderlegen aufaddieren können, stets eine ebene Anlagefläche zur Weiterverarbeitung von Zwischen- und/oder Weiterverarbeitungsprodukten gewährleisten werden kann, welche nicht von unregelmäßigen Überständen beeinflusst wird. Etwaige Nachbearbeitungen der Umhüllung nach dem ersten Umhüllungsschritt, wie ein Besäumungsschnitt, bei dem ein Überstand entfernt wird, können entfallen.By providing a wrapping strip U1, which leaves a section free of the wrapping strip U1 at the respective longitudinal axial end of a rod-shaped intermediate product, it can be ensured that even with length tolerances of the individual segments, which can add up when they are placed together, there is always a flat contact surface for further processing of intermediate and/or further processing products can be guaranteed, which is not influenced by irregular overhangs. Any post-processing of the covering after the first covering step, such as a trimming cut in which an overhang is removed, can be omitted.
Der Abstand AA und/oder Abstand AB des Umhüllungsstreifens U1 zum jeweiligen stirnseitigen Ende XA, XB der zum umhüllenden Gruppe kann kleiner als 0,25 mm sein und sollte zumindest 0,1 mm betragen. Wird der Abstand AA und/oder AB größer als 3,5 mm gewählt, wird der Materialverbrauch vorteilhaft gering gehalten. Übergreift der Umhüllungsstreifen U1 das oder die zu verbindenden Segmente um eine Überdeckungslänge von 2 - 5 mm, lässt sich eine zuverlässige Verbindungsstruktur gewährleisten. Der Abstand AA und/oder Abstand AB des Umhüllungsstreifens U1 zum jeweiligen stirnseitigen Ende XA, XB der zu umhüllenden Gruppe kann auch größer als 3,0 mm sein, wobei ein angrenzendes Segment von dem Umhüllungsstreifen U1 mit einer Überdeckung von 2-5 mm übergriffen ist.The distance AA and/or distance AB of the wrapping strip U1 to the respective front end XA, XB of the group to be wrapped can be less than 0.25 mm and should be at least 0.1 mm. Will he If the distance AA and/or AB is selected to be greater than 3.5 mm, the material consumption is advantageously kept low. If the wrapping strip U1 overlaps the segment or segments to be connected by an overlap length of 2-5 mm, a reliable connection structure can be guaranteed. The distance AA and/or distance AB of the wrapping strip U1 to the respective front end XA, XB of the group to be wrapped can also be greater than 3.0 mm, with an adjacent segment being overlapped by the wrapping strip U1 with an overlap of 2-5 mm .
Um eine sichere Verbindung zu gewährleisten, wird der Umhüllungsstreifen U1 vollflächig mit Leim oder zumindest eine größere, insbesondere überwiegende Fläche, bevorzugt mehr als 30%, besonders bevorzugt mehr als 50% des Umhüllungsstreifens U1 mit Leim versehen. Der Umhüllungsstreifen U1 kann auch leimfreie Zonen und/oder Perforationen aufweisen.In order to ensure a secure connection, the wrapping strip U1 is provided with glue over the entire surface or at least a larger, in particular predominant area, preferably more than 30%, particularly preferably more than 50% of the wrapping strip U1 is provided with glue. The wrapping strip U1 can also have glue-free zones and/or perforations.
Im Rahmen der Erfindung sind die stabförmigen Rauchartikelprodukte beispielsweise als Multisegmentfilter oder Multifilter ausgebildet. Darüber hinaus ist es auch in einer Ausgestaltung im Rahmen der Erfindung möglich, dass die Rauchartikelprodukte jeweils mehrere, insbesondere verschiedene, Filtersegmente aufweisen und zusätzlich ein Segment mit einer für einen Raucher konsumierbaren Substanz, wie z.B. einem Aromastoff. Die Rauchartikelprodukte können als Heat not Burn - Produkte ausgestaltet sein.Within the scope of the invention, the rod-shaped smoking article products are designed, for example, as multi-segment filters or multi-filters. In addition, it is also possible in one embodiment within the scope of the invention that the smoking article products each have several, in particular different, filter segments and, in addition, a segment with a substance that a smoker can consume, such as a flavoring. The smoking article products can be designed as heat not burn products.
Insbesondere wird bei dem erfindungsgemäßen Herstellungsverfahren die erste Artikelsegmentgruppe mit wenigstens drei Artikelsegmenten bereitgestellt, wobei das mittlere Artikelsegment nach der Umhüllung der ersten Artikelgruppe mittig geschnitten wird. Darüber hinaus ist es im Rahmen der Erfindung denkbar, dass die erste Artikelgruppe eine gerade Anzahl an Artikelsegmenten aufweist, wobei die Artikelsegmente vor dem Umhüllen symmetrisch angeordnet sind. Insbesondere unterscheiden sich jeweils wenigstens zwei Artikelsegmente der Artikelsegmentgruppe sowie der Artikelsegmentuntergruppe als auch der zweiten Artikelsegmentgruppe.In particular, in the production method according to the invention, the first article segment group is provided with at least three article segments, the middle article segment being cut in the middle after the wrapping of the first article group. In addition, it is conceivable within the scope of the invention for the first group of articles to have an even number of article segments, with the article segments being arranged symmetrically before being wrapped. In particular, at least two article segments of the article segment group differ as well the item segment subgroup as well as the second item segment group.
Insgesamt weisen die hergestellten Rauchartikelprodukte mehrere verschiedene Artikelsegmente auf.Overall, the manufactured smoking article products have several different article segments.
DarĂĽber hinaus ist in einer AusfĂĽhrungsform des Verfahrens vorgesehen, dass die zweite Artikelsegmentgruppe, vorzugsweise mittig, in zwei oder mehr als zwei Rauchartikelprodukte geschnitten wird.In addition, one embodiment of the method provides for the second group of article segments to be cut, preferably in the middle, into two or more than two smoking article products.
Dazu ist weiter vorgesehen, dass die Artikelsegmente der ersten Artikelsegmentgruppe symmetrisch, insbesondere zur senkrechten Mittenebene, vor dem Schneiden angeordnet sind, bevorzugt aneinander liegend oder mit einem vorgegebenen Abstand zwischen zwei benachbarten Artikelsegmenten. Unter der Mittenebene wird die senkrechte Ebene zur Längsachse der gebildeten ersten Artikelsegmentgruppe verstanden, wobei die Mitte der Länge der Artikelsegmentgruppe in der senkrechten Ebene liegt.For this purpose, it is further provided that the article segments of the first article segment group are arranged symmetrically, in particular to the vertical center plane, before cutting, preferably lying against one another or with a predetermined distance between two adjacent article segments. The middle plane is understood to mean the plane perpendicular to the longitudinal axis of the first article segment group formed, with the middle of the length of the article segment group lying in the vertical plane.
Vorteilhafterweise ist weiter beim Verfahren vorgesehen, dass die erste Artikelsegmentgruppe eine geradzahlige Anzahl an Artikelsegmenten, insbesondere vor dem Schneiden, aufweist. Dabei sind die Artikelsegmente symmetrisch zur Mittenebene angeordnet, wobei der Schnitt durch die erste Artikelsegmentgruppe in der senkrechten Mittenebene erfolgt.Advantageously, the method also provides for the first article segment group to have an even number of article segments, in particular before cutting. The article segments are arranged symmetrically to the center plane, with the section through the first article segment group taking place in the vertical center plane.
In einer anderen Ausgestaltung weist die erste Artikelsegmentgruppe eine ungeradzahlige Anzahl an Artikelsegmenten, insbesondere vor dem Schneiden, auf. Hierbei sind die Artikelsegmente der ersten Artikelsegmentgruppe ebenfalls symmetrisch zur senkrechten Mittenebene angeordnet, wobei nach UmhĂĽllung der ersten Artikelsegmentgruppe ein mittiger Schnitt durch das in der Mitte angeordnete, vorzugsweise doppelt lange, Artikelsegment der Artikelsegmentgruppe erfolgt.In another embodiment, the first article segment group has an odd number of article segments, in particular before cutting. Here, the article segments of the first article segment group are also arranged symmetrically to the vertical center plane, after wrapping the first article segment group, a central cut is made through the article segment of the article segment group arranged in the middle and preferably twice as long.
Darüber hinaus ist in einer Ausführungsform des Verfahrens vorgesehen, dass für die Bildung bzw. für die Bereitstellung der ersten Artikelsegmentgruppe, vorzugsweise in sequentieller Folge, mehrere Artikelsegmente queraxial gefördert werden und nebeneinander angeordnet werden, so dass nach der Anordnung der Artikelsegmente nebeneinander die erste Artikelsegmentgruppe gebildet ist. Hierbei werden vorzugsweise die Artikelsegmente einer ersten Art gefördert, so dass nachfolgend den Artikelsegmenten der ersten Art Artikelsegmente einer zweiten Art zugestellt werden, wobei die Artikelsegmente der zweiten Art neben Artikelsegmenten der ersten Art angeordnet werden. Hierbei werden die Artikelsegmente der ersten Art und der zweiten Art queraxial auf entsprechenden Fördertrommeln oder Fördereinrichtungen gefördert und zusammengestellt.In addition, one embodiment of the method provides that for the formation or for the provision of the first article segment group, preferably in sequential order, several article segments are conveyed transversely and arranged next to one another, so that after the arrangement of the article segments next to one another the first article segment group is formed. The article segments of a first type are preferably conveyed here, so that article segments of a second type are then delivered to the article segments of the first type, with the article segments of the second type being arranged next to article segments of the first type. In this case, the article segments of the first type and the second type are conveyed and assembled transversely axially on corresponding conveyor drums or conveying devices.
Im Rahmen der Erfindung ist es möglich, dass die Artikelsegmente für die erste Artikelsegmentgruppe vor ihrer Zustellung zur zu bildenden ersten Artikelsegmentgruppe durch Schneiden von mehrfachlangen Artikelstücken in Artikelsegmente geschnitten werden und danach der zu bildenden ersten Artikelsegmentgruppe zugestellt bzw. zugefördert werden.Within the scope of the invention, it is possible for the article segments for the first article segment group to be cut into article segments before being delivered to the first article segment group to be formed by cutting multiple-length article pieces and then to be delivered or conveyed to the first article segment group to be formed.
Hierzu ist in einer Ausgestaltung des Verfahrens vorgesehen, dass für die Bildung der ersten Artikelsegmentgruppe mehrere Artikelsegmente längsaxial voneinander beabstandet werden und nachfolgend zwischen den längsaxial beabstandeten Artikelsegmenten ein weiteres oder mehrere, insbesondere zwei, Artikelsegmente angeordnet werden. Hierbei werden beispielsweise zwei oder vier bzw. eine gerade Anzahl an Artikelsegmenten mittig geteilt, so dass die gebildeten Gruppen an Artikelsegmenten längsaxial voneinander beabstandet werden, wobei die Gruppen der Artikelsegmente die gleiche Anzahl aufweisen.To this end, one embodiment of the method provides that, for the formation of the first article segment group, several article segments are spaced apart from one another longitudinally and axially and one further or more, in particular two, article segments are subsequently arranged between the article segments spaced apart longitudinally and axially. Here, for example, two or four or an even number of article segments are divided in the middle, so that the formed groups of article segments are spaced apart from one another in the longitudinal direction, the groups of article segments having the same number.
In einer Weiterbildung des Verfahrens ist in einer Ausgestaltung vorgesehen, dass ein oder mehrere Artikelsegmente an den, vorzugsweise außen liegenden und/oder freien, Enden eines Artikelsegments oder dass ein oder mehrere Artikelsegmente an den voneinander abgewandten Enden einer Gruppe an Artikelsegmenten angeordnet werden. Hierbei werden die Artikelsegmente zur Bildung der ersten Artikelsegmentgruppe nachfolgend an den voneinander abgewandten Enden eines Artikelsegments oder einer Gruppe an Artikelsegmenten beispielsweise auf einer Fördertrommel angelegt, wodurch die Artikelsegmente, aus denen die erste Artikelsegmentgruppe gebildet wird, symmetrisch angeordnet sind.In a further development of the method, one embodiment provides for one or more article segments to be arranged at the preferably external and/or free ends of an article segment or for one or more article segments to be arranged at the ends of a group of article segments that face away from one another. Here the Article segments to form the first article segment group are subsequently applied to the opposite ends of an article segment or a group of article segments, for example on a conveyor drum, whereby the article segments from which the first article segment group is formed are arranged symmetrically.
Des Weiteren zeichnet sich das Verfahren dadurch aus, dass die Artikelsegmentuntergruppen, die aus den ersten Artikelsegmentgruppen gebildet werden, nach dem Umorientieren, etwa in Form eines Wendens, queraxial, z.B. auf einer Fördertrommel oder weiteren Fördereinrichtungen queraxial gefördert werden.Furthermore, the method is characterized in that the article segment subgroups, which are formed from the first article segment groups, are conveyed transversely axially, e.g. on a conveyor drum or other conveying devices, after reorientation, for example in the form of turning.
Insbesondere ist es vorteilhaft, dass die Artikelsegmentuntergruppen nach dem oder bei dem oder während dem Umorientieren der Artikelsegmentuntergruppen in längsaxialer Richtung voneinander beabstandet sind oder werden und nachfolgend ein oder mehrere Artikelsegmente zwischen die längsaxial voneinander beabstandeten Artikelsegmentuntergruppen eingebracht werden. Anschließend können die Artikelsegmente aneinander anliegend zusammengeschoben oder in vorgegebenem Abstand zueinander ausgerichtet und positioniert werden, gewünschtenfalls mit jeweils individuellem Abstand zwischen zwei einander benachbarten Artikelsegmenten.In particular, it is advantageous that the article segment subgroups are or become spaced apart from one another in the longitudinal axial direction after or during or during the reorientation of the article segment subgroups and subsequently one or more article segments are introduced between the article segment subgroups spaced apart from one another longitudinally. The article segments can then be pushed together in abutting relationship or aligned and positioned at a predetermined distance from one another, if desired with an individual distance between two adjacent article segments.
Im Rahmen der Erfindung ist es hierbei vorgesehen, dass ausschließlich ein oder ausschließlich zwei Artikelsegmente zwischen die längsaxial voneinander beabstandeten Artikelsegmentuntergruppen eingebracht werden.Within the scope of the invention, it is provided that exclusively one or exclusively two article segments are introduced between the article segment subgroups that are spaced apart from one another in the longitudinal direction.
Des Weiteren zeichnet sich das Verfahren in einer Ausgestaltung dadurch aus, dass die Rauchartikelprodukte, die aus den zweiten Artikelsegmentgruppen gebildet werden, nach dem Schneiden der zweiten Artikelsegmentgruppe in einem weiteren Verfahrensschritt in einer Reihe queraxial hintereinander angeordnet werden. Dadurch werden die Rauchartikelprodukte beispielsweise für die Weiterverarbeitung an einer Filteransetzmaschine weitergefördert, wobei beispielsweise die Einrichtung zum Herstellen der Rauchartikelprodukte, an der das erfindungsgemäße Verfahren durchgeführt wird, mit der Filteransetzmaschine verbunden ist, so dass die Rauchartikelprodukte zu der Filteransetzmaschine, vorzugsweise queraxial, weiter gefördert werden. Insbesondere ist die Ausrichtung der hintereinander in einer Reihe angeordneten Rauchartikelprodukte gleich.Furthermore, the method is characterized in one embodiment in that the smoking article products, which are formed from the second article segment groups, are arranged one behind the other in a row transversely axially in a further method step after the second article segment group has been cut. This will make the smoking article products e.g. for further processing on a filter tipping machine, with the device for producing the smoking article products, on which the method according to the invention is carried out, being connected to the filter tipping machine, for example, so that the smoking article products are further conveyed to the filter tipping machine, preferably transversely. In particular, the orientation of the smoking article products arranged one behind the other in a row is the same.
Außerdem zeichnet sich ein vorteilhafter Verfahrensschritt dadurch aus, dass die Artikelsegmente der Rauchartikelprodukte als Filtersegmente ausgebildet sind oder dass die Rauchartikelprodukte jeweils wenigstens ein oder mehrere Filtersegmente als Artikelsegmente und wenigstens ein Artikelsegment mit einem konsumierbaren, insbesondere aromatischen und/oder auf Tabak basierten, Produkt aufweisen. Dabei kann es sich um ein Artikelsegment handeln, welches eine gekrimpte Tabakfolie, Streifen einer Tabakfolie und/oder Tabakfasern enthält.In addition, an advantageous method step is characterized in that the article segments of the smoking article products are designed as filter segments or that the smoking article products each have at least one or more filter segments as article segments and at least one article segment with a consumable, in particular aromatic and/or tobacco-based product. This can be an article segment that contains a crimped tobacco foil, strips of tobacco foil and/or tobacco fibers.
Insgesamt wird durch das erfindungsgemäße Verfahren ein Rauchartikelprodukt mit wenigstens drei Artikelsegmenten bereitgestellt, wobei die Artikelsegmentuntergruppen, die aus der ersten Artikelsegmentgruppe gebildet werden, wenigstens zwei Artikelsegmente aufweisen.Overall, the method according to the invention provides a smoking article product with at least three article segments, with the article segment subgroups formed from the first article segment group having at least two article segments.
Im Rahmen der Erfindung kann es weiterhin vorgesehen sein, dass die hergestellten Rauchartikelprodukte vier oder mehr als vier Artikelsegmente aufweisen, wobei sich die Artikelsegmentuntergruppen, die aus den ersten Artikelsegmentgruppen gebildet werden, und die Rauchartikel sich um ein Artikelsegment unterscheiden.Within the scope of the invention, it can further be provided that the manufactured smoking article products have four or more than four article segments, with the article segment subgroups formed from the first article segment groups and the smoking articles differing by one article segment.
Umorientieren in Form von "Wenden" Eine bevorzugte Form des Schrittes des Umorientierens erlaubt einen einfachen apparativen Aufbau mit einer Wendeeinrichtung und ist dadurch gekennzeichnet, dass die Artikelsegmentuntergruppen in ihrer relativen Lage zueinander mittels einer Wendeeinrichtung umorientiert werden, welche die Artikelsegmentuntergruppen bevorzugt jeweils um 180 Grad wendet, bevorzugt zwei einander gegenĂĽberliegende Artikelsegmentuntergruppen gleichzeitig oder nacheinander, insbesondere unter Ausbilden eines Abstands zwischen einer Artikelsegmentuntergruppe und einer der Artikelsegmentuntergruppe gegenĂĽberliegenden Artikelsegmentuntergruppe zum Einlegen des weiteren Artikelsegments.Reorientation in the form of "turning" A preferred form of the step of reorientation allows a simple apparatus structure with a turning device and is characterized in that the position of the article segment subgroups relative to one another is reoriented by means of a turning device, which preferably rotates the article segment subgroups by 180 degrees applies, preferably two mutually opposite article segment subgroups at the same time or one after the other, in particular while forming a distance between an article segment subgroup and an article segment subgroup opposite the article segment subgroup for inserting the further article segment.
Umorientieren in Form von "Staffeln/Verschieben" Eine weitere, bevorzugte Form des Schrittes des Umorientierens erlaubt einen einfachen apparativen Aufbau mit einer Verschiebe-/Staffeleinrichtung und ist dadurch gekennzeichnet, dass die Artikelsegmentuntergruppen in ihrer relativen Lage zueinander mittels einer Verschiebeeinrichtung umorientiert werden, welche zunächst zwei einander längsaxial gegenüberliegende Artikelsegmentuntergruppen in Umfangsrichtung gegeneinander, bevorzugt in Form eines Staffelschritts, versetzt, bevorzugt auf einer Staffel-Muldentrommel-Einheit mit einem vorgegebenem Teilungsabstand der Mulden um einen Teilungsabstand, und eine oder beide versetzte Artikelsegmentuntergruppe längsaxial um eine Weglänge größer oder gleich der Länge einer Artikelsegmentuntergruppe verschiebt und welche vorzugsweise anschließend die verschobenen Artikelsegmentuntergruppen einander längsaxial gegenüberliegend anordnet, insbesondere mittels eines weiteren Schrittes zum teilungskonformen Versetzen der verschobenen Artikelsegmentuntergruppen in Umfangsrichtung.Reorientation in the form of "staggering/shifting" Another preferred form of the step of reorienting allows a simple apparatus structure with a shifting/staggering device and is characterized in that the article segment subgroups are reoriented in their relative position to one another by means of a shifting device, which first two longitudinally axially opposite article segment subgroups offset from one another in the circumferential direction, preferably in the form of a stagger step, preferably on a staggered troughed drum unit with a predetermined pitch of the troughs by a pitch, and one or both longitudinally offset article segment subgroups offset by a path length greater than or equal to the length shifts an article segment subgroup and which preferably then arranges the shifted article segment subgroups opposite one another in the longitudinal direction, in particular by means of a further step for divisional configuration Shifting the shifted article segment subgroups in the circumferential direction.
Bei dieser Form kann eine vorgebbare Einsetzlücke für das weitere Artikelsegment durch eine entsprechend abgestimmte und eingestellte Weglänge der Verschiebung - über die Länge einer Artikelsegmentuntergruppe hinausgehend - zuverlässig und auf einfache Art und Weise realisiert werden.With this form, a predeterminable insertion gap for the further article segment can be implemented reliably and easily by means of a correspondingly coordinated and adjusted path length of the displacement—exceeding the length of an article segment subgroup.
Umorientieren in Form von "Abnehmen/Verschieben" Eine weitere, bevorzugte Form des Schrittes des Umorientierens erlaubt einen einfachen apparativen Aufbau mit einer Transfer-/Verschiebeeinrichtung und ist dadurch gekennzeichnet, dass die Artikelsegmentuntergruppen in ihrer relativen Lage zueinander mittels einer Transfereinrichtung umorientiert werden, welche eine Artikelsegmentuntergruppe von zwei einander längsaxial gegenüberliegenden, von einer ersten Muldentrommel aufgenommenen Artikelsegmentuntergruppen mittels einer zweiten, vorzugsweise als Schiebetrommel ausgebildeten Muldentrommel entnimmt, auf der zweiten Muldentrommel längsaxial um eine Weglänge größer oder gleich der doppelten Länge einer Artikelsegmentuntergruppe verschiebt und in Umfangsrichtung versetzt zu der ursprünglich auf der ersten Trommel längsaxial gegenüberliegenden Artikelsegmentuntergruppe, insbesondere teilungskonform zur Teilung der ersten und/oder zweiten Muldentrommel, auf die erste Muldentrommel wieder ablegt, vorzugsweise benachbart zu einer auf der ersten Trommel nach Entnahme der zu verschiebenden Artikelsegmentuntergruppe verbliebenen Artikelsegmentuntergruppe.Reorientation in the form of “removing/shifting” A further, preferred form of the reorientation step allows a simple apparatus structure with a transfer/shifting device and is characterized in that the article segment subgroups be reoriented in their relative position to one another by means of a transfer device, which removes an article segment subgroup from two longitudinally axially opposite article segment subgroups picked up by a first troughed drum by means of a second troughed drum, preferably designed as a pushing drum, on the second troughed drum longitudinally by a path length greater than or equal to twice that length of an article segment subgroup and offset in the circumferential direction to the article segment subgroup originally on the first drum longitudinally and axially opposite, in particular in accordance with the division of the first and/or second troughed drum, is deposited again on the first troughed drum, preferably adjacent to one on the first drum after removal of the to moving article segment subgroup remaining article segment subgroup.
Bei dieser Form kann eine vorgebbare Einsetzlücke für das weitere Artikelsegment durch eine entsprechend abgestimmte und eingestellte Weglänge der Verschiebung - über die doppelte Länge einer Artikelsegmentuntergruppe hinausgehend - zuverlässig und auf einfache Art und Weise realisiert werden.In this form, a predeterminable insertion gap for the further article segment can be implemented reliably and easily by means of a correspondingly coordinated and adjusted path length of the displacement—exceeding twice the length of an article segment subgroup.
Der Abstand AA des Umhüllungsstreifens U1 von dem Ende XA der ersten Artikelsegmentgruppe und der Abstand AB des Umhüllungsstreifens U1 vor dem Ende XB der ersten Artikelsegmentgruppe kann gleich oder unterschiedlich sein. Der Umhüllungsstreifen U1 wird zu der ersten Artikelsegmentgruppe bevorzugt so positioniert, dass die Abstände AA und AB in etwa gleich sind, insbesondere nicht mehr als +/- 10-20% voneinander abweichen. Zum korrekten Positionieren kann auch die erste Artikelsegmentgruppe ergänzend oder allein vor einem Umhüllen mit dem Umhüllungsstreifen U1 ausgerichtet werden.The distance AA of the wrapping strip U1 from the end XA of the first group of article segments and the distance AB of the wrapping strip U1 before the end XB of the first group of article segments can be the same or different. The wrapping strip U1 is preferably positioned relative to the first article segment group in such a way that the distances AA and AB are approximately the same, and in particular do not deviate from one another by more than +/-10-20%. For correct positioning, the first article segment group can also be aligned additionally or solely before wrapping with the wrapping strip U1.
Weitere Merkmale der Erfindung werden aus der Beschreibung erfindungsgemäßer Ausführungsformen zusammen mit den Ansprüchen und den beigefügten Zeichnungen ersichtlich. Erfindungsgemäße Ausführungsformen können einzelne Merkmale oder eine Kombination mehrerer Merkmale erfüllen.Further features of the invention will become apparent from the description of embodiments of the invention together with the claims and shown in the attached drawings. Embodiments according to the invention can fulfill individual features or a combination of several features.
Die Erfindung wird nachstehend ohne Beschränkung des allgemeinen Erfindungsgedankens anhand von Ausführungsbeispielen unter Bezugnahme auf die Zeichnungen beschrieben, wobei bezüglich aller im Text nicht näher erläuterten erfindungsgemäßen Einzelheiten ausdrücklich auf die Zeichnungen verwiesen wird. Es zeigen:
- Fig. 1a bis 1d
- jeweils schematisch Verfahrensabläufe zur Herstellung von Multisegmentfiltern und
- Fig. 2a bis 2d
- jeweils schematisch Verfahrensschritte zur Herstellung von Multisegmentfiltern.
- Fig. 3
- eine AusfĂĽhrungsform einer Maschine zum DurchfĂĽhren des Verfahrens
- Figures 1a to 1d
- each schematically process sequences for the production of multi-segment filters and
- Figures 2a to 2d
- each schematically process steps for the production of multi-segment filters.
- 3
- an embodiment of a machine for carrying out the method
In den Zeichnungen sind jeweils gleiche oder gleichartige Elemente und/oder Teile mit denselben Bezugsziffern versehen, so dass von einer erneuten Vorstellung jeweils abgesehen wird.In the drawings, elements and/or parts that are the same or of the same type are provided with the same reference numbers, so that they are not presented again in each case.
Während in der
In den
Gemäß dem Ausführungsbeispiel in
Anschließend wird vor dem Verfahrensschritt C die symmetrische Anordnung der Filtersegmente 1 und 2 aus dem Verfahrensschritt B mittig geteilt und die beiden Hälften an Filtersegmenten 1, 2 längsaxial voneinander beabstandet, so dass anschließend in die Lücke zwischen den symmetrischen Gruppen aus Filtersegmenten 1 und 2 zwei nebeneinander angeordnete Filtersegmente 3 in die Lücke zwischen den beiden Segmenten eingebracht werden, so dass eine erste Artikelsegmentgruppe entsteht.Then, before process step C, the symmetrical arrangement of the
Die im Verfahrensschritt C zusammengestellte Gruppe an Filtersegmenten ist spiegelsymmetrisch zur Mittenebene der zusammengestellten Gruppen an Filtersegmenten angeordnet. Anschließend werden die im Verfahrensschritt C zusammengestellten Filtersegmente 1, 2, 3 an eine weitere Fördertrommel übergeben, so dass nachfolgend im Verfahrensschritt D die zusammengestellte Filtersegmentanordnung aus drei Filtersegmenten als eine erste Artikelsegmentgruppe von einem Umhüllungsstreifen U1 10 umhüllt werden. Der Umhüllungsstreifen U1 10 weist einen Abstand AA zu dem stirnseitigen Ende XA und einen Abstand AB zu dem stirnseitigen Ende XB der ersten Artikelsegmentgruppe auf.The group of filter segments assembled in method step C is arranged mirror-symmetrically to the center plane of the assembled groups of filter segments. The
Die erste Artikelsegmentgruppe weist ein Ende XA und ein dem Ende XA gegenĂĽberliegendes Ende XB auf.The first article segment group has an end XA and an end XB opposite the end XA.
AnschlieĂźend werden die umhĂĽllten Filtersegmentanordnungen aus dem Verfahrensschritt D an eine Schneidtrommel ĂĽbergeben, so dass auf der Schneidtrommel die umhĂĽllten Filtersegmentgruppen mittels eines Schneidmessers 20 oder einer entsprechenden Schneidvorrichtung mittig geschnitten werden. Dadurch entstehen zwei Filtersegmentgruppen, die als Artikelsegmentuntergruppen nachfolgend jeweils an eine als Wendeeinrichtung ausgebildete Umorientierungseinrichtung ĂĽbergeben werden.Then the wrapped filter segment assemblies from the Transfer method step D to a cutting drum, so that the wrapped filter segment groups are cut in the middle on the cutting drum by means of a cutting
Im Verfahrensschritt F werden die übergebenen Filtersegmentgruppen jeweils mittels der Wendeeinrichtung um 180° gedreht, wodurch die im Verfahrensschritt E innenliegenden Filtersegmente 3 nach Durchführung des Wendevorgangs im Verfahrensschritt F außen liegen. Hierbei werden gemäß dem Verfahrensschritt F die nebeneinander gebildeten Filtersegmentgruppen jeweils gleichzeitig mittels einer entsprechenden Wendeeinrichtung um 180° gewendet.In method step F, the transferred filter segment groups are each rotated by 180° by means of the turning device, as a result of which the
Nach dem Wenden im Verfahrensschritt F werden die gleichzeitig gewendeten Filtersegmentgruppen als Artikelsegmentuntergruppen an eine Fördertrommel übergeben, so dass die Filtersegmentgruppen weiter in queraxialer Richtung gefördert werden. Dabei sind die Filtersegmentgruppen queraxial voneinander beabstandet, wobei die zunächst nach außen weisenden Enden XA und XB der Filtersegmente (vgl. Verfahrensschritt E) nach dem Wenden einander zugewandt sind.After turning in method step F, the simultaneously turned filter segment groups are transferred to a conveyor drum as article segment subgroups, so that the filter segment groups are further conveyed in the transverse axial direction. The filter segment groups are spaced apart from one another in a transverse axial direction, with the ends XA and XB of the filter segments initially pointing outwards (cf. method step E) facing one another after turning.
AnschlieĂźend werden im Verfahrensschritt G zwei Filtersegmente 4 in die mittige LĂĽcke zwischen den Filtersegmentgruppen eingelegt und nachfolgend im Verfahrensschritt H von einem zweiten UmhĂĽllungsstreifen U2 30 umhĂĽllt, wodurch eine zweite umhĂĽllte Artikelsegmentgruppe entsteht. Hierbei umhĂĽllt der Materialstreifen 30 die mittig eingelegten Filtersegmente 4 und einen Teil der benachbarten Filtersegmente 1 der bereits umhĂĽllten, auĂźen liegenden Filtersegmentgruppen.Subsequently, in method step G, two
Anschließend werden die doppelt langen Filtersegmentgruppen aus Verfahrensschritt H zu einer Fördertrommel queraxial gefördert, so dass nachfolgend die doppelt langen Filtersegmentgruppen als zweite Artikelsegmentgruppe mittels eines Schneidmessers 40 oder einer entsprechenden Schneideinrichtung mittig geschnitten werden, so dass zwei symmetrisch zueinander angeordnete Multisegmentfilter 100 im Verfahrensschritt I entstehen.The double-length filter segment groups from process step H are then conveyed transversely to a conveyor drum, so that subsequently the double-length filter segment groups are cut in the middle as the second article segment group by means of a
AnschlieĂźend werden in einem weiteren Verfahrensschritt die nebeneinander angeordneten Multisegmentfilter 100 durch entsprechende Verfahrensschritte und Einrichtungen zu einer Reihe queraxial hintereinander angeordnete Multisegmentfilter 100 im Verfahrensschritt K gebildet.Subsequently, in a further method step, the
Im Rahmen der Erfindung ist es denkbar, dass zwischen den Verfahrensschritten F und G zusätzlich die beiden umorientierten, insbesondere gewendeten und umhüllten Filtersegmentgruppen als Artikelsegmentuntergruppen in längsaxialer Richtung voneinander beabstandet werden. Darüber hinaus ist es ebenso im Rahmen der Erfindung möglich, dass die einzeln bereitgestellten Filtersegmente 1, 2, 3, 4 vor der Bildung der entsprechenden Gruppen bzw. Untergruppen aus mehrfach langen Filtersegmentstäben oder mehrfachlangen Stäben aus Tabakstämmigem Material geschnitten werden, wobei zur Bereitstellung von zwei Filtersegmenten oder Tabakstämmigen Segmenten der gleichen Art entsprechende Förderprozesse (Staffeln, Schieben etc.) bereitgestellt werden.Within the scope of the invention, it is conceivable that between method steps F and G, the two reoriented, in particular turned and wrapped, filter segment groups are spaced apart from one another in the longitudinal axial direction as article segment subgroups. In addition, it is also possible within the scope of the invention that the individually provided
Bei dem in
Bei dem in
In den weiteren AusfĂĽhrungsbeispielen 2a bis 2d sind schematisch weitere Verfahrensdiagramme dargestellt zur Herstellung von Multisegmentfiltern 100.In the further exemplary embodiments 2a to 2d, further process diagrams are shown schematically for the production of
Gemäß den in
Nachfolgend werden die beiden Artikelsegmentuntergruppen mittels einer als Wendeeinrichtung ausgebildeten Umorientierungseinrichtung im Verfahrensschritt F gewendet, so dass die im Verfahrensschritt E nach außen weisenden Enden XA und XB der Filtersegmente 3 im Verfahrensschritt G nach innen zeigen und einander gegenüberliegend angeordnet sind. Im Anschluss daran werden im Verfahrensschritt G zwei nebeneinander angeordnete Filtersegmente 4 zwischen die gedrehten Artikelsegmentuntergruppen, die längsaxial voneinander beabstandet sind, eingelegt, so dass im Anschluss daran im Verfahrensschritt H die Filtersegmente 4 mit den bereits umhüllten Artikelsegmenten mittels eines Umhüllungsstreifens U2 30 zu einer zweiten umhüllten Artikelsegmentgruppe verbunden werden.The two article segment subgroups are then turned in method step F by means of a reorientation device designed as a turning device, so that the ends XA and XB of the
AnschlieĂźend wird im Verfahrensschritt I die gesamte zweite Artikelsegmentgruppe mittig geschnitten, so dass zwei Multisegmentfilter 100 mit vier verschiedenen Segmenten entstehen. AnschlieĂźend wird im Verfahrensschritt K eine Reihe von hintereinander gleichorientierter Multisegmentfilter 100 gebildet, die fĂĽr einen Weiterverarbeitungsprozess, beispielsweise an einer Filteransetzmaschine, bereitgestellt werden.Then, in method step I, the entire second article segment group is cut in the middle, so that two
Bei dem in
Im Anschluss daran wird der doppelt lange Segmentstab 400 im Verfahrensschritt I mittels des Schneidmessers 40 in zwei Filtersegmente 4 jeweils geschnitten, so dass durch den Schneidvorgang zwei Multisegmentfilter 100 mit vier verschiedenen Segmenten gebildet werden. AnschlieĂźend werden die gebildeten Multisegmentfilter 100 zu einer Reihe hintereinander angeordneter Filtersegmente im Verfahrensschritt K positioniert.Subsequently, the double-
Bei dem in
Die weiteren Verfahrensschritte F bis K entsprechen den Verfahrensschritten F bis K gemäß
Im Verfahrensschema gemäß
Nachfolgend wird der doppelt lange Segmentstab 400 im Verfahrensschritt I in zwei Filtersegmente 4 geteilt, so dass aus der zweiten Artikelsegmentgruppe zwei Multisegmentfilter 100 entstehen, die nachfolgend hintereinander und gleichorientiert in einer Reihe angeordnet werden (vgl. Verfahrensschritt K).The double-
In
Eine Einrichtung zum Durchführen des Verfahrens oder zum Herstellen einer Vielzahl von Rauchartikelprodukten 100 umfasst eine Zusammenstelleinrichtung aus mehreren, vorzugsweise aneinander anschließend angeordnete Stationen, vorzugsweise gleichen oder unterschiedlichen Aufbaus. Eine oder jede Station ist mit einem Magazin zur Aufnahme einer Sorte an Artikelsegmenten in Form mehrfachlanger Stäbe, einem Trommellauf einander nachgeschalteter Trommeln zur Entnahme (Entnahmetrommel) der Stäbe, zum Schneiden (separate Schneidtrommel, oder Entnahmetrommel mit Schneidfunktion) der Stäbe in Artikelsegmente mehrfacher oder einfacher Gebrauchslänge, zum Staffeln (Staffeltrommel) und Verschieben (Schiebetrommel) der Artikelsegmente mehrfacher oder einfacher Gebrauchslänge und mit einer Zusammenstelltrommel zu kombinieren der Artikelsegmente versehen. Zum Zusammenstellen mit anderen Artikelsegmenten kann der Zusammenstelltrommel einer Station eine Übergabetrommel nachgeschaltet sein, welche ebenfalls in der Station der Zusammenstelltrommel aufgenommen ist. Eine Zusammenstelltrommel steht, insbesondere unter Zwischenschaltung einer Abgabetrommel in Wirkverbindung mit dem Trommellauf zur Aufnahme eines weiterzuverarbeitenden ersten Artikelsegments und in Wirkverbindung mit einer Übergabetrommel einer vor- oder nachgeordneten Station.A device for carrying out the method or for producing a large number of
Der Zusammenstelleinrichtung ist eine im Querverfahren arbeitende UmhĂĽllungsstation nachgeschaltet, welche mit einem UmhĂĽllungspapierapparat, insbesondere nach Art eines Belagpapierapparats, bevorzugt umfassend eine UmhĂĽllungspapierzufuhreinrichtung, eine Beleimungsstation, eine Schneidstation zum Schneiden von UmhĂĽllungsstreifen U1 und eine Umrollungsstation zum Verbinden einer Artikelsegmentgruppe, versehen ist. Die UmhĂĽllungsstation weist optional eine Schneidstation zum Teilen einer umhĂĽllten mehrfachlangen, insbesondere zweifachlangen, Artikelsegmentgruppe aus mehr als drei Segmenten in zwei oder mehr Artikelsegmentuntergruppen auf. Die Schneidstation ist vorzugsweise am oder benachbart zu dem Ausgang, insbesondere an einer Abgabetrommel der UmhĂĽllungsstation angeordnet.The collating device is followed by a wrapping station that works in the transverse process and is provided with a wrapping paper apparatus, in particular in the manner of a covering paper apparatus, preferably comprising a wrapping paper feed device, a gluing station, a cutting station for cutting wrapping strips U1 and a rewinding station for connecting a group of article segments. The wrapping station optionally has a cutting station for dividing a wrapped, multi-length, in particular double-length, article segment group of more than three segments into two or more article segment subgroups. The cutting station is preferably arranged at or adjacent to the exit, in particular at a delivery drum of the wrapping station.
Der Umhüllungsstation ist eine Einheit zum Umorientieren UEH von einander längsaxial gegenüberliegend angeordneten Artikelsegmentuntergruppen (1, 2, 3) nachgeordnet. Die Einheit zum Umorientieren UEH kann eingangsseitig mit einer Schneidstation versehen sein, welche zum Teilen einer umhüllten mehrfachlangen, insbesondere zweifachlangen, Artikelsegmentgruppe aus mehr als drei Segmenten in zwei oder mehr Artikelsegmentuntergruppen eingerichtet und ausgebildet ist.A unit for reorienting UEH of article segment subgroups (1, 2, 3) arranged opposite one another longitudinally and axially is arranged downstream of the wrapping station. The unit for reorienting UEH can be provided on the input side with a cutting station which is set up and designed for dividing a wrapped multi-length, in particular double-length, article segment group of more than three segments into two or more article segment subgroups.
Die Einheit zum Umorientieren UEH weist eine Wendeeinrichtung auf, welche die Artikelsegmentuntergruppen (1, 2, 3) jeweils um 180 Grad wendet.The unit for reorienting UEH has a turning device which turns the article segment subgroups (1, 2, 3) by 180 degrees.
Die Wendeeinrichtung ist ausgebildet und eingerichtet, zwei einander gegenĂĽberliegende Artikelsegmentuntergruppen (1, 2, 3) aufzunehmen und gleichzeitig oder nacheinander, insbesondere unter Ausbilden eines Abstands zwischen einer Artikelsegmentuntergruppe (1, 2, 3) und der der Artikelsegmentuntergruppe (1, 2, 3) gegenĂĽberliegenden Artikelsegmentuntergruppe (1, 2, 3) zum Einlegen des weiteren Artikelsegments (4) zu wenden.The turning device is designed and set up to receive two opposing article segment subgroups (1, 2, 3) and simultaneously or one after the other, in particular while forming a distance between an article segment subgroup (1, 2, 3) and that of the article segment subgroup (1, 2, 3) to turn opposite article segment subgroup (1, 2, 3) for inserting the further article segment (4).
Der Einheit zum Umorientieren UEH ist eine Artikelsegment-Zugabe- und Verbindungsstation nachgeschaltet, insbesondere in Form eines Filteransetzers, umfassend eine Zugabestation mit einem Magazin zur Aufnahme einer Sorte an Artikelsegmenten in Form mehrfachlanger Stäbe, mit einem Trommellauf einander nachgeschalteter Trommeln zur Entnahme (Entnahmetrommel) der Stäbe, zum Schneiden (separate Schneidtrommel, oder Entnahmetrommel mit Schneidfunktion) der Stäbe in Artikelsegmente mehrfacher oder einfacher Gebrauchslänge, zum Staffeln (Staffeltrommel) und Verschieben (Schiebetrommel) der Artikelsegmente mehrfacher oder einfacher Gebrauchslänge, mit einer Zusammenstelltrommel zum Kombinieren der aus dem Trommellauf der Artikelsegment-Zugabeund Verbindungsstation herangeführten Artikelsegmente mit den umorientierten Artikelsegmentuntergruppen (1, 2, 3). Die Zusammenstelltrommel der Artikelsegment-Zugabe- und Verbindungsstation ist ausgebildet und eingerichtet, ein aus dem Trommellauf der Artikelsegment-Zugabe- und Verbindungsstation herangeführten Artikelsegment zwischen zwei beabstandete, umorientierte Artikelsegmentuntergruppen aufzunehmen. Die Zusammenstelltrommel der Artikelsegment-Zugabe- und Verbindungsstation steht insbesondere mit der Wendetrommel in Wirkverbindung, direkt oder unter Zwischenschaltung einer Transfertrommel.The unit for reorienting UEH is an article segment addition and Downstream connecting station, in particular in the form of a filter tipper, comprising an addition station with a magazine for receiving a type of article segments in the form of bars of several lengths, with a drum run of drums arranged downstream of one another for removal (removal drum) of the bars, for cutting (separate cutting drum, or removal drum with cutting function ) of the rods into article segments of multiple or single use length, for staggering (stacking drum) and shifting (shifting drum) the article segments of multiple or single use length, with a assembling drum for combining the article segments brought from the drum run of the article segment adding and connecting station with the reoriented article segment subgroups (1, 2, 3). The collating drum of the article segment adding and connecting station is designed and set up to receive an article segment brought from the drum run of the article segment adding and connecting station between two spaced, reoriented article segment subgroups. The assembly drum of the article segment adding and connecting station is in particular operatively connected to the turning drum, directly or with the interposition of a transfer drum.
Die Artikelsegment-Zugabe- und Verbindungsstation umfasst eine im Querverfahren arbeitende Verbindungsstation, welche mit einem UmhĂĽllungspapierapparat, insbesondere nach Art eines Belagpapierapparats, bevorzugt umfassend eine UmhĂĽllungspapierzufuhreinrichtung, eine Beleimungsstation, eine Schneidstation zum Schneiden von UmhĂĽllungsstreifen U2 und eine Umrollungsstation zum Verbinden einer Artikelsegmentgruppe, versehen ist. Die Artikelsegmentgruppe umfasst zwei umorientierte Artikelsegmentuntergruppen und ein zwischen die umorientierten Artikelsegmentuntergruppen eingelegtes Artikelsegment. Die UmhĂĽllungsstation der Artikelsegment-Zugabe- und Verbindungsstation weist optional eine Schneidstation zum Teilen einer umhĂĽllten mehrfachlangen, insbesondere zweifachlangen, Artikelsegmentgruppe aus mehr als drei, bevorzugt vier Segmenten in zwei oder mehr Rauchartikelprodukte auf. Die Schneidstation ist vorzugsweise am oder benachbart zu dem Ausgang, insbesondere an einer Abgabetrommel der Artikelsegment-Zugabe- und Verbindungsstation angeordnet.The article segment adding and connecting station comprises a connecting station working in the transverse process, which is provided with a wrapping paper apparatus, in particular in the manner of a covering paper apparatus, preferably comprising a wrapping paper feed device, a gluing station, a cutting station for cutting wrapping strips U2 and a rewinding station for connecting an article segment group . The item segment group comprises two reoriented item segment subgroups and an item segment sandwiched between the reoriented item segment subgroups. The wrapping station of the article segment adding and connecting station optionally has a cutting station for dividing a wrapped multi-length, in particular double-length, article segment group of more than three, preferably four segments into two or more smoking article products. The cutting station is preferably at or adjacent to the exit, arranged in particular on a delivery drum of the article segment adding and connecting station.
Die in
Um einem eventuellen Verwechseln von Bezugszeichen der vorliegenden Erfindung mit Bezugszeichen in der
In Abkehr von und in Abwandlung der aus der
Um die Einheit UEH zum Umorientieren an vorangehende und nachfolgende Organe anzubinden, können der Einheit UEH zum Umorientieren stromaufwärts und/oder stromabwärts Förderorgane zugeordnet sein, welche einen kontinuierlichen Eingang und Ausgang umzuorientierender Artikelsegmentuntergruppe ermöglichen, insbesondere entsprechende Wirkverbindungen herstellen und nicht näher dargestellt sind. Dieser Aspekt ist insbesondere für Nach- und Umrüstungen bedeutsam wertvoll.In order to connect the unit UEH for reorientation to preceding and subsequent organs, the unit UEH for reorientation can be assigned upstream and/or downstream conveying organs, which enable a continuous input and output of article segment subgroups to be reoriented, in particular produce corresponding active connections and are not shown in more detail. This aspect is particularly valuable for retrofitting and conversions.
Bei der in
Die Weiterverarbeitung kann dann wie in der
In Abkehr von der aus der
Die UEH zum Umorientieren kann eine Wendetrommel als Wendeeinrichtung umfassen, welche die Artikelsegmentuntergruppen in ihrer relativen Lage zueinander ändert und Drehorgane aufweist, welche jeweils um 180 Grad rotierbar vorgesehen sind. Dabei können zwei einander gegenüberliegende Artikelsegmentuntergruppen gleichzeitig oder nacheinander, insbesondere unter Ausbilden eines Abstands zwischen einer Artikelsegmentuntergruppe und einer der Artikelsegmentuntergruppe gegenüberliegenden Artikelsegmentuntergruppe zum Einlegen des weiteren Artikelsegments gewendet werden.The UEH for reorientation can include a turning drum as a turning device, which changes the position of the article segment subgroups relative to one another and has rotating elements, which are each provided so as to be rotatable by 180 degrees. Two opposing article segment subgroups can be turned simultaneously or one after the other, in particular forming a distance between an article segment subgroup and an article segment subgroup opposite the article segment subgroup, for inserting the further article segment.
Die UEH zum Umorientieren kann eine Verschiebe-/Staffeleinrichtung umfassen mit einer Staffeltrommel, welcher eine Schiebetrommel zugeordnet ist und mit einer der Schiebetrommel zugeordneten, weiteren Staffeltrommel. Auf diese Weise können die Artikelsegmentuntergruppen in ihrer relativen Lage zueinander mittels einer Staffel-/Verschiebe-/Staffel- Einheit umorientiert werden, welche zunächst zwei einander längsaxial gegenüberliegende Artikelsegmentuntergruppen in Umfangsrichtung gegeneinander, bevorzugt in Form eines Staffelschritts, versetzt, bevorzugt auf einer Staffel-Muldentrommel-Einheit mit einem vorgegebenem Teilungsabstand der Mulden um einen Teilungsabstand, und eine oder beide versetzte Artikelsegmentuntergruppe längsaxial um eine Weglänge größer oder gleich der Länge einer Artikelsegmentuntergruppe verschiebt und welche vorzugsweise anschließend die verschobenen Artikelsegmentuntergruppen einander längsaxial gegenüberliegend anordnet, insbesondere mittels eines weiteren Schrittes zum teilungskonformen Versetzen der verschobenen Artikelsegmentuntergruppen in Umfangsrichtung.The UEH for reorientation can include a displacement/stacking device with a staggering drum, to which a shifting drum is assigned, and with a further staggering drum assigned to the shifting drum. In this way, the position of the article segment subgroups relative to one another can be reoriented by means of a staggering/shifting/staggering unit, which initially offsets two longitudinally axially opposite article segment subgroups in the circumferential direction, preferably in the form of a staggered step, preferably on a staggered troughed drum -Unit with a predetermined pitch of the troughs by a pitch, and one or both offset article segment subgroups longitudinally axially by a distance greater than or equal to the length of an article segment subgroup and which preferably then arranges the shifted article segment subgroups longitudinally and axially opposite one another, in particular by means of a further step for offsetting in accordance with the division of the shifted article segment subgroups in the circumferential direction.
Bei dieser Form kann eine vorgebbare Einsetzlücke für das weitere Artikelsegment 4 durch eine entsprechend abgestimmte und eingestellte Weglänge der Verschiebung - über die Länge einer Artikelsegmentuntergruppe hinausgehend - zuverlässig und auf einfache Art und Weise realisiert werden.In this form, a predetermined insertion gap for the
Die UEH zum Umorientieren kann eine Transfer-/Verschiebeeinrichtung umfassen, mit einer ersten Muldentrommel und einer zweiten Muldentrommel mit einer axial wirkenden Hubkulisse, welche derart angeordnet und ausgebildet sind und zusammenwirken, dass die Artikelsegmentuntergruppen in ihrer relativen Lage zueinander mittels der Transfer-/Verschiebeeinrichtung umorientiert werden. Dabei wird eine Artikelsegmentuntergruppe von zwei einander längsaxial gegenüberliegenden, von einer ersten Muldentrommel aufgenommenen Artikelsegmentuntergruppen mittels einer zweiten, vorzugsweise als Schiebetrommel ausgebildeten Muldentrommel entnommen, auf der zweiten Muldentrommel mittels der Hubkulisse längsaxial um eine Weglänge größer oder gleich der doppelten Länge einer Artikelsegmentuntergruppe verschoben und in Umfangsrichtung versetzt zu der ursprünglich auf der ersten Trommel längsaxial gegenüberliegenden Artikelsegmentuntergruppe, insbesondere teilungskonform zur Teilung der ersten und/oder zweiten Muldentrommel, auf die erste Muldentrommel wieder ablegt, vorzugsweise benachbart zu einer auf der ersten Trommel nach Entnahme der zu verschiebenden Artikelsegmentuntergruppe verbliebenen Artikelsegmentuntergruppe.The UEH for reorientation can include a transfer/shifting device with a first troughed drum and a second troughed drum with an axially acting lifting link, which are arranged and designed and interact in such a way that the position of the article segment subgroups relative to one another is reoriented by means of the transfer/shifting device will. An article segment subgroup is removed from two longitudinally axially opposite article segment subgroups picked up by a first troughed drum by means of a second troughed drum, preferably designed as a shifting drum, and is moved on the second troughed drum by means of the lifting link by a distance greater than or equal to twice the length of an article segment subgroup and in the circumferential direction offset to the article segment subgroup originally on the first drum longitudinally opposite, in particular conforming to the division of the first and/or second troughed drum, is deposited again on the first troughed drum, preferably adjacent to an article segment subgroup remaining on the first drum after removal of the article segment subgroup to be shifted.
Bei dieser Form kann eine vorgebbare Einsetzlücke für das weitere Artikelsegment durch eine entsprechend abgestimmte und eingestellte Weglänge der Verschiebung - über die doppelte Länge einer Artikelsegmentuntergruppe hinausgehend - zuverlässig und auf einfache Art und Weise realisiert werden.In this form, a predeterminable insertion gap for the further article segment can be implemented reliably and easily by means of a correspondingly coordinated and adjusted path length of the displacement—exceeding twice the length of an article segment subgroup.
- 11
- Filtersegmentfilter segment
- 22
- Filtersegmentfilter segment
- 33
- Filtersegmentfilter segment
- 44
- Filtersegmentfilter segment
- 1010
- UmhĂĽllungsstreifen U1Wrapping strip U1
- 2020
- Schneidmessercutting knife
- 3030
- UmhĂĽllungsstreifen U2Wrapping strips U2
- 4040
- Schneidmessercutting knife
- 100100
- Multisegmentfiltermulti-segment filter
- 110110
- Filtersegmentstabfilter segment rod
- 300300
- Filtersegmentstabfilter segment rod
- 400400
- Filtersegmentstabfilter segment rod
- A, B, C, D, E, F, G, H, I,KA,B,C,D,E,F,G,H,I,K
- Verfahrensschrittprocess step
- XAXA
- EndeEnd
- XBXB
- EndeEnd
- AAaa
- Abstand (Ende XA)Distance (End XA)
- ABAWAY
- Abstand (Ende XB)Distance (End XB)
Claims (15)
- A method for producing smoking article products (100) from multiple article segments (1, 2, 3, 4) in each case, in particular at least three or more than three article segments (1, 2, 3, 4), wherein a first article segment group having multiple, in particular more than two or more than three, article segments (1, 2, 3) and having an end XA and having an end XB opposite the end XA in an assembly device having multiple stations arranged adjoining one another, in which each station is equipped witha hopper for receiving one type of article segments in the form of rods of multiple lengths,a drum run of drums downstream of one another, designed and adapted for extracting the rods, for cutting the rods into article segments of multiple or single use length, for grading and displacing the article segments of multiple or single use length and having an assembly drum for combining the article segments,is formed or provided, wherein the first article segment group (1, 2, 3) will be or is conveyed in a transverse axial manner and is or will be wrapped around by the wrapping material strip U1 (10) in a wrapping station downstream of the assembly device, which works in a crosswise process for wrapping with a wrapping strip U1, which wrapping material strip extends around the multiple, in particular more than two or more than three, article segments (1, 2, 3) of the first article segment group and ends with a distance AA before the end XA and/or with a distance AB before the end XB of the first article segment group, wherein the wrapped first article segment group (1, 2, 3) is cut centrally and into two article segment sub-groups each having the same number of article segments (1, 2, 3) and then the article segment sub-groups (1, 2, 3) conveyed in a transverse axial manner are reoriented in their relative position to one another such that ends (end A, end B) of the wrapped article segment sub-groups (1, 2, 3) previously lying outside before the reorientation face each other after the reorientation, wherein at least one further article segment (4) is inserted between the ends opposite one another (end A, end B) of the article segment sub-groups (1, 2, 3) after the reorientation and the at least one further article segment (4) is connected to the neighboring article segment sub-groups (1, 2, 3) on both sides by wrapping around with a wrapping material strip U2 (30) to form a second article segment group, and wherein at least one smoking article product (100) will be or is formed from the second article segment group.
- The method according to claim 1, characterized in that the second article segment group is cut, preferably centrally, into two or more than two smoking article products (100).
- The method according to claim 1 or 2, characterized in that the article segments of the first article segment group are arranged symmetrically, in particular to the vertical center plane, before the cutting, in particular before the wrapping with the wrapping material strip U1 (10), preferably arranged in each case or partially lying on one another or at a distance from one another.
- The method according to any one of claims 1 to 3, characterized in that the first article segment group has an even number of article segments, in particular before the cutting, or the first article segment group has an odd number of article segments, in particular before the cutting.
- The method according to any one of claims 1 to 4, characterized in that for the formation of the first article segment group, multiple article segments are conveyed in a transverse axial manner and are arranged next to one another, preferably sequentially.
- The method according to claim5, characterized in that multiple article segments are located at a distance from one another in a longitudinal axial manner and a further or multiple, in particular two, article segment(s) are subsequently arranged between the article segments located at a distance from one another in a longitudinal axial manner.
- The method according to claim 5, characterized in that one or more article segments are arranged at the ends of an article segment or one or more article segments are arranged at the ends facing away from one another of a group of article segments.
- The method according to any one of claims 1 to 7, characterized in that the article segment sub-groups are conveyed in a transverse axial manner after turning.
- The method according to any one of claims 1 to 8, characterized in that after turning the article segment sub-groups, the article segment sub-groups are or will be located at a distance from one another in a longitudinal direction and one or more article segments are subsequently introduced between the article segment sub-groups located at a distance from one another in a longitudinal axial manner.
- The method according to any one of claims 1 to 9, characterized in that the smoking article products (100) are arranged behind one another in a row in a transverse axial manner.
- The method according to any one of claims 1 to 10, characterized in that the article segments of the smoking article products (100) are configured as filter segments, or the smoking article products (100) each have at least one or more filter segments as article segments and at least one article segment having a consumable, in particular aromatic, and/or tobacco-based, product.
- The method according to any one of claims 1 to 11, characterized in that the article segment sub-groups (1, 2, 3) are reoriented in their relative position to one another by means of a turning device which turns the article segment sub-groups (1, 2, 3), preferably in each case by 180 degrees, preferably two article segment sub-groups (1, 2, 3) opposite one another, simultaneously or one after the other, in particular forming a distance between an article segment sub-group (1, 2, 3) and an article segment sub-group (1, 2, 3) opposite the article segment sub-group (1, 2, 3) for inserting the further article segment (4).
- The method according to any one of claims 1 to 11, characterized in that the article segment sub-groups (1, 2, 3) are reoriented in their relative position to one another by means of a displacement device which initially offsets two article segment sub-groups (1, 2, 3), which are opposite one another in a longitudinal axial manner, with respect to one another in the circumferential direction, preferably in the form of a grading step, preferably on a grading trough drum unit with a predefined spacing of the troughs by a spacing, and displaces one or both offset article segment sub-group(s) (1, 2, 3) in a longitudinal axial manner by a path length greater than or equal to the length of an article segment sub-group (1, 2, 3) and which preferably then arranges the displaced article segment sub-groups (1, 2, 3) opposite one another in a longitudinal axial manner, in particular by means of a further step in order to offset, in accordance with the spacing, the displaced article segment sub-groups (1, 2, 3) in the circumferential direction.
- The method according to any one of claims 1 to 11, characterized in that the article segment sub-groups (1, 2, 3) are reoriented in their relative position to one another by means of a transfer device, which extracts one article segment sub-group (1, 2, 3) from two article segment sub-groups (1, 2, 3) opposite one another in a longitudinal axial manner received by a first trough drum by means of a second trough drum preferably configured as a shifting drum, displaces said article segment sub-group on the second trough drum in a longitudinal axial manner by a path length greater than or equal to double the length of an article segment sub-group (1, 2, 3) and offsets said article segment sub-group in the circumferential direction with respect to the article segment sub-group (1, 2, 3) originally opposite on the first drum in a longitudinal axial manner, in particular in accordance with the spacing of the first and/or second trough drum, deposits said article segment sub-group again onto the first trough drum, preferably adjacent to an article segment sub-group (1, 2, 3) remaining on the first drum after extracting the article segment sub-group (1, 2, 3) to be displaced.
- A device for producing smoking article products (100) from multiple article segments (1, 2, 3, 4) in each case, in particular at least three or more than three article segments (1, 2, 3, 4), wherein a first article segment group having multiple, in particular more than two or more than three, article segments (1, 2, 3) and having an end XA and having an end XB opposite the end XA is formed or provided, wherein the first article segment group (1, 2, 3) will be or is conveyed in a transverse axial manner and is or will be wrapped around by a wrapping material strip U1 (10) which extends around the multiple, in particular more than two or more than three, article segments (1, 2, 3) of the first article segment group and ends with a distance AA before the end XA and/or with a distance AB before the end XB of the first article segment group, comprisingan assembly device having multiple stations arranged adjoining one another, in which each station is equipped witha hopper for receiving one type of article segments in the form of rods of multiple lengths,a drum run of drums downstream of one another, designed and adapted for extracting the rods, for cutting the rods into article segments of multiple or single use length, for grading and displacing the article segments of multiple or single use length and having an assembly drum for combining the article segments,further comprisinga wrapping station downstream of the assembly device, which works in a crosswise process, for wrapping with wrapping strip U1, leaving the distances AA and AB,a unit UEH downstream of the wrapping station for reorienting article segment sub-groups (1, 2, 3) arranged opposite one another in a longitudinal axial manner, designed and adapted to reorient the article segment sub-groups (1, 2, 3) in their relative position to one another.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP23152847.2A EP4197351A1 (en) | 2017-06-21 | 2018-06-14 | Method for producing smoking articles, semi-finished smoking articles and smoking articles |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102017005787.7A DE102017005787A1 (en) | 2017-06-21 | 2017-06-21 | Method of making smoking article products |
PCT/EP2018/065792 WO2018234146A1 (en) | 2017-06-21 | 2018-06-14 | Method for producing smoking article products |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP23152847.2A Division EP4197351A1 (en) | 2017-06-21 | 2018-06-14 | Method for producing smoking articles, semi-finished smoking articles and smoking articles |
Publications (2)
Publication Number | Publication Date |
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EP3641572A1 EP3641572A1 (en) | 2020-04-29 |
EP3641572B1 true EP3641572B1 (en) | 2023-01-25 |
Family
ID=62712962
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18733538.5A Active EP3641572B1 (en) | 2017-06-21 | 2018-06-14 | Manufacture of smoking products |
EP23152847.2A Pending EP4197351A1 (en) | 2017-06-21 | 2018-06-14 | Method for producing smoking articles, semi-finished smoking articles and smoking articles |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
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EP23152847.2A Pending EP4197351A1 (en) | 2017-06-21 | 2018-06-14 | Method for producing smoking articles, semi-finished smoking articles and smoking articles |
Country Status (5)
Country | Link |
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EP (2) | EP3641572B1 (en) |
CN (1) | CN110740649B (en) |
DE (1) | DE102017005787A1 (en) |
PL (1) | PL3641572T3 (en) |
WO (1) | WO2018234146A1 (en) |
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DE102021125644A1 (en) | 2021-10-04 | 2023-04-06 | Körber Technologies Gmbh | Method of manufacturing a stick-shaped smoking article |
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Also Published As
Publication number | Publication date |
---|---|
WO2018234146A1 (en) | 2018-12-27 |
CN110740649B (en) | 2022-09-13 |
CN110740649A (en) | 2020-01-31 |
EP4197351A1 (en) | 2023-06-21 |
DE102017005787A1 (en) | 2018-12-27 |
PL3641572T3 (en) | 2023-06-26 |
EP3641572A1 (en) | 2020-04-29 |
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